EP3075505A1 - Dispositif de fabrication d'éléments de formage en béton - Google Patents

Dispositif de fabrication d'éléments de formage en béton Download PDF

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Publication number
EP3075505A1
EP3075505A1 EP16159424.7A EP16159424A EP3075505A1 EP 3075505 A1 EP3075505 A1 EP 3075505A1 EP 16159424 A EP16159424 A EP 16159424A EP 3075505 A1 EP3075505 A1 EP 3075505A1
Authority
EP
European Patent Office
Prior art keywords
intermediate plate
plate
bolt
facing
stamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16159424.7A
Other languages
German (de)
English (en)
Other versions
EP3075505B1 (fr
Inventor
Holger Stichel
Jürgen Braungardt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobra Formen GmbH
Original Assignee
Kobra Formen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobra Formen GmbH filed Critical Kobra Formen GmbH
Priority to PL16159424T priority Critical patent/PL3075505T3/pl
Priority to SI201630383T priority patent/SI3075505T1/sl
Publication of EP3075505A1 publication Critical patent/EP3075505A1/fr
Application granted granted Critical
Publication of EP3075505B1 publication Critical patent/EP3075505B1/fr
Priority to HRP20191684 priority patent/HRP20191684T1/hr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0097—Press moulds; Press-mould and press-ram assemblies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/026—Mounting of dies, platens or press rams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/021—Ram heads of special form

