EP3059057B1 - Schalungssystem zur herstellung einer schalung für ein betonfertigteil - Google Patents

Schalungssystem zur herstellung einer schalung für ein betonfertigteil Download PDF

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Publication number
EP3059057B1
EP3059057B1 EP16000342.2A EP16000342A EP3059057B1 EP 3059057 B1 EP3059057 B1 EP 3059057B1 EP 16000342 A EP16000342 A EP 16000342A EP 3059057 B1 EP3059057 B1 EP 3059057B1
Authority
EP
European Patent Office
Prior art keywords
formwork
profiles
subgroup
profile
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16000342.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3059057A1 (de
Inventor
Helmut Stofner
Richard Michael Hellrigl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Progress Holding AG
Original Assignee
Progress Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Progress Holding AG filed Critical Progress Holding AG
Priority to PL16000342T priority Critical patent/PL3059057T3/pl
Priority to EP20203592.9A priority patent/EP3797952A1/de
Publication of EP3059057A1 publication Critical patent/EP3059057A1/de
Application granted granted Critical
Publication of EP3059057B1 publication Critical patent/EP3059057B1/de
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Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B28B7/0017—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps for attaching mould walls on mould tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B28B7/002—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0085—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding chamfers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/16—Tools or apparatus

Definitions

  • the invention relates to a formwork system for producing a formwork for a precast concrete part, comprising formwork profiles each having two longitudinal sides and two intermediate end faces, the formwork profiles being divisible into a first group and a second group, the formwork profiles of the second group being provided for this purpose to be arranged essentially perpendicular to one or more shuttering profiles of the first group, and at least the shuttering profiles of the first group have a protruding inclined surface on at least one longitudinal side for forming a bevel in a precast concrete part.
  • the invention further relates to a formwork made of formwork profiles of the formwork system according to the invention on a substrate.
  • Formwork systems according to the preamble of claim 1 are from WO-A-02/40810 known.
  • the pamphlet EP 2 017 047 B1 also discloses a formwork system for producing formwork for a precast concrete part.
  • the formwork profiles of the first group are also referred to here as transverse abutments and the formwork profiles of the second group as longitudinal abutments.
  • the formwork profiles of such a formwork system according to the prior art each have a recess on both end faces - viewed from a direction perpendicular to one of the longitudinal sides - for receiving the inclined surface of a formwork profile from the first group. If you now lined up several formwork profiles of the second group, i.e.
  • One solution is to manually close the gaps with a filler material such as styrofoam. This involves an adhesive step. When removing the shuttering profiles after the concrete has hardened, the filler must be removed from the shuttering profiles again. These steps are therefore associated with considerable effort, especially since a number of such gaps must be closed in a formwork.
  • the EP 2 255 938 A2 discloses such special formwork elements made of Styrofoam, which are cut individually depending on the formwork in order to fill gaps. These special formwork elements are one-way formwork elements.
  • the objective technical task now consists in specifying a formwork system in which the described disadvantages of the prior art are avoided and with which it is in particular possible to produce a complete formwork.
  • the second group of formwork profiles can be subdivided into a first subgroup, a second subgroup and a third subgroup, the formwork profiles of the first subgroup on exactly one first end face - viewed from a direction perpendicular to one of the longitudinal sides - one Have a recess for receiving the inclined surface of a formwork profile from the first group, the formwork profiles of the second subgroup on exactly one second end face opposite the first end face - viewed from a direction perpendicular to one of the longitudinal sides - a recess for receiving the inclined surface of a formwork profile from the first Have group, and the formwork profiles of the third subgroup on neither of the two end faces - viewed from a direction perpendicular to one of the longitudinal sides - have a recess for receiving the inclined surface of a formwork profile from the first group.
  • the formwork system of the present invention is reusable and consists of formwork profiles of fixed lengths. This means that the formwork profiles do not always have to be made individually for a specific formwork, but that any formwork can be built from the system of formwork profiles, in particular with centimeter precision.
  • the formwork profiles of the second group have a protruding inclined surface on one longitudinal side, preferably on exactly one longitudinal side, for forming a bevel in a precast concrete part.
  • the formwork profiles can either be used to produce precast concrete parts without a bevel or to produce precast concrete parts with a bevel. They only have to be rotated by 180 °.
  • the formwork profiles of the first and second subgroups can be easily distinguished from one another in this case, since they only have a protruding inclined surface on one of the long sides and are therefore not symmetrical, so that the two end faces are different due to their arrangement in relation to the inclined surface mark out the long side.
  • the first subgroup comprises formwork profiles with lengths of 49, 50, 51, 52, 53, 54 and 55 cm and / or the second subgroup comprises formwork profiles with lengths of 49, 56, 63, 70, 77 , 84 and 91 cm and / or the third subgroup includes formwork profiles with lengths of 49, 98, 147, 196 and 294 cm.
