EP3052257A1 - Dispositif pour le formage d'une pièce en tôle - Google Patents
Dispositif pour le formage d'une pièce en tôleInfo
- Publication number
- EP3052257A1 EP3052257A1 EP14777300.6A EP14777300A EP3052257A1 EP 3052257 A1 EP3052257 A1 EP 3052257A1 EP 14777300 A EP14777300 A EP 14777300A EP 3052257 A1 EP3052257 A1 EP 3052257A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- servo
- press
- die
- workpiece
- sheet metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 11
- 239000002184 metal Substances 0.000 title claims abstract description 11
- 238000007493 shaping process Methods 0.000 title abstract 2
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000002407 reforming Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/02—Die-cushions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/04—Blank holders; Mounting means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/04—Blank holders; Mounting means therefor
- B21D24/08—Pneumatically or hydraulically loaded blank holders
Definitions
- the invention relates to the field of machining workpieces of metal, for example of steel or other metals. It relates to a device for forming a workpiece, in particular a sheet metal blank.
- Machining a workpiece can include any operation
- the workpieces are often cup-shaped components.
- Pot-shaped components include a bottom, a pot wall and a drawing edge.
- Such a component is often used as a spring cup to accommodate the ends of a coil spring. They find many, especially in the automotive industry
- DE 102 54 103 B3 describes a deep drawing tool for deep drawing of molded parts.
- This comprises an annular clamping device for clamping a circuit board.
- the clamping device encloses a space in which a bottom former and a frame former can be moved in the pulling direction.
- DE 27 27 174 C2 describes a method and a device for deep-drawing an aluminum container. Two parts are movable against each other, namely a punch and a die. The speed of the upwardly moving punch can be greater than the speed of the moving down die. As a result, a large thermoforming ratio is to be achieved.
- Sheet thickness course during deep drawing of hollow bodies It is about a multiple buckling (deforming) and/wölben (reforming) of a
- WO 2006/000187 A1 describes a forming press for regulating a
- Electric drives comprising a linear or rotary
- Direct drive for applying a pressure to the blank holder.
- DE 10 2012 005 635 B3 describes a system and a method for forming a sheet metal blank. However, the system shown operates without pneumatic or hydraulic cushions or pressure bolts.
- the invention has for its object to make a device, a system, a method and a workpiece such that high-strength steels
- Tool part directly that is without the interposition of functional parts. Parts that serve only to transmit the forces, such as the bolts, can be used. However, an indirect action is possible.
- the device is designed such that the inner die and the outer die during the
- Forming process can be moved at different speeds in the drawing direction.
- the inner die and the outer die - optionally together with the blank holder - each assigned a special drive, which these two during the forming process
- the servo unit moves at a higher speed than the plunger of the press in the pulling direction, thus in the direction of the plunger Units are provided over the
- Distribution area of the press distributed This can be important in large components, for example, in fenders for automobiles. In such components, the load on the workpiece - during forming or in operation - be particularly high, so it is recommended to provide a Variotempo- unit at the corresponding points of the workpiece during forming.
- a variotempo unit can be arranged in the press table or in the press ram or in these two. It can be arranged on or in a floating plate, this is a plate that distributes the pressing force on a surface.
- Variotempo units can also be retrofitted to existing press systems.
- the invention is explained in more detail with reference to the drawing. It details the following:
- Figure 1 shows schematically a press with integrated servo unit.
- the servo unit is assigned to the press table.
- Figure 2 shows schematically a press with integrated servo unit.
- the servo unit is assigned to the plunger of the press.
- FIG. 3 shows a schematic representation of a servo unit.
- Figure 4 shows a schematic representation and in elevation a
- FIG. 5 shows the workpiece shortly before the end of the second forming phase.
- FIG. 6 shows the workpiece at the end of the forming process.
- FIGS 7 to 12 illustrate the forming process in six different
- the press includes u. a. a press table 1, 2 columns and a plunger 3. Between the press table 1 and the plunger 3, a die, not shown, and an unrepresented punch are arranged, the tool shells or a lower tool part wear.
