EP3061716B1 - Procede de fabrication pour produit de journaux - Google Patents
Procede de fabrication pour produit de journaux Download PDFInfo
- Publication number
- EP3061716B1 EP3061716B1 EP15189597.6A EP15189597A EP3061716B1 EP 3061716 B1 EP3061716 B1 EP 3061716B1 EP 15189597 A EP15189597 A EP 15189597A EP 3061716 B1 EP3061716 B1 EP 3061716B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheets
- folding
- sheet
- product
- stack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/16—Rotary folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/06—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C1/00—Collating or gathering sheets combined with processes for permanently attaching together sheets or signatures or for interposing inserts
- B42C1/12—Machines for both collating or gathering and permanently attaching together the sheets or signatures
- B42C1/125—Sheet sorters combined with binding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/10—Associating articles from a single source, to form, e.g. a writing-pad
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/18—Oscillating or reciprocating blade folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/22—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/28—Folding in combination with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/45—Folding, unfolding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/512—Changing form of handled material
- B65H2301/5123—Compressing, i.e. diminishing thickness
- B65H2301/51232—Compressing, i.e. diminishing thickness for flattening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/13—Parts concerned of the handled material
- B65H2701/132—Side portions
- B65H2701/1321—Side portions of folded article or web
- B65H2701/13212—Fold, spine portion of folded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/15—Digital printing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/24—Post -processing devices
- B65H2801/31—Devices located downstream of industrial printers
Definitions
- the invention relates to a method for producing a newspaper product from at least a first and a second partial product.
- a folding apparatus and method for producing an omega-shaped fold are known. After an incoming sheet or stack of sheets has been lifted centrally with a sword, the fold is made by two relatively movable jaws. The folded product is ejected after opening the jaws from the rebate area in the direction of the folded edge.
- This device and the corresponding method have proven to be very reliable, especially when folding individual sheets. Due to the fact that the folding and the removal process take place at right angles to each other, so that in each case a corresponding deflection of the sheets is required, however, relatively much time is required for the folding and removal of the sheets.
- the EP 1 209 000 A1 describes a method of making a newspaper comprising at least one booklet formed from at least one center-folded printed sheet.
- This method comprises the steps of: a) continuously feeding individual sequentially printed sheets intended to form the individual booklets of the newspaper to a first collecting station and superimposing (collecting) sheets associated with a common booklet into one sheet pile; b) conveying a finished stack of sheets from the first collecting station, wherein a first sheet of another booklet is conveyed to the first collecting station during or after the preceding stack of sheets has been carried away from the first collecting station; c) folding the finished stack of sheets to make a booklet; d) placing the booklet in a second collecting station in such a way that it comes to rest on a booklet that has already been deposited, if appropriate; e) optionally repeating steps a) to d), until all the booklets of the newspaper have been completed and stacked in a stack of stitches.
- this method does not particularly depend on the in-line production of a newspaper with associated brochure,
- a method for producing a newspaper which contains a plurality of centrally folded and printed sheets, wherein in a first step a plurality of booklets each made of one or more nested folded sheets are produced and wherein in a second step in an at least partially unfolded booklet the remaining the booklets produced in the first step are pushed.
- the object of the present invention is to specify a method by means of which a newspaper product composed of at least two partial products with a different arc length can be produced in a particularly efficient manner.
- the non-inventive object is achieved by a device for folding sheets or sheet stacks, with at least two folding / transport rollers, a transport device and a sword
- the transport device defines a transport plane for fed in a transport direction sheets or sheet stack
- the sword is substantially perpendicular to and through the transport plane through
- the folding / transport rollers are arranged opposite the transport plane on both sides of the sword opposite
- the axis of rotation of the folding / transport rollers is substantially perpendicular to the transport plane and wherein the at least two Folding / transport rollers have at their end facing the transport plane each having a rounded portion, so that between the at least two folding / transport rollers a narrowing gap is formed, in which the sheets or sheet stack can be introduced by means of the sword to ge there folds and at the same time be conveyed in the transport direction
- a method for folding sheets or sheet stacks by means of at least two folding / transport rollers, a transport device and a sword, wherein the transport means a transport plane
- the non-inventive solution is suitable both for folding individual sheets as well as for folding sheet stacks, wherein it is preferably used in connection with the folding of sheet stacks used, since sometimes the folding accuracy need not be quite as high as in individual Sheets. Nevertheless, the achievable folding accuracy is completely sufficient for individual sheets.
