EP3087160B1 - Verbessertes verfahren zur entfernung von aromen aus erdölfraktionen - Google Patents
Verbessertes verfahren zur entfernung von aromen aus erdölfraktionen Download PDFInfo
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- EP3087160B1 EP3087160B1 EP14814825.7A EP14814825A EP3087160B1 EP 3087160 B1 EP3087160 B1 EP 3087160B1 EP 14814825 A EP14814825 A EP 14814825A EP 3087160 B1 EP3087160 B1 EP 3087160B1
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- 238000000034 method Methods 0.000 title claims description 51
- 239000003208 petroleum Substances 0.000 title claims description 22
- 239000003054 catalyst Substances 0.000 claims description 62
- 238000005984 hydrogenation reaction Methods 0.000 claims description 28
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 22
- 239000012530 fluid Substances 0.000 claims description 21
- 229930195733 hydrocarbon Natural products 0.000 claims description 18
- 150000002430 hydrocarbons Chemical class 0.000 claims description 18
- 239000004215 Carbon black (E152) Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims description 7
- 238000002955 isolation Methods 0.000 claims description 6
- 150000001491 aromatic compounds Chemical class 0.000 claims description 5
- 230000002035 prolonged effect Effects 0.000 claims description 4
- 230000008929 regeneration Effects 0.000 claims description 2
- 238000011069 regeneration method Methods 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 claims 1
- 229910052717 sulfur Inorganic materials 0.000 description 21
- 239000011593 sulfur Substances 0.000 description 21
- 230000003197 catalytic effect Effects 0.000 description 7
- 238000005194 fractionation Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 238000009472 formulation Methods 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000009835 boiling Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 238000004517 catalytic hydrocracking Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229920012485 Plasticized Polyvinyl chloride Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000005555 metalworking Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- KYYSIVCCYWZZLR-UHFFFAOYSA-N cobalt(2+);dioxido(dioxo)molybdenum Chemical compound [Co+2].[O-][Mo]([O-])(=O)=O KYYSIVCCYWZZLR-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- NLPVCCRZRNXTLT-UHFFFAOYSA-N dioxido(dioxo)molybdenum;nickel(2+) Chemical compound [Ni+2].[O-][Mo]([O-])(=O)=O NLPVCCRZRNXTLT-UHFFFAOYSA-N 0.000 description 1
- QLTKZXWDJGMCAR-UHFFFAOYSA-N dioxido(dioxo)tungsten;nickel(2+) Chemical compound [Ni+2].[O-][W]([O-])(=O)=O QLTKZXWDJGMCAR-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000004434 industrial solvent Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004590 silicone sealant Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/44—Hydrogenation of the aromatic hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/04—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps
- C10G65/08—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps at least one step being a hydrogenation of the aromatic hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4031—Start up or shut down operations
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
Definitions
- the invention relates to a process for the continuous dearomatization of a petroleum fraction in a hydrocarbon fluid with a very low sulfur content and a very low content of aromatic compounds, comprising at least one catalytic hydrogenation step at a temperature of between 80.degree. and 180 ° C and at a pressure of between 50 and 160 bar.
- the invention relates to a method of deep dearomatisation of petroleum cutting in which the catalytic hydrogenation step comprises several intervertible reactors connected in series.
- Hydrocarbon fluids are widely used as solvents, for example in adhesives, cleaning liquids, explosives, solvents for decorative coatings, paints and printing inks, light oils for applications such as metal extraction, metal working or demolding, industrial lubricants and drilling fluids.
- the hydrocarbon fluids can also be used as diluting oils in adhesives and sealing systems such as silicone sealants, as viscosity-lowering agents in plasticized polyvinylchloride formulations, as solvents in polymeric flocculant formulations, for example in water treatment, mining operations or papermaking and also as thickeners in printing pastes.
- Hydrocarbon fluids can moreover be used as solvents in a wide range of other applications, for example in chemical reactions.
- the petroleum fractions as feeds are treated on hydrodearomatization units by a catalytic hydrogenation process consisting of several high pressure operated serial reactors. These reactors have one or more catalytic beds.
