EP3140519B1 - Method and system for operating a steam turbine plant with a thermal water treatment - Google Patents
Method and system for operating a steam turbine plant with a thermal water treatment Download PDFInfo
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- EP3140519B1 EP3140519B1 EP15724551.5A EP15724551A EP3140519B1 EP 3140519 B1 EP3140519 B1 EP 3140519B1 EP 15724551 A EP15724551 A EP 15724551A EP 3140519 B1 EP3140519 B1 EP 3140519B1
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- raw water
- water
- evaporator
- carrier gas
- steam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K13/00—General layout or general methods of operation of complete plants
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K17/00—Using steam or condensate extracted or exhausted from steam engine plant
- F01K17/06—Returning energy of steam, in exchanged form, to process, e.g. use of exhaust steam for drying solid fuel or plant
Definitions
- the invention relates to a method and an arrangement for operating a steam turbine plant in combination with a thermal water treatment plant for the purification of condensate from the exhaust gas of a steam turbine process.
- Steam power plants are the predominant type of power plants for power generation. High demands are placed on the water quality of the boiler feed water of the water cycle of such power plants. When evaporating the boiler feed water to steam, depending on the design, liquid water is completely transferred to the gas phase on hot surfaces. All non-volatile boiler feedwater components are deposited on this hot surface. Disadvantageously, these deposits hinder the heat transfer or lead to mechanical failure of, for example, valves. Furthermore, many inorganic constituents in the boiler feed water cause the corrosion tendency of the components in the steam cycle to increase even further. This can lead to stress cracks in components, in particular components made of steel.
- the object is achieved by means of a method according to claim 1 and by means of an arrangement according to claim 9.
- the inventive method for operating a steam turbine plant in combination with a thermal water treatment plant comprises several steps. First, steam is condensed from a steam turbine plant in a first condenser to raw water. At least a portion of the raw water is added with a carrier gas in a vaporizer, wherein in the evaporator between raw water and the carrier gas, a mass transfer and a heat transfer take place. The raw water and the carrier gas are passed in the evaporator in countercurrent. In this case, the carrier gas is heated in the evaporator and pure water is taken up from the raw water of the carrier gas.
- the raw water cools down and the impurities, especially the low-volatile impurities, concentrate in the raw water.
- the raw water with the concentrated impurities is collected after the evaporator in a tank.
- the loaded with pure water Carrier gas is fed into a second condenser.
- the purified water is condensed from the carrier gas, and the second condenser is cooled with raw water from the tank.
- the purified water is then returned to a steam cycle.
- the preheated in the second condenser raw water is fed to a first heater, with heat from the steam turbine plant or the steam cycle passes to the preheated raw water.
- the preheated raw water is then passed from the heater in the evaporator.
- the arrangement for operating a steam turbine plant in combination with a thermal water treatment plant comprises a first condenser for condensing water vapor from the steam turbine plant to raw water. Furthermore, it comprises a Verdunster for operation with raw water and a carrier gas, wherein takes place in the evaporator material and heat transfer. Furthermore, the arrangement comprises a tank for collecting the raw water concentrated with impurities. The arrangement further comprises a second condenser for condensing the pure water from the carrier gas after the evaporator. The arrangement also includes at least one steam turbine for operation with at least a portion of the purified water.
- the method and the arrangement advantageously use both heat from the steam turbine process and the steam cycle, in particular the steam generator, as well as components of the exhaust gas of the steam turbine, in particular the water vapor.
- the evaporation of the raw water from the exhaust gas of the steam turbine works on the principle of forced convection.
- the raw water cooled second capacitor advantageously provides for the recovery of the heat of evaporation.
- the water and the carrier gas are advantageously conducted in countercurrent through the evaporator. The temperature of the carrier gas increases during the countercurrent process, while the temperature of the raw water decreases. At an altitude or a separation stage of the evaporator, the air temperature is lower as the temperature of the raw water.
- a low electrical energy requirement and low other operating costs of the cleaning process of the boiler feed water of the steam turbine is achieved by the coupling of the heat flows. Furthermore, it is possible with the method, regardless of the quality of the raw water, as a product of fully desalted water, which has been purified from poorly volatile components, to obtain a consistent product quality.
- heat must be provided only at a low temperature level. The water treatment comes with almost no additional electrical energy input.
- the required thermal energy is advantageously taken from the steam turbine plant or the steam cycle.
- the steam cycle typically includes at least one steam generator, multiple condensers, and heaters.
- the raw water comprises ammonia as a conditioning agent for the boiler feed water for the steam turbine process.
- the pH of the raw water before the evaporator is adjusted so acidic that the ammonia remains in the evaporator in the raw water.
- Ammonia by itself is a volatile component.
- Ammonia in water can be conditioned so that the ammonia is present as an ammonium ion. This is the case for low pHs of at least one pH unit below the pKa of ammonia of 9.2. If ammonia is hydrolyzed in water as an ammonium ion, it loses its volatility. This allows it to be separated in the evaporator, as it does not pass into the gas phase.
- ammonia should also be present in the water after the purification in order to influence the corrosion properties of the water.
- the pH is selected to be so high that it is above the pKa value of the ammonia, so that it is volatile and merges with the carrier gas and thus recovered with the purified water in the condenser can be.
- conditioned water is already available as boiler feed water.
- fresh raw water is added to the tank.
- This raw water is in particular water from the condensate of the exhaust gas of the steam turbine.