- the length of the sheet and the width of the sheet are variable over a wide range without having to change over the apparatus.
- the feeding speed of the sheets or sheet stack can also be made variable.
- variable is the number of sheets in a stack of sheets and the thickness of each sheet in a sheet pile.
- the number of sheets in a stack is 2 to 25, and more preferably 4 to 12.
- the folding of the sheets or sheet stacks can be done without significant change in the speed of movement and prevented without a change in the transport direction, which leads to higher processing speeds and shorter clock cycles, as well as a shift of the individual sheets in a stack of sheets.
- the rounded portions of the folding / transport rollers on a spherical disc-shaped configuration. This means that, seen in cross-section, the rounded portions of two opposing folding / transporting rollers converge in the manner of two asymptotes and thus form the narrowing gap between them.
- the transport plane facing side of the rounded portions of the folding / transport rollers is formed flattened (ie at least not completely round) to minimize the penetration depth of the sword in the gap or between the folding / transport rollers and thus a faster movement in the To allow transport direction. If the folding / transport rollers were completely rounded or pointed at their lower end, the penetration depth of the sword would be higher and the cycle time longer.
- the penetration depth of the sword in the gap formed between the folding / transport rollers is about 3 to 12 mm, particularly preferably 5 to 10 mm. In this way, the clock cycle can be minimized or further optimized.
- the sword is preferably formed as thin as possible, so that the folding / transport rollers are moved as far apart as possible during the folding process.
- the sword is designed to be thin and pointed, with it being slightly flattened at its upper end (or upper edge). This will prevent the sword from cutting into the paper.
- the folding / transport rollers are resiliently mounted, preferably transversely to the transport direction. You can therefore passively move against each other. When the sword is moved between the folding / transport rollers with a sheet or stack of sheets, it pushes apart the individual rollers of a pair, and when the sword is moved back, they collapse again.
- active movement of the folding / transporting rollers i. via a drive, conceivable - be it by exact control of the gap during the folding process, to preset the gap due to the thickness of the stack to be folded or to improve the folding quality by pressing the folding / transport rollers when conveying away the stack after folding.
- the sword is hinged to at least two pulleys (or drive rollers).
- the linkage is made regularly by means of a connecting piece, which firmly engaged with a bottom of the sword stands and which in each case with the associated pulley (or drive roller) is screwed.
- the pulleys (or drive rollers) which generate the stroke of the sword are driven at a constant speed.
- a control of the rotational speed of the pulleys (or drive rollers) such that a substantially constant horizontal movement of the sword results during the folding operation.
- the transport device is configured in the form of two conveyor belts running parallel to one another. In this way, a particularly reliable conveyance of the sheets or sheet stack can be ensured.
- a glue head is disposed downstream of the folding / transporting rollers.
- a glue trace can be applied to the folded edge of a sheet or sheet pile. This is especially necessary when multiple folded stacks need to be glued together, or when stacked onto a folded stack, e.g. an envelope should be glued on.
- a light barrier for detecting the trailing edge of a sheet or a sheet stack is arranged upstream of the folding / transport rollers.
- the detection of the trailing edge of a sheet or stack of sheets triggers a movement or a stroke of the sword. In this way, it is ensured that two sheets or sheet stacks, which enter the device at a small distance, can still be processed precisely. As a result, the gaps between the sheets or sheet stacks can be kept as low as possible, resulting in further process optimization.