- the units are composed of main processing sections which are generally: charge storage, multi-reactor hydrogenation section, distillate separation section and distillation column. (See Figure 10 )
- the configuration generally set up for the hydrogenation section is a series of several reactors in series.
- the efficiency of the hydrodearomatization unit by hydrogenation is dependent on several parameters and particularly the level of catalytic activity of the first reactor used as a sulfur trap. This activity decreases over time until it becomes nil after a full period of use.
- the catalytic activity depends on the amount of sulfur supplied to the catalyst surface by the charges to be treated.
- the quantity of Sulfur captured by the catalyst from the first reactor is directly proportional to the sulfur concentration of the petroleum feedstock. Very little sulfur thus arrives at the second and third reactors in series.
- Sulfur is a poison for the catalyst needed for the dearomatization reaction, and the aromatic compounds must be hydrogenated to obtain high purity products.
- the catalyst of the first reactor used as a sulfur trap is thereby rapidly saturated by the amount of sulfur added with the feeds to be treated. It is then necessary to change the catalyst of this first reactor.
- the catalyst of the first reactor will be changed to a maximum saturation of 90% and not of 100% thus causing a decrease in profitability.
- the second and third reactors receiving little sulfur they will see their replaced catalyst after longer treatment cycles of up to several years.
- the current configurations of the hydrodearomatization units impose a total shutdown of the whole unit for the catalyst change even if only the reactor 1 is concerned.
- US2012 / 0283492 discloses a method of dearomatization of a petroleum fraction comprising a catalytic hydrogenation step.
- One objective of the application is to provide an improved method of dearomatization for the continuous preparation of hydrocarbon fluids.
- Another object of the invention is to provide an optimized treatment system of petroleum feeds allowing a reduction of production losses and a flexibility of operability.
- the invention also aims to allow complete saturation of hydrodearomatization process hydrogenation catalysts before unloading.
- the invention relates to a process for the continuous dearomatization of a petroleum fraction in a hydrocarbon fluid with a very low sulfur content and a very low content of aromatic compounds, comprising at least one catalytic hydrogenation step at a temperature of between 80 and 180 ° C. C and at a pressure of between 60 and 160 bar, said hydrogenation step comprises several intervertible reactors, that is to say which one can reverse the order, connected in series, as defined in claim 1.
- the process according to the invention comprises 3 reactors connected in series.
- the first and second reactors of the process according to the invention can be isolated in turn from other reactors.
- the process according to the invention makes it possible to change the catalysts of the first and second reactors without prolonged interruption of production.
- the series reactors of the process according to the invention are connected by fixed additional connections making it possible to isolate one of the reactors.
- the series reactors of the process according to the invention are connected by removable additional connections making it possible to isolate one of the reactors.
- the series reactors of the process according to the invention comprise catalysts. Said catalysts are changed to 100% saturation.
- the method according to the invention allows a hydrogenation rate of between 50 to 300 Nm 3 / tonne of charge.
- the amount by weight of catalyst in each of the 3 reactors connected in series of the process according to the invention is 0.05-0.5 / 0.10-0.70 / 0.25-0.85, respectively.
- the process according to the invention relates to an improvement of the operating conditions of the hydrogenation reactors of a desaromatization unit enabling the production of hydrocarbon fluids.
- a pre-fractionation step of the petroleum fraction may optionally be carried out before introduction of the cut into the hydrogenation unit.
- the optionally pre-fractionated petroleum fractions are then hydrogenated.
- the hydrogen that is used in the hydrogenation unit is typically a high purity hydrogen, for example, whose purity exceeds 99%, but other levels of purity may also be employed.
- the reactors may comprise one or more catalytic beds.
- Catalytic beds are generally fixed catalytic beds.
- the process of the present invention comprises three separate reactors.
- the first reactor involves sulfur scavenging allowing the hydrogenation of essentially all unsaturated compounds and up to about 90% of the aromatic compounds.
- the flow leaving the first reactor contains essentially no sulfur.
- the hydrogenation of aromatics is continued and up to 99% of the aromatics are thus hydrogenated.