- the raw water can also be river water, seawater or wastewater or come from another source of water.
- the process of evaporation makes it possible to use heavily polluted wastewater.
- Even more water can be supplied to the process.
- the temperature of the raw water in the evaporator of 60 ° C to 100 ° C. Due to this low temperature level, it is advantageously possible to heat the raw water only by means of the waste heat of the steam cycle, in particular of the steam generator, or of the exhaust gas of the steam turbine. This is advantageous very energy efficient.
- the heater is operated with the heat of the exhaust gas of a steam generator of the steam turbine process.
- the water treatment is thus advantageously almost without additional electrical energy input.
- the required thermal energy is advantageously removed completely from the steam cycle or the exhaust gas of the steam turbine process.
- the evaporator is a falling film evaporator or a trickle flow evaporator.
- the boundary surface between the carrier gas, in particular air, and the raw water is advantageously particularly large in order to allow material and heat transfer.
- the carrier gas from bottom to top, the raw water is passed from top to bottom.
- FIG. 1 shows an arrangement 1 with a coupling of the steam turbine power plant with the thermal water treatment arrangement 5.
- the steam generator 4 generates by means of heat supply 12, typically an external heat source, live steam 7 from boiler feed water 14.
- the live steam 7 is then passed into the turbine 2 for power generation.
- the exhaust gas 6, which is formed in the steam generation 4 is passed to a heater 15, which heats the raw water 10 of the thermal water treatment assembly 5.
- the steam 8 leaves the turbine 2 and is then condensed in a first condenser 3 to condensate 9. Part of this condensate 9 is passed as raw water 10 in the thermal water treatment 5. It is also possible to lead the entire condensate 9 into the thermal water treatment 5.
- thermal water treatment 5 additional fresh raw water 11 can be added from another external source. This can be, for example, sea or river water.
- raw water 19 concentrated with impurities leaves the thermal water treatment arrangement 5.
- purified water 22 leaves the thermal water treatment arrangement 5.
- the boiler feed water 14 is then in turn fed to the steam generator 4.
- a purified proportion of boiler feed water 14 with a non-purified portion of condensate 9 mixed to boiler feed water 14 become.
- heat can also be removed at various points of the steam cycle, in the case of several turbine stages and between stages, to heat the heater 15.
- FIG. 2 shows the thermal water treatment assembly 5 in detail.
- the core of the thermal water treatment arrangement 5 is the evaporator.
- a Rieselstromverdunster 16 is used in particular.
- the raw water 10 to be cleaned flows from top to bottom through a structured Verdunsterpackung.
- the air 13 as a carrier gas is passed from bottom to top through the Rieselstromverdunster 16.
- the temperatures in the Rieselstromverdunster 16 are in a range between 60 C and 100 ° C.
- the Rieselstromverdunster 16 works by means of convective assisted evaporation of water.
- the pure water evaporates into the countercurrent air 13 and can then be condensed again in a second condenser 17 and fed as clean water 22 back into the steam generator 4.
- the second condenser 17 is cooled with raw water 10.
- the already heated raw water 18 is then passed through the heater 15 to bring the raw water to the temperature required in Rieselstromverdunster 16.
- the raw water 18 is then trickled over a suitable evaporator material.
- materials in particular structured packings of plastic, metal or cellulose with a specific surface area of 100 m 2 / m 3 to 300 m 2 / m 3 are used.
- the Rieselstromverdunster 16 is operated in countercurrent. That is, the temperature of the downflowing raw water 18 drops from the head to the bottom of Rieselstromverdunsters 16 because the water is extracted by evaporation and air heating energy. By contrast, the temperature of the countercurrent air rises from the foot to the head of the trickle flow evaporator 16. On a separation stage, that is at an altitude in Rieselstromverdunster 16, the temperature of the air always remains lower than the temperature of the raw water. Thus, the heat transfer from the falling water to the rising air, and according to the rising temperature, the air in the upper part of the Rieselstromverdunster 16 absorb more water vapor.
- the raw water 19 concentrated with impurities is partly put into a tank 20 for storage, partly it is conveyed out of the system.
- the tank 20 is filled with fresh raw water 11.
- the fresh raw water 11 may on the one hand be the condensed water from the turbine 2, but on the other hand also water from other water sources, such as river water, seawater or sewage treatment plant.
- the advantage of the evaporation process used is that even the treatment of heavily polluted waste water is possible.
- the boiler feed water 14 is typically conditioned prior to steam generation to operate the steam turbine such that the tendency to corrosion decreases. This happens, for example, with the addition of volatile alkalizing agents, in particular of ammonia.
- volatile alkalizing agents in particular of ammonia.
- usual ammonia concentrations range from 0.5 mg / L to 1 mg / L (with the addition of phosphate) or> 5 mg / L (without added phosphate).
- ammonia can lead to corrosion, in particular due to the formation of ammonium salts, in the heat-steam circuit. Therefore, depending on the driving style, it may be necessary to remove ammonia in the thermal water treatment assembly 5 from the system.
- Ammonia is a volatile component and would pass into the vapor phase in Rieselstromverdunster 16 without conditioning the raw water and so burden the purified water.
- the pH of the raw water 18 is adjusted to be at least one pH unit below the pKa of ammonia of 9.2. In this pH range, the ammonia is present as ammonium ion in water. The ammonium ion is hydrolyzed and thereby little fleeting. Thus, it does not go into the gas phase in Rieselstromverdunster 16, but leaves the Rieselstromverdunster 16 with the concentrated raw water 19th Ammonia can then be added to the boiler feed water 14 in the desired concentration.
