EP3048181B1 - Installation et procédé de revêtement métallique d'une pièce - Google Patents
Installation et procédé de revêtement métallique d'une pièce Download PDFInfo
- Publication number
- EP3048181B1 EP3048181B1 EP15151718.2A EP15151718A EP3048181B1 EP 3048181 B1 EP3048181 B1 EP 3048181B1 EP 15151718 A EP15151718 A EP 15151718A EP 3048181 B1 EP3048181 B1 EP 3048181B1
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- EP
- European Patent Office
- Prior art keywords
- coating
- workpiece
- station
- installation according
- lance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000576 coating method Methods 0.000 title claims description 118
- 239000011248 coating agent Substances 0.000 title claims description 113
- 238000009434 installation Methods 0.000 title claims 13
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000012545 processing Methods 0.000 claims description 34
- 229910052751 metal Inorganic materials 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 10
- 239000002923 metal particle Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 description 13
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000004323 axial length Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000013528 metallic particle Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/08—Metallic material containing only metal elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
- B05B13/0636—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/22—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
- B05B7/222—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc
Definitions
- the invention relates to a plant for the metallic coating of a workpiece with a coating device, which has a movable coating lance, by which a metal plasma jet for forming a coating of metal articles can be generated, according to the preamble of claim 1.
- the invention further relates to a method for the metallic coating of a workpiece with a movable coating lance, by means of which a metal plasma jet is generated, wherein a metallic coating of metal particles is formed on the workpiece, according to the preamble of claim 12.
- the coating lance is moved into a cylinder bore of an engine block, wherein the generated metal plasma jet is directed to the bore wall.
- From the DE 199 34 991 A1 shows a plant for the metallic coating of a workpiece, in which various processing stations are arranged linearly along a belt conveyor. As a final processing station, the coating of the workpiece is provided. Subsequently, the workpiece is removed directly from the plant.
- the information leaflet by oerlikon metco discloses a device for coating cylinder casings according to the atmospheric plasma spray method.
- a plasma lance is attached to a robot arm.
- a processing station for processing cylinder housings is provided, which is surrounded by a housing.
- a number of parameters can be monitored during coating.
- the invention has for its object to provide a system and a method for the metallic coating of a workpiece, which allow a particularly efficient and accurate application of the coating.
- the plant according to the invention is characterized in that the coating device with the coating lance and a measuring device for measuring the Coating thickness are formed integrated in the system and that the coating device with the coating lance and the measuring device are enclosed by a housing.
- a basic idea of the invention can be seen in the fact that the processes of coating and measuring of the applied coating are brought close together, so that overall immediate and therefore more accurate statements about the coating that has taken place can be made.
- This is achieved in that the coating device and the measuring device are arranged in the same system and in particular on the same machine bed and are enclosed by a common housing.
- the determined measurement data of the measuring device, in particular the layer thickness and the contour of the applied coating allow very accurate conclusions about the coating process. This can be used in the control of the coating apparatus for coating a subsequent workpiece can be used in a timely manner to prevent any possible incorrect coatings.
- the invention thus takes a different route in comparison with known systems in which, due to the risk of undesired deposits by the metal overspray in the coating device, the measuring device has been significantly spaced and arranged separately from the coating device. With reduction of a necessary travel of the coated workpiece from the coating device to the measuring device increases according to a finding of the invention, the positioning and thus measurement inaccuracy.
- the housing has a loading station for feeding and discharging the workpiece, that the measuring device is arranged in the loading station and that the measuring device is additionally designed for measuring the workpiece before coating.
- the workpiece thus passes through twice the charging station of the system, namely during feeding and during removal of the workpiece.
- the measuring device can thus fulfill a dual function, namely the measurement of the workpiece before coating and then measuring the workpiece with the coating.
- a measurement by recording the bore contour by the measuring device can thus take place with particularly great accuracy. Because the measuring device detects the surface of the uncoated hole and then the surface contour of the coated bore. By a corresponding comparison of the measurement results, a particularly accurate determination of the layer thickness and the layer thickness profile can thus be determined.
- the measuring device has a movable measuring sensor, which can be moved between a calibration station and a workpiece holder in the loading station.
- the measuring device may in particular have an optical measuring sensor, which preferably cooperates with a laser device.
- These basically known measuring devices allow an exact detection of a surface contour.
