EP3165287B1 - Tete de buse destinee a appliquer un materiau isolant - Google Patents
Tete de buse destinee a appliquer un materiau isolant Download PDFInfo
- Publication number
- EP3165287B1 EP3165287B1 EP16002092.1A EP16002092A EP3165287B1 EP 3165287 B1 EP3165287 B1 EP 3165287B1 EP 16002092 A EP16002092 A EP 16002092A EP 3165287 B1 EP3165287 B1 EP 3165287B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- nozzle head
- jet
- middle plate
- width
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000012774 insulation material Substances 0.000 title 1
- 239000007921 spray Substances 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 2
- 230000004308 accommodation Effects 0.000 claims 2
- 230000002452 interceptive effect Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 description 10
- 230000004048 modification Effects 0.000 description 10
- 239000011810 insulating material Substances 0.000 description 9
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000001154 acute effect Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
- B05B1/044—Slits, i.e. narrow openings defined by two straight and parallel lips; Elongated outlets for producing very wide discharges, e.g. fluid curtains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
- B05B1/042—Outlets having two planes of symmetry perpendicular to each other, one of them defining the plane of the jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0283—Flat jet coaters, i.e. apparatus in which the liquid or other fluent material is projected from the outlet as a cohesive flat jet in direction of the work
Definitions
- the invention relates to a nozzle head for dispensing a flat spray jet of a coating agent, in particular an insulating material for the insulation of motor vehicle body components.
- Such a nozzle head is known per se from the prior art and consists essentially of two identical outer plates and a thin, smaller center plate, which is inserted between the two outer plates, wherein FIG. 8 an embodiment of such a conventional center plate 1 shows.
- the center plate 1 has spraying off an end edge 2 with a substantially V-shaped contour, so that between the adjacent outer plates and the front edge 2 of the center plate 1, a nozzle chamber is formed, in which the insulating material is introduced.
- a flat, fan-shaped spray jet forms, which is well suited for the application of the insulating material.
- the middle plate 2 has on both sides slots 3, 4 for the passage of screws in order to screw the outer plates to the middle plate 1.
- the beam width - if the volume flow is kept constant - in the beam plane from a certain minimum distance in front of the nozzle head distance independent almost constant.
- the beam width then varies only in a range of ⁇ 2 mm.
- This distance-independent constant beam width is particularly advantageous in the treatment of strongly curved component surfaces, since it is then not necessary to maintain a constant distance between the nozzle head and the component surface when driving off the component surface.
- the beam width varies depending on the volume flow of the applied insulating material, which is also acceptable within the scope of the invention.
- nozzle head having features according to the preamble of claim 1.
- the known nozzle head is used to deliver a spray jet of a coating agent, wherein the spray jet is substantially flat in a jet plane and thereby has a certain beam width, and has two outer plates and an intermediate middle plate with outer tips on both sides and a central recess.
- DE 27 56 133 A discloses an extruder head for applying a high viscosity liquid such as. B. magnetic ink on a relatively moving substrate such. B. magnetizable recording tapes with a guide plate whose edge forms an acute angle with a guide surface for the magnetic tape.
- a disadvantage of the known nozzle head described above is the fact that the distance-independence of the beam width is given only within a relatively narrow volume flow working range. On the other hand, outside of this volumetric flow operating range, the beam width varies relatively strongly as a function of the distance to the nozzle head. An operation is therefore possible in practice only within the relatively narrow volume flow working range.
- the invention is therefore based on the object to improve the above-described conventional nozzle head accordingly.
- the nozzle head according to the invention should be suitable for different volume flows of the insulating material, wherein the beam width should remain constant as independent as possible of the distance to the nozzle head.
- the invention preferably comprises the general technical teaching to design the nozzle head expedient so that the suitable for an application volume flow working range with the essentially independent of the distance, a constant jet width of the spray jet has a volume flow range of at least ⁇ 5 cm 3 / s, ⁇ 10 cm 3 / s, ⁇ 15 cm 3 / s, ⁇ 20 cm 3 / s, ⁇ 25 cm 3 / s, ⁇ 40 cm 3 / s, ⁇ 80 cm 3 / s or ⁇ 90 cm 3 / s.
- the jet width of the spray jet at a certain minimum distance is substantially constant independent of distance, as long as the volume flow is within the relatively wide volume flow working range.
- the jet width can also vary in the case of the nozzle head according to the invention as a function of the volume flow of the applied application medium.
- the beam width is only independent of the distance to the nozzle head from the minimum distance, whereas the beam width can also vary in the nozzle head according to the invention as a function of the volume flow.
- the jet width of the spray jet can also vary in the case of the nozzle head according to the invention as a function of the volume flow of the application medium. If, however, the volume flow is kept substantially constant within the volume flow working range, then the jet width in the nozzle head according to the invention is essentially constant independent of the distance from the minimum distance.