- a pH may be selected that is at least one pH unit above the pKa of 9.2.
- the ammonia can be fed into the second condenser 17 together with the air 21 charged with the purified water.
- This water can be returned directly as a conditioned boiler feed water 14 in the steam cycle of the turbine 2.
- ammonia is enriched in the condensate of the water treatment plant due to its high vapor pressure.
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Description
Die Erfindung betrifft ein Verfahren und eine Anordnung zum Betrieb einer Dampfturbinenanlage in Kombination mit einer thermischen Wasseraufbereitungsanlage zur Reinigung von Kondensat aus dem Abgas eines Dampfturbinenprozesses.The invention relates to a method and an arrangement for operating a steam turbine plant in combination with a thermal water treatment plant for the purification of condensate from the exhaust gas of a steam turbine process.
Dampfkraftwerke gehören zur vorherrschenden Bauart der Kraftwerke zur Stromerzeugung. An die Wasserqualität des Kesselspeisewassers des Wasserkreislaufs solcher Kraftwerke werden hohe Anforderungen gestellt. Beim Verdampfen des Kesselspeisewassers zu Dampf wird je nach Bauart auf heißen Oberflächen flüssiges Wasser komplett in die Gasphase überführt. Sämtliche nichtflüchtige Kesselspeisewasserkomponenten werden dabei auf dieser heißen Oberfläche abgelagert. Nachteiligerweise behindern diese Ablagerungen den Wärmeübergang oder führen zum mechanischen Ausfall von beispielsweise Ventilen. Weiterhin führen viele anorganische Inhaltsstoffe im Kesselspeisewasser dazu, dass die Korrosionsneigung der Bauteile im Wasserdampfkreislauf noch weiter zunimmt. Dies kann zu Spannungsrissen in Bauteilen, insbesondere Bauteilen aus Stahl, führen.Steam power plants are the predominant type of power plants for power generation. High demands are placed on the water quality of the boiler feed water of the water cycle of such power plants. When evaporating the boiler feed water to steam, depending on the design, liquid water is completely transferred to the gas phase on hot surfaces. All non-volatile boiler feedwater components are deposited on this hot surface. Disadvantageously, these deposits hinder the heat transfer or lead to mechanical failure of, for example, valves. Furthermore, many inorganic constituents in the boiler feed water cause the corrosion tendency of the components in the steam cycle to increase even further. This can lead to stress cracks in components, in particular components made of steel.
Zur Minderung der korrosiven Eigenschaften von Wasser bzw. Wasserdampf in Wasserdampfkreisläufen existieren verschiedene Verfahren der Konditionierung. Hierzu zählen vor allem die Alkalisierung des Wassers und die Sauerstoffdosierung. Sowohl ein erhöhter pH-Wert als auch eine erhöhte Redoxspannung führen zu einer verminderten Löslichkeit von Eisenoxid. Allerdings kann eine Alkalisierung mit festen Alkalisierungsmitteln nachteiligerweise nicht in Durchlauferhitzern angewandt werden, da hier das Wasser vollständig verdampft wird und somit Ablagerungen auftreten würden. Daher wird in diesem Fall häufig Ammoniak als flüchtiges Alkalisierungsmittel eingesetzt.To reduce the corrosive properties of water or water vapor in steam circuits, there are various methods of conditioning. These include above all the alkalization of the water and the oxygen dosage. Both an increased pH and an increased redox potential lead to a reduced solubility of iron oxide. However, alkalization with solid alkalizing agents can not be used disadvantageously in instantaneous water heaters, since the water is completely vaporized here and thus deposits would occur. Therefore, ammonia is often used as the volatile alkalizing agent in this case.
Zur Reinigung des Kesselspeisewassers von Verunreinigungen sind unterschiedliche Aufbereitungsverfahren bekannt. Diese Verfahren basieren in der Regel auf Ionenaustausch. Ionenaustauschprozesse können allerdings auch als Kontaminationsquelle auftreten. Abbauprodukte des Harzmaterials können sich auf trockenen Oberflächen verschiedener Bauteile im Wärmedampfkreislauf nachteilerweise ablagern. Weiterhin kann die Reinigung des Kesselspeisewassers mit einem Umkehrosmoseprozess bewerkstelligt werden. Bei der Umkehrosmose jedoch führen hohe Belastungen des Rohwassers nachteilig zu einem erniedrigten Flux bei der Umkehrosmose. Des Weiteren sind die bekannten Verfahren sehr energieintensiv. Der Druckschrift
Die Aufgabe wird mittels eines Verfahrens gemäß Anspruch 1 und mittels einer Anordnung gemäß Anspruch 9 gelöst.