- a diameter of a bore and in particular a diameter profile over the axial length of the bore can be detected.
- the workpiece remains from the time of feeding to removal in the system on a workpiece holder, in particular a workpiece holder or a workpiece pallet, so that a positioning of the workpiece with high repeatability in the repeated measurement is possible.
- the coating device is arranged in a processing station, which is separated from the loading station, and that a cleaning station for cleaning the coating lance is arranged in the processing station.
- a further improvement can still be achieved by arranging in the processing station a test station for testing the metal plasma jet generated by the coating lance.
- the beam pattern can be detected, measured and compared with a desired beam pattern, for example, by means of a camera. If deviations are detected to an excessive extent, a maintenance, in particular a cleaning of the coating lance in the cleaning station can be initiated by a controller.
- the test results can also be used directly for controlling the coating apparatus and in particular for forming the metal plasma jet.
- a further improvement is achieved according to another embodiment of the invention in that a suction device is provided, through which for sucking air from the coating device of the calibration, the Test station and / or the cleaning station is formed.
- metal overspray can thus be removed from the processing station during the coating with the ambient air.
- the plant with the suction device is designed so that in the processing station with the coating device relative to the environment and in particular the charging station with the measuring device, a certain negative pressure is set. With this negative pressure, a transfer of overspray from the processing station into the charging station with the measuring device can be counteracted. This prevents impairment of the measuring device by unwanted metal accumulation by overspray.
- the processing station and the charging station are separated by a partition and that the partition has at least one closable passage.
- the partition which divides the housing into two sections, hermetically separates the processing station and the charging station. This serves in particular to prevent a transfer of overspray from the processing station to the charging station with the measuring device and thus unwanted deposits of metal particles on the sensitive measuring device.
- For the passage of the workpiece from the loading station in the processing station at least one passage in the partition wall is provided, which is closable. The passage is opened in each case only for a brief moment for the passage of the workpiece from one station to the other.
- the passage is closed by a closure element, which releases the passage for the passage of the workpiece.
- the closure element may be a door and in particular a displaceable or pivotable closure plate.
- a servomotor By a servomotor, a control cylinder or by an adjustment mechanism while the closure element is moved to a release position when the workpiece reaches the passage. After passage of the workpiece, the closure element is moved back into the closed position in which the passage is sealed.
- a particularly efficient operation of the system according to the invention results according to a further preferred embodiment in that the at least one workpiece holder can be moved by means of a conveyor which has an annular circulation path.
- the conveyor can be any circulation conveyor, such as a chain conveyor, a belt conveyor or a similar conveyor with endless circulating conveyor element.
- the conveyor is designed as a turntable, which is arranged horizontally movable.
- the turntable can have space for preferably two or more workpiece holders.
- a passage serves for the passage of the workpiece from the loading station into the processing station, while the second passage serves in a reverse manner for the passage of the workpiece from the processing station into the loading station.
- a further preferred embodiment of the invention is that the conveyor is formed horizontally encircling and that the workpiece holder on the conveyor adjustable, in particular pivotable about a horizontal pivot axis, is mounted.
- the workpiece holder in which the workpiece is held and clamped, arranged horizontally in a basic orientation.
- the workpieces can each have a horizontal position Swiveling pivot axis and be adjusted that the respective cylinder bores to be machined are aligned vertically. This allows both a precise coating by the vertically movable coating lance and an accurate measurement by the measuring device, in which the measuring sensor is also mounted vertically movable.
- the method according to the invention is characterized in that the formation of the coating and the measurement of the coating thickness are carried out integrated in a system which has been described above. With this method according to the invention, the advantages described above can be achieved when coating a workpiece, in particular when coating bores in a workpiece.
- the invention is preferably provided for coating bores in workpieces, in particular cylinder bores in engine blocks. Other applications are also possible.
- FIGS. 1 to 4 An inventive system 10 for the metallic coating of holes 3 in a workpiece 1 is in FIGS. 1 to 4 shown.
- the workpiece 1 is in the illustrated embodiment, an engine block with 12 holes 3, which are arranged as cylinder bores in two rows of six in V-shape in the workpiece 1.
- the system 10 has a machine bed 11 on which a housing 13 is arranged.
- the box-shaped housing 13 encloses a loading station 12 and a processing station 14 with a coating device 29.
- a base frame 16 of a conveyor 20 is arranged, which is formed in the illustrated embodiment as a turntable 22.