- the volume flow or outflow rate can be, for example, 10 cm 3 / s, 20 cm 3 / s, 30 cm 3 / s, 40 cm 3 / s, 50 cm 3 / s, 60 cm 3 / s, 70 cm 3 / s, 80 cm 3 / s, 90 cm 3 / s or 100 cm 3 / s, in each case preferably ⁇ 5 cm 3 / s, ⁇ 10 cm 3 / s or ⁇ 15 cm 3 / s.
- the beam width is not exactly constant even in the case of the nozzle head according to the invention. Rather, the jet width can also vary with the nozzle head of the invention depending on the distance to the nozzle head fluctuations of ⁇ 1mm, ⁇ 2mm, ⁇ 4mm, ⁇ 6mm, ⁇ 8mm, ⁇ 10mm, ⁇ 12mm, ⁇ 14mm or even ⁇ 16mm.
- the feature "substantially independent of distance” may suitably include deviations of up to ⁇ 16 mm.
- the nozzle head according to the invention is therefore much better suited for automated application by means of an application robot, the nozzle head being guided by the application robot over the component surface. Namely, when programming the application robot when using a nozzle head according to the invention, it can be assumed that the spray jet has a substantially constant jet width, namely at different volume flows of the application means, provided that the volume flow during the application is kept constant.
- the beam width is substantially constant independent of distance, starting at a certain minimum distance to the nozzle head, in particular with a deviation of at most ⁇ 2 mm, ⁇ 4 mm, ⁇ 6 mm, ⁇ 8 mm, ⁇ 10 mm, ⁇ 12 mm, ⁇ 14 mm or even ⁇ 16mm, wherein the beam width is only substantially constant independent of distance from the minimum distance, if the volume flow of the application medium is within a certain volumetric flow working range and is expediently kept constant.
- the nozzle head is in particular designed so that the volume flow working range with the substantially distance-independent constant beam width a Volumetric flow range of at least ⁇ 5 cm 3 / s, ⁇ 10 cm 3 / s, ⁇ 15 cm 3 / s, ⁇ 20 cm 3 / s, ⁇ 25 cm 3 / s, ⁇ 40 cm 3 / s, ⁇ 80 cm 3 / s or ⁇ 90 cm 3 / s.
- the nozzle head has a similar structure as the conventional nozzle head described above.
- the nozzle head according to the invention therefore preferably also has two outer plates and a middle plate, which is arranged between the two outer plates and spraying side has an end edge with a predetermined contour.
- the two outer plates thus preferably delimit with their spray-off end edge a slot-shaped nozzle opening, wherein expediently between the outer plates and the spray-off front edge of the middle plate is a nozzle chamber into which the application agent to be applied is introduced.
- the innovation according to the invention consists in the fact that the contour of the spray-off-side end edge of the middle plate is shaped such that the volume flow working region is relatively large with the beam width being substantially constant independent of the distance.
- the front edge of the center plate in the nozzle head according to the invention is not simply V-shaped, but has a more complicated contour.
- the spray-side end edge of the center plate preferably on both sides outside tips that protrude in Absprühraum, wherein the length of the tips is preferably at least 3 mm, 4 mm or even at least 5 mm.
- the tips of the center plate preferably have an outer edge which is substantially parallel to the beam direction or is aligned at right angles to the base of the center plate.
- the inner edge of the tips is preferably angled at an acute angle to the beam direction.
- the inner edges of the tips may include an angle in the range of 15 ° -35 ° with the beam direction, with an angle of 24.165 ° or 28.3 ° has been found to be particularly advantageous.
- the inner edges of the tips are aligned parallel to the beam direction or perpendicular to the base of the center plate.
- the middle plate preferably has a recess in the center, which, however, does not extend over the entire width of the middle plate, but only over a width of, for example, at least 15 mm, 17 mm or 20 mm.
- the centrally arranged recess is V-shaped.
- the recess in the middle plate comprises a central arc portion having a first radius and two adjacent outer arc portions having a second radius, wherein the second radius of the outer arc portions is greater than the first radius of the central arc portion.
- the first radius of the central arc portion may be in the range of 2 mm - 10 mm, with a value of 5 mm being preferred.
- the second radius of the outer arc sections of the recess is preferably in the range of 10 mm - 30 mm, with a value of 20 mm is preferred.
- the center plate preferably has on both sides between the outer tips and the central recess in each case a straight edge region which substantially is aligned at right angles to the Absprühraum, wherein the straight edge regions preferably have a width of at least 3 mm, 4 mm, 5 mm or 6 mm.
- the straight edge portions of the center plate are preferably located at a height above the base of the middle plate, which is in a certain relation to the plate height of the middle plate.
- the ratio of the plate height of the center plate to the height of the straight edge portions is preferably in the range of 1.4 to 1.6, with a value of 1.5 being preferred.
- the outer plates preferably have spraying-side end edges, which are curved convexly in the direction of discharge, as is also the case in the prior art.
- the above-mentioned tips of the center plate then preferably terminate with the ends of the curved end edge of the outer plate. This means that the tips of the center plate do not protrude beyond the outer contour of the outer plates.