Das erfindungsgemäße Verfahren zum Betrieb einer Dampfturbinenanlage in Kombination mit einer thermischen Wasseraufbereitungsanlage umfasst mehrere Schritte. Zunächst wird Wasserdampf aus einer Dampfturbinenanlage in einem ersten Kondensator zu Rohwasser kondensiert. Wenigstens ein Anteil des Rohwassers wird mit einem Trägergas in einen Verdunster gegeben, wobei in dem Verdunster zwischen Rohwasser und dem Trägergas ein Stoff- und ein Wärmeübergang stattfinden. Das Rohwasser und das Trägergas werden in dem Verdunster im Gegenstrom geführt. Dabei erwärmt sich das Trägergas in dem Verdunster und reines Wasser wird aus dem Rohwasser von dem Trägergas aufgenommen. Das Rohwasser kühlt ab und die Verunreinigungen, insbesondere die schwer flüchtigen Verunreinigungen, konzentrieren sich in dem Rohwasser auf. Das Rohwasser mit den aufkonzentrierten Verunreinigungen wird nach dem Verdunster in einem Tank gesammelt. Das mit reinem Wasser beladene Trägergas wird in einen zweiten Kondensator geführt. In dem zweiten Kondensator wird das gereinigte Wasser aus dem Trägergas kondensiert, wobei der zweite Kondensator mit Rohwasser aus dem Tank gekühlt wird. Das gereinigte Wasser wird anschließend in einen Wasserdampfkreislauf zurückgeführt. Das im zweiten Kondensator vorgewärmte Rohwasser wird zu einem ersten Heizer geführt, wobei Wärme aus der Dampfturbinenanlage oder dem Wasserdampfkreislauf an das vorgewärmte Rohwasser übergeht. Das vorgewärmte Rohwasser wird danach aus dem Heizer in den Verdunster geführt.For purification of the boiler feed water from impurities different treatment methods are known. These methods are usually based on ion exchange. However, ion exchange processes can also occur as a source of contamination. Degradation products of the resin material can disadvantageously deposit on dry surfaces of various components in the heat-steam circuit. Furthermore, the cleaning of the boiler feed water can be accomplished with a reverse osmosis process. In reverse osmosis, however, high loads of raw water disadvantageously lead to a reduced flux in the reverse osmosis. Furthermore, the known methods are very energy intensive. The publication
The object is achieved by means of a method according to claim 1 and by means of an arrangement according to
The inventive method for operating a steam turbine plant in combination with a thermal water treatment plant comprises several steps. First, steam is condensed from a steam turbine plant in a first condenser to raw water. At least a portion of the raw water is added with a carrier gas in a vaporizer, wherein in the evaporator between raw water and the carrier gas, a mass transfer and a heat transfer take place. The raw water and the carrier gas are passed in the evaporator in countercurrent. In this case, the carrier gas is heated in the evaporator and pure water is taken up from the raw water of the carrier gas. The raw water cools down and the impurities, especially the low-volatile impurities, concentrate in the raw water. The raw water with the concentrated impurities is collected after the evaporator in a tank. The loaded with pure water Carrier gas is fed into a second condenser. In the second condenser, the purified water is condensed from the carrier gas, and the second condenser is cooled with raw water from the tank. The purified water is then returned to a steam cycle. The preheated in the second condenser raw water is fed to a first heater, with heat from the steam turbine plant or the steam cycle passes to the preheated raw water. The preheated raw water is then passed from the heater in the evaporator.
Die Anordnung zum Betrieb einer Dampfturbinenanlage in Kombination mit einer thermischen Wasseraufbereitungsanlage umfasst einen ersten Kondensator zum Kondensieren von Wasserdampf aus der Dampfturbinenanlage zu Rohwasser. Weiterhin umfasst sie einen Verdunster zum Betrieb mit Rohwasser und einem Trägergas, wobei in dem Verdunster Stoff- und Wärmeübertragung stattfindet. Weiterhin umfasst die Anordnung einen Tank zum Auffangen des mit Verunreinigungen aufkonzentrierten Rohwassers. Die Anordnung umfasst weiterhin einen zweiten Kondensator zum Kondensieren des reinen Wassers aus dem Trägergas nach dem Verdunster. Die Anordnung umfasst auch wenigstens eine Dampfturbine zum Betrieb mit wenigstens einem Anteil des gereinigten Wassers.The arrangement for operating a steam turbine plant in combination with a thermal water treatment plant comprises a first condenser for condensing water vapor from the steam turbine plant to raw water. Furthermore, it comprises a Verdunster for operation with raw water and a carrier gas, wherein takes place in the evaporator material and heat transfer. Furthermore, the arrangement comprises a tank for collecting the raw water concentrated with impurities. The arrangement further comprises a second condenser for condensing the pure water from the carrier gas after the evaporator. The arrangement also includes at least one steam turbine for operation with at least a portion of the purified water.