- the rotatable about a vertical axis of rotation driven horizontal turntable 22 has two opposite workpiece holders 23, in each of which a plate-shaped pallet module 21, each with a workpiece 1 is receivable. Via a pivoting device 26, the pallet module 21 can be pivoted with the workpiece 1 relative to the horizontal, so that the holes 3 in the workpiece 1 can be arranged vertically to carry out a metallic coating.
- the workpiece 1 is received at the loading station 12 by a feed device, not shown.
- the housing 13 has in the region of the charging station 12 an opening, not shown, with a door. Furthermore, in the region of the charging station 12, a measurement of the workpiece 1 can take place with a measuring device 52. Subsequently, the turntable 22 is rotated by 180 °, wherein the workpiece 1 is conveyed from the loading station 12 to the opposite processing station 14.
- the processing station 14 is separated from the charging station 12 via a partition wall 24. In Fig. 2 the partition 24 is only partially shown in the lower area. However, the partition 24 extends through the entire space of the housing 13, so that the processing station 14 is sealed off from the charging station 12.
- the passages are each closed by a sliding closure element 27, which can be opened for the passage of the workpiece 1 and then closed again.
- the workpiece 1 is pivoted with the pivoting device 26 about a horizontal pivot axis, wherein in each case a series of holes 3 is aligned vertically, as shown in FIGS FIGS. 1 to 4 is apparent.
- a coating device 29 with a rod-shaped coating lance 30 is provided, which has at its lower end at least one outlet opening 32 for a metal plasma jet.
- the metal plasma jet is generated in a known manner by a plasma generator with a cathode and a metallic anode. By means of a correspondingly high electrical voltage, an arc is formed between the cathode and the anode, by means of which the metallic anode is melted.
- the metallic anode is designed as a feedable wire, so that there is always sufficient material to form a metal plasma jet with the molten metallic particles.
- a supply of powder may be provided instead of a wire.
- a gas stream is generated, which emerges at supersonic speed from the outlet opening 32 at the lower end of the coating lance 30 approximately horizontally.
- the coating lance 30 is retracted with the outlet opening 32 in the bore 3 to be coated in the workpiece 1.
- the coating device 29 further comprises a sleeve-shaped suction bell, which surrounds the coating lance 30, but in the FIGS. 1 to 4 is not shown for reasons of clarity.
- a portal device 40 with two parallel first track axes 41 is provided.
- a frame-like first carriage 47 is mounted horizontally movable.
- the first traversing carriage 47 itself has two linear, horizontal second traverse axes 42, which are arranged parallel to one another and perpendicular to the first traverse axes 41.
- a beam-shaped second carriage 48 is arranged horizontally movable.
- the second carriage 48 itself has a single vertical third travel axis 43.
- a receiving carriage 45 is mounted vertically movable.
- the coating lance 30 is rotatably supported.
- the coating lance 30 of the coating device 29 is retracted into a first bore 3 to be coated in the workpiece 1.
- the continuously operated coating lance 30 thereby generates a metal plasma jet which impinges on a bore wall of the bore 3 at supersonic speed.
- a uniform defined metallic coating with a thickness of for example 10 .mu.m to 300 .mu.m is applied to the bore wall.
- the coating lance 30 from the first coated bore 3 of the metal plasma jet is directed directly on exit from the bore 3 on an impact surface of a receiving unit in a suction bell, not shown, which is supported together with the coating lance 30 on the receiving carriage 45.
- the receiving unit receives the particles of the metal plasma jet and is moved together with the coating lance 30 to the next hole to be coated 3.
- the metallic coating is repeated at this second bore 3, wherein a corresponding coating of the further bore 3 in a row of the workpiece 1 is connected.
- the workpiece 1 can be pivoted about the pivoting device 26 about a horizontal axis, so that the second row of the engine block is arranged for processing in the vertical position. Then, a coating of these six holes 3 in the engine block-like workpiece 1 can join.
- the coating lance 30 is retracted with the portal device 40 and the finished coated workpiece 1 can be fed back with the simultaneous supply of a new workpiece to be machined 1 in the charging station 12 through the right passage.
- the closure element 27 is opened at the passage.
- a new workpiece 1 is conveyed from the loading station 12 into the processing station 14 through the opened left passage with the rotary movement of the turntable 22.