- the servo unit comprises two servo pillows 4 in the form of hydraulic chambers, further comprising a servo pump 5 and a servomotor 6.
- a servo pump 5 In the press table. 1 bolts 7 are arranged. These are from the relevant servo cushion 4
- Each servo pad 4 may be associated with a different number of pins 7. So each servo pad can be assigned a single bolt. But it is also possible to assign two or more bolts a cushion.
- the operating medium of the servo unit is in this case a liquid. It could also be a pneumatic system.
- the servo unit is assigned to the plunger 3. Only pump 5 is indicated.
- the servo unit is structurally integrated in the press table or in the ram.
- the servo unit is shown in more detail in FIG. 3, again schematically. It is integrated in a stamp 8. Instead of the punch, the servo unit could also be integrated into a die.
- Each servo unit 4 acts on two bolts 7.
- Each servo chamber 4 is acted upon by a servo pump 5 which is driven by a servomotor 6.
- each servo unit 4 can have its own servomotor-pump set
- the drawing device shown in Figure 4 comprises a punch 8 and a blank holder 9.
- the punch 8 is of slightly conical shape. He has one
- FIGS. 1 to 3 comprising the servo unit and the bolt, is not shown in FIG. However, it is understood that the thought at the
- Stamp 8 is surrounded by the sheet holder 9.
- Sheet metal holder 9 has a support surface 9.1.
- Sheet holder 9 is annular.
- an inner die 10 It is at least approximately cylindrical. It is surrounded by an outer die 11. This is ring-shaped.
- the inner die 10 in turn has a bottom mold surface 10.1.
- the outer die 11 is annular. It has a wall molding surface 11.1, further a clamping surface 11.2 for clamping the drawing edge 12.3 of a workpiece 12 on the support surface 9.1 of the sheet holder 9.
- the workpiece 12 has emerged from a circular disc-shaped board. It comprises a bottom 12.1, a wall 12.2 and the said drawing edge 12.3.
- the puller works as follows: It is initially open, that is the
- Clamping surface 11.2 of the outer die 11 is located approximately at the height of the bottom mold surface 10.1 of the inner die 10. At about the same height or higher is the support surface 9.1 of the sheet holder 9, sufficient for insertion of the workpiece 12th In this phase, a workpiece 12 is inserted into the pulling device and clamped between the support surface 9.1 and the clamping surface 11.2. Now begins the actual work phase of the pulling device. In this case, the inner die 10 and the outer die 11 move together with the preformed workpiece 12, as well as with the sheet holder 9 down. The said parts (inner die 10, outer die 11, plate holder 9 and preformed workpiece) have the same speed.
- the outer die 11 overtakes the inner die 10. Note that this can also be the other way round.
- the drawing apparatus shown in Figure 4 is only one station of a series of drawing stations. These are not shown here. In practice, they are connected in series in a workshop.