- the sheets or sheet stacks are weakened prior to or during the feeding according to step (a) or during the folding and simultaneous conveying away according to step (d), in particular to avoid a skewed formation of the fold.
- the weaknesses can be done in different ways.
- the sheets or sheet piles can be scored along the desired fold line ("scoring").
- the bows or sheet piles can also be perforated accordingly.
- the object of the invention consists in the practically simultaneous production of a newspaper, which consists of one or more frets / sections (or partial products) of each with the same or different format, with a booklet inserted in the newspaper (as a further partial product), the individual sheets of which are regularly fixed together (eg by sizing).
- the newspaper and the booklet are each printed separately and the sub-products are brought together in a separate step (the booklet is subsequently inserted in the newspaper).
- the object is achieved according to the invention by a method for producing a newspaper product from at least a first and a second partial product, wherein the first partial product is formed from sheets having a length L 1 and the second partial product is formed from sheets having a length L 2 , wherein the Length L 2 of the sheets for the second partial product is greater, preferably twice as large, as the length L 1 of the sheets for the first partial product and wherein the method comprises at least the following steps: (a) printing the individual sheets for the first and second Partial product, preferably on a paper web and preferably in digital printing; (b) singulating the sheets and collecting the sheets on at least one stack for the first partial product and at least one stack for the second partial product; (c) transverse folding the stack with the sheets for the second partial product; (d) longitudinal folding of the collected stacks for the first and second partial products; (e) collecting the individual stacks into a newspaper product; and (f) preferably carrying away the finished newspaper product, preferably in a flake display.
- the individual parts or partial products of the newspaper ie including the inserting booklet
- the printing is preferably carried out by means of a digital printing machine and can be carried out both in-line and off-line. It is preferable to print on a roll of continuous paper.
- the supply of single sheets is conceivable. In the latter case, it is also conceivable to use different types of paper or grades for the different sub-products.
- the printed paper web is temporarily stored after printing according to step (a), in order to be further processed later, if necessary.
- the sheets are preferably cross-cut and immediately afterwards collected.
- further processing steps can be performed, such as a coating of the sheets (coating), trimming the sheets (longitudinal trimming of the sheets) or gluing the sheets.
- the collecting of the sheets and cross cutting (singling) can optionally also be done on the collecting device.
- a cross-fold of the collected stack is preferably provided (optional step (c)).
- the individual sheets of the stacks can be joined together, e.g. using staples or a thread (thread stitching).
- the sheets or stacks are presented before or during one of the steps (b), (c) or (d) weakened, in particular to avoid a crooked formation of the fold.
- the weaknesses can be done in different ways.
- the sheets or stacks can be scored along the desired fold line ("scoring").
- the sheets or stacks can also be perforated accordingly.
- the individual stacks are joined together.
- the collecting of the individual stacks preferably takes place on a saddle.
- the stacks are collected saddle-shaped and possibly glued together.
- step (f) The optional removal of the finished newspaper products according to step (f) preferably takes place in brick form in a so-called flake display. Before or after removal, in a further optional step, the finished newspaper product is trimmed, i. cropped at its sides.
- the length L 2 of the sheets for the second partial product is greater, preferably twice as large, as the length L 1 of the sheets for the first partial product.
- This is due to the fact that large newspapers (so-called broadsheet format) are folded twice, ie once longitudinally and once across. Small newspapers (so-called tabloid format), however, are folded only once (longitudinally). Both formats can be mixed produced with the inventive method and collected to form a common end product.
- the Fig. 1a shows a schematic, perspective view of the device for folding sheets or sheet stacks, but here even without a sheet or stack of sheets.
- the feed rollers for the sheets or sheet stacks are designated by the reference numeral 8.
- a weakening device 11 is provided for the incoming sheets or sheet stack, which serves to weaken the paper before folding and thus make it easier to fold.