- the nozzle head according to the invention preferably comprises a plate holder for holding the outer plates and the middle plate inserted between the outer plates, wherein the plate holder preferably has an adjustable receiving width to accommodate different thickness plates can.
- the nozzle holder has a groove with a constant groove width, wherein the plate package consisting of the outer plates and the middle plate is inserted into the groove and then clamped.
- the plate holder can only accommodate one plate pack of a specific thickness. If now a thinner center plate to be used to change the spray behavior, so thicker outer plates must be used so that the thickness of the entire plate package is not changed.
- the receiving width is adjustable so that different thickness plate packs can be added. This offers the advantage that different thickness middle plates can be used without the thickness of the outer plates must be adjusted accordingly.
- the plate holder consists of two clamping plates, which are connected to each other via a compression fitting, so that the outer plates can be clamped with the middle plate between the clamping plates.
- the compression fitting allows different thicknesses of the clamped plate package with the outer plates and the center plate.
- the plate holder preferably has a bottom plate, on which the two clamping plates are placed.
- one of the two clamping plates can be fixed immovably on the bottom plate, while the other clamping plate is movable by means of the compression fitting in order to clamp the plate pack of outer plates and center plate can.
- the base plate preferably has a material bore in the region between the two clamping plates in order to supply the application medium.
- the plate package with the outer plates and the middle plate is in this case over the material bore in the bottom plate and therefore can absorb the supplied via the material bore application agent.
- the material bore is in this case provided with a seal (eg, O-ring) to seal the gap between the material bore and the plate package lying thereon.
- the nozzle head according to the invention distinguishes the nozzle head according to the invention from the conventional nozzle head described above, in which the plate pack of outer plates and middle plate rests only flat over the material bore, which can lead to sealing problems.
- the outer plates and / or the middle plate have a material guide, which emanates from the material bore in the bottom plate and opens into the nozzle space between the two outer plates.
- This material guide may for example consist of a groove which is arranged in the two outer plates and extending from the lower end edge starting in Absprühraum and extends into the nozzle chamber, which is bounded by the two outer plates and the spray-off end edge of the center plate.
- the above-mentioned bottom plate of the plate holder is preferably mounted on a mounting plate, wherein the mounting plate can be moved by an application robot, for which purpose the mounting plate is mounted, for example, on a flange plate of a robot's hand axis.
- the connection between the bottom plate and the mounting plate takes place here by a releasable mechanical connection, such as by a screw.
- the bottom plate can be mounted in different angular positions relative to the mounting plate.
- this can be an additional pin connection between the bottom plate and the mounting plate be provided so that the bottom plate can be mounted in two different angular positions between the bottom plate and the mounting plate.
- the middle plate has slots to screw the center plate with the outer plates can.
- slots are disadvantageous in a cleaning of the nozzle head with water and subsequent blowing off with air, as can accumulate in the slots water, which can be removed only with difficulty by blowing off with air.
- the elongated holes in the middle plate or in the outer plates are therefore preferably replaced by holes that are less prone to contamination.
- the outer contour of the plate holder is preferably chosen so that after emergence from a water bath during the cleaning of the nozzle head, the water can be blown off as quickly as possible and without much effort.
- the plate holder therefore preferably closes laterally substantially flush with the middle plate and the outer plates, in order to avoid a contamination-prone interference contour.
- the middle plate preferably has a plate thickness in the range of 0.2 mm to 0.6 mm, with a range of 0.4 mm to 0.5 mm being preferred.
- the outer plates have a width of 42 mm and a height in the discharge direction of 28.8 mm.
- the middle plate preferably also has a width of 42 mm and a height of 19.5 mm.
- the middle plate and the outer plates can be scaled arbitrarily in width and / or height, for example, to change the spray jet width accordingly.
- the height of the outer panels and also the middle panel can be reduced by a factor of, for example, 1.2, with the width remaining the same, so that the outer panels have a height of 24 mm, while the center panel has a height of 16.25 mm.
- the beam width can be reduced with the same material flow.
- the outer panels and the center plate are scaled down by a factor of, for example, 1.2, whereas the height of the outer plates and the center plate remains unchanged.
- the outer panels may then have a height of 28.8 mm while the center panel has a height of 19.5 mm.
- the basic contour remains the same as in the basic version described above.
- the outer tips that guide the insulating material to the nozzle gap pushed from an outer dimension of 42 mm continuously inward until they reach the new external dimension of at least 35 mm.
- the outer plates are shortened laterally and the outer radius of the outer plates is moved so far down until the outer radius again meets the tips of the center plate.
- the beam width is slightly reduced at high outflow rate.
- only the outer plates are modified from the basic version described above by the convex curved spray-side end edge of the outer plates is lowered, so that reduces the height of the outer plates, for example, from 28.8 mm to 24 mm.
- the center plate has a plate height in the beam direction which is in the range of 15 mm-20 mm, with a value of 19.5 mm being preferred.
- the outer plates preferably have a plate height in the beam direction which is in the range of 25-34 mm, with a value of 29.24 mm being preferred.