- the invention is particularly successful for large workpieces such as fenders. These can be subjected to different forming processes at different points, with correspondingly different material stresses. Are used multiple Variotempo units, over the entire
- Distributed workpiece surface so it can be taken into account by the ratio of the speeds of inner die and outer die during the forming process is sized accordingly.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Presses And Accessory Devices Thereof (AREA)
- Control Of Presses (AREA)
Abstract
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201430352T SI3052257T1 (sl) | 2013-09-30 | 2014-09-26 | Naprava za preoblikovanje oblikovanca izdelanega iz pločevine |
PL14777300T PL3052257T3 (pl) | 2013-09-30 | 2014-09-26 | Urządzenie do obróbki plastycznej przedmiotu obrabianego z blachy |
HRP20171358TT HRP20171358T1 (hr) | 2013-09-30 | 2017-09-08 | Uređaj za oblikovanje obratka izrađenog od lima |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013219819.1A DE102013219819A1 (de) | 2013-09-30 | 2013-09-30 | Vorrichtung zum Umformen eines Werkstückes aus Blech |
PCT/EP2014/070641 WO2015044363A1 (fr) | 2013-09-30 | 2014-09-26 | Dispositif pour le formage d'une pièce en tôle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3052257A1 true EP3052257A1 (fr) | 2016-08-10 |
EP3052257B1 EP3052257B1 (fr) | 2017-08-16 |
Family
ID=51628119
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14777300.6A Active EP3052257B1 (fr) | 2013-09-30 | 2014-09-26 | Dispositif pour le formage d'une pièce en tôle |
Country Status (20)
Country | Link |
---|---|
US (1) | US11833565B2 (fr) |
EP (1) | EP3052257B1 (fr) |
JP (1) | JP6170633B2 (fr) |
KR (1) | KR101842812B1 (fr) |
CN (1) | CN105899307B (fr) |
BR (1) | BR112016006959B1 (fr) |
CA (1) | CA2921109C (fr) |
DE (1) | DE102013219819A1 (fr) |
DK (1) | DK3052257T3 (fr) |
ES (1) | ES2641219T3 (fr) |
HR (1) | HRP20171358T1 (fr) |
HU (1) | HUE034049T2 (fr) |
LT (1) | LT3052257T (fr) |
MX (1) | MX2016003487A (fr) |
PL (1) | PL3052257T3 (fr) |
PT (1) | PT3052257T (fr) |
RU (1) | RU2016111901A (fr) |
SI (1) | SI3052257T1 (fr) |
WO (1) | WO2015044363A1 (fr) |
ZA (1) | ZA201600930B (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109848275A (zh) * | 2019-04-09 | 2019-06-07 | 马鞍山瑞恒精密制造有限公司 | 金属铁壳拉伸、冲压自动化生产装置 |
Family Cites Families (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2294451A (en) * | 1940-03-29 | 1942-09-01 | Hydraulic Dev Corp Inc | Blank holder and die cushion cylinder having separate adjustable pressures |
FR2270026B1 (fr) * | 1974-05-06 | 1981-10-09 | Metal Box Co Ltd | |
CH621271A5 (fr) | 1977-06-15 | 1981-01-30 | Aluminiumwerke Ag Rorschach | |
DE3022844A1 (de) * | 1980-06-19 | 1982-01-07 | Uniplanung Metall- und Kunststoffengineering GmbH & Co KG, 7552 Durmersheim | Einrichtung an werkzeugen oder pressen zum ziehen von blechformteilen |
JPS5776998U (fr) * | 1980-10-22 | 1982-05-12 | ||
JPS584230U (ja) * | 1981-06-30 | 1983-01-12 | 株式会社東芝 | 金型装置 |
JPS584230A (ja) | 1981-06-30 | 1983-01-11 | 日本電気ホームエレクトロニクス株式会社 | 温度ヒユ−ズ |