- This can on the one hand be a device for scoring along the desired fold line ("scoring") or else a perforating device.
- scoring along the desired fold line
- perforating device there is still the possibility that a trace of water droplets is sprayed onto the paper by means of the weakening device 11 in order to bring about a temporary weakening of the paper.
- the weakening of the Paper is carried out in a suitable manner during the folding process. The weakening can very effectively avoid creating a skewed seam, resulting in a significant increase in the quality of the finished product.
- a light barrier 7 is provided downstream of the attenuator 11, but still in the area of the feed rollers 8.
- the photocell 7 serves to detect the trailing edge of a sheet or a sheet stack and triggers a movement of the sword 2 (in this regard, the photocell 7 of course is connected to a corresponding control, which is not shown here for reasons of simplicity).
- the sword 2 is connected via the connecting pieces 9 respectively with the drive rollers 5 (usually pulleys) or hinged thereto.
- the drive rollers 5 are driven in the direction shown by the respective arrows (i.e., counterclockwise in the present case).
- the sword 2 is arranged between two conveyor belts 3a and 3b of a transport device 3, so that it can engage substantially centrally with the supplied sheets.
- a plurality of pairs of opposing folding / transport rollers 1 are arranged, which serve for folding and simultaneously conveying the sheets or sheet stack.
- the conveyor belts 3 a, 3 b may extend upstream of the folding / transport rollers 1 and thus possibly take over the function of the feed rollers 8 completely or at least partially.
- a pair of pressure rollers 19 are provided, which for repeated Epi- or pressing the previously formed fold is used and thus contributes to increasing the quality of the fold.
- a glue head 6 is arranged, by means of which a glue trace can be applied to the fold edge of the respective sheet or sheet pile.
- a pair of retaining rollers 10 is finally provided downstream of the glue head 6.
- the support rollers 10 serve to prevent descaling of the folded sheet or sheet stack during sizing. In this way it is ensured that the folded sheet or sheet stack comes straight out of the device.
- the same reference numerals denote the same components, which also applies to the further description of the figures.
- the transport plane E is essentially defined by the surface of the conveyor belts 3a, 3b of the transport device 3 and possibly also by the imaginary top side of the feed rollers 8.
- the axis of rotation A of the folding / transport rollers 1 runs perpendicular to the transport plane E.
- the axis of rotation A is shown here only as an example of one of the folding / transport rollers, in the other folding / transport rollers 1 but it runs in the same way.
- the transporting direction R of the leftmost folding / transporting roller 1 is shown divided into its rounded portion 1a and the cylindrical portion 1b (this embodiment will be explained later in detail). It is also good that the glue application from the glue head 6 after passing through the Press rollers 19, before entering the holding rollers 10, takes place.
- the Fig. 2a shows a schematic perspective view of a section of the device for folding sheets or sheet stacks in a first position in which a sheet or sheet stack 4 by means of the feed rollers 8 of the transport device 3 and the two conveyor belts 3a, 3b is fed.
- the trailing edge 14 of the sheet or sheet stack 4 does not yet have the in Fig. 1a shown photocell 7 happens; the leading edge 13 is just about the conveyor belts 3a, 3b on.
- the sword 2 is thus in its starting position.
- the folding / transport rollers 1 are therefore not yet in engagement with the sheet or sheet stack 4.
- the hinged to the drive rollers 5 connectors 9 are in their right, middle position.
- Fig. 2b is again the geometric relationship between the transport direction R, the transport plane E and the axis of rotation A of the folding / transport rollers 1 illustrated: the axis of rotation A. is substantially perpendicular to the transport plane E and to the transport direction R.
- Fig. 2c it can be seen that the upper edge or upper side of the sword 2 is arranged just below the underside of the incoming sheet or sheet stack 4.
- the sword 2 in response to a corresponding signal from the photocell 7 and the associated control, directly engage with the sheet or sheet stack 4.