- the plate height of the middle plate is preferably in a certain ratio to the plate width of the middle plate, which ratio is preferably in the range of 0.4-0.5, with a value of 0.464 being preferred.
- the beam width varies by a maximum of ⁇ 4mm, ⁇ 6mm, ⁇ 8mm, ⁇ 10mm or ⁇ 12mm.
- the invention is not limited to the above-described nozzle head according to the invention as a single component. Rather, the invention also includes a complete application robot with such a nozzle head.
- the invention also encompasses the novel use of such a nozzle head for the application of an insulating agent to a body component.
- FIGS. 1 to 5 show a nozzle head 5 according to the invention for the application of an insulating material (eg water-based acrylate) on a component, such as a motor vehicle body component.
- an insulating material eg water-based acrylate
- the nozzle head 5 is partially conventional and comprises two outer plates 6, 7 and a thin middle plate 8, which is inserted between the two outer plates 6, 7, wherein the contour of the outer plates 6, 7 in FIG. 3 is shown while FIG. 4 the contour of the middle plate 8 shows.
- the nozzle head 5 comprises a plate holder for mechanically holding the plate package consisting of the outer plates 6, 7 and the middle plate 8.
- This plate holder comprises two clamping plates 9, 10, which are arranged on both sides of the consisting of the outer plates 6, 7 and the middle plate 8 plate pack and can be clamped together by means of a compression fitting 11 to fix the plate package mechanically. It should be mentioned that between the two clamping plates 9, 10 differently thick plate packs can be used, so that the thickness of the center plate 8 changed in a simple manner can be without the thickness of the outer plates 6, 7 must be adjusted accordingly.
- the plate holder comprises a bottom plate 12, wherein the two clamping plates 9, 10 are arranged on the upper side of the bottom plate 12.
- the plate holder comprises a mounting plate 13, which is guided by an application robot, which is shown here only schematically.
- the outer plates 6, 7 each have a material guide 16, 17, wherein the material guide 16 or 17 consists of a groove which projects from the lower end edge of the outer plate 6 and 7 in Abspritzetti upwards.
- the insulating material is thus supplied via the material bore 14 and then penetrates into the material guides 16, 17, so that the insulating material then finally passes into the nozzle chamber, which laterally bounded by the two outer plates 6, 7 and bottom of a front edge 18 of the center plate 8 becomes.
- the front edge 18 of the middle plate 8 has a centrally substantially V-shaped recess 21, wherein the V-shaped recess 21 does not extend over the entire width b of the central plate 8.
- the outer contour of the front edge 18 of the middle plate 8 on both sides of the V-shaped recess 21 each have a straight edge region 22, 23, wherein the straight edge regions 22, 23 are aligned at right angles to the spray direction.
- the above-described contour of the end edge 18 of the middle plate 8 has the advantage that the nozzle head 5 according to the invention has a spray jet 24 with a substantially constant jet width SB, as in particular FIG. 5 evident.
- the jet width SB of the spray jet 24 depends on a distance d to the nozzle head 5.
- the beam width SB varies by at most ⁇ 2 mm and is thus essentially constant, provided the volume flow of the applied insulating agent is kept constant during application.
- the middle plate 8 closes here together with the outer plates 7 in the plate holder flush with the outer contour of the plate holder, whereby a pollution-prone interference contour is avoided.
- outer plates 6, 7 and the middle plate 8 instead of those in the prior art according to FIG. 8 existing slots 3, 4 each holes 25-28, the are less prone to contamination than the conventional slots 3, 4.
- the holes 25-28 serve here as in the prior art according to FIG. 8 for carrying out the compression fitting 11.
- the bottom plate 12 can be connected by a screw connection to the mounting plate 13.
- the bottom plate 12 can be mounted in two different, mutually perpendicular angular positions on the mounting plate 13.
- a pin connection 30 is additionally provided, which allows only the two desired angular positions.
- the pin connection 30 may consist of a pin on top of the mounting plate 13 and two mating holes in the underside of the bottom plate 12, where the pin may be selectively inserted into one of the two holes.
- FIG. 6 shows a modification of the outer plate 7 according to Figure 3, wherein the modification largely with the embodiment described above FIG. 3 to avoid repetition, reference is made to the above description, the same reference numerals being used for corresponding details.
- holes 25, 26 are formed in the outer plate 7 as laterally open slots.
- FIG. 7 shows a modification of the center plate 8 according to FIG. 4
- FIG. 7 shows a modification of the center plate 8 according to FIG. 4
- the recess 21 in the middle plate 8 is not V-shaped, but comprises a central arc section R1 and two adjacent outer arc sections R2, the outer arc sections R2 having a radius of 20 mm, while the central arc section R2 Arc section R1 has a radius of 5 mm.
- the tips 19, 20 each have outer flanks which are aligned parallel to the beam direction.
- the inner flanks of the two tips 19, 20, however, are angled at an angle of 28.3 ° acute angle to the beam direction.