  • This is particularly advantageous because relatively few formwork profiles of different lengths are required in this way in order to achieve all overall lengths from 98 cm with centimeter accuracy (see Fig Figure 8 ). Further advantageous embodiments of the invention are defined in the dependent claims 6 to 9.
  • Protection is also desired for a formwork made of formwork profiles of the formwork system according to the invention on a substrate.
  • the formwork consists of at least one formwork profile from the first subgroup, optionally one or more intervening formwork profiles from the third subgroup and one formwork profile from the second subgroup, the formwork profiles being oriented relative to one another in such a way that the two longitudinal sides are each essentially in lie on the same plane and that end face of the formwork profile from the first subgroup and that end face of the formwork profile from the second subgroup, which has the recess, are each directed outwards.
  • a formwork profile from the first group is arranged with a longitudinal side facing the outwardly directed end face of the formwork profile from the first or the second subgroup.
  • Such formwork is designed essentially without any gaps.
  • Figure 1 shows in a perspective view a formwork 61 made of two formwork profiles 25 from the first group 2 (compare Figure 2 ) and three formwork profiles 7, 65 and 14 arranged in between from the second group 3, the formwork profile 7 from the first subgroup 4, the formwork profile 65 from the third subgroup 6 and the formwork profile 14 from the second subgroup 5.
  • the formwork 61 is arranged on a substrate 39.
  • the formwork profiles 7, 65 and 14 are arranged relative to one another in such a way that their longitudinal sides 27 and 28 (compare e.g.
  • Figure 3 lie essentially in the same plane and that end face 32 of the formwork profile 7 from the first subgroup and that end face 31 of the formwork profile 14 from the second subgroup, which has the recess 36 (shown in dashed lines), each facing outwards, ie the longitudinal side 29 or 30 facing the formwork profiles 25.
  • the inclined surfaces 35 protruding from the longitudinal sides 29 and 30 of the formwork profiles 25 are arranged in the recesses 36.
  • the inclined surfaces 35 protrude from the longitudinal sides 29, 30 at an angle 37 of approx. 45 ° and have a length 38 of approx. 15 mm in a cross section parallel to an end face.
  • the formwork profiles 7, 65 and 14 on the longitudinal side 27 also have a corresponding inclined surface 35.
  • All formwork profiles are essentially U-shaped in a cross section parallel to one end face.
  • the formwork profiles are essentially made of steel.
  • Figure 2 shows in a schematic representation a formwork system 1 according to the invention according to a preferred embodiment:
  • the formwork system is divided into a first group 2 of formwork profiles 25, 26 and a second group 3 of formwork profiles 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 65, the formwork profiles of the second group being intended to be arranged essentially perpendicular to one or more formwork profiles of the first group.
  • the formwork profiles of the first group are also referred to as transverse abutments and the formwork profiles of the second group as longitudinal abutments.
  • the formwork profiles of the first group 2 each have a protruding inclined surface on exactly one or on both longitudinal sides for the formation of a bevel in a precast concrete part to be produced.
  • the shuttering profiles of the second group 3 have on exactly one longitudinal side a protruding inclined surface for forming a bevel in a precast concrete part to be produced.
  • the shuttering profiles only have a protruding inclined surface on exactly one longitudinal side, they can either be used to produce precast concrete parts without a bevel or to produce precast concrete parts with a bevel. They only have to be rotated 180 °.
  • the second group 3 of the formwork profiles is divided into a first subgroup 4, a second subgroup 5 and a third subgroup 6, with the formwork profiles 7, 8, 9, 10, 11, 12, 13 of the first subgroup 4 on exactly one, first end face have a recess for receiving the inclined surface of a formwork profile from the first group, the formwork profiles 14, 15, 16, 17, 18, 19, 20 of the second subgroup 5 have a recess for receiving the inclined surface on exactly one, the first, second end opposite the end face of a formwork profile from the first group and the formwork profiles 21, 22, 23, 24, 65 of the third subgroup 6 do not have a recess on either of the two end faces for receiving the inclined surface of a formwork profile from the first group.
  • the formwork profiles from the first and second subgroups can be distinguished from one another because they only have a protruding inclined surface on one of the long sides and are therefore not symmetrical, so that the two end faces are characterized by their arrangement in relation to the long side having the inclined surface .
  • the formwork profile of the first subgroup 4, which is provided with the reference number 7, has a length of 49 cm.
  • the formwork profiles identified by the reference numbers 8, 9, 10, 11, 12 and 13 have a length of 50, 51, 52, 53, 54 and 55 cm.
  • the formwork profiles of the second subgroup 5, denoted by the reference numerals 14, 15, 16, 17, 18, 19 and 20, have a length of 49, 56, 63, 70, 77, 84 and 91 cm.
  • the formwork profiles of the third subgroup 6, labeled with the reference numerals 21, 22, 23, 24 and 65, have a length of 98, 147, 196, 294 and 49 cm.
  • the sub-figures a) to e) of Figure 3 show a formwork profile 7, 8, 9, 10, 11, 12 or 13 from the first subgroup 4 of the second group 3 of formwork profiles (cf. Figure 2 ).