- a handling robot 50 with a measuring device 52 the layer thickness and contour of the applied coating can be measured. With the measuring device 52 and the still uncoated holes 3 of a newly supplied workpiece 1 can be measured in advance, so that even more accurate testing of the performed coating by comparing the measurement data is possible.
- the coated workpiece 1 can then in the loading station 12 from the workpiece holder 23 of the turntable 22 are removed. Thereafter, a new workpiece 1 in the workpiece holder 23 of the conveyor 20 can be used.
- the coating lance 30 can be moved at certain time intervals to a test station 54 for checking the jet pattern of the metal plasma jet or to a cleaning station 60.
- the measuring device 52 has a laser, with which can be detected by retracting the measuring device 52 vertically into a bore 3 of the workpiece 1 on the handling robot 50, the contour shape and the diameter of the bore 3 over the axial length of the bore 43.
- the controller can set and change setting parameters of the coating device 29, in particular parameters for adjusting the metal plasma jet or the movement data of the coating lance 30, in order to counteract undesirable developments in the coating of subsequent workpieces 1 in good time.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electromagnetism (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
- Nozzles (AREA)
- Coating By Spraying Or Casting (AREA)
- Coating Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Claims (12)
- Installation servant à doter une pièce (1) d'un revêtement métallique avec un boîtier (13), dans lequel un poste de chargement (12) servant à amener et à évacuer la pièce (1) est prévu,
un dispositif de revêtement (29), qui présente une lance de revêtement (30) pouvant être déplacée, par laquelle un jet plasma de métal servant à former un revêtement composé de particules métalliques peut être produit,
caractérisée en ce
que le dispositif de revêtement (29) avec la lance de revêtement (30) et un système de mesure (52) servant à mesurer l'épaisseur de revêtement sont réalisés de manière intégrée dans l'installation (10),
que le dispositif de revêtement (29) avec la lance de revêtement (30) et le système de mesure (52) sont entourés par le boîtier (13),
que le dispositif de revêtement (29) est disposé dans un poste d'usinage (14), qui est séparé du poste de chargement (12) par une cloison de séparation (24),
que la paroi de séparation (24) présente au moins un passage pouvant être fermé,
que le système de mesure est disposé dans le poste de chargement, et
que le système de mesure est réalisé en supplément pour mesurer la pièce avant et après le revêtement. - Installation selon la revendication 1,
caractérisée en ce
que le système de mesure (52) présente un capteur de mesure pouvant être déplacé, lequel peut être déplacé entre une station d'étalonnage et un logement d'outil (23) se trouvant dans le poste de chargement (12). - Installation selon l'une quelconque des revendications 1 ou 2,
caractérisée en ce
qu'un poste de nettoyage (60) servant à nettoyer la lance de revêtement (30) est disposé dans le poste d'usinage (14). - Installation selon la revendication 3,
caractérisée en ce
qu'un poste de contrôle (54) servant à contrôler le jet de plasma de métal produit par la lance de revêtement (30) est disposé dans le poste d'usinage (14). - Installation selon l'une quelconque des revendications 1 à 4,
caractérisée en ce
qu'est prévu un dispositif d' aspiration, qui est réalisé pour aspirer de l'air du dispositif de revêtement (29), du poste d'étalonnage, du poste de contrôle et/ou du poste de nettoyage (60). - Installation selon l'une quelconque des revendications 1 à 5,
caractérisée en ce
qu'est prévu au moins un logement de pièce (23), dans lequel une pièce (1) est logée et serrée dans une position définie, et
que le logement de pièce (23) peut être déplacé entre le poste de chargement (12) et le poste d'usinage (14). - Installation selon l'une quelconque des revendications 1 à 6,
caractérisée en ce
que le passage à travers un élément de fermeture (27) est fermé, lequel dégage le passage pour faire passer la pièce (1). - Installation selon l'une quelconque des revendications 6 ou 7,
caractérisée en ce
que l'au moins un logement de pièce (23) peut être déplacé au moyen d'un système de convoyage (20), qui présente une voie périphérique de forme annulaire. - Installation selon la revendication 8,
caractérisée en ce
que le système de convoyage (20) est réalisé sous la forme d'un plateau tournant (22), qui est disposé de manière à pouvoir être déplacé de manière horizontale. - Installation selon l'une quelconque des revendications 1 à 9,
caractérisée en ce
que deux passages (25) avec respectivement un élément de fermeture (27) sont prévus dans la cloison de séparation (24). - Installation selon l'une quelconque des revendications 8 à 10,
caractérisée en ce
que le système de convoyage (20) est réalisé de manière à circuler horizontalement, et
que le logement de pièce (23) est monté de manière à pouvoir être ajusté au niveau du système de convoyage (20), en particulier de manière à pouvoir être pivoté autour d'un axe de pivotement horizontal. - Procédé servant à doter d'un revêtement métallique une pièce (1) avec une lance de revêtement (30) pouvant être déplacée, par laquelle un jet de plasma de métal est produit, dans lequel un revêtement métallique est formé à partir de particules de métal au niveau de la pièce (1),
caractérisé en ce
que la formation du revêtement et une mesure de l'épaisseur de revêtement sont réalisées de manière intégrée dans une installation (10), qui est réalisée selon l'une quelconque des revendications 1 à 11, dans lequel est prévu dans un poste de chargement (12) servant à amener et à évacuer la pièce (1) un système de mesure, à l'aide duquel la pièce (1) est mesurée avant et après le revêtement.