Landscapes
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
- Spray Control Apparatus (AREA)
Claims (19)
- Tête de buse (5) pour la distribution d'un jet de pulvérisation (24) d'un produit d'application, plus particulièrement d'un produit isolant,a) un débit volumique déterminé du produit d'application étant appliqué par le jet de pulvérisation (24),b) le jet de pulvérisation (24) s'étendant globalement de manière plate dans un plan de jet etc) le jet de pulvérisation (24) présentant, dans le plan de jet, une largeur de jet déterminée (SB), qui dépend du débit volumique du produit d'application, comprenantd) deux plaques externes (6, 7) ete) une plaque centrale (8) qui est disposée entre les deux plaques externes (6, 7) et qui comprend, du côté de la pulvérisation, une arête frontale (18) avec un contour prédéterminé,f) la plaque centrale (8) comprenant, des deux côtés, des pointes externes (19, 20) qui dépassent dans la direction de la pulvérisation etg) la plaque centrale (8) comprenant, au centre, un évidement (21),
caractérisée en ce queh) l'évidement (21) comprend une portion centrale en arc de cercle avec un premier rayon (R1) et deux portions externes en arc de cercle adjacentes avec un deuxième rayon (R2). - Tête de buse (5) selon la revendication 1, caractérisée en ce quea) la largeur du jet (SB) est globalement constante, indépendamment de la distance, à partir d'une distance minimale (d) déterminée par rapport à la tête de buse (5), plus particulièrement avec un écart maximum de ±2 mm, ±4 mm, ±6 mm, ±8 mm ou ±10 mm etb) la largeur du jet (SB) n'est globalement constante, indépendamment de la distance, à partir d'une distance minimale (d) que lorsque le débit volumique se trouve à l'intérieur d'une plage de débit volumique de service déterminée et est maintenu constant etc) de préférence la tête de buse (5) est conçue de façon à ce que la plage de débit volumique de service avec la largeur de jet (SB) globalement constante indépendamment de la distance comprend une plage de débit volumique d'au moins ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s ou ±90 cm3/s.
- Tête de buse (5) selon la revendication 1 ou 2, caractérisée para) une ouverture de buse en forme de fente, qui est limitée par les arêtes frontales, côté pulvérisation, des deux plaques externes (6, 7),b) un espace de buse entre l'arête frontale côté pulvérisation (18) de la plaque centrale (8) et les deux plaques externes (6, 7),c) le contour de l'arête frontale côté pulvérisation (18) de la plaque centrale (8) étant formée de façon à ce que la plage de débit volumique de service avec la largeur de jet (SB) globalement constante indépendamment de la distance comprenne une plage de débit volumique d'au moins ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s ou ±90 cm3/s.
- Tête de buse (5) selon l'une des revendications précédentes caractérisée en ce quea) la plage de débit volumique de service avec la largeur de jet (SB) globalement constante indépendamment de la distance comprend une plage de débit volumique de 10 cm3/s à 200 cm3/s et/oub) la distance minimale (d) par rapport à la tête de buse (5) est d'au moins 10 mm, 20 mm, 30 mm, 40 mm, 60 mm, 80 mm, 100 mm, 150 mm ou 200 mm, la largeur de jet (SB) étant globalement constante indépendamment de la distance à partir de la distance minimale si le débit volumique se trouve à l'intérieur de la plage de débit volumique de service.
- Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce quea) les pointes (19, 20) présentent, dans la direction de pulvérisation, une longueur d'au moins 3 mm, 4 mm ou 5 mm et/oub) les pointes (19, 20) comprennent un flanc externe qui s'étend globalement parallèlement à la direction du jet et/ouc) les pointes (19, 20) comprennent des flancs internes qui forment un angle d'au moins 15°, 20°, 22°, 24° ou 26° par rapport à la direction du jet, plus particulièrement un angle de 24,165° ou de 28,3° et/oud) les pointes (19, 20) comprennent des flancs internes qui forment un angle de 35°, 30°, 26° ou 25° maximum par rapport à la direction du jet, plus particulièrement un angle de 24,165° ou de 28,3° et/oue) l'évidement (21) présente, perpendiculairement à la direction de pulvérisation, une largeur d'au moins 15 mm, 17 mm ou 20 mm et/ouf) la plaque centrale (8) comprend, sur chacun des deux côtés entre les pointes (19, 20) situées à l'extérieur et l'évidement central (21), une zone d'arête droite (22, 23) qui est orientée de manière globalement perpendiculaire à la direction de pulvérisation et/oug) les zones d'arêtes droites (22, 23) présentent chacune, transversalement par rapport à la direction de pulvérisation, une largeur d'au moins 3 mm, 4 mm, 5 mm ou 6 mm. - Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce que l'évidement (21) présente globalement une forme de V. - Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce quea) le deuxième rayon (R2) des portions externes en arc de cercle est supérieur au premier rayon (R1) de la portion centrale en arc de cercle et/oub) le premier rayon (R1) de la portion centrale en arc de cercle est supérieur à 2 mm, 3 mm ou 4 mm et/ouc) le premier rayon (R1) de la portion centrale en arc de cercle est inférieur à 10 mm, 8 mm ou 6 mm et/oud) le deuxième rayon (R2) des