EP3056351A1 - Procede pour la production d'un ordre d'impression - Google Patents

Procede pour la production d'un ordre d'impression Download PDF

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Publication number
EP3056351A1
EP3056351A1 EP16154506.6A EP16154506A EP3056351A1 EP 3056351 A1 EP3056351 A1 EP 3056351A1 EP 16154506 A EP16154506 A EP 16154506A EP 3056351 A1 EP3056351 A1 EP 3056351A1
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EP
European Patent Office
Prior art keywords
workflow system
production
pdf
data
jdf
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16154506.6A
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German (de)
English (en)
Other versions
EP3056351B1 (fr
Inventor
Markus Bracher
Daniel Lutziger
Markus Schluep
Stefan Bulgheroni
Roland Rotach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mueller Martini Holding AG
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Mueller Martini Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of EP3056351A1 publication Critical patent/EP3056351A1/fr
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Publication of EP3056351B1 publication Critical patent/EP3056351B1/fr
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/02—Multi-step processes for making books starting with single sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/04—Multi-step processes for making books starting with signatures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/06—Multi-step processes for making books starting with webs not provided for elsewhere

Definitions

  • the invention relates to production systems for the inline further processing of digitally printed signatures / signatures, primarily in the endless web area. Furthermore, the invention relates to digital printing systems with inline finishing, specifically in the forms "book block or booklet production", namely, but not conclusive: perfect binder, collator, saddle stitcher, inline book production, buffer systems, etc. All configurations are controlled by workflow control systems. All mentioned systems belong to the state of the art, and can for example be retrieved from the homepage of the Muller Martini Group, and thus form an integral part of this description.
  • VDP Variable Data Printing
  • the invention according to the closest prior art relates to a method for the production of a print job by sequential or quasi-sequential Digital printing, wherein the digital prints produced by the signatures and / or individual sheets form at least one stack whose components are converted by at least one further processing at least to a printed product.
  • a first embodiment consists in first making one or more folds over the entire width of the printed paper web; Subsequently, after folding (s), the individual printed sheets are separated to a certain width in the longitudinal direction of the paper web and then each fed to a stack. If, for example, the width of the paper web is divided into four longitudinal paper webs, then this results in four parallel stacks.
  • a further embodiment is that a separation of the partial webs in the longitudinal direction of the paper web is performed first, before it comes to the folds, ie the fold is made here transversely to the already in the longitudinal direction of the paper web cuts and relates to a number of printed sheets, which corresponds to the number of previously created partial webs. So if a double or multiple fold is used as the basis, then in each case a composite of four two-sided, resp. eight two-sided printed pages. Regardless, the separating cuts in the longitudinal direction of the paper web can also be made here before or after the folds, analogous to the above explanations in a simple fold.
  • EP14151766.4 which also forms an integral part of this description, has become known a printing system in which it is necessary to know about the internal processes in the production and processing of printed products. In particular, stop positions are known precisely, the printing system always knows which printed sheets were printed completely or incompletely. Likewise, other process-leading information is also known or directly obtainable, ie, with this printing system, the existing data for further processing time-appropriate and materially made accessible.
  • a method for recording and transmitting process-conducting data before and / or within a printing process in the production of printed products in a printing press which is preferably a digital printing machine, proposed, this data being at least on the basis of at least one printed product in operative connection Detection features, hereinafter referred to as print mark, are detected, with the from the Print mark resulting data transmitted to at least one of the printing process downstream processing unit and / or transmitted.
  • a first determination of data is now carried out which is used for at least one redundant check of the data resulting from the print mark, which is preferably associated with a printed product, and which is therefore indispensable for the further processing of the printed products.
  • Print marks with product-related data include, among others, information about a cross-cutter control based on crop marks or book separation based on separator marks. Of course, print marks can also capture other product-related data. According to the invention, at least one redundant check of the product-related data resulting from the print mark takes place within the printing process, with the aim of determining to what extent these data coincide with the effective data acquired or determined from the printing process.