AU564379B2 (en) * | 1982-08-30 | 1987-08-13 | Amada Company Limited | Press-bellow with pneumatic to hydraulic control |
JPH02205210A (ja) * | 1989-02-03 | 1990-08-15 | Akebono Brake Ind Co Ltd | 絞りプレス型 |
DE4008377A1 (de) * | 1990-03-15 | 1991-09-19 | Dieffenbacher Gmbh Maschf | Hydroelastische tiefzieheinrichtung |
DE4112943A1 (de) * | 1991-04-20 | 1992-10-22 | Schuler Gmbh L | Zieheinrichtung im pressentisch einer presse |
DE69203679T2 (de) * | 1991-09-04 | 1996-01-04 | Toyota Motor Co Ltd | Hydraulische Polsteranordnung für eine Presse mit verstellbarer hydraulischer Energieversorgung zum Einstellen des Anfangdruckes der Zylinder der Druckbolzen. |
US5457980A (en) * | 1992-11-05 | 1995-10-17 | Toyota Jidosha Kabushiki Kaisha | Method and device for controlling, checking or optimizing pressure of cushion pin cylinders of press by discharging fluid or initial pressure |
JP2776196B2 (ja) * | 1993-04-28 | 1998-07-16 | トヨタ自動車株式会社 | 均圧クッション装置の均圧診断方法および装置 |
JP3060908B2 (ja) * | 1994-12-21 | 2000-07-10 | トヨタ自動車株式会社 | プレス機械の均圧装置 |
AU681982B2 (en) * | 1995-02-10 | 1997-09-11 | Ogihara America Corporation | Stretch controlled forming mechanism and method for forming multiple guage welded blanks |
DE19711780A1 (de) * | 1997-03-21 | 1998-09-24 | Schuler Pressen Gmbh & Co | Zieheinrichtung für Ziehpressen |
US6014883A (en) * | 1998-06-08 | 2000-01-18 | Can Industry Products, Inc. | Apparatus and method for forming cup-shaped members |
DE10254103B3 (de) | 2002-11-20 | 2004-04-15 | H&P Systec Gmbh | Tiefziehwerkzeug und Verfahren zum Tiefziehen von Formteilen |
DE102005026818B4 (de) | 2004-06-24 | 2007-05-31 | Müller Weingarten AG | Ziehkissenvorrichtung mit NC-Antrieben |
US7237423B1 (en) * | 2004-11-12 | 2007-07-03 | Miller Tool And Die Company Inc. | Apparatus for stretch forming blanks |
CA2586049C (fr) * | 2004-11-24 | 2011-03-29 | Honda Motor Co., Ltd. | Procede et dispositif de formation d'etirement |
DE102006010648A1 (de) * | 2005-03-07 | 2006-09-14 | Müller Weingarten AG | Ziehkissen-Vorrichtung mit NC-Antrieb und hydraulischem Polster |
JP4576639B2 (ja) * | 2005-05-16 | 2010-11-10 | アイダエンジニアリング株式会社 | プレス機械のダイクッション装置 |
CN2858098Y (zh) * | 2005-08-10 | 2007-01-17 | 中国科学院金属研究所 | 一种板材液压或气压成形装置 |
JP2007075846A (ja) * | 2005-09-13 | 2007-03-29 | Amino:Kk | プレスのダイクッション装置 |
DE102006021150B4 (de) | 2006-05-06 | 2012-01-26 | Man Truck & Bus Ag | Rahmenverstärkung |
DE102007033943B4 (de) * | 2007-07-19 | 2018-05-17 | August Läpple GmbH & Co. KG | Vorrichtung zum Umformen von Werkstücken |
DE102007050580A1 (de) * | 2007-10-23 | 2009-04-30 | Gerd Reitter | Verfahren zum gezielten Beeinflussen des Blechdickenverlaufs und der Verfestigung einer Blechplatine |
DE102007050581A1 (de) | 2007-10-23 | 2009-04-30 | Gerd Reitter | Verfahren zum gezielten Beeinflussen des Blechdickenverlaufs und Verfestigung und zur Steigerung der Produkthöhe beim Tiefziehen von Hohlkörpern |
KR20090008282U (ko) * | 2008-02-13 | 2009-08-18 | 주식회사 신영 | 드로잉 금형용 이중홀더장치 |
DE102008047971B3 (de) * | 2008-09-18 | 2010-05-12 | Aisin Takaoka Co., Ltd., Toyota | Verfahren und Vorrichtung zum Presshärten eines metallischen Formbauteils |