portions externes en arc de cercle est supérieur à 10 mm, 15 mm ou 18 mm et/oue) le deuxième rayon (R2) des portions externes en arc de cercle est inférieur à 30m, 25 mm ou 21 mm et/ouf) le premier rayon (R1) de la portion centrale en arc de cercle est globalement de 5 mm et le deuxième rayon (R2) des portions externes en arc de cercle est globalement de 20 mm. - Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce quea) les plaques externes (6, 7) comprennent, côté pulvérisation, chacune une arête frontale qui est incurvée de manière convexe dans la direction de pulvérisation etb) les pointes (19, 20) de la plaque centrale (8) se raccordent chacune avec les extrémités de l'arête frontale incurvée des plaques externes (6, 7). - Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce quea) les zones d'arêtes droites (22, 23) sont disposées, dans la direction du jet, à une première hauteur (h1) déterminée au-dessus de la base de la plaque centrale (8),b) la plaque centrale (8) présente une hauteur de plaque déterminée (hm) dans la direction du jet,c) le rapport entre la hauteur de plaque (hm) de la plaque centrale (8) et la première hauteur (h1) des zones d'arêtes droites (22, 23) est de l'ordre de 1,4 à 1,6, plus particulièrement présente une valeur de 1,5. - Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce quea) la tête de buse (5) comprend un support de plaque pour le support des plaques externes (6, 7) et de la plaque centrale (8) etb) le support de plaque présente une largeur de logement réglable afin de pouvoir loger des plaques de différentes épaisseurs. - Tête de buse (5) selon la revendication 10, caractérisée en ce que le support de plaque comprend deux plaques de serrage (9, 10) qui sont reliées entre elles par l'intermédiaire d'un vissage de serrage, de façon à ce que les plaques externes (6, 7) puissent être serrées avec la plaque centrale (8) entre les plaques de serrage (9, 10).
- Tête de buse (5) selon la revendication 11,
caractérisée en ce quea) le support de plaque comprend une plaque de fond (12) sur laquelle sont posées les deux plaques de serrage,b) la plaque de fond (12) comprend, dans la zone entre les deux plaques de serrage, un alésage afin d'introduire le produit d'application,c) l'alésage est muni d'un joint d'étanchéité, plus particulièrement d'une bague d'étanchéité,d) dans au moins une des plaques externes (6, 7) et/ou dans la plaque centrale (8), se trouve un guidage qui part de l'alésage dans la plaque de fond (12) et débouche dans l'espace de buse entre les deux plaques externes (6, 7). - Tête de buse (5) selon l'une des revendications 10 à 12,
caractérisée en ce quea) le support de plaque comprend une plaque de fond (12) qui supporte les plaques externes (6, 7) et la plaque centrale (8),b) le support de plaque supporte une plaque de montage (13) afin de pouvoir monter la tête de buse (5) sur un robot,c) la plaque de fond (12) est monté sur la plaque de montage (13) par l'intermédiaire d'une liaison mécanique amovible, plus particulièrement un vissage,d) la plaque de fond (12) peut être montée dans différentes positions angulaires par rapport à la plaque de montage (13). - Tête de buse (5) selon la revendication 13, caractérisée par une liaison par complémentarité de forme (30), plus particulièrement une liaison par goupille ou une liaison à rainure et languette, entre la plaque de fond (12) et la plaque de montage (13), la liaison par complémentarité de forme (30) permettant deux positions angulaires différentes entre la plaque de fond (12) et la plaque de montage (13).
- Tête de buse (5) selon l'une des revendications 10 à 14, caractérisée en ce que la plaque centrale (8) et/ou la plaque externe (6, 7) comprennent chacune, pour le montage dans le support de plaque, un perçage (25-29) afin d'éviter un trou oblong sujet à l'encrassement.
- Tête de buse (5) selon l'une des revendications 10 à 15, caractérisée en ce que le support de plaque se termine latéralement de manière globalement affleurante avec la plaque centrale (8) et les plaques externes (6, 7), afin d'éviter un contour perturbateur sujet à l'encrassement.
- Tête de buse (5) selon l'une des revendications précédentes,
caractérisée en ce quea) la plaque centrale (8) présente une épaisseur de plaque d'au moins 0,2 mm ou d'au moins 0,4 mm et/oub) la plaque centrale (8) présente une épaisseur de plaque de 0,6 mm maximum ou de 0,5 mm maximum et/ouc) la plaque centrale (8) présente une hauteur de plaque dans la direction du jet d'au moins 15 mm, 17 mm ou 19 mm et/ou de 24 mm, 22 mm ou 20 mm maximum, plus particulièrement égale à 19,5 mm et/oud) les plaques externes (6, 7) présentent une hauteur de plaque dans la direction du jet d'au moins 25 mm, 27 mm ou 29 mm et/ou de 30 mm, 32 mm ou 34 mm maximum, plus particulièrement égale à 29,24 mm et/oue) la plaque centrale (8) présente une largeur de plaque (b) déterminée et une hauteur de plaque déterminée (hm) dans la direction du jet, le rapport entre la hauteur de plaque (hm) et la largeur de plaque (b) se trouvant globalement dans un intervalle entre 0,4 et 0,5, plus particulièrement égal à 0,464. - Robot d'application avec plusieurs axes de robot mobiles, qui guident une tête de buse (5) selon l'une des revendications précédentes.