- the third stage in the third reactor is a finishing stage which makes it possible to obtain aromatic contents of less than 300 ppm, preferably less than 100 ppm and more preferably less than 50 ppm, even in the case of high-point products. boiling.
- the sequence of reactors is configured so as to allow continuous operation of the unit and thus production without prolonged interruption of hydrocarbon fluids even during the change of the catalysts of the reactors.
- a prolonged interruption means an interruption of the unit greater than several days, preferably greater than 2 days. If there is interruption in the process according to the invention, it will be of the order of a few hours and always less than 2 days or even 1 day.
- the hydrogenation unit comprises according to the figure 1 , 3 reactors R1, R2 and R3 connected in series.
- the improved method comprises 4 additional fixed links (a), (b1), (b2) and (c).
- the reactor R2 is directly fed with the feed via the link (a) without passing through the reactor R1.
- the reactor R2 then becomes the first reactor and is thus directly fed with the feed via section (a) which no longer passes through the reactor of R1.
- the reactor R2 remains the first reactor and the sections (b1) and (b2) connect the effluent of the reactor R2 to the inlet of the reactor R1 which becomes the second reactor.
- Section (c) makes it possible to connect the effluent from the reactor R1 to the inlet of the reactor R3.
- the hydrogenation unit according to the invention comprises additional removable connections also making it possible to maintain the production during the change of the catalyst of the reactor R1.
- Section (d) thus completely isolates the reactor R1 during the change of its catalyst and thus to ensure increased safety conditions.
- the reactor R2 will be directly fed with the feed without passing through the reactor R1.
- the effluent from the reactor R2 will then be directly directed to the reactor inlet R3.
- Sections (e) and (f) of the figure 4 show the sequence of the hydrogenation reactors after the change of the reactor catalyst R1.
- the reactor R2 fed with the feed via section (d) remains the first reactor.
- Section (e) then connects the effluent from reactor R2 to the inlet of reactor R1 which becomes the second reactor.
- Section (f) makes it possible to connect the effluent from reactor R1 to the inlet of reactor R3.
- the reactor R2 is isolated from the reactors R1 and R3 during the change of its catalyst without interrupting the production.
- the additional fixed links (a), (b1) and (b2) of the figure 5 will be closed while the link (c) will be open thus allowing a treatment of the charges via the reactors R1 then R3 only.
- the reactor R2 is thus short-circuited for the duration necessary for the change of its catalyst.
- the reactor R2 is isolated from the reactors R1 and R3 during the change of its catalyst without interrupting the production by the connection of the additional removable links (g) and (h) as indicated on the figure 6 .
- the feedstock to be treated will feed the reactor R1 directly via section (g) and then the reactor effluent R1 will be directed to the reactor inlet R3 via section (h) so as never to go through reactor R2.
- the dearomatization process optimized according to the third and fourth embodiments will be carried out according to the Figures 7 and 8 by closing the additional fixed links (a), (b1), (b2) and (c) or by virtue of the additional removable connections connected (g), (i) and (j) so that the load to be treated is directed to the reactor R1 then the reactor R2 and finally the reactor R3.
- each additional fixed or removable section will be adapted to the hydrogenation unit and to the forecasting capacities of production.
- each section, (a), (b1), (b2) and (c) will include valves to open or close the section as required.
- the improvement of the process according to the invention thus allows a maximum utilization at 100% saturation of the catalyst of the reactor R1.
- the yield is thus optimal in contrast to the conventional sequence or the reactor catalyst R1 must be replaced at 90% maximum saturation to avoid overflowing sulfur on the next reactor.
- the dearomatization process according to the invention allows the use of the reactor R2 as the first reactor during the change of the catalyst of the reactor R1.
- the reactor R2 will therefore be in direct contact with the sulfur contained in the feeds to be treated for the production of hydrocarbon fluids.
- the catalyst of the reactor R2 according to the invention will also have to be changed to 100% saturation.
- Typical hydrogenation catalysts may include the following metals: nickel, platinum, palladium, rhenium, rhodium, nickel tungstate, nickel-molybdenum, molybdenum, cobalt molybdate, nickel molybdate on silica and / or alumina supports, or on zeolites.
