EP3079842B1 - Procédé de prétraitement d'un corps de boîte fabriqué à partir d'une tôle métallique - Google Patents

Procédé de prétraitement d'un corps de boîte fabriqué à partir d'une tôle métallique Download PDF

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Publication number
EP3079842B1
EP3079842B1 EP14806248.2A EP14806248A EP3079842B1 EP 3079842 B1 EP3079842 B1 EP 3079842B1 EP 14806248 A EP14806248 A EP 14806248A EP 3079842 B1 EP3079842 B1 EP 3079842B1
Authority
EP
European Patent Office
Prior art keywords
deformation
compressive force
dome
outside
force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14806248.2A
Other languages
German (de)
English (en)
Other versions
EP3079842A1 (fr
Inventor
Winfried Höhn
Reiner Sauer
Andreas TSCHAGE
Dirk Gade
Ingo PUNG
Willem Leendert Pieter Van Dam
Ralf WERSUHN
Alexander Kolb
Norbert Mertens
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ardagh Metal Packaging Europe GmbH
ThyssenKrupp Rasselstein GmbH
Original Assignee
ThyssenKrupp Rasselstein GmbH
Ball Europe GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ThyssenKrupp Rasselstein GmbH, Ball Europe GmbH filed Critical ThyssenKrupp Rasselstein GmbH
Priority to RS20171005A priority Critical patent/RS56412B1/sr
Priority to PL14806248T priority patent/PL3079842T3/pl
Publication of EP3079842A1 publication Critical patent/EP3079842A1/fr
Application granted granted Critical
Publication of EP3079842B1 publication Critical patent/EP3079842B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/30Deep-drawing to finish articles formed by deep-drawing