- Utilisation d'une tête de buse (5) selon l'une des revendications 1 à 17 pour l'application d'un produit isolant sur un composant de carrosserie.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL18170836T PL3388151T3 (pl) | 2011-02-21 | 2012-02-21 | Głowica dyszy do aplikowania środka izolacyjnego |
EP18170836.3A EP3388151B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse destinée à appliquer un matériau isolant |
SI201231401T SI3165287T1 (sl) | 2011-02-21 | 2012-02-21 | Glava šobe za dajanje izolirnega sredstva |
PL16002092T PL3165287T3 (pl) | 2011-02-21 | 2012-02-21 | Głowica dyszy do nakładania środka izolacyjnego |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011011850A DE102011011850A1 (de) | 2011-02-21 | 2011-02-21 | Düsenkopf zur Applikation eines Dämmstoffmittels |
EP12706196.8A EP2678112B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse servant à l'application d'un agent d'isolation |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12706196.8A Division EP2678112B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse servant à l'application d'un agent d'isolation |
EP12706196.8A Division-Into EP2678112B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse servant à l'application d'un agent d'isolation |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18170836.3A Division EP3388151B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse destinée à appliquer un matériau isolant |
EP18170836.3A Division-Into EP3388151B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse destinée à appliquer un matériau isolant |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3165287A1 EP3165287A1 (fr) | 2017-05-10 |
EP3165287B1 true EP3165287B1 (fr) | 2018-07-04 |
Family
ID=45771772
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12706196.8A Active EP2678112B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse servant à l'application d'un agent d'isolation |
EP16002092.1A Active EP3165287B1 (fr) | 2011-02-21 | 2012-02-21 | Tete de buse destinee a appliquer un materiau isolant |
EP18170836.3A Active EP3388151B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse destinée à appliquer un matériau isolant |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12706196.8A Active EP2678112B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse servant à l'application d'un agent d'isolation |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18170836.3A Active EP3388151B1 (fr) | 2011-02-21 | 2012-02-21 | Tête de buse destinée à appliquer un matériau isolant |
Country Status (13)
Country | Link |
---|---|
US (1) | US9381526B2 (fr) |
EP (3) | EP2678112B1 (fr) |
KR (1) | KR101994347B1 (fr) |
CN (1) | CN103476508B (fr) |
BR (1) | BR112013020253B1 (fr) |
DE (1) | DE102011011850A1 (fr) |
ES (3) | ES2746828T3 (fr) |
HU (2) | HUE040089T2 (fr) |
MX (1) | MX339938B (fr) |
MY (1) | MY168581A (fr) |
PL (3) | PL3388151T3 (fr) |
SI (1) | SI3165287T1 (fr) |
WO (1) | WO2012113540A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103721967B (zh) * | 2013-12-31 | 2016-03-09 | 镇江市港南电子有限公司 | 一种自清洗研磨上盘结构 |
US10315405B2 (en) * | 2014-06-23 | 2019-06-11 | Exel Industries | Methods and apparatus for applying protective films |
DE102019113896A1 (de) * | 2019-05-24 | 2020-11-26 | Atlas Copco Ias Gmbh | Auftragsdüse |
DE102019131048A1 (de) * | 2019-11-18 | 2021-05-20 | Bayerische Motoren Werke Aktiengesellschaft | Düse zum Auftragen von hochviskosem Material in Lagen auf einem Rohbauteil eines Kraftwagens |
CN114471974B (zh) * | 2020-11-13 | 2024-04-16 | 上海发那科机器人有限公司 | 一种均匀喷流宽幅喷嘴 |
CN115069485A (zh) * | 2021-03-11 | 2022-09-20 | 上海发那科机器人有限公司 | 一种用于涂胶的宽幅平流喷嘴 |
CN215964503U (zh) * | 2021-10-14 | 2022-03-08 | 宁德时代新能源科技股份有限公司 | 涂胶嘴及涂胶装置 |
DE102022114833A1 (de) | 2022-06-13 | 2023-12-14 | Dürr Systems Ag | Applikator zur Applikation eines Applikationsmittels |