  • the object is based, in a method of the type mentioned in cooperation with To propose a production of variable printed products to a digital printing press.
  • the purpose here is to form the stack and its components by production-related data or data sets which specify a specific order of the individual printed products formed by the stack via at least one workflow system and which design the individual printed products with the same or different thickness and / or format and / or with the same or individual content.
  • the printed products which form the components of the stack formed downstream of the digital printing press, normally consist of signatures, printed sheets, and also of individual sheets, from which books, book blocks, brochures, etc. are then produced by further processing.
  • the system according to the invention is based on a workflow system which controls or pre-presses the components, digital printing and further processing. Information from the operation of the mentioned components specifically processed.
  • Prepress is about having the created JDF (Job Definition Format) automatically submitted to pre-press after its creation.
  • the latter reads the relevant process parameters from the JDF, fetches the PDF (s) (Customer Input (s)) according to at least one link in the JDF and shoots (imposing).
  • the result is an imposed PDF file.
  • the successful imposition (Imposition) is returned to the workflow system.
  • the pre-press codes the printed products in accordance with the codes specified by the editor (JDF editor / order book editor).
  • the codes are therefore a key indicator for product tracking between prepress (see below) and the printing system (digital press) on the one hand and further processing (postpress) on the other. Accordingly, these codes must be assigned at a level higher than that subsystem.
  • the named workflow system in the sense of linking and / or linking the order-related data, receives the data from an upstream system, checks it and, if necessary, carries out corrections (for example, too large or too small packages). Afterwards, the workflow system provides the run list in a clean form for the prepress, which processes the codes according to this specification.
  • This workflow system is a digital system with which complete networking of sub-processes can be ensured.
  • not only individual machines but also complex, different and customized production systems can be networked with this system, including production systems and machines from various suppliers.
  • printed product-related further processing sub-processes can also be electronically networked in such a way that it is possible to take over the data generated in the pre-press or during printing.
  • this digital system includes various modules that control and control the entire workflow system, from the display of stored information, the creation of new job tickets, production control and display of job tickets to the integration of existing lines (production lines ) in the digital work process.
  • job tickets can be defined by adding and / or removing actions, whereby the actions themselves can be changed, deleted or recreated.
  • each action be it existing in the original state, or subsequently introduced, or changed, must contain a correct status, which must be the release resp. Implementing such an action.
  • the named workflow system consists of different modules that are responsible for the individual production steps, individually or in any combination, namely:
  • a module ensures that the production is made transparent by allowing a constant overview of the production lines and status of the respective orders. In addition, the entire production can be graphically displayed and analyzed.
  • Another module allows the creation and editing of orders for customers.
  • Another module allows the scheduling of orders in the sense of sorting, grouping and planning. Jobs can be assigned to machines automatically or manually. In doing so, it is also possible to record machines that do not necessarily have a workflow-system-specific connection.
  • Another module records and collects the operating data that accumulates during processing, which can then be continuously retrieved.
  • Another module provides and collects data for the printing of package coversheets and logistics papers corresponding to the actual printed products or packages produced.
  • a further module is designed to check the correctness of the individual modules mentioned above in their operative implementation alone or in interdependent relationship to one another, for example by examining how an individual action in the combination of modules affects the underlying production ,
  • workflow system spans all aspects of production of the entire system according to the following criteria:
  • one or more PDFs (Customer Inputs) and / or one or more PDF / VTs (data formats for additional metadata) are used to provide the targeted print products with fixed or variable contents, thicknesses, formats to process.
  • a job bag is created in the editor of the workflow system, or a MIS (Management Information System) sends the workflow system a Graybox JDF (Job Definition Format).
  • MIS Management Information System
  • the MIS Management Information System