- a preferred catalyst is a Ni-based catalyst on an alumina support whose specific surface area varies between 100 and 200 m 2 / g of catalyst.
- the catalysts may be present in varying or substantially equal amounts in each reactor; for three reactors, the amounts by weight can for example be 0.05-0.5 / 0.10-0.70 / 0.25-0.85, preferably 0.07-0.25 / 0 , 15-0.35 / 0.4-0.78 and more preferably 0.10-0.20 / 0.20-0.32 / 0.48-0.70.
- the product obtained and / or the separated gases are at least partially recycled (s) in the feed system stages hydrogenation.
- This dilution helps to maintain the exothermicity of the reaction within controlled limits, particularly in the first stage. Recycling also allows heat exchange before the reaction and also better control of the temperature.
- the effluent from the hydrogenation unit contains the hydrogenated product and hydrogen.
- Flash separators are used to separate the effluents in the gas phase, mainly the residual hydrogen, and in the liquid phase, mainly the hydrogenated hydrocarbons.
- the process can be carried out using three flash separators, one high pressure, one intermediate pressure and one low pressure very close to atmospheric pressure.
- the hydrogen gas that is collected at the top of the flash separators can be recycled to the feed system of the hydrogenation unit or at different levels in the hydrogenation units between the reactors.
- the final product separated is at atmospheric pressure. It then directly feeds the vacuum fractionation unit.
- the fractionation will be at a pressure of between 10 and 50 mbar and more preferably at about 30 mbar.
- the fractionation can be carried out in such a way that it is possible to simultaneously remove various hydrocarbon fluids from the fractionation column and that their boiling temperature can be predetermined.
- the hydrogenation reactors, the separators and the fractionation unit can therefore be directly connected without the need to use intermediate tanks, which is usually the case.
- This integration of hydrogenation and fractionation allows optimized thermal integration combined with a reduction in the number of devices and energy savings.
- the petroleum fraction used as a feedstock is a typical refinery type petroleum cut which can come from a hydrocracking unit of distillates and may also include high aromatics such as conventional ultra-low sulfur diesel, heavy diesel or aviation fuel.
- the petroleum refinery cut can optionally be hydrocracked to obtain shorter and single molecules by adding hydrogen under high pressure in the presence of a catalyst.
- Descriptions of hydrocracking processes are provided in Hydrocarbon Processing (November 1996, pages 124-128), in Hydrocracking Science and Technology (1996) and in patents. US 4347124 , US 4447315 and WO-A-99/47626 .
- a preferred petroleum cut as a refinery petroleum cutter according to the invention is a hydrocracked gasoil fraction resulting from the vacuum distillation.
- the optionally hydrocracked refinery oil cut can also be mixed with a hydrocarbon cut resulting from a gas to liquid (GOT) process and / or gaseous condensates and / or a hydrodeoxygenated hydrocarbon cut obtained at from biomass.
- GOT gas to liquid
- the petroleum fraction whether or not mixed, contains less than 15 ppm of sulfur, preferably less than 8 ppm and more preferably less than 5 ppm (according to EN ISO 20846) and less of 70% by weight of aromatics, preferably less than 50% by weight and more preferably less than 30% by weight (according to the standard IP391 or EN 12916) and has a density of less than 0.830 g / cm 3 (according to EN standard ISO 12185).
- the fluids produced in accordance with the process of the invention have a boiling range of between 100 and 400 ° C. and have a very low aromatic content generally less than 300 ppm, preferably less than 100 ppm and more preferably less than 50 ppm. .
- the fluids produced according to the process of the invention also have an extremely low sulfur content, less than 5 ppm, preferably less than 3 ppm and more preferably less than 0.5 ppm, at a level too low to be detectable at conventional analyzers capable of measuring very low levels of sulfur.
- the fluids produced according to the process of the invention have remarkable properties in terms of aniline point or solvent power, molecular weight, vapor pressure, viscosity, evaporation conditions defined for systems for which a drying is important and defined surface tension.