- a gap S is formed, which, seen from the bottom upwards, increasingly narrows.
- the inner sides of the two folding / transport rollers shown in cross-section accordingly form an asymptotic arrangement.
- the rounded portions 1a of the folding / transport rollers are formed spherical disc-shaped, so that they have on their underside a flattening 1c.
- the flattening 1c serves to ensure that the sword 2 does not have to penetrate too deeply between the folding / transport rollers 1 during operation.
- the direction of rotation of the axis of rotation A of the two folding / transport rollers 1 shown is in opposite directions, as indicated by the two arrows.
- the Fig. 3a shows a schematic, perspective view of a section of the device for folding sheets or sheet stacks in a second position in which the sheet or sheet stack 4 already completely on the conveyor belts 3a, 3b of the transport device 3 rests (see also Fig. 3b ) .
- the trailing edge 14 of the sheet or sheet stack 4 has thus passed the photocell, so that the triggering a movement of the sword 2 imminent, but not yet done here.
- the sword 2 is almost directly on the underside of the sheet or sheet stack 4 (see. Fig. 3c ) and is ready to move it out of transport plane E.
- FIG. 4a to 4c now schematic sectional views of a device for folding sheets or sheet stacks in a third position is illustrated, in which the movement of the sword 2 has already taken place.
- the drive rollers 5 and the hinged to them connectors 9 were moved in the direction indicated by the arrows around a circular arc of 90 ° in the uppermost position, so that the sword 2 the sheet or sheet stack 4 in the gap S between the folding / Transported roles 1 or has introduced.
- the folding / transport rollers 1 are preferably spring-mounted, as by means of the double arrows in Fig. 4c indicated so that they can move apart horizontally when the sword 2 with the sheet or sheet stack 4 in the gap S or can move together again when the sword 2 and / or the sheet or sheet stack 4 is no longer in the Gap S are located.
- the penetration depth of the sword 2 in the gap S is designated by X (see. Fig. 4c ), and is usually measured from the bottom or the flattening 1c of the folding / transport rollers 1 to the top or top edge of the sword 2.
- the sword 2 has here reached its highest position between the folding / transport rollers 1, wherein the top of the sword 2 protrudes into the region between the cylindrical portions 1 b of the folding / transporting rollers 1, ie beyond the rounded portions 1 a.
- the Fig. 5a to 5c show schematic sectional views of the device for folding sheets or sheet stacks in a fourth position in which the sword 2 is no longer in engagement with the sheet or stack of sheets 4.
- the drive rollers 5 and the connecting pieces 9 articulated thereon have moved in the direction of the arrow by a further arc ⁇ of 90 ° and are now in their left middle position.
- the sword 2 is thus again reached directly below the transport plane E.
- the sheet or sheet stack 4 was from the folding / transport rollers 1 relative to the third position according to the Fig. 4a to 4c moved a bit further in the transport direction R and folded at the same time, the fold 12 of the sheet or sheet stack 4 parallel to the transport plane E runs.
- FIG. 6a to 6c show schematic sectional views of the device for folding sheets or sheet stacks in a fifth position in which the sheet or sheet stack 4 was further promoted in the transport direction R and thereby folded so that it now in accordance with the Fig. 1a to 1c in engagement with the pressure rollers 19 and optionally the glue head 6 and the support rollers 10 would be.
- the fold 12 continues to run parallel to the transport plane E.
- Another sheet or stack of sheets 4 is already transported by the feed rollers 8 in the direction of the conveyor belts 3a and 3b.
- the drive rollers or pulleys 5 have moved further through another arc ⁇ of 90 ° in the drive direction (see arrows), so that the hinged connector 9 is in its lowermost position.
- the sword 2 has reached here accordingly also its lowest position.