  • the workflow system can not only send a graybox JDF to the workflow system, but additionally at least one run list.
  • a run list contains generally actionable information for the process, namely:
  • the workflow system receives the data from an upstream system, checks it and, if necessary, carries out corrections (for example, too large or too small packets). Afterwards, this system provides the run list in an adjusted form.
  • the run list is taken directly from an upstream system.
  • the PDF / VT contains information (metadata) that allows the editor to create a run list.
  • the editor can interpret the run list accordingly and enrich the PDF / VT with additional metadata intended for prepress. Concretely calculated the editor, the signatures to be produced, book blocks, books, etc. and for all units the corresponding codes are implemented (see previous definition).
  • the JDF Job Definition Format
  • a print manager Digital Front End
  • the JDF is also sent to a line controller in connection with the further processing, which in turn controls the arranged further processing machines accordingly.
  • the postpress machines can receive, interpret, and set up the JDF directly or semi-directly.
  • the printing product-forming aggregates receive the information described above at the beginning of the line.
  • the information is forwarded to the packet-forming modules via internal product tracking.
  • the information contains control codes about the package formation, as well as optionally about the continuous or subsequent layer formation.
  • An assembling machine used optionally has an auxiliary gluing of the stacked printed sheets resp. Signatures or single sheets. This feature is used to fix a loose stack, creating a handy coherent package of printed products.
  • the auxiliary bonding is selectively controlled so that a stack of self-fixed printed products can arise.
  • any sequences of any content can be produced.
  • the products produced one after the other do not have to be related to each other.
  • Selective Binding the machine uses a predefined set of signatures, which are individually assembled into products. The number of possible products thus results from the combination and permutation possibilities of the original partial products.
  • the invention has at least one circuit in which the input format is no longer composed solely of a (standard) PDF (customer input) but also a PDF / VT data format.
  • PDF / VT In addition to the PDF-based content pages, this (PDF / VT) also contains metadata, which contains the individual compilation of the products in the form of records. It is therefore a combination of the print content with the addressee database.
  • a PDF / VT-1 is intended for the exchange of a single, complete file.
  • the file contains all the resources and content needed for a proper interpretation of the file.
  • a PDF / VT-2 allows the exchange of files that refer to external ICC profiles and external page content.
  • the PDF / VT formats allow great flexibility in the design of metadata. For example, mass mailing must ensure that content can be grouped by recipient, postal code, or gender for enveloping or shipping. In this case, for example, different number of pages, different text modules or different graphical elements must be taken into account.
  • PDF / VT formats Another advantage of PDF / VT formats is that support for data streams is possible.
  • pages, page ranges and resources are written in a continuous stream and passed on integrally or quasi-integrally to the print server.
  • inventive method still has the following basic aspects:
  • the input data format information is transferred as single-page files and implemented in job tickets.
  • the input data format information as a pre-press triggers an imposition, in which:
  • Additional visual markings or texts are added in the section or sight area to make the part / end products identifiable and assignable to the operator.
  • the input data and / or process-relevant information is implemented according to the respective underlying PDF / VT format.
  • the PDF / VT format will be extended according to one of the mentioned tools (VT-1, VT-2, etc.).
  • the workflow system generates at least one job ticket resp. JDF format (Job Definition Format), further production-related data, such as order header, production instructions, planning information, event list, etc.
  • JDF format Job Definition Format
  • further production-related data such as order header, production instructions, planning information, event list, etc.
  • the JDF format thus fulfills the function of an electronic job bag, and it extends over the entire life cycle of a product. Important to distinguish is the fact that the JDF format contains only references, ie links, where each JDF format may contain additional nodes which may lead to interleaving, thereby maximizing the production-related coverage level of such a JDF format can.
  • the data in the job ticket or in a PDF / VT format is cached and / or forwarded as printing sheet data, the data being incorporated as barcodes, and the barcodes being a PDF, PDF / VT, JDF, run list, job ticket related Have coding.
  • An additional extension of the inventive method is to embed in the input PDF / VT format in addition to the product body (body) and the envelope (cover) in a file.
  • This also allows the envelope to be variably assigned to the products based on the metadata.
  • the content of the envelope can be exchanged as a whole, as well as in itself one or more variable objects (logos, titles, addresses, etc.) included.