  • the shuttering profiles of this subgroup differ from one another essentially only in their length 51, with the distance 54 between the two means 44 for releasably fixing the shuttering profiles on a substrate being selected to be of different sizes to achieve different lengths 51.
  • the partial figure a) the Figure 3 shows a perspective view, the partial figure b) a cross-sectional view in the longitudinal direction and the partial figure c) a cross-sectional view along the sectional plane 62 shown in dashed lines in the figure b) parallel to one of the end faces 31 or 32.
  • Partial figure d) shows a plan view from above and Part e) an enlarged section from the end area of the formwork profile, which is marked in dashed lines in part d).
  • a formwork profile from this subgroup - and the other subgroups - is essentially U-shaped in cross section parallel to one of the end faces and has an underside 40 and an upper side 42, two end faces 31 and 32 and two longitudinal sides 27 and 28 lying in between, wherein a protruding inclined surface 35 is provided on one of the longitudinal sides and a recess 36 for receiving an inclined surface of a formwork profile from the first group is provided on the end face 32, viewed from a direction perpendicular to one of the longitudinal sides.
  • two means 44 are provided for fixing the shuttering profiles on a ferromagnetic substrate, the means comprising an actuating element 45, accessible from their upper side 42 when the shuttering profiles are in use, as well as magnetic means 46 which can be arranged in a first and in a second operating position Magnet means in the first operating position a first distance 47 to the ground (cf. Figure 7b )) and in a second operating position a second distance 48 to the ground (cf. Figure 7a )) unequal to the first distance, and wherein the second distance 48 is equal to zero.
  • the actuating element 45 is provided for moving the magnetic means 46 from the first to the second operating position or vice versa.
  • the actuating element 45 also offers a possibility of attack in order to be able to automatically remove the formwork profiles from a magazine and position them on the ground.
  • the formwork profiles For holding in the magazine, the formwork profiles have U-shaped incisions 50 on their upper side 42 at each of their ends.
  • FIG. 1 The shuttering profiles 25, 7, 65 and 14 shown are shown simplified to the effect that the magazine receptacles 50 and the means 44 for releasably fixing the shuttering profiles on a substrate have been omitted. It should also be noted that the following Figures 4 to 6 Means for releasable fixation shown identical to those in the formwork profiles according to Figure 3 provided means for releasable fixation are formed.
  • the main difference between the formwork profiles from the first subgroup (compare Figure 3 ) and the formwork profiles from the second subgroup according to Figure 4 consists in that the recess 36 for receiving an inclined surface of a formwork profile from the first group is not formed on the end face 32, but rather on the opposite end face 31.
  • the recess 36 since the formwork profiles are U-shaped in cross-section, the recess consists in that the corners of the "U" facing the substrate are beveled on the end face 31 and at the same angle in relation to that on the end face 31, under which the inclined surfaces protrude from the long sides.
  • the length of the inclined surface running between the end face and the underside of the formwork profiles is insignificantly greater than the length of the inclined surface in a cross section parallel to the end face, so that overall there is a recess that corresponds in its geometry to the inclined surface.
  • the recess and the inclined surfaces are identical in all formwork profiles.
  • the angle of the inclined surface delimiting the recess is provided with the reference number 59 and its length with the reference number 58.
  • the Figures 5a ) and b) show formwork profiles 21, 22, 23, 24 and 65 of the third subgroup 6 (cf. Figure 2 ) which, in contrast to the formwork profiles of subgroups 1 and 2, have no recesses on their end faces 31 and 32. Otherwise, the formwork profiles of this subgroup are designed similarly to the formwork profiles of the other subgroups. As it is Formwork profiles with a comparatively long length 53 are involved, with different lengths being produced by variations of the spacing 56 shown in partial figure a), triangular struts 64 are provided for these formwork profiles when viewed in cross section.
  • the Figures 6a ) to c) show a formwork profile 26 from the first group 2 (cf. Figure 2 ) with a total length of 57 of 300 cm. Unlike those in the Figure 1 In this case, the shuttering profile 26 has a protruding inclined surface 35 only on the longitudinal side 29. At the same time, recesses 36 are provided on both end faces 33 and 34. Due to its length, the formwork profile shown has three means 44 for releasably fixing the formwork profile on a substrate and several struts 64. Partial figure 6b) shows an enlarged section of one of the ends of the formwork profile, the section shown being shown in dashed lines in partial figure a).
  • the shape of the recess 36 which is formed identically in the formwork profiles of the second group that have a recess, can be understood on the basis of this cutout.
  • the underside of the formwork profile facing a subsurface is provided with the reference number 41 and the upper side with the reference number 43.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
EP16000342.2A 2015-02-13 2016-02-11 Schalungssystem zur herstellung einer schalung für ein betonfertigteil Active EP3059057B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL16000342T PL3059057T3 (pl) 2015-02-13 2016-02-11 System szalunkowy do wytwarzania szalunku dla prefabrykowanego elementu betonowego
EP20203592.9A EP3797952A1 (de) 2015-02-13 2016-02-11 Schalungssystem zur herstellung einer schalung für ein betonfertigteil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ATA50113/2015A AT516800B1 (de) 2015-02-13 2015-02-13 Schalungssystem zur Herstellung einer Schalung für ein Betonfertigteil