Definitions

  • the invention relates to a device for producing concrete moldings.
  • Devices for the production of concrete moldings such.
  • paving stones are typically used for machining and contain a molding machine with a punch unit and a form of a molded mold base, in which the punch unit can intervene.
  • the lower mold part usually one or more mold cavities are formed, which are open up and down.
  • the mold base is placed with a lower boundary plane of a stone field on a horizontal surface, which closes the lower openings of the mold.
  • the mold nests are filled with concrete amount, which is then pressed through arranged on the stamp unit printing plates in which the printing plates are sunk through the upper openings in the mold cavities. Connecting is done by shaking typically the pad a solidification of the concrete amount to form-stable concrete moldings. These are removed from the mold through the lower openings of the mold cavities.
  • the stamp unit is connected to a typically hydraulically actuated vertical movement unit of the molding machine and by means of this vertically movable.
  • the connection can be given in conventional construction via a Auflastü, which usually forms with the stamp unit a Formoberteil as uniformly manageable assembly.
  • a uniform stone height is achieved even with different compression of the concrete amount.
  • an apparatus for producing concrete moldings in a molding machine comprising a mold top having a pressure plate assembly having a plurality of pressure plates each facing an opening of a mold cavity, each of the pressure plates being bolted to an intermediate plate, the intermediate plate facing on the mold top Side is connected via at least one plunger with a stamp plate on the upper mold, characterized in that the intermediate plate is clamped to the stamp plate in which by a recording on the intermediate plate at least one bolt is guided, which releasably engages the stamp plate, wherein the plunger a Hollow body includes, which surrounds the bolt between the intermediate plate and the punch plate.
  • a basic idea of the invention is to make the plunger as a hollow body, in whose inner a bolt is guided.
  • the bolt is on the one hand releasably connected to the intermediate plate, for example via a screw.
  • the bolt is guided by a receptacle in the intermediate plate, so that between the intermediate plate and the punch plate is a stress-generating mechanical connection, wherein the hollow body is provided for transmitting power between the punch plate and the intermediate plate.
  • the receptacle is formed as a depression which has a step-shaped cross-section along a direction perpendicular to the surface of the intermediate plate.
  • the step-shaped cross-section may in particular be provided to provide a possibility for fastening the bolt, so that the bolt can be supported against the intermediate plate in the axial direction from the side of the pressure plate.
  • the step-shaped cross-section on the pressure plate facing side of the intermediate plate on a second inner dimension which is selected to be larger than the first inner dimension.
  • the stepped cross-section is now continued in the direction of the pressure plate so that an expansion of the cross-section is carried out, which is characterized by a second inner dimension.
  • a bolt head mounted on the bolt can be introduced in the region of the second inner dimension in the intermediate plate, which is arranged on the pressure plate facing side below the surface of the intermediate plate.
  • the step-shaped cross-section is thus suitable for accommodating a screw head attached to the end of the bolt, which may be designed, for example, as a hexagon, slotted head or the like, such that the overlying pressure plate completely covers it and rests on the surface of the intermediate plate.
  • a screw head at the end of the bolt provides an easy way to create the desired tension between the intermediate plate and the stamp plate.
  • an engaging in an external thread of the bolt nut in the region of the second inner dimension in the intermediate plate, can be introduced, which is arranged on the pressure plate facing side below the surface of the intermediate plate.
  • the bolt is not provided here with a screw head but can be provided for example as a threaded rod, in which in the region of the second inner dimension, a nut is brought into engagement. Also according to this procedure, a tension between the punch plate and intermediate plate is possible.
  • the hollow body is designed as a hollow cylinder, the upper edge and the lower edge are aligned plane-parallel to each other in the axial direction.
  • the side surfaces of the hollow cylinder are aligned plane-parallel to each other, and it may also be provided in the invention, the side surfaces on the upper edge or the lower edge only Align sections in parallel to each other, so that, for example, individual projections are formed, the gaps do not necessarily have to be formed in parallel.
  • the bolt is formed with a circular cross-section.
  • the bolt is provided with a circular cross-section.
  • the bolt is provided in the region of its end facing the stamp plate with an external thread.
  • a plurality of bolts and hollow bodies are provided for each intermediate plate.
  • This procedure allows a stable attachment of the intermediate plate to the stamp plate, wherein the number of bolts and hollow body is selected according to the expected mechanical stress accordingly.
  • it may be provided, for example, to carry out the intermediate plate with a substantially rectangular base, wherein two or more bolts and hollow bodies are arranged on the two longer sides.
  • the intermediate plate comprises openings, via which a fastening element can be carried out in order to carry out a screw connection to the pressure plate.
  • a fastener is performed by appropriate openings according to this procedure in order to make a screw.
  • the fastening element may for example be designed as a threaded rod with associated mother.
  • the intermediate plate is integrally formed.
  • the intermediate plate is advantageously made together with the openings or the receptacles for the bolts in one piece, so that on the one hand manufacturing costs can be reduced, but on the other hand, a stable construction is achieved.
  • the outer periphery of the intermediate plate together with inner surfaces of the receptacles and the openings forms a closed curve.
  • the receptacles or the openings in the intermediate plate are not formed as isolated holes, but can be traveled along the outer circumference along a single closed curve.
  • the receptacles and the openings in the intermediate plate are offset inwardly from the outer edge of the intermediate plate, wherein the receptacles and the openings in the direction of the outer edge facing recesses.