TR201007501A2 (tr) * | 2010-09-13 | 2011-04-21 | Coşkunöz Metal Form Maki̇na Endüstri̇ Ve Ti̇c. A.Ş. | Presler için bir yastık düzeneği |
DE102011001314C5 (de) * | 2011-03-16 | 2016-03-03 | Schuler Pressen Gmbh | Ziehpresse mit zwei koppelbaren Stößeln |
DE102012005635B3 (de) * | 2012-03-22 | 2013-06-27 | Allgaier Werke Gmbh | Vorrichtung, Anlage und Verfahren zum Umformen einer Blechplatine sowie ein hiermit hergestelltes Werkstück |
ES2853743T3 (es) * | 2012-09-28 | 2021-09-17 | Siemens Ag | Accionamiento de cojín de tracción y procedimiento para operar un accionamiento de cojín de tracción |
-
2013
- 2013-09-30 DE DE102013219819.1A patent/DE102013219819A1/de not_active Withdrawn
-
2014
- 2014-09-26 CA CA2921109A patent/CA2921109C/fr active Active
- 2014-09-26 EP EP14777300.6A patent/EP3052257B1/fr active Active
- 2014-09-26 WO PCT/EP2014/070641 patent/WO2015044363A1/fr active Application Filing
- 2014-09-26 SI SI201430352T patent/SI3052257T1/sl unknown
- 2014-09-26 PL PL14777300T patent/PL3052257T3/pl unknown
- 2014-09-26 JP JP2016537350A patent/JP6170633B2/ja active Active
- 2014-09-26 RU RU2016111901A patent/RU2016111901A/ru not_active Application Discontinuation
- 2014-09-26 CN CN201480050796.XA patent/CN105899307B/zh active Active
- 2014-09-26 MX MX2016003487A patent/MX2016003487A/es active IP Right Grant
- 2014-09-26 LT LTEP14777300.6T patent/LT3052257T/lt unknown
- 2014-09-26 HU HUE14777300A patent/HUE034049T2/hu unknown
- 2014-09-26 KR KR1020167011228A patent/KR101842812B1/ko active IP Right Grant
- 2014-09-26 PT PT147773006T patent/PT3052257T/pt unknown
- 2014-09-26 ES ES14777300.6T patent/ES2641219T3/es active Active
- 2014-09-26 BR BR112016006959-5A patent/BR112016006959B1/pt active IP Right Grant
- 2014-09-26 DK DK14777300.6T patent/DK3052257T3/da active
-
2016
- 2016-02-10 ZA ZA2016/00930A patent/ZA201600930B/en unknown
- 2016-03-29 US US15/084,215 patent/US11833565B2/en active Active
-
2017
- 2017-09-08 HR HRP20171358TT patent/HRP20171358T1/hr unknown
Non-Patent Citations (2)
Title |
---|
None * |
See also references of WO2015044363A1 * |
Also Published As
Publication number | Publication date |
---|---|
MX2016003487A (es) | 2016-07-06 |
EP3052257B1 (fr) | 2017-08-16 |
CN105899307A (zh) | 2016-08-24 |
HUE034049T2 (hu) | 2018-01-29 |
US11833565B2 (en) | 2023-12-05 |
RU2016111901A (ru) | 2017-11-10 |
CA2921109A1 (fr) | 2015-04-02 |
ES2641219T3 (es) | 2017-11-08 |
KR20160064190A (ko) | 2016-06-07 |
ZA201600930B (en) | 2017-03-29 |
HRP20171358T1 (hr) | 2017-11-03 |
KR101842812B1 (ko) | 2018-03-27 |
SI3052257T1 (sl) | 2017-10-30 |
CA2921109C (fr) | 2019-07-30 |
BR112016006959A2 (pt) | 2017-08-01 |
BR112016006959B1 (pt) | 2022-07-26 |
DE102013219819A1 (de) | 2015-04-02 |
PT3052257T (pt) | 2017-10-02 |
WO2015044363A1 (fr) | 2015-04-02 |
JP2016532563A (ja) | 2016-10-20 |
US20160207093A1 (en) | 2016-07-21 |
JP6170633B2 (ja) | 2017-07-26 |
LT3052257T (lt) | 2017-09-25 |
PL3052257T3 (pl) | 2018-02-28 |
CN105899307B (zh) | 2018-01-02 |
DK3052257T3 (da) | 2017-09-25 |
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