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES15151718T ES2715875T3 (es) | 2015-01-20 | 2015-01-20 | Instalación y procedimiento para el recubrimiento metálico de una pieza de trabajo |
EP15151718.2A EP3048181B1 (fr) | 2015-01-20 | 2015-01-20 | Installation et procédé de revêtement métallique d'une pièce |
PL15151718T PL3048181T3 (pl) | 2015-01-20 | 2015-01-20 | Instalacja i sposób metalicznego powlekania przedmiotu obrabianego |
HUE15151718A HUE041844T2 (hu) | 2015-01-20 | 2015-01-20 | Berendezés és eljárás egy munkadarab fémes bevonására |
US15/543,831 US10287666B2 (en) | 2015-01-20 | 2016-01-15 | Installation and method for the metallic coating of a workpiece |
JP2017537400A JP6629865B2 (ja) | 2015-01-20 | 2016-01-15 | ワークの金属被覆のための設備および方法 |
CN201680006299.9A CN107208245B (zh) | 2015-01-20 | 2016-01-15 | 用于工件的金属涂覆的设备和方法 |
KR1020177019149A KR102054697B1 (ko) | 2015-01-20 | 2016-01-15 | 공작물의 금속 코팅 장치 및 방법 |
CA2970066A CA2970066C (fr) | 2015-01-20 | 2016-01-15 | Installation et procede de revetement metallique d'une piece |
PCT/EP2016/050745 WO2016116364A1 (fr) | 2015-01-20 | 2016-01-15 | Installation et procédé de revêtement métallique d'une pièce |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15151718.2A EP3048181B1 (fr) | 2015-01-20 | 2015-01-20 | Installation et procédé de revêtement métallique d'une pièce |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3048181A1 EP3048181A1 (fr) | 2016-07-27 |
EP3048181B1 true EP3048181B1 (fr) | 2018-12-19 |
Family
ID=52434552
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15151718.2A Active EP3048181B1 (fr) | 2015-01-20 | 2015-01-20 | Installation et procédé de revêtement métallique d'une pièce |
Country Status (10)
Country | Link |
---|---|
US (1) | US10287666B2 (fr) |
EP (1) | EP3048181B1 (fr) |
JP (1) | JP6629865B2 (fr) |
KR (1) | KR102054697B1 (fr) |
CN (1) | CN107208245B (fr) |
CA (1) | CA2970066C (fr) |
ES (1) | ES2715875T3 (fr) |
HU (1) | HUE041844T2 (fr) |
PL (1) | PL3048181T3 (fr) |
WO (1) | WO2016116364A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111346769A (zh) * | 2020-04-29 | 2020-06-30 | 北京朋禹利明文化有限公司 | 一种高效均匀的五金加工用喷漆设备 |
US11511303B2 (en) | 2019-09-09 | 2022-11-29 | Sturm Maschinen-& Anlagenbau Gmbh | System and method for coating workpieces |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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ES2663503T3 (es) * | 2015-01-20 | 2018-04-13 | Sturm Maschinen- & Anlagenbau Gmbh | Instalación de ensayo y procedimiento para el análisis de un cuerpo hueco |
HUE036967T2 (hu) * | 2015-01-20 | 2018-08-28 | Sturm Maschinen & Anlagenbau Gmbh | Eljárás és bevonó berendezés üregek falainak bevonására |