Das erfindungsgemäße Verfahren und die Anordnung nutzen vorteilhafterweise sowohl Wärme aus dem Dampfturbinenprozess und dem Wasserdampfkreislauf, insbesondere dem Dampferzeuger, als auch Komponenten des Abgases der Dampfturbine, insbesondere den Wasserdampf. Die Verdunstung des Rohwassers aus dem Abgas der Dampfturbine arbeitet nach dem Prinzip der erzwungenen Konvektion. Der Rohwasser gekühlte zweite Kondensator sorgt vorteilhaft für die Rückgewinnung der Verdunstungswärme. Das Wasser und das Trägergas werden vorteilhaft im Gegenstrom durch den Verdunster geführt. Die Temperatur des Trägergases steigt dabei während des Gegenstromprozesses an, während die Temperatur des Rohwassers sinkt. Auf einer Höhe bzw. einer Trennstufe des Verdunsters ist die Lufttemperatur niedriger als die Temperatur des Rohwassers. Vorteilhafterweise wird durch die Kopplung der Wärmeströme ein geringer elektrischer Energiebedarf und geringe sonstige Betriebskosten des Reinigungsprozesses des Kesselspeisewassers der Dampfturbine erreicht. Weiterhin ist es mit dem Verfahren möglich, unabhängig von der Qualität des Rohwassers, als Produkt voll entsalztes Wasser, welches von schwer flüchtigen Komponenten gereinigt wurde, mit gleichbleibender Produktqualität zu erhalten. Vorteilhaft muss Wärme lediglich bei niedrigem Temperaturniveau bereitgestellt werden. Die Wasseraufbereitung kommt nahezu ohne zusätzlichen elektrischen Energieeintrag aus. Die erforderliche thermische Energie wird vorteilhaft der Dampfturbinenanlage oder dem Wasserdampfkreislauf entnommen. Der Wasserdampfkreislauf umfasst typischerweise wenigstens einen Dampferzeuer, mehrere Kondensatoren und Heizer.The method and the arrangement advantageously use both heat from the steam turbine process and the steam cycle, in particular the steam generator, as well as components of the exhaust gas of the steam turbine, in particular the water vapor. The evaporation of the raw water from the exhaust gas of the steam turbine works on the principle of forced convection. The raw water cooled second capacitor advantageously provides for the recovery of the heat of evaporation. The water and the carrier gas are advantageously conducted in countercurrent through the evaporator. The temperature of the carrier gas increases during the countercurrent process, while the temperature of the raw water decreases. At an altitude or a separation stage of the evaporator, the air temperature is lower as the temperature of the raw water. Advantageously, a low electrical energy requirement and low other operating costs of the cleaning process of the boiler feed water of the steam turbine is achieved by the coupling of the heat flows. Furthermore, it is possible with the method, regardless of the quality of the raw water, as a product of fully desalted water, which has been purified from poorly volatile components, to obtain a consistent product quality. Advantageously, heat must be provided only at a low temperature level. The water treatment comes with almost no additional electrical energy input. The required thermal energy is advantageously taken from the steam turbine plant or the steam cycle. The steam cycle typically includes at least one steam generator, multiple condensers, and heaters.
In einer vorteilhaften Weiterbildung der Erfindung umfasst das Rohwasser Ammoniak als Konditionierungsmittel für das Kesselspeisewasser für den Dampfturbinenprozess. Weiterhin wird der pH-Wert des Rohwassers vor dem Verdunster derart sauer eingestellt, dass das Ammoniak im Verdunster im Rohwasser verbleibt. Ammoniak für sich gesehen ist eine leicht flüchtige Komponente. Ammoniak in Wasser kann derart konditioniert werden, dass das Ammoniak als Ammonium-Ion vorliegt. Dies ist für niedrige pH-Werte von wenigstens einer pH-Einheit unterhalb des pKs-Wertes von Ammoniak von 9,2 der Fall. Liegt Ammoniak in Wasser hydrolysiert als Ammonium-Ion vor, verliert es seine Flüchtigkeit. Dadurch kann es im Verdunster abgetrennt werden, da es nicht in die Gasphase übergeht.In an advantageous development of the invention, the raw water comprises ammonia as a conditioning agent for the boiler feed water for the steam turbine process. Furthermore, the pH of the raw water before the evaporator is adjusted so acidic that the ammonia remains in the evaporator in the raw water. Ammonia by itself is a volatile component. Ammonia in water can be conditioned so that the ammonia is present as an ammonium ion. This is the case for low pHs of at least one pH unit below the pKa of ammonia of 9.2. If ammonia is hydrolyzed in water as an ammonium ion, it loses its volatility. This allows it to be separated in the evaporator, as it does not pass into the gas phase.
Es ist ebenso denkbar, dass Ammoniak in dem Wasser auch nach der Reinigung vorliegen soll, um die Korrosionseigenschaften des Wassers zu beeinflussen. In dieser vorteilhaften Weiterbildung der Erfindung wird der pH-Wert derart hoch gewählt, dass er oberhalb des pKs-Wertes vom Ammoniak liegt, so dass dieses leichtflüchtig ist und mit in das Trägergas übergeht und so mit dem gereinigten Wasser im Kondensator wiedergewonnen werden kann. In diesem Fall steht bereits konditioniertes Wasser als Kesselspeisewasser zu Verfügung.It is also conceivable that ammonia should also be present in the water after the purification in order to influence the corrosion properties of the water. In this advantageous development of the invention, the pH is selected to be so high that it is above the pKa value of the ammonia, so that it is volatile and merges with the carrier gas and thus recovered with the purified water in the condenser can be. In this case, conditioned water is already available as boiler feed water.
In einer Ausgestaltung der Erfindung wird in den Tank frisches Rohwasser hinzugegeben. Dieses Rohwasser ist insbesondere Wasser aus dem Kondensat des Abgases der Dampfturbine. Das Rohwasser kann auch Flusswasser, Meerwasser oder Abwasser sein oder aus einer weiteren Wasserquelle stammen. Durch den Prozess der Verdunstung ist es möglich, auch stark verschmutztes Abwasser zu verwenden. Je nach Menge des Rohwassers, welches aus dem Kondensat des Abgases der Dampfturbine anfällt, kann so noch weiteres Wasser dem Prozess zugeführt werden.In one embodiment of the invention, fresh raw water is added to the tank. This raw water is in particular water from the condensate of the exhaust gas of the steam turbine. The raw water can also be river water, seawater or wastewater or come from another source of water. The process of evaporation makes it possible to use heavily polluted wastewater. Depending on the amount of raw water, which is obtained from the condensate of the exhaust gas of the steam turbine, even more water can be supplied to the process.