- the fluids produced according to the process of the invention can be used as drilling liquids, as industrial solvents, in coating fluids, for the extraction of metals, in the mining industry, in explosives, in demoulding formulations concrete, in adhesives, in printing inks, for metal working, as rolling oils, as electro-erosion machining liquids, as anti-rust agents in industrial lubricants, as diluting oils, in sealing or silicone-based polymeric formulations, such as viscosity-lowering in plasticized polyvinyl chloride formulations, in resins, in crop protection phytosanitary formulations, in pharmaceuticals, in paint compositions , in polymers used in the treatment of water, in the manufacture of paper or in printing pastes or as cleaning solvents.
- the scheme of the figure 9 shows a comparison between a normal system of series hydrogenation reactors and the optimized system according to the invention during the change of the catalyst of the reactor R1 and the catalyst of the reactor R2.
- the 3 reactors of the hydrodearomatization unit have a volume equal to 110 m3 with a catalyst volume for the reactor R1 equal to 25 m3 and equal to 35 m3 for the reactor R2 .
- the time required to change the reactor catalyst R1 in an optimized dearomatization unit configuration is the same as that of a normal configuration, about 9 days.
- the optimized configuration of the reactors R1 and R2 of the desaromatisation unit according to the invention makes it possible to continue the production of hydrocarbon fluids during the changes of the catalysts of the reactors R1 and R2 contrary to a normal configuration.
- the catalyst of the reactors R1 and R2 in the optimized configuration according to the invention are changed to 100% saturation in contrast to a normal configuration with which it is necessary to change the catalyst to 90% saturation to avoid overflow. sulfur to the next reactor.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Claims (11)
- Verfahren zur kontinuierlichen Dearomatisierung einer Erdölfraktion zu einem Kohlenwasserstofffluid mit sehr niedrigem Gehalt an Schwefel und sehr niedrigem Gehalt an aromatischen Verbindungen, umfassend mindestens einen katalytischen Hydrierungsschritt bei einer Temperatur zwischen 80 und 180°C und einem Druck zwischen 50 und 160 bar, dadurch gekennzeichnet, dass der katalytische Hydrierungsschritt drei, in Reihe miteinander verbundene austauschbare Reaktoren umfasst, die jeweils mindestens einen Katalysator umfassen, wobei das Verfahren die folgenden Schritte umfasst:a) Isolierung eines der Reaktoren,b) Speisung eines der zwei nicht isolierten Reaktoren mit der Erdölfraktion und Speisung des zweiten nicht isolierten Reaktors mit dem Ausfluss des ersten, nicht isolierten Reaktors,c) Regenerierung des isolierten Reaktors durch Austausch des Katalysators,d) Speisung des regenerierten Reaktors mit dem Ausfluss des ersten der zwei nicht isolierten Reaktoren von Schritt b) und Speisung des zweiten nicht isolierten Reaktors von Schritt b) mit dem Ausfluss des regenerierten Reaktors.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der erste und der zweite Reaktor abwechselnd isoliert werden können.
- Verfahren nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass das Wechseln der Katalysatoren des ersten und des zweiten Reaktors ohne längere Unterbrechung der Produktion von Kohlenwasserstofffluiden durchgeführt wird.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Reaktoren in Reihe durch zusätzliche, ortsfeste Verbindungen miteinander verbunden sind, die das Isolieren eines der Reaktoren ermöglichen.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Reaktoren in Reihe durch zusätzliche, abnehmbare Verbindungen miteinander verbunden sind, die das Isolieren eines der Reaktoren ermöglichen.
- Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Reaktoren Katalysatoren umfassen, wobei die Katalysatoren der Reaktoren bei einer Sättigung von 100% gewechselt werden.
- Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Hydrierungsgeschwindigkeit zwischen 50 und 300 Nm3/Tonne Erdölfraktion liegt.
- Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Gewichtsmenge an Katalysator in jedem der Reaktoren 0,05-0,5/0,10-0,70/0,25-0,85 beträgt.
- Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass die Gewichtsmenge an Katalysator in jedem der Reaktoren 0,07-0,25/0,15-0,35/0,4-0,78 und, stärker bevorzugt, 0,10-0,20/0,20-0,32/0,48-0,70 beträgt.