DE102022118975A1 (de) | 2022-07-28 | 2024-02-08 | Dürr Systems Ag | Düsenvorrichtung zur Abgabe eines Spritzstrahls eines Auftragsmaterials |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3716194A (en) * | 1970-09-16 | 1973-02-13 | Economics Lab | Combination high pressure venturi and spray forming nozzle |
US4128668A (en) * | 1976-05-12 | 1978-12-05 | National Steel Corporation | Method of removing excess liquid coating from web edges in liquid coating thickness control |
US4142010A (en) * | 1977-01-17 | 1979-02-27 | International Business Machines Corporation | Method for applying a viscous fluid to a substrate |
US4962891A (en) * | 1988-12-06 | 1990-10-16 | The Boc Group, Inc. | Apparatus for removing small particles from a substrate |
US5165601A (en) * | 1990-04-11 | 1992-11-24 | Terronics Development Corporation | Nozzle for low resistivity flowable material |
JP2000237679A (ja) * | 1999-02-18 | 2000-09-05 | Toyota Motor Corp | 格子状の凹凸模様を有する塗膜、格子状の凹凸模様を有する塗膜を形成する方法およびノズル |
JP3957640B2 (ja) * | 2002-02-21 | 2007-08-15 | アイシン化工株式会社 | 幅広スリットノズル及び幅広スリットノズルによる塗装方法 |
DE102005013972B4 (de) * | 2005-03-26 | 2012-05-24 | Bayerische Motoren Werke Aktiengesellschaft | Düsenkörper |
DE102005027236A1 (de) | 2005-06-13 | 2006-12-21 | Dürr Systems GmbH | Applikationsroboter mit mehreren Applikationsgeräten |
DE102006012373B3 (de) * | 2006-03-17 | 2007-06-28 | Bayerische Motoren Werke Ag | Breitschlitzdüse und Verfahren zum Auftragen von hochviskosem Material |
-
2011
- 2011-02-21 DE DE102011011850A patent/DE102011011850A1/de not_active Withdrawn
-
2012
- 2012-02-21 ES ES18170836T patent/ES2746828T3/es active Active
- 2012-02-21 EP EP12706196.8A patent/EP2678112B1/fr active Active
- 2012-02-21 HU HUE16002092A patent/HUE040089T2/hu unknown
- 2012-02-21 HU HUE12706196A patent/HUE031429T2/hu unknown
- 2012-02-21 ES ES16002092.1T patent/ES2687608T3/es active Active
- 2012-02-21 SI SI201231401T patent/SI3165287T1/sl unknown
- 2012-02-21 EP EP16002092.1A patent/EP3165287B1/fr active Active
- 2012-02-21 PL PL18170836T patent/PL3388151T3/pl unknown
- 2012-02-21 WO PCT/EP2012/000756 patent/WO2012113540A1/fr active Application Filing
- 2012-02-21 MY MYPI2013701397A patent/MY168581A/en unknown
- 2012-02-21 PL PL16002092T patent/PL3165287T3/pl unknown
- 2012-02-21 EP EP18170836.3A patent/EP3388151B1/fr active Active
- 2012-02-21 CN CN201280019066.4A patent/CN103476508B/zh active Active
- 2012-02-21 PL PL12706196T patent/PL2678112T3/pl unknown
- 2012-02-21 US US13/982,501 patent/US9381526B2/en active Active
- 2012-02-21 ES ES12706196.8T patent/ES2617185T3/es active Active
- 2012-02-21 MX MX2013009432A patent/MX339938B/es active IP Right Grant
- 2012-02-21 BR BR112013020253-0A patent/BR112013020253B1/pt active IP Right Grant
- 2012-02-21 KR KR1020137023948A patent/KR101994347B1/ko active IP Right Grant
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
ES2746828T3 (es) | 2020-03-09 |
EP3388151A1 (fr) | 2018-10-17 |
HUE031429T2 (hu) | 2017-07-28 |
MX339938B (es) | 2016-06-17 |
EP3165287A1 (fr) | 2017-05-10 |
PL3165287T3 (pl) | 2018-12-31 |
US9381526B2 (en) | 2016-07-05 |
CN103476508A (zh) | 2013-12-25 |
EP2678112A1 (fr) | 2014-01-01 |
PL2678112T3 (pl) | 2017-05-31 |
BR112013020253A2 (pt) | 2016-10-18 |
PL3388151T3 (pl) | 2020-01-31 |
EP2678112B1 (fr) | 2016-11-23 |
WO2012113540A1 (fr) | 2012-08-30 |
ES2617185T3 (es) | 2017-06-15 |
HUE040089T2 (hu) | 2019-02-28 |
BR112013020253B1 (pt) | 2020-11-24 |
KR101994347B1 (ko) | 2019-06-28 |
DE102011011850A1 (de) | 2012-08-23 |
MY168581A (en) | 2018-11-14 |
US20140203115A1 (en) | 2014-07-24 |
SI3165287T1 (sl) | 2018-11-30 |
CN103476508B (zh) | 2017-09-05 |
KR20140035344A (ko) | 2014-03-21 |
MX2013009432A (es) | 2013-10-01 |
ES2687608T3 (es) | 2018-10-26 |
EP3388151B1 (fr) | 2019-06-26 |
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