In einer weiteren Ausgestaltung der Erfindung beträgt die Temperatur des Rohwassers im Verdunster von 60°C bis 100°C. Durch dieses niedrige Temperaturniveau ist es vorteilhaft möglich, das Rohwasser lediglich mittels der Abwärme des Wasserdampfkreislaufs, insbesondere des Dampferzeugers, oder des Abgases der Dampfturbine zu erhitzen. Dies ist vorteilhaft sehr energiesparend.In a further embodiment of the invention, the temperature of the raw water in the evaporator of 60 ° C to 100 ° C. Due to this low temperature level, it is advantageously possible to heat the raw water only by means of the waste heat of the steam cycle, in particular of the steam generator, or of the exhaust gas of the steam turbine. This is advantageous very energy efficient.
In einer weiteren vorteilhaften Ausgestaltung der Erfindung wird der Heizer mit der Wärme des Abgases eines Dampferzeugers des Dampfturbinenprozesses betrieben. Die Wasseraufbereitung kommt somit vorteilhaft nahezu ohne zusätzlichen elektrischen Energieeintrag aus. Die benötigte thermische Energie wird vorteilhaft vollständig aus dem Wasserdampfkreislauf oder dem Abgas des Dampfturbinenprozesses entnommen.In a further advantageous embodiment of the invention, the heater is operated with the heat of the exhaust gas of a steam generator of the steam turbine process. The water treatment is thus advantageously almost without additional electrical energy input. The required thermal energy is advantageously removed completely from the steam cycle or the exhaust gas of the steam turbine process.
In einer weiteren Ausgestaltung der Erfindung ist der Verdunster ein Fallfilmverdunster oder ein Rieselstromverdunster. Bei diesen Verdunsterausführungen ist vorteilhaft die Grenzfläche zwischen dem Trägergas, insbesondere Luft, und dem Rohwasser besonders groß, um Stoff- und Wärmeübergang zu ermöglichen. Typischerweise wird das Trägergas von unten nach oben, das Rohwasser von oben nach unten geführt.In a further embodiment of the invention, the evaporator is a falling film evaporator or a trickle flow evaporator. In these evaporator embodiments, the boundary surface between the carrier gas, in particular air, and the raw water is advantageously particularly large in order to allow material and heat transfer. Typically, the carrier gas from bottom to top, the raw water is passed from top to bottom.
Die Erfindung wird nachfolgend anhand eines Ausführungsbeispiels unter Bezugnahme auf die angehängten Zeichnungen beschrieben. Es zeigen:
- Figur 1
- eine Anordnung mit einem Wasserdampfkreislauf, Turbine, Kondensatoren und thermischer Wasseraufbereitung;
Figur 2- eine thermische Wasseraufbereitungsanordnung mit Verdunster und Kondensator.
- FIG. 1
- an arrangement with a steam cycle, turbine, condensers and thermal water treatment;
- FIG. 2
- a thermal water treatment arrangement with evaporator and condenser.
Der Rieselstromverdunster 16 wird im Gegenstrom betrieben. Das heißt, die Temperatur des abwärts strömenden Rohwassers 18 sinkt vom Kopf zum Fuß des Rieselstromverdunsters 16, weil dem Wasser durch Verdunstung und Lufterwärmung Energie entzogen wird. Die Temperatur der entgegenströmenden Luft steigt dagegen vom Fuß zum Kopf des Rieselstromverdunsters 16 an. Auf einer Trennstufe, das heißt auf einer Höhe im Rieselstromverdunster 16, bleibt die Temperatur der Luft immer niedriger als die Temperatur des Rohwassers. Damit erfolgt die Wärmeübertragung vom fallenden Wasser auf die aufsteigende Luft, und entsprechend der ansteigenden Temperatur kann die Luft im oberen Bereich des Rieselstromverdunster 16 mehr Wasserdampf aufnehmen. Das mit Verunreinigungen aufkonzentrierte Rohwasser 19 wird teilweise in einen Tank 20 zur Speicherung vorgelegt, teilweise wird es aus dem System hinaus befördert. Je nach Bedarfsmenge des Kesselspeisewassers 14 und nach Qualität des aufkonzentrierten Rohwassers 19 wird der Tank 20 mit frischem Rohwasser 11 aufgefüllt. Das frische Rohwasser 11 kann einerseits das kondensierte Wasser aus der Turbine 2 sein, andererseits aber auch Wasser aus anderen Wasserquellen, wie beispielsweise Flusswasser, Meerwasser oder Abwasser einer Kläranlage. Der Vorteil des eingesetzten Verdunstungsverfahrens ist, dass selbst die Aufbereitung von stark verschmutzten Abwässern möglich ist.The