- Fig. 6c one recognizes that the lower edge of the connecting piece 9 is practically flush with the underside of the drive roller or pulley. 5
- the sword 2 then passes again through a further movement along a circular arc ⁇ of 90 ° in its initial position according to the FIGS. 2a to 2c back, in which the next sheet or sheet stack 4 has arrived with its leading edge 13 on the conveyor 3 and the previous sheet or sheet stack 4 has left the folding / transport rollers 1 anyway.
- the sheets or sheet stack 4 are always transported in the same transport direction R, whereby high processing speeds and short clock cycles can be achieved.
- Fig. 7 shows a schematic perspective view of a processing line for the inventive method for producing a newspaper product from at least a first and a second partial product.
- the processing line 40 is composed of the following components (seen in the transport direction from right to left): At the beginning of the processing line 40 is an unwinder 41 for the (endless) paper roll 23. From here, the unwound paper web is forwarded to the printer 42, which is regularly designed as a digital printing press. Here, the paper web is printed with corresponding sheets of different sizes. Following the printer 42, a vacuum box 43 can be arranged, which serves as a buffer for speed compensation.
- a cross cutter 44 Downstream of the vacuum box 43, a cross cutter 44 is arranged, which ensures the separation of the sheets.
- the cross cutter 44 is followed by a collector 45 (usually a drum collector), on which the stack formation takes place from the corresponding bows. On the collector 45, a gluing of the sheets forming the stacks can also already take place.
- the stacks are then forwarded to a folding module 46, which is subdivided into a feed 46a, a transverse folding device 46b (optional) and a longitudinal folding device 46c with optionally a Aufsattler (in a module).
- the feeder 46a should be designed to be sufficiently long (usually several arc lengths) in order to be able to brake the incoming stacks somewhat, if necessary.
- the folding module 46 is adjoined by a removal conveyor 47 for transporting the finished newspaper products 30.
- FIG. 8 A paper web 22 is now shown schematically on which sheets 4 ', 4 "have already been printed with different formats
- the two sheets 4' each have a length L1 and the sheet 4" has a length L 2 , wherein the length L 2 is about twice as large as the length L1 of the sheets 4 '.
- the width B of the paper web 22 is the same in each case.
- the paper web 22 is regularly unwound from an (endless) paper roll 23, as in Fig. 8b will be shown. Again, one recognizes the two sheets 4 'as well as the approximately twice as long sheet 4 ", but there is also the possibility that the sheets 4' and 4" are fed individually.
- Fig. 10 1 illustrates a stack 24 'of sheets 4' and a stack 24 "of sheets 4".
- the stack 24 ' here comprises five sheets 4' and has a fold line 25 shown in dashed lines in the middle.
- the collection of the individual stacks 24' and 24" takes place on the collector 45 according to FIG Fig. 7 ,
- FIG. 11 A folded pile 24 'of three sheets 4 "is then illustrated, folded over the transverse fold line 26. During folding, the folded edge 26a was formed and the still unfolded fold line 27 can be seen. In the method according to the invention, this step represents an optional intermediate step.
- FIG. 12a views of a first partial product 31 of a newspaper product are shown from three different perspectives.
- the first partial product 31 is formed by the longitudinal folding of a stack 24 'of five sheets 4' along the longitudinal fold line 25. In this case, the folded edge 25a is formed.
- the Fig. 12b shows corresponding views of a second partial product 32.
- the second partial product 32 is formed by folding the in Fig. 11
- the folded edge 27a is formed which divides the folded edge 26a in the middle Fig. 7 executed.
- Fig. 13 schematically illustrates the partial products 32 and 31 collected in a saddle-like manner to form a finished newspaper product 30.
- a partial product 31 ie formed from sheets 4 '
- four partial products 32 ie from sheets 4 "
- the finished newspaper product 30 may also assume any other desired form, although at least the outermost subproduct is regularly a second subproduct 32.
- the folded partial products 31, 32 can also be glued together during collection.