  • the receptacles or openings provided in the form of boreholes may be formed directly on the outer edge of the intermediate plate, wherein it is also provided with the laser cutting method just described to form the corresponding holes for the receptacles and openings further away from the outer edge of the intermediate plate, in which from the outer edge to the openings or recordings corresponding recesses are formed.
  • This makes it possible to increase the cross-sectional area of the hollow body, so that the pressure stamp formed over the hollow body and bolt has a high stability.
  • a device VO is shown, which is suitable for the production of concrete moldings in a molding machine.
  • the device VO has a replaceable arranged shape, which is not in Fig. 1 formed mold base and a mold top FB is formed.
  • the mold base has in a usual way a mold cavity, which has a correspondingly selected number of openings, so that concrete moldings can be produced in the desired number or size with the device VO.
  • the upper mold part FB has a plurality of printing plates DP, each printing plate DP corresponding to one of the openings.
  • the printing plates DP are each connected via a plurality of printing stamps DS with a stamp plate ST.
  • a loading device AE which can compress via the plunger DS a introduced into the openings of the mold cavity concrete amount as filling material accordingly.
  • an intermediate plate ZW arranged on which the printing plates DP are releasably attached, so that if necessary, the corresponding printing plate is easily exchangeable.
  • Fig. 2 is in a further perspective side view, the device VO again shown from a different angle, but now no longer as in Fig. 1 the device is shown from the bottom with the printing plates arranged there DP, but is looked at obliquely from above on the intermediate plates ZW.
  • fastening elements BE are provided which are releasably screwed for example by means of a nut and a threaded rod which is guided through the intermediate plate ZW and is connected at its other end to the pressure plate DP.
  • a plurality of fastening elements BE can be provided for a single pressure plate DP.
  • the load element AE has on its top mounting rails BS, which together with other elements, which are not the subject of the present invention, allow a recording of the load element in a molding machine.
  • the plunger DS are arranged, whose structure is described below with reference to Fig. 3 is explained in more detail.
  • Fig. 3 is shown in perspective side view, the attachment of the plunger DS on the intermediate plate ZW.
  • the intermediate plate ZW is provided in the embodiment shown with four pressure stamps DS, which are each made up of a bolt BO and a bolt HO surrounding hollow body HO.
  • the hollow bodies HO are designed in the example shown as a hollow cylinder, the inner diameter of the circular cross-section of the Bolzens BO is adapted so that the hollow body HO can be performed on the bolt BO.
  • Fig. 4 is the in Fig. 3 embodiment shown again, with a hollow body HO removed for better explanation. It can be seen that on the bolt BO, the external thread AG does not necessarily have to be guided over the entire outside. Furthermore, the Fig. 4 it can be seen that the intermediate plate ZW on the side facing the plungers DS side has a receptacle AN, which is designed with a first inner dimension IA1, which is adapted to the outer dimension of the bolt BO, so that the bolt BO can be introduced through the receptacle AN in the intermediate plate ZW. As will be explained below, a support of the bolt BO in the receptacle AN can take place from the side facing the pressure plate DP.
  • Fig. 5 the device according to the invention is shown, in which the pressure plate DP is connected via the fastening device BE with the intermediate plate ZW.
  • the protruding in the upper edge OK parts of the external thread AG of a bolt BO can engage in corresponding fasteners on the stamp plate ST, so that over the bolt BO a clamping of the intermediate plate ZW against the punch plate ST can be performed.
  • the distance between the stamp plate ST and the intermediate plate ZW and consequently also to the pressure plate DP can be set via the hollow body HO, so that the device according to the invention can be converted without great effort both in the event of wear and when converting a molding machine.
  • the attachment of the pressure plate DP via the fastening element BE which is formed in the example shown by a threaded rod GS and a nut MU.
  • Fig. 6 is a view of the intermediate plate ZW of the pressure plate DP facing side shown. It can be seen that both the receptacles AN, which are provided for fastening the intermediate plate ZW to the bolts BO, and the opening OE, which serves to pass through the threaded rod GS, are each provided with recesses AU. Accordingly, the intermediate plate ZW is formed with an outer periphery, which forms a closed curve together with the inner surfaces of the receptacles AN and the openings OE. Thus, it is possible the in Fig. 6 to produce shown intermediate plate ZW with a single cutting line of a planar block.
  • a correspondingly pre-machined metal body which has corresponding plane-parallel main surfaces and is provided by means of a laser cutting process in a single step with the corresponding recordings AN or the openings OE.
  • the step-shaped cross section of the receptacle AN in the intermediate plate ZW is subsequently formed so that a second inner dimension IA2, which is greater than the first inner dimension IA1, is formed on the side of the intermediate plate ZW facing the pressure plate DP.
  • a screw head or a nut can be introduced in the region of this stepped depression, with which the bolt BO is screwed to its external thread AG in order to clamp the intermediate plate ZW against the hollow body HO.
  • Fig. 7 again shown a plunger according to the prior art.
  • the plunger DS is usually introduced as a tubular connection between an upper mounting plate AP1 and a lower mounting plate AP2 in an opening provided there and permanently connected by means of a weld SW with the mounting plates AP1 and AP2.
  • the upper mounting plate AP1 again has corresponding openings, via which screws SC can engage in the stamp plate ST.
  • the screwing of the printing plates DP is analogous to the manner provided for in the invention via fasteners BE, as in Fig. 8 is shown.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
EP16159424.7A 2015-03-16 2016-03-09 Dispositif de fabrication d'éléments de formage en béton Active EP3075505B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
PL16159424T PL3075505T3 (pl) 2015-03-16 2016-03-09 Urządzenie do wytwarzania elementów kształtowych z betonu
SI201630383T SI3075505T1 (sl) 2015-03-16 2016-03-09 Naprava za izdelavo betonskih oblikovnih delov
HRP20191684 HRP20191684T1 (hr) 2015-03-16 2019-09-17 Uređaj za proizvodnju kalupa za beton