Das Kesselspeisewasser 14 wird typischerweise vor der Dampferzeugung zum Betrieb der Dampfturbine derart konditioniert, dass die Korrosionsneigung abnimmt. Dies geschieht beispielsweise mit der Zugabe von flüchtigen Alkalisierungsmitteln, insbesondere von Ammoniak. Übliche Ammoniakkonzentrationen liegen in Abhängigkeit der Fahrweise in einem Bereich von 0,5 mg/L bis 1 mg/L (unter Zugabe von Phosphat) oder >5 mg/L (ohne Phosphatzugabe). Ammoniak kann in zu hohen Konzentrationen in Gegenwart von Fremdionen wie Phosphat allerdings wiederum zur Korrosion, insbesondere aufgrund der Bildung von Ammoniumsalzen, im Wärmedampfkreislauf führen. Daher kann es in Abhängigkeit der Fahrweise nötig sein, Ammoniak in der thermischen Wasseraufbereitungsanordnung 5 aus dem System zu entfernen. Ammoniak ist eine flüchtige Komponente und würde im Rieselstromverdunster 16 ohne eine Konditionierung des Rohwassers in die Gasphase übergehen und so das gereinigte Wasser belasten. Um dies zu verhindern, wird der pH-Wert des Rohwassers 18 derart eingestellt, dass er um wenigstens eine pH-Einheit unterhalb des pKs-Werts von Ammoniak von 9,2 liegt. In diesem pH-Bereich liegt das Ammoniak als Ammonium-Ion in Wasser vor. Das Ammonium-Ion ist hydrolysiert und dadurch wenig flüchtig. Somit geht es im Rieselstromverdunster 16 nicht in die Gasphase über, sondern verlässt den Rieselstromverdunster 16 mit dem aufkonzentrierten Rohwasser 19. Ammoniak kann anschließend wieder dem Kesselspeisewasser 14 in der gewünschten Konzentration hinzugegeben werden.The
Für den Fall, dass Ammoniak nicht aus dem Rohwasser entfernt 10 werden soll, kann ein pH-Wert gewählt werden, der wenigstens eine pH-Einheit oberhalb des pKs-Werts von 9,2 liegt. So kann das Ammoniak zusammen mit der mit dem gereinigten Wasser beladenen Luft 21 in den zweiten Kondensator 17 geführt werden. Dieses Wasser kann direkt als konditioniertes Kesselspeisewasser 14 in den Wasserdampfkreislauf der Turbine 2 zurückgeführt werden. Bei einer solchen Betriebsweise wird allerdings Ammoniak aufgrund seines hohen Dampfdruckes im Kondensat der Wasseraufbereitungsanlage angereichert.In the event that ammonia is not to be removed from the raw water, a pH may be selected that is at least one pH unit above the pKa of 9.2. Thus, the ammonia can be fed into the
Die Notwendigkeit einer Entfernung des Ammoniaks hängt von mehreren Faktoren ab. In erster Linie ist die Art der Kesselspeisewasserkonditionierung entscheidend. Für den Fall, dass die Ammoniakkonzentration begrenzt werden muss, gilt es zu beachten, ob, wie in
Im Falle, dass Ammoniak nicht vollständig aus dem Rohwasser 10 entfernt werden soll, aber auch nicht vollständig im Rohwasser 10 verbleiben oder sogar aufkonzentriert werden soll, besteht die Möglichkeit, durch entsprechende Wahl eines pH-Wertes innerhalb des Bereiches (pKs -1) < pH < (pKs + 1) die gewünschte Ammoniak-Konzentration einzustellen.In the event that ammonia is not completely removed from the
Claims (10)
- Method for operating a steam turbine plant in combination with a thermal water treatment plant (5) having the following steps:- condensing steam from the stream turbine plant to raw water in a first condenser (3),- adding a carrier gas (13) and at least one fraction of the raw water (10) to an evaporator (16), wherein mass transfer and heat exchange take place in the evaporator (16) between the raw water (10) and the carrier gas (13),- conducting the raw water (10) and the carrier gas (13) in counter flow in the evaporator (16), wherein the carrier gas (13) heats up in the evaporator (16) and takes up pure water from the raw water (10) and the raw water (10) cools and the contaminants concentrate,- collecting the raw water (10) with the concentrated contaminants (19) downstream of the evaporator (16) in a tank (20),- conducting the carrier gas (21) loaded with pure water into a second condenser (17),- condensing purified water (22) from the carrier gas (21) in the second condenser (17), wherein the second condenser (17) is cooled by the raw water (10) from the tank (20),- conducting the purified water (22) into a steam circuit of the steam turbine plant (2),- conducting the preheated raw water (18) from the second condenser (17) to a first heater (15), wherein heat from the steam turbine plant or the steam circuit transfers to the preheated raw water (18),- conducting the preheated raw water (18) from the heater (15) into the evaporator (16).
- Method according to Claim 1, wherein the raw water (10) comprises ammonia and the pH of the raw water (10) is adjusted to be acidic in such a manner that the ammonia in the evaporator (16) remains in the raw water (10).
- Method according to Claim 1, wherein the raw water (10) comprises ammonia and the pH of the raw water (10) is adjusted to the basic in such a manner that the ammonia transfers into the carrier gas (13).
- Method according to one of the preceding claims, wherein fresh raw water (11) is added to the tank (20).
- Method according to Claim 4, wherein the fresh raw water (11) is condensate water from the exhaust gas of the steam turbine, river water, seawater or wastewater.
- Method according to one of the preceding claims, wherein the temperature of the raw water (18) in the evaporator (16) is in the range 60°C to 100°C.
- Method according to one of the preceding claims, wherein the heater (15) is operated with the heat of the exhaust gas (6) of a steam generator (4) of the steam circuit.
- Method according to one of the preceding claims, wherein air is used as carrier gas (13).