Definitions

  • the invention relates to a method for the pretreatment of a can body made of a metal sheet for a can before filling the can with a filling material according to the preamble of claim 1.
  • Beverage cans are usually made of sheet metal, such as aluminum or tinplate, and are used in particular for filling with carbonated beverages.
  • a beverage can consists of a one- or two-piece can body with a can bottom and a cylindrical can wall as well as a lid folded at the upper edge of the can wall.
  • the can body can be made for example of aluminum or tinplate.
  • the folded lid is usually made of aluminum and has a circumferential scoring line with a riveted metal tab with which a pouring or drinking opening can be produced by piercing into the inner region of the score line.
  • the can body consists of two parts, namely the bottom of the can and a cylindrical wall of the can, which are, for example. Connected by folding.
  • the can wall is integrally formed on the bottom of the can. Both three-piece and two-piece cans are closed after filling with a filling material, such as a carbonated beverage by folding a lid at the top of the can wall.
  • the can body of two-piece cans can be made by various forming processes such as deep drawing and ironing.
  • DRD cans draw and redrawn
  • DWI cans draw and wall ironing
  • a blank is cut out of a metal sheet and formed into a one-piece can body in a combined deep drawing and ironing process.
  • the inside of the can body is usually painted or it is already used for the production of the can body, a metal sheet having at least on one side a polymer coating, for example of PET (polyethylene terephthalate).
  • PET polyethylene terephthalate
  • the outside of the can body is usually painted or printed, usually with a decorative paint or a motif print.
  • a two-piece metal beverage can with a can wall and a profiled bottom integrally connected to the can wall is made of DE 39 30 937 C2 known.
  • the profiled bottom has a dome-shaped domed to the interior of the box central bottom portion, the circular edge region is connected via a frusto-conical inner bottom portion with a frusto-conical outer bottom portion, wherein the outer bottom portion merges at its other end into the cylindrical wall of the can.
  • Process for the production of beverage cans from a metal sheet for example, from JP 04371332-A , of the DE 198 02 953 C2 and the EP 1 109 635 B1 refer to.
  • beverage cans Due to the material stability of the metal sheets used for the production and the design of the cans such beverage cans usually withstand an internal pressure of up to 6 bar.
  • the domed dome of the can bottom forms a safety reserve in the event of overpressure, which ensures that the bottom initially moves axially outward in the central region of the dome and thus increases the internal volume of the can, as a result of which the overpressure that is formed can be reduced before the dome Can burst.
  • deformation of the can bottom also results in "rolling out" of the positioning edge in such a way that the positioning edge moves radially inwards and at the same time axially outward, while the curved dome moves axially outward emotional.
  • the deformation of the bottom of the can causes cracks in the coating or the coating, in particular the polymer coating, inside the can.
  • the optionally aggressive and acidic filling material can cause corrosion on the wall of the can and it can lead to a metal entry into the medium, for example by iron from the tinplate is triggered and diffused into the filling material.
  • the thickness of the metal sheets used to make beverage cans Due to the described deformation of the bottom of the can at an overpressure in the can, which can occur especially in carbonated contents, the desired thickness reduction of Metal sheet limited if excessive deformation of the bottom of the can and thus due to the occurrence of cracks in the paint or the polymer coating of the metal sheet to be avoided.
  • the present invention seeks to provide a method for pretreatment of a can body made of a metal sheet for a can before filling the can with a filling, with a deformation of the bottom of the can with the emergence of an overpressure inside the filled and with a lid sealed can can be prevented.
  • the pretreatment process is intended, in particular, to prevent cracks forming in the coating or the polymer coating or a metal coating of the metal sheet in which the filling material can enter when an overpressure is formed in the interior of the can.
  • a further object of the invention is to disclose a pretreatment method which makes it possible to reduce the thickness of the metal sheet used for the manufacture of the can without excessive overstressing of the can bottom in the event of overpressure inside the can, which in particular outside the tolerable degree of deformation of 1 mm to a maximum of 1.5 mm.
  • the strength of the pressure force is selected so that the bottom of the can at least in the area of the dome and the free edge deformed.
  • free deformation is meant in this case a deformation which is not predetermined by molding tools or other shaping means.
  • a free deformation in this sense arises, for example, when inside the can a predetermined pressure prevails, which leads to a (free) deformation of the can bottom and the trailing edge, without the deformation by molding tools or other shaping means, as for example in the manufacture of the can body used in a ironing, is affected.
  • the compressive force which is introduced before filling the can on the bottom of the can, is dimensioned so that the deformation caused by the pressure force the bottom of the can and the positioning edge at least substantially corresponds to a deformation of the bottom of the can and the adjusting edge, which would set or adjust at an internal pressure, which may occur when the untreated can filled with a carbonated filling material and is closed.
  • the compressive force which is introduced into the can bottom in the pretreatment method according to the invention can be generated for example by introducing a pressurized fluid (for example compressed air) into the interior of the can.
  • a pressurized fluid for example compressed air
  • the pressure transmitted to the bottom of the can is in the range of 1 to 7 bar and in particular between 3 and 6 bar.
  • the pressure force introduced into the can bottom in the pretreatment method according to the invention can also be produced by a punch which is pressed inside the can against the bottom of the can and in particular on the inside of the domed dome.
  • the can bottom is preferably supported from the outside by a radially outer counter bearing, which rests against the outside of the can body in the area of the chime (transition region between the positioning edge and the can wall).
  • the radially outer thrust bearing is suitably designed to be movable.
  • the pretreatment method according to the invention is carried out in an ironing machine.
  • the pretreatment process may be performed immediately after the can body is formed in the ironing machine without having to remove the can body formed in the ironing machine from the machine.
  • the can body is expediently painted and in particular provided with an interior finish. For this is the Can body then taken out of the ironing machine and painted in a painting at least inside and possibly also outside.
  • the free forming produces a stabilization of the bottom of the can, which is achieved by a material hardening. Due to the free deformation of the bottom of the can in the pretreatment process according to the invention, there is no material thinning in the region of the bottom of the can during the forming process. This makes it possible to use for the production of the can body metal sheets with a smaller thickness.
  • Metal sheets e.g. Tinplate or aluminum with a thickness of less than 0.2 mm and preferably between 0.14 and 0.19 mm are used.
  • a round blank is first cut in a known manner from Ronde from a metal sheet, for example.
  • a tinplate strip or a tinplate panel is first cut in a known manner from Ronde from a metal sheet, for example.