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015103828.5A DE102015103828A1 (de) 2015-03-16 2015-03-16 Vorrichtung zur Herstellung von Betonformteilen

Publications (2)

Publication Number Publication Date
EP3075505A1 true EP3075505A1 (fr) 2016-10-05
EP3075505B1 EP3075505B1 (fr) 2019-07-17

Family

ID=55532160

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16159424.7A Active EP3075505B1 (fr) 2015-03-16 2016-03-09 Dispositif de fabrication d'éléments de formage en béton

Country Status (10)

Country Link
US (1) US9855676B2 (fr)
EP (1) EP3075505B1 (fr)
CA (1) CA2923877C (fr)
DE (1) DE102015103828A1 (fr)
DK (1) DK3075505T3 (fr)
ES (1) ES2744923T3 (fr)
HR (1) HRP20191684T1 (fr)
HU (1) HUE045717T2 (fr)
PL (1) PL3075505T3 (fr)
SI (1) SI3075505T1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3321051A1 (fr) * 2016-11-14 2018-05-16 Rampf Formen GmbH Profil universel d'estampage insérable

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108481528A (zh) * 2018-05-17 2018-09-04 欧阳炎 一种拼装式轨道板生产装置

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2012202A (en) * 1978-01-06 1979-07-25 Pbi Procedes & Brevets Ind Process and installation for moulding paving stones or slabs
DE10302693B3 (de) 2003-01-24 2004-06-03 Kobra Formen Gmbh Auflastvorrichtung
WO2008055504A1 (fr) * 2006-11-10 2008-05-15 Kvm Industrimaskiner A/S Système de moule de béton avec plaques de pression et parties de base réduisant l'usure du moule

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2479350A (en) 1947-10-03 1949-08-16 Jr John C Haggart Apparatus for molding reflector devices
DE3638207A1 (de) 1986-11-08 1988-05-11 Netter Gmbh Verfahren zur herstellung von betonfomsteinen und vorrichtung zur durchfuehrung des verfahrens
US4941813A (en) 1988-12-13 1990-07-17 Grubb Jr Lloyd T Mold guidance system for block making machinery
DE19924926C1 (de) 1999-05-31 2000-04-13 Hubaleck Gmbh U Co Kg Steinformmaschine mit Steinform für Mauerwerksteine
DE102004004188A1 (de) 2004-01-28 2005-10-06 Manfred Lebherz Beton-Formstein-Fertigungseinrichtung
US7704435B2 (en) * 2004-07-30 2010-04-27 Rampf Molds Industries, Inc. Apparatus and method for utilizing a universal plunger
US7291306B2 (en) * 2004-07-30 2007-11-06 Rampf Molds Industries Inc. Apparatus and method for utilizing a flexible plunger
DE102005048930B4 (de) 2004-11-12 2021-04-01 Rampf Formen Gmbh Form zur Herstellung von Betonsteinen und Steinformmaschine mit Form
US7575700B2 (en) 2005-03-01 2009-08-18 Pampf Molds Industries, Inc. Apparatus and method for a mold alignment system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2012202A (en) * 1978-01-06 1979-07-25 Pbi Procedes & Brevets Ind Process and installation for moulding paving stones or slabs
DE10302693B3 (de) 2003-01-24 2004-06-03 Kobra Formen Gmbh Auflastvorrichtung
WO2008055504A1 (fr) * 2006-11-10 2008-05-15 Kvm Industrimaskiner A/S Système de moule de béton avec plaques de pression et parties de base réduisant l'usure du moule

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3321051A1 (fr) * 2016-11-14 2018-05-16 Rampf Formen GmbH Profil universel d'estampage insérable

Also Published As

Publication number Publication date
CA2923877C (fr) 2018-05-29
HRP20191684T1 (hr) 2019-12-13
DE102015103828A1 (de) 2016-09-22
HUE045717T2 (hu) 2020-01-28
CA2923877A1 (fr) 2016-09-16
US20160271829A1 (en) 2016-09-22
ES2744923T3 (es) 2020-02-26
DK3075505T3 (da) 2019-09-23
PL3075505T3 (pl) 2020-03-31
US9855676B2 (en) 2018-01-02
EP3075505B1 (fr) 2019-07-17
SI3075505T1 (sl) 2019-12-31

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