  • the envelope data can also be extracted and a corresponding envelope production can be made available in the form of a PDF / VT format, a job ticket and / or run lists.
  • a corresponding envelope production can be made available in the form of a PDF / VT format, a job ticket and / or run lists.
  • Different scenarios are conceivable: For example, an inline production of the envelopes with the processing unit (for example perfect binder) on the basis of the identified supplied book blocks or on the basis of a run list.
  • the envelopes could also be prepared near-line or off-line using the above-mentioned data sources.
  • variable print products an automated implementation of various job-related data takes place, serving as input data format information for the controlled production and production Formation of variable printed products can be implemented, and which refer to the individual composition of the individual printed products.
  • PDF input data format
  • additional data formats VT-1, VT-2, etc. as well as with JDF, job tickets, run-lists.
  • workflow system described above intervenes, which continuously checks, adjusts, confirms and optimizes the implemented order-related data.
  • the production consists of an interdependent interaction between pre-press, printing and finishing, the processes of which are controlled, monitored and adapted directly or semi-directly by a workflow system.
  • the inventive development over the closest prior art thus also consists in that the formation of a printed product stack and its inventory by production-related order accompanying data takes place, which specify on the one hand a specific order of the individual printed products formed by the stack, and which on the other the design the individual printed products with the same or different thickness and / or format and / or with the same or individual content control, and that the individual printed products are provided with additional information, which provide information on completeness and / or required repairs.
  • product tracking may also include information about package building or other logistical actions.
  • cover sheets it is of course also possible to optically label the products or partial products via applied color markers and / or inserted marker labels. In addition to the simple good / bad information can These systems provide very precise messages about the exact location of the incomplete product in the stack.
  • FIG. 1 the schematic representation of a production process emerges. The process is divided into three areas: pre-press A, press B and post-press C.
  • the starting point is a stack 4 consisting of printed sheets and / or signatures and / or individual sheets produced by a collating machine (not shown), which is formed according to specific criteria with regard to the nature of the end products of the print job. is composed.
  • Any further processing of the printed products can be made individually from stacking by means of appropriate branches.
  • a Hilfsverleimung not shown in detail ensures that the pile receives a physical consistency.
  • the physical manufacturing process begins with the definition of a printing material web 1, which originates from an upstream arranged and not shown in detail feeder.
  • the subsequent digital printing machine 2 is continuously fed.
  • the preferably printed on both sides of the fabric web 1 of a further processing machine 3 is supplied, in which the signatures / sheets are produced to form the stack over several processing steps.
  • a further processing machine 3 as required, from Querfalz- and / or Leksfalz Huaweien from cutting devices.
  • a first embodiment consists of first making one or more folds over the entire width of the printed paper web. Subsequently, after folding (s), the individual printed sheets are separated to a certain width in the longitudinal direction of the paper web and then fed as signatures in each case to a specific stack. Thus, if the width of the printed paper web is divided, for example, into four longitudinal paths, then four partial stacks arranged in parallel are also provided.
  • a specific sequence of the signatures and / or of individual sheets within the stack 4 forms the basis for the subsequent formation of individual printed products, and this regardless of whether the stack 4 originated or by merging different partial stacks.
  • the individual printed products 30a, 30b ... 30n are symbolized.
  • the processing of the individual printed products takes place in the adhesive binder 5 individually, while the head, foot, front cut circumcision of the printed product, for example in a three-knife 6, individually or through a package formation, which is advantageously formed in particular thinner brochures, performed.
  • the (main) stack can have a specific sequence of printed sheets, signatures and / or single sheets, which then lead to the dissolution of the stack to printed products with the same or different thickness, with the same or different format, with the same or individual extent. Sonach the stack is equipped with appropriate tools that specify a mechanical and / or electronic demarcation between the individual printed products.
  • the subsequent further processing for example in an adhesive binder 5 or saddle stitcher 8