  • a tinplate strip or a tinplate panel is first cut in a known manner from Ronde from a metal sheet, for example.
  • a tinplate strip or a tinplate panel In a conventional ironing machine, this blank is formed by deep-drawing and ironing steps to form a can body 1 consisting of a can bottom 2 and a cylindrical can wall 6 integrally formed thereon. Following this shaping of the can body 1, the inventive method is carried out.
  • a first embodiment of the invention is shown schematically.
  • the can body 1 is still inserted in the ironing machine.
  • the ironing tool of the ironing machine comprises a radially outer thrust bearing 9 in the form of a hold-down and a radially inner thrust bearing 10 in the form of a soil fungus.
  • the bottom of the can 2 has an inwardly curved dome 3 and a subsequent to the dome area, annular peripheral edge 4. Between the adjusting edge 4 and the can wall 6, a transition region designated as chime 8 extends, which forms the transition between the can bottom 2 and the cylindrical can wall 6.
  • a fluid under pressure p for example, compressed air
  • the pressure p which is introduced into the interior of the can body, between 1 and 7 bar.
  • the pressure p is in the range between 3 and 6 bar, corresponding to the pressure that can arise in the filled can 1 with a carbonated filling material inside the sealed can.
  • Fig. 1 The shape of the can bottom 2 and the positioning edge 4 forming after the introduction of the pressurized fluid is in Fig. 1 shown in dashed lines.
  • Fig. 1 It can be seen that the domed dome 3 of the can bottom 2 has moved axially outward.
  • the interior painting of the can body is expediently carried out only after the treatment according to the invention of the can body 1, with which the deformation of the can bottom 2 takes place.
  • FIGS. 2 to 4 Further embodiments of the invention are shown in which before filling the can 1 and before the execution of an interior painting the can bottom 2 and the positioning edge 4 are each deformed freely by introducing a mechanical pressure force on the can bottom 2.
  • Fig. 2 is the can body 1, consisting of the cylindrical wall of the can 6 and the molded-on bottom of the can 2, again held in a Abstreckziehwerkmaschine, the dome 3 is supported from the outside by the radially inner thrust bearing 10 (soil fungus).
  • the reference numeral 5 indicated punch arranged, which in the arrow direction, ie in the axial direction from the inside out against the can bottom 2 and in particular against the inwardly curved dome 3, is pressed.
  • an insert 11 made of a material is inserted between the inside of the can bottom 2, in particular in the region of the dome 3 and the punch 5, which is form-fitting and highly polished .
  • Fig. 1 is also in Fig. 2 which is due to the action of the stamp 5 caused by the pressure force on the bottom of the can 2 resulting deformation of the Bottom of the can 2 and the trailing edge 4 shown in phantom.
  • Figures 1 and 2 gives the pressure force acting on the can bottom 2 by the punch 5 substantially the same deformation of the can bottom 2 and the positioning edge 4 as the introduction of a fluid under pressure p.
  • FIG. 3 schematically illustrated embodiment of the invention is also directed via a stamp a compressive force on the bottom of the can 2.
  • an outer punch 5 having an outer diameter, which is only slightly smaller than the inner diameter of the cylindrical can wall 6, introduced into the can body.
  • the front portion of this outer punch 5 is adapted to the shape of the can bottom 2 in the region of the positioning edge 4 and in the transition region between the positioning edge 4 and the cylindrical can wall 6 (ie in the region of Chime 8).
  • the outer punch 5 has a recess 15 into which an inner punch 5 'engages.
  • a permanent magnet 12 and an electric coil 12 ' is arranged, wherein the permanent magnet 12 is arranged on the outside of the can bottom 2 in the region of the inwardly curved dome 3.
  • the iron-metal inner punch 5' is attracted by the permanent magnet 12 and by its magnetic force in the axial direction from the inside against the can bottom 2 and in particular against the domed Dom 3 pressed. In this position, the inner punch 5 ', the outer punch 5 is pulled backwards in upward movement.
  • a radially outer thrust bearing 9 of the ironing tool moves upward and supports the chime 8 of the can body 1. Due to the compressive force exerted by the inner punch 5 'on the can bottom 2 and the simultaneous support of the Chimes 8 by moving upwards outer counter bearing 9, the bottom of the can 2 is deformed freely.
  • Fig. 3 is shown in the undeformed state in the left half of the can bottom 2, wherein the outer punch 5 in the front dead center and the inner punch 5 'in contact with the inside of the can bottom 2 (in the region of the dome 3).
  • the right half of the Fig. 3 is the position of the outer punch 5 in its backward movement and moved up to the travel distance ⁇ outer thrust bearing 9 shown.
  • FIG. 4 schematically shown embodiment corresponds essentially to the embodiment of Fig. 3
  • the force acting on the bottom of the can 2 axially from the inside outward pressure force is also generated here by an inner punch 5 ', which is movably disposed in an outer punch 5.
  • the pressure force which is transmitted from the inner punch 5 'on the bottom of the can 2 but not by a magnetic force but rather by the restoring force of a spring 13 is generated.
  • the position of the outer punch 5 is shown in the front dead center. In this position, the spring 13 is in the compressed state and presses the inner punch 5 'against the inside of the can bottom 2, in particular in the region of the arched dome 3.
  • the can bottom 2 is pressed onto the radially inner thrust bearing 10 (soil fungus), which expediently formed according to the curved contour of the dome 3 dome-shaped.
  • the outer punch 5 is shown in its backward movement, in which it is pulled upwards.
  • the inner punch 5 ' is pressed by the restoring force of the spring 13 radially from the inside against the bottom of the can 2.
  • the radially outer thrust bearing 9 is displaced up to the travel distance ⁇ up to 2 mm, whereby the can bottom 2 deformed in the region of the positioning edge 4 and the Chime 8, as indicated by the dashed line in the right half of Fig. 4 shown.
  • an adjustable stop can set the (maximum) position of the inner punch 5 'with respect to the outer punch 5 and thus a maximum deformation of the can bottom 2 can be selected.
  • any free deformation of the bottom of the can 2 by inducing a pressure force directed axially on the bottom of the can 2 from the inside to the outside can produce a free deformation of the can bottom 2.
  • This free deformation of the can bottom 2 is carried out according to the invention before the inner coating of the can body and before filling the can with a designated filling to avoid deformation of the can bottom 2 during or after filling the can 1 with a carbonated filling material.
  • the method steps of the method according to the invention can be carried out in an ironing machine. However, it is also possible to carry out the method outside an ironing machine, for example in a separate holding device, in which the can body 1 is held during the performance of the pretreatment process according to the invention.
  • the advantages of the method according to the invention can also be exploited in can bodies, which are provided on the inside with a polymer coating, in which case the coating of the sheet used to produce the can body with a Polymer material, for example by lamination of a PET film on the sheet surface, already before carrying out the treatment of the can body according to the invention.
  • the minimization of the deformation of the bottom of the can achieved by means of the method according to the invention ensures in each case that lacquer and foil tears under filling material internal pressure can not arise on the inner side of the can in the region of the positioning edge.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Claims (13)