- the Fig. 14 finally shows five finished newspaper products 30 when conveying away in the preferred scale display, in which the individual newspaper products 30 are roof tiles on each other.
- the finished newspaper products 30 can also be conveyed away individually or as a stack. The conveying away takes place by means of the removal conveyor 47, as in Fig. 7 shown schematically.
Claims (4)
- Procédé de fabrication d'un produit de journal (30) à partir d'au moins un premier et un deuxième produits partiels (31, 32), dans lequel on forme le premier produit partiel (31) à partir de feuilles (4') avec une longueur L1 et on forme le deuxième produit partiel (32) à partir de feuilles (4") avec une longueur L2, dans lequel la longueur L2 des feuilles (4") pour le deuxième produit partiel (32) est plus grande, de préférence deux fois plus grande, que la longueur L1 des feuilles (4') pour le premier produit partiel (31) et dans lequel le procédé comprend au moins les étapes suivantes:(a) imprimer les feuilles individuelles (4', 4") pour le premier et le deuxième produits partiels (31, 32), de préférence sur une bande de papier (25) et de préférence en impression numérique;(b) séparer les feuilles (4', 4") et rassembler les feuilles (4', 4") sur au moins une pile (24') pour le premier produit partiel (31) ainsi qu'au moins une pile (24") pour le deuxième produit partiel (32);(c) plier transversalement la pile (24") avec les feuilles (4") pour le deuxième produit partiel (32);(d) plier longitudinalement les piles rassemblées (24', 24") pour le premier et le deuxième produits partiels (31, 32);(e) rassembler les piles séparées (24', 24") en un produit de journal (30); et(f) de préférence évacuer le produit de journal terminé (30), de préférence dans une sortie à nappe.
- Procédé selon la revendication 1, caractérisé en ce qu'après l'impression selon l'étape (a), on entrepose provisoirement la bande de papier imprimée (22).
- Procédé selon une des revendications 1 à 2, caractérisé en ce que lors de l'assemblage selon l'étape (e), on relie l'une à l'autre les piles séparées (24', 24").
- Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'on affaiblit les feuilles (4', 4") ou les piles (24', 24") avant ou pendant le pliage selon l'étape (c) et/ou (d).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15189597.6A EP3061716B1 (fr) | 2015-02-19 | 2015-02-19 | Procede de fabrication pour produit de journaux |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15189597.6A EP3061716B1 (fr) | 2015-02-19 | 2015-02-19 | Procede de fabrication pour produit de journaux |
EP15000482.8A EP3059195B1 (fr) | 2015-02-19 | 2015-02-19 | Dispositif de pliage et procédé |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15000482.8A Division EP3059195B1 (fr) | 2015-02-19 | 2015-02-19 | Dispositif de pliage et procédé |
EP15000482.8A Division-Into EP3059195B1 (fr) | 2015-02-19 | 2015-02-19 | Dispositif de pliage et procédé |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3061716A1 EP3061716A1 (fr) | 2016-08-31 |
EP3061716B1 true EP3061716B1 (fr) | 2019-11-06 |
Family
ID=52544259
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15189597.6A Active EP3061716B1 (fr) | 2015-02-19 | 2015-02-19 | Procede de fabrication pour produit de journaux |
EP15000482.8A Active EP3059195B1 (fr) | 2015-02-19 | 2015-02-19 | Dispositif de pliage et procédé |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15000482.8A Active EP3059195B1 (fr) | 2015-02-19 | 2015-02-19 | Dispositif de pliage et procédé |