  • the onneiervoriques 7 of the individual printed products then ensures that order, which content was already based in the stack, i. between the original stack 4 and the downstream package formation 7 of the individual printed products, congruence prevails with regard to the qualitative and quantitative sequence.
  • a (central) workflow system 100 which is at least supplied with the following metadata, whereby there is always an interdependence between workflow system 100, pre-press 130, digital press 2 and further processing machines 3-8.
  • the editor 105 in the workflow system 100 is able to create a JDF (order bag) from a PDF 103 or PDF / VT 104. to calculate the PDF as needed with some additional information, such as the paper to be used, can be supplemented, which are aimed at the desired starting product.
  • JDF order bag
  • the workflow system 100 knows the parameters of the printing material web 1, the controlled machines 3-8 and the digital printing press 2 including their process parameters and limits, the mentioned editor can calculate an optimal production process on this basis and map them in a JDF (order pocket).
  • one or more PDFs (Customer Inputs) 103 and / or one or more PDF / VTs (data formats for additional metadata) 104 are used to deliver print products with fixed or variable contents, thicknesses, formats to process.
  • a job bag is created in the editor 105 of the workflow system 100, or a MIS (Management Information System) 121 sends the workflow system 100 a gray box JDF (Job Definition Format) 101.
  • JDF Job Definition Format
  • the operator selects the PDF or PDFs 103 and / or PDF / VTs 104, selects the paper and optionally can select further parameters such as color profile of the printing press, desired print marks (codes), etc.
  • the editor 105 creates on this basis a JDF (Job Definition Format) in the sense of a job bag.
  • JDF Job Definition Format
  • the MIS 121 can not only send a gray box JDF 101, but additionally a run list 102 to the workflow system 100.
  • the run list 102 contains generally actionable information for the process.
  • the JDF then created in the workflow system 100 is automatically transmitted to the prepress 130.
  • the latter reads the relevant process parameters from the JDF, fetches the PDF (s) (Customer Input (s)) according to at least one link in the JDF and shoots (imposing).
  • the result is an imposed PDF file.
  • the successful imposition (Imposition) is returned to the workflow system 100.
  • the prepress 130 thus provides an imposed PDF, which is then printed by the digital press 2 accordingly.
  • the pre-press 130 thus converts the individual pages of a PDF into a new PDF (imposed PDF) in which the individual pages are arranged so that they lie in the correct order after the printing has been done.
  • the JDF Job Definition Format
  • a print manager Digital Front End
  • the JDF is also sent to a line controller 109 in connection with the further processing, which in turn accordingly controls the arranged further processing machines 3-8.
  • This line control 109 is optionally provided for further processing machines, whereby it is also possible for this line control only for part of the Provide further processing machines. Several line controls are not excluded.
  • the further processing machines can optionally receive the JDF directly or semi-directly, interpret and set up accordingly.
  • process-relevant variable parameters can be introduced into the workflow system 100, which preferably relate to the individual printed product.
  • process-relevant variable parameters allow a targeted expression within the entire processing, including digital printing machine.
  • the overriding objective in the introduction of these variable parameters is to coordinate the processing of non-fixed-size, variable-thickness printed products in such a way that even long process chains can be carried out and seamless changes can be made from one production run to the next or the next.
  • the print job is defined to the digital press 2 and transmitted via a control line 111, this information via the control lines 110 simultaneously or subsequent, integral or graduated to all other machines 3-8 of the Production process and also be forwarded to the printing substrate 1.
  • the said machines communicate with the workflow system 100, as can be seen from the illustrated control lines 120, which forward control information.
  • control actions must be provided, such as the lines 113 (between data flow digital printing press 2 and substrate web 1) and the lines 114 (information between the processing 3 and data flow to the digital printing machine) want to symbolize.

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  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • General Factory Administration (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Quality & Reliability (AREA)
  • Accessory Devices And Overall Control Thereof (AREA)
  • Facsimiles In General (AREA)
EP16154506.6A 2015-02-11 2016-02-05 Procede pour la production d'un ordre d'impression Active EP3056351B1 (fr)

Applications Claiming Priority (1)

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EP3056351B1 EP3056351B1 (fr) 2022-03-16

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US (1) US9834027B2 (fr)
EP (1) EP3056351B1 (fr)
JP (1) JP2016154008A (fr)
CN (1) CN105856874A (fr)

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CN105856874A (zh) 2016-08-17
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JP2016154008A (ja) 2016-08-25

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