JP6879878B2 (ja) * | 2017-09-28 | 2021-06-02 | 三菱重工業株式会社 | 溶射ノズル、及びプラズマ溶射装置 |
CN108707859B (zh) * | 2018-07-12 | 2020-09-29 | 广州初曲科技有限公司 | 一种用于粉末离子等离子镀涂设备的驱动装置 |
CN109055886B (zh) * | 2018-10-25 | 2019-08-30 | 龙元明筑科技有限责任公司 | 一种钢管自动旋转喷涂系统及钢管旋转喷涂工艺 |
CN109465131B (zh) * | 2019-01-14 | 2020-07-14 | 航天材料及工艺研究所 | 一种弹体结构功能涂层自动化涂装单元及方法 |
HUE062607T2 (hu) | 2019-09-09 | 2023-11-28 | Sturm Maschinen & Anlagenbau Gmbh | Bevonóberendezés és eljárás munkadarabok fémmel történõ bevonására |
CN110548623A (zh) * | 2019-09-27 | 2019-12-10 | 葛岳良 | 小型喷漆装置 |
CN110605200B (zh) * | 2019-09-30 | 2020-09-25 | 东莞富盛发智能科技有限公司 | 一种五金件表面处理系统 |
CN112264224A (zh) * | 2020-10-27 | 2021-01-26 | 衡阳丰联精细化工有限公司 | 一种硫酸制备设备用抗腐蚀表面处理装置及其处理方法 |
CN113318904A (zh) * | 2021-05-28 | 2021-08-31 | 杭州腾励传动科技股份有限公司 | 一种外星轮用端面定量高效涂覆减摩层的方法及装置 |
CN113499919A (zh) * | 2021-07-20 | 2021-10-15 | 黑龙江北方工具有限公司 | 一种风帽喷涂烘干装置及方法 |
CN114950784A (zh) * | 2022-05-26 | 2022-08-30 | 宜春职业技术学院(宜春市技术工人学校) | 一种新能源汽车顶板隔热层防火漆喷涂装置 |
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2015
- 2015-01-20 EP EP15151718.2A patent/EP3048181B1/fr active Active
- 2015-01-20 PL PL15151718T patent/PL3048181T3/pl unknown
- 2015-01-20 ES ES15151718T patent/ES2715875T3/es active Active
- 2015-01-20 HU HUE15151718A patent/HUE041844T2/hu unknown
-
2016
- 2016-01-15 US US15/543,831 patent/US10287666B2/en active Active
- 2016-01-15 CA CA2970066A patent/CA2970066C/fr active Active
- 2016-01-15 CN CN201680006299.9A patent/CN107208245B/zh active Active
- 2016-01-15 KR KR1020177019149A patent/KR102054697B1/ko active IP Right Grant
- 2016-01-15 JP JP2017537400A patent/JP6629865B2/ja active Active
- 2016-01-15 WO PCT/EP2016/050745 patent/WO2016116364A1/fr active Application Filing
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11511303B2 (en) | 2019-09-09 | 2022-11-29 | Sturm Maschinen-& Anlagenbau Gmbh | System and method for coating workpieces |
CN111346769A (zh) * | 2020-04-29 | 2020-06-30 | 北京朋禹利明文化有限公司 | 一种高效均匀的五金加工用喷漆设备 |
Also Published As
Publication number | Publication date |
---|---|
JP6629865B2 (ja) | 2020-01-15 |
HUE041844T2 (hu) | 2019-05-28 |
PL3048181T3 (pl) | 2019-05-31 |
CN107208245B (zh) | 2019-06-07 |
KR20170105513A (ko) | 2017-09-19 |
WO2016116364A1 (fr) | 2016-07-28 |
EP3048181A1 (fr) | 2016-07-27 |
CA2970066C (fr) | 2019-10-01 |
CN107208245A (zh) | 2017-09-26 |
JP2018508655A (ja) | 2018-03-29 |
ES2715875T3 (es) | 2019-06-06 |
CA2970066A1 (fr) | 2016-07-28 |
US20170349991A1 (en) | 2017-12-07 |
KR102054697B1 (ko) | 2020-01-22 |
US10287666B2 (en) | 2019-05-14 |
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