Country Status (4)
Country | Link |
---|---|
US (1) | US10093513B2 (fr) |
EP (2) | EP3061716B1 (fr) |
JP (1) | JP6235633B2 (fr) |
CN (1) | CN105905664B (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107442610A (zh) * | 2017-06-27 | 2017-12-08 | 无锡贺邦汽车配件有限公司 | 一种汽车用钢片折叠装置 |
DE102019105987B4 (de) * | 2019-03-08 | 2021-12-23 | Schmale-Holding Gmbh & Co. | Vorrichtung und Verfahren zum automatischen Falten und Stapeln von Tüchern |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190221170A (en) * | 1902-09-29 | 1903-07-30 | Georg Schilling | Improvements in Paper-folding Machines. |
JPS6143803Y2 (fr) * | 1979-05-09 | 1986-12-10 | ||
FR2461671A1 (fr) * | 1979-07-19 | 1981-02-06 | Chambon Machines | Dispositif a lame mobile pour le pliage de feuilles de papier ou matiere similaire |
DD152766A1 (de) * | 1980-08-29 | 1981-12-09 | Rolf Boettcher | Einrichtung zum einstellen eines optimalen falzprozesses an falzmaschinen |
FR2582292A1 (fr) * | 1985-05-21 | 1986-11-28 | Fournier Louis | Amelioration dans la confection des feuillets de journaux |
JPH0718681Y2 (ja) * | 1987-04-27 | 1995-05-01 | 株式会社小森コーポレーション | 折機のニツピングロ−ラ |
US4905977A (en) * | 1988-05-10 | 1990-03-06 | Robert Vijuk | Combination collator folder |
DE19606821A1 (de) | 1996-02-23 | 1997-08-28 | Boewe Systec Ag | Schwertfalzwerk |
IT1286382B1 (it) | 1996-11-19 | 1998-07-08 | Gianattilio Meratti | Metodo per la formazione di segnature e macchina piegatrice per l'attuazione del metodo particolarmente ma non esclusivamente in una |
DE50006175D1 (de) | 2000-11-28 | 2004-05-27 | Hunkeler Ag Wikon | Verfahren und Vorrichtung zur Herstellung einer Zeitung |
ATE251585T1 (de) | 2000-11-28 | 2003-10-15 | Hunkeler Ag | Verfahren und vorrichtung zum falzen von bögen |
PT1733988E (pt) * | 2005-06-16 | 2008-06-19 | Hunkeler Ag | Processo e dispositivo para a produção de jornais |
US8425392B2 (en) * | 2005-12-27 | 2013-04-23 | Goss International Americas, Inc. | Broadsheet newspaper printing press and folder |
DE102006000989A1 (de) * | 2006-01-05 | 2007-07-12 | Ehret, Bernhard, Dipl.-Ing. | Verfahren zum Herstellen einer Zeitung |
US7686288B2 (en) * | 2007-01-18 | 2010-03-30 | Maschinenbau Oppenweiler Binder Gmbh & Co. Kg | Method and device for further processing of sheets to produce multi-page printed products |
JP2011157168A (ja) * | 2010-01-29 | 2011-08-18 | Tokyo Kikai Seisakusho Ltd | 新聞製作装置 |
US20110297023A1 (en) * | 2010-06-04 | 2011-12-08 | Goss International Americas, Inc. | Apparatus and method for producing newspapers from a printed web |
-
2015
- 2015-02-19 EP EP15189597.6A patent/EP3061716B1/fr active Active
- 2015-02-19 EP EP15000482.8A patent/EP3059195B1/fr active Active
-
2016
- 2016-02-01 US US15/012,472 patent/US10093513B2/en active Active
- 2016-02-18 CN CN201610090108.3A patent/CN105905664B/zh active Active
- 2016-02-18 JP JP2016028799A patent/JP6235633B2/ja not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
CN105905664B (zh) | 2019-08-20 |
US10093513B2 (en) | 2018-10-09 |
US20160244291A1 (en) | 2016-08-25 |
EP3061716A1 (fr) | 2016-08-31 |
EP3059195A1 (fr) | 2016-08-24 |
JP6235633B2 (ja) | 2017-11-22 |
JP2016150852A (ja) | 2016-08-22 |
EP3059195B1 (fr) | 2018-03-07 |
CN105905664A (zh) | 2016-08-31 |
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