- Verfahren nach einem der Ansprüche 1 bis 9, das die folgenden Schritte umfasst:a) Isolierung des ersten Reaktors in Reihe,b) Speisung des zweiten Reaktors in Reihe mit der Erdölfraktion und Speisung des dritten Reaktors in Reihe mit dem Ausfluss des zweiten Reaktors,c) Austausch des Katalysators des ersten Reaktors,d) Speisung des ersten Reaktors mit dem Ausfluss des zweiten Reaktors und Speisung des dritten Reaktors mit dem Ausfluss des ersten Reaktors.
- Verfahren nach einem der Ansprüche 1 bis 9, das die folgenden Schritte umfasst:a) Isolierung des zweiten Reaktors in Reihe,b) Speisung des ersten Reaktors in Reihe mit der Erdölfraktion und Speisung des dritten Reaktors in Reihe mit dem Ausfluss des ersten Reaktors,c) Austausch des Katalysators des zweiten Reaktors,d) Speisung des zweiten Reaktors mit dem Ausfluss des ersten Reaktors und Speisung des dritten Reaktors mit dem Ausfluss des zweiten Reaktors.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR1363388A FR3015514B1 (fr) | 2013-12-23 | 2013-12-23 | Procede ameliore de desaromatisation de coupes petrolieres |
PCT/EP2014/077744 WO2015097009A1 (fr) | 2013-12-23 | 2014-12-15 | Procede ameliore de desaromatisation de coupes petrolieres |
Publications (2)
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EP3087160A1 EP3087160A1 (de) | 2016-11-02 |
EP3087160B1 true EP3087160B1 (de) | 2017-10-25 |
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EP14814825.7A Active EP3087160B1 (de) | 2013-12-23 | 2014-12-15 | Verbessertes verfahren zur entfernung von aromen aus erdölfraktionen |
Country Status (9)
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US (1) | US10246652B2 (de) |
EP (1) | EP3087160B1 (de) |
KR (1) | KR102553702B1 (de) |
CN (1) | CN105992809A (de) |
AR (1) | AR098916A1 (de) |
CA (1) | CA2934605A1 (de) |
FR (1) | FR3015514B1 (de) |
TW (1) | TW201533230A (de) |
WO (1) | WO2015097009A1 (de) |
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CN106947529B (zh) * | 2016-01-06 | 2019-03-19 | 中国石油化工股份有限公司 | 一种含芳烃柴油馏分加氢转化生产汽油的方法 |
CN106947531B (zh) * | 2016-01-06 | 2019-04-12 | 中国石油化工股份有限公司 | 一种含芳烃柴油催化加氢转化方法 |
CN106947528B (zh) * | 2016-01-06 | 2019-03-19 | 中国石油化工股份有限公司 | 一种含芳烃柴油加氢转化方法 |
KR101971360B1 (ko) * | 2017-10-30 | 2019-04-22 | 한화토탈 주식회사 | 나프텐 함량이 풍부한 탈방향족 탄화수소 유체의 제조 방법 |
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- 2014-12-15 CA CA2934605A patent/CA2934605A1/fr not_active Abandoned
- 2014-12-15 WO PCT/EP2014/077744 patent/WO2015097009A1/fr active Application Filing
- 2014-12-15 EP EP14814825.7A patent/EP3087160B1/de active Active
- 2014-12-15 US US15/107,360 patent/US10246652B2/en active Active
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TW201533230A (zh) | 2015-09-01 |
US20160369182A1 (en) | 2016-12-22 |
KR102553702B1 (ko) | 2023-07-11 |
AR098916A1 (es) | 2016-06-22 |
WO2015097009A1 (fr) | 2015-07-02 |
FR3015514B1 (fr) | 2016-10-28 |
EP3087160A1 (de) | 2016-11-02 |
KR20160102527A (ko) | 2016-08-30 |
FR3015514A1 (fr) | 2015-06-26 |
CA2934605A1 (fr) | 2015-07-02 |
US10246652B2 (en) | 2019-04-02 |
CN105992809A (zh) | 2016-10-05 |
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