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP20203592.9A Division EP3797952A1 (de) 2015-02-13 2016-02-11 Schalungssystem zur herstellung einer schalung für ein betonfertigteil

Publications (2)

Publication Number Publication Date
EP3059057A1 EP3059057A1 (de) 2016-08-24
EP3059057B1 true EP3059057B1 (de) 2020-10-28

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ID=55359373

Family Applications (2)

Application Number Title Priority Date Filing Date
EP16000342.2A Active EP3059057B1 (de) 2015-02-13 2016-02-11 Schalungssystem zur herstellung einer schalung für ein betonfertigteil
EP20203592.9A Withdrawn EP3797952A1 (de) 2015-02-13 2016-02-11 Schalungssystem zur herstellung einer schalung für ein betonfertigteil

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP20203592.9A Withdrawn EP3797952A1 (de) 2015-02-13 2016-02-11 Schalungssystem zur herstellung einer schalung für ein betonfertigteil

Country Status (5)

Country Link
EP (2) EP3059057B1 (pl)
AT (1) AT516800B1 (pl)
DK (1) DK3059057T3 (pl)
ES (1) ES2845638T3 (pl)
PL (1) PL3059057T3 (pl)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109531782B (zh) * 2018-12-08 2021-05-04 曙光装配式建筑科技（浙江）有限公司 一种预制墙板的加工模台

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2017049A2 (de) * 2007-07-17 2009-01-21 Progress Maschinen & Automation AG Anlage zur Herstellung von Betonfertigbauelementen mit einer Fertigungsstrasse

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AUPR146500A0 (en) * 2000-11-15 2000-12-07 Tiltform Licensing Pty Ltd Connectors for sideforms used in formwork for moulding concrete construction panels
US8496223B2 (en) * 2006-04-07 2013-07-30 Srb Construction Technologies Pty Ltd. Sideform end seal or cap
ES2411511T5 (es) 2007-07-17 2018-01-19 Progress Maschinen & Automation Ag Procedimiento para la selección de perfiles de encofrado para la fabricación de un encofrado para un componente prefabricado de hormigón y encofrado correspondiente
AT506402B1 (de) * 2008-03-28 2009-09-15 Progress Maschinen & Automatio Halteelement zum anbringen von schalungselementen
AT508324B1 (de) * 2009-05-27 2011-06-15 Progress Maschinen & Automation Ag Automatische zuschneidanlage einer schalstation

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2017049A2 (de) * 2007-07-17 2009-01-21 Progress Maschinen & Automation AG Anlage zur Herstellung von Betonfertigbauelementen mit einer Fertigungsstrasse

Also Published As

Publication number Publication date
ES2845638T3 (es) 2021-07-27
EP3797952A1 (de) 2021-03-31
AT516800A1 (de) 2016-08-15
EP3059057A1 (de) 2016-08-24
AT516800B1 (de) 2017-07-15
PL3059057T3 (pl) 2021-05-17
DK3059057T3 (da) 2021-02-01

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