  1. Procédé servant au prétraitement d'un corps de boîte (1), fabriqué à partir d'une tôle en métal, pour une boîte avant le remplissage de la boîte avec un produit de remplissage prévu, dans lequel le corps de boîte (1) présente un fond de boîte (2) pourvu d'un dôme (3) bombé vers l'intérieur et d'une arête de réglage (4) périphérique au niveau du côté extérieur du fond de boîte (2), dans lequel une déformation libre du fond de boîte (2), en particulier dans la zone de l'arête de réglage (4) a lieu par l'introduction d'une force de pression, dirigée depuis l'intérieur du corps de boîte (1), vers l'extérieur, sur le fond de boîte (2), caractérisé en ce que la déformation, provoquée par l'introduction de la force de pression, du fond de boîte (2) correspond à une déformation du fond de boîte (2), laquelle serait réglée par la pression intérieure apparaissant lors du remplissage ou après le remplissage de la boîte non traité avec un produit de remplissage contenant de l'acide carbonique.
  2. Procédé selon la revendication 1, dans lequel la pression transmise par la force de pression sur le fond de boîte se situe dans la plage allant de 1 à 6,5 bar et en particulier comprise entre 3 et 6 bar.
  3. Procédé selon l'une quelconque des revendications précédentes, dans lequel la force de pression est générée par l'introduction d'un fluide sous pression dans l'espace intérieur du corps de boîte (1).
  4. Procédé selon la revendication 3, dans lequel la pression du fluide se situe dans la plage allant de 1 à 6,5 bar et en particulier comprise entre 3 et 6 bar.
  5. Procédé selon l'une quelconque des revendications 1 ou 2, dans lequel la force de pression est générée par un poinçon (5, 5'), qui est pressé dans l'espace intérieur du corps de boîte contre le fond de boîte (2) en particulier sur le dôme (3).
  6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le corps de boîte (1) présente une paroi de boîte (6) reliée au fond de boîte (2) par l' intermédiaire d'un chime (8), dans lequel le fond de boîte (2) est soutenu au cours de l'action exercée par la force de pression depuis l'extérieur par un contre-palier (9) radialement extérieur, qui repose au niveau du côté extérieur du chime (8).
  7. Procédé selon la revendication 6, caractérisé en ce que le contre-palier (9) radialement extérieur est mobile.
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le fond de boîte (2) est soutenu au cours de l'action exercée par la force de pression depuis l'extérieur par un contre-palier (10) radialement intérieur, qui repose dans la zone du dôme (3) au niveau du côté extérieur du fond de boîte (2).
  9. Procédé selon l'une quelconque des revendications 5 à 8, dans lequel le poinçon (5') est pressé par une force magnétique, en particulier par une force magnétique générée par un aimant permanent (12), contre le côté intérieur du fond de boîte (2).
  10. Procédé selon l'une quelconque des revendications 5 à 8, dans lequel le poinçon (5') est pressé par une force de ressort, en particulier par une force de rappel de ressort générée par un ressort (13), contre le côté intérieur du fond de boîte (2).
  11. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le procédé est mis en oeuvre dans une machine d'étirage.
  12. Procédé selon l'une quelconque des revendications précédentes, dans lequel l'épaisseur de la tôle en métal au moins dans la zone du fond de boîte (2) est inférieure à 0,25 mm et se situe de manière préférée entre 0,14 et 0,19 mm.
  13. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le corps de boîte (1) est peint, en particulier avec une peinture intérieure à une couche ou à deux couches après la déformation libre du fond de boîte (2) et avant le remplissage de la boîte.
EP14806248.2A 2013-12-13 2014-12-02 Procédé de prétraitement d'un corps de boîte fabriqué à partir d'une tôle métallique Not-in-force EP3079842B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
RS20171005A RS56412B1 (sr) 2013-12-13 2014-12-02 Postupak za prethodnu obradu tela konzerve izrađene od metalnog lima
PL14806248T PL3079842T3 (pl) 2013-12-13 2014-12-02 Sposób obróbki wstępnej wykonanego z blachy metalowej korpusu puszki