- Arrangement for operating a steam turbine plant in combination with a thermal water treatment plant (5) having- a first condenser (3) for condensing steam from the steam turbine plant to raw water (10),- an evaporator (16) for operation with raw water (10) and a carrier gas (13), wherein mass transport and heat exchange take place in the evaporator (16), and wherein the carrier gas (13) heats up in the evaporator (16) and takes up pure water from the raw water (10) and the raw water (10) cools and the contaminants concentrate,- a tank (20) for collecting the raw water (19) that is concentrated with contaminants,- a second condenser (17) for condensing the pure water from the carrier gas (21) downstream of the evaporator (16),- at least one steam turbine (2) for operation with at least a fraction of the purified water (22).
- Arrangement according to Claim 9, wherein the evaporator is a falling-film evaporator or a trickle-flow evaporator (16) .
Applications Claiming Priority (2)
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DE102014217280.2A DE102014217280A1 (en) | 2014-08-29 | 2014-08-29 | Method and arrangement of a steam turbine plant in combination with a thermal water treatment |
PCT/EP2015/060321 WO2016030029A1 (en) | 2014-08-29 | 2015-05-11 | Method and arrangement for operating a steam turbine plant in combination with thermal water treatment |
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EP3140519A1 EP3140519A1 (en) | 2017-03-15 |
EP3140519B1 true EP3140519B1 (en) | 2018-07-25 |
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EP15724551.5A Not-in-force EP3140519B1 (en) | 2014-08-29 | 2015-05-11 | Method and system for operating a steam turbine plant with a thermal water treatment |
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US (1) | US20170306799A1 (en) |
EP (1) | EP3140519B1 (en) |
KR (1) | KR101915066B1 (en) |
CN (1) | CN106605042B (en) |
DE (1) | DE102014217280A1 (en) |
WO (1) | WO2016030029A1 (en) |
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DE102014220666A1 (en) | 2014-10-13 | 2016-04-14 | Siemens Aktiengesellschaft | Apparatus and method for cooling a thermal treatment plant by means of evaporation |
WO2017157487A1 (en) * | 2016-03-15 | 2017-09-21 | Siemens Aktiengesellschaft | Raw water treatment |
WO2017157488A1 (en) * | 2016-03-15 | 2017-09-21 | Siemens Aktiengesellschaft | Ammonium reduction in wastewater from power stations |
DE102016214019A1 (en) * | 2016-07-29 | 2018-02-01 | Siemens Aktiengesellschaft | Device for separating product water from contaminated raw water and method for operating this device |
DE102016218347A1 (en) | 2016-09-23 | 2018-03-29 | Siemens Aktiengesellschaft | Power plant |
DE102018207875A1 (en) * | 2018-05-18 | 2019-11-21 | Siemens Aktiengesellschaft | Combined use of waste heat and sewage / brine for drinking water production in gas and steam power plants |
DE102022109435A1 (en) | 2022-04-19 | 2023-10-19 | Oliver Kerschgens | SYSTEM FOR WATER TREATMENT AND DESALINATION |
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US5405503A (en) * | 1993-11-05 | 1995-04-11 | Simpson; Gary D. | Process for desalinating water while producing power |
JPH0874602A (en) * | 1994-09-02 | 1996-03-19 | Kawasaki Heavy Ind Ltd | Gas turbine cogeneration system |
DE19549139A1 (en) * | 1995-12-29 | 1997-07-03 | Asea Brown Boveri | Process and apparatus arrangement for heating and multi-stage degassing of water |
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JP2006103561A (en) * | 2004-10-07 | 2006-04-20 | Mitsubishi Heavy Ind Ltd | Fresh water generator, exhaust gas heat-hot water conversion device, and fresh water generation method for ship |
EP1662096A1 (en) * | 2004-11-30 | 2006-05-31 | Siemens Aktiengesellschaft | Method of operating a steam power plant, in particular of a steam power plant of a power station for the production of at least electricity and corresponding steam power plant |
US7531096B2 (en) * | 2005-12-07 | 2009-05-12 | Arizona Public Service Company | System and method of reducing organic contaminants in feed water |
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FR2906529B1 (en) * | 2006-10-02 | 2009-03-06 | Air Liquide | PROCESS AND PLANT FOR THE JOINT PRODUCTION OF ELECTRICITY, STEAM AND DESALINATED WATER. |
JP2008212900A (en) * | 2007-03-07 | 2008-09-18 | Miura Co Ltd | Device carrying out concentration, cooling, and degassing, and cogeneration system using the same |
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WO2013170915A2 (en) * | 2012-05-14 | 2013-11-21 | Siemens Aktiengesellschaft | Use of the waste heat of a machine transformer for pre-heating natural gas to counter the joule-thomson effect |
DE102012217717A1 (en) * | 2012-09-28 | 2014-04-03 | Siemens Aktiengesellschaft | Process for the recovery of process waste water from a steam power plant |
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2014
- 2014-08-29 DE DE102014217280.2A patent/DE102014217280A1/en not_active Withdrawn
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- 2015-05-11 CN CN201580046650.2A patent/CN106605042B/en not_active Expired - Fee Related
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DE102014217280A1 (en) | 2016-03-03 |
CN106605042A (en) | 2017-04-26 |
KR101915066B1 (en) | 2018-11-05 |
KR20170044734A (en) | 2017-04-25 |
EP3140519A1 (en) | 2017-03-15 |
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