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013114007.6A DE102013114007A1 (de) 2013-12-13 2013-12-13 Verfahren zur Vorbehandlung eines aus einem Metallblech gefertigten Dosenkörpers
PCT/EP2014/076229 WO2015086374A1 (fr) 2013-12-13 2014-12-02 Procédé de prétraitement d'un corps de boîte fabriqué à partir d'une tôle métallique

Publications (2)

Publication Number Publication Date
EP3079842A1 EP3079842A1 (fr) 2016-10-19
EP3079842B1 true EP3079842B1 (fr) 2017-09-06

Family

ID=52003766

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14806248.2A Not-in-force EP3079842B1 (fr) 2013-12-13 2014-12-02 Procédé de prétraitement d'un corps de boîte fabriqué à partir d'une tôle métallique

Country Status (6)

Country Link
EP (1) EP3079842B1 (fr)
DE (1) DE102013114007A1 (fr)
ES (1) ES2644832T3 (fr)
PL (1) PL3079842T3 (fr)
RS (1) RS56412B1 (fr)
WO (1) WO2015086374A1 (fr)

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US3730383A (en) * 1971-07-29 1973-05-01 Aluminum Co Of America Container body and a method of forming the same
US3760751A (en) * 1971-10-29 1973-09-25 Pittsburh Aluminum Container body and a method of forming the same
US3942673A (en) * 1974-05-10 1976-03-09 National Can Corporation Wall construction for containers
US3998174A (en) * 1975-08-07 1976-12-21 National Steel Corporation Light-weight, high-strength, drawn and ironed, flat rolled steel container body method of manufacture
GB2114031B (en) * 1982-02-02 1985-10-09 Metal Box Plc Method of forming containers
DE3930937A1 (de) 1989-09-15 1991-03-28 Schmalbach Lubeca Zweiteilige getraenkedose aus metall
JPH0796138B2 (ja) * 1991-06-19 1995-10-18 東洋製罐株式会社 シームレス缶の製造方法
FR2683750B1 (fr) * 1991-11-19 1995-09-01 Cmb Packaging Sa Procede pour conformer un corps de boite metallique et installation de conformation d'un tel corps de boite.
AU5856294A (en) * 1993-01-29 1994-08-15 Mn Maschinenbau & Engineering Process and installation for producing aluminium cans for beverages or foodstuffs
US5394727A (en) * 1993-08-18 1995-03-07 Aluminum Company Of America Method of forming a metal container body
DE19802953C2 (de) 1998-01-27 2003-07-24 Rasselstein Hoesch Gmbh Verfahren zur Herstellung einer Getränkedose aus Blech, insbesondere Weißblech
NL1010009C2 (nl) 1998-09-04 2000-03-07 Hoogovens Staal Bv Werkwijze voor de vervaardiging van in hoofdzaak metalen blanks, van busrompen uit zulke blanks, van gevulde en gesloten bussen uit dergelijke busrompen, alsmede een metalen busromp.
DE102012102230B4 (de) * 2012-03-16 2014-07-17 Thyssenkrupp Rasselstein Gmbh Verfahren zum Veredeln einer metallischen Beschichtung auf einem Stahlblech, beschichtetes Stahlblech, sowie Herstellungsverfahren für Dosen aus beschichtetem Stahlblech

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Title
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Also Published As

Publication number Publication date
WO2015086374A1 (fr) 2015-06-18
EP3079842A1 (fr) 2016-10-19
RS56412B1 (sr) 2018-01-31
ES2644832T3 (es) 2017-11-30
DE102013114007A1 (de) 2015-06-18
PL3079842T3 (pl) 2018-02-28

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