EP3045576B1 - Drafting device in spinning machine - Google Patents

Drafting device in spinning machine Download PDF

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Publication number
EP3045576B1
EP3045576B1 EP14842527.5A EP14842527A EP3045576B1 EP 3045576 B1 EP3045576 B1 EP 3045576B1 EP 14842527 A EP14842527 A EP 14842527A EP 3045576 B1 EP3045576 B1 EP 3045576B1
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EP
European Patent Office
Prior art keywords
apron
roller
pair
roving
thickness
Prior art date
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Active
Application number
EP14842527.5A
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German (de)
English (en)
French (fr)
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EP3045576A4 (en
EP3045576A1 (en
Inventor
Daisuke Tsuchida
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Industries Corp
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Toyota Industries Corp
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Publication date
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Publication of EP3045576A1 publication Critical patent/EP3045576A1/en
Publication of EP3045576A4 publication Critical patent/EP3045576A4/en
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Publication of EP3045576B1 publication Critical patent/EP3045576B1/en
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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/26—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by one or more endless aprons
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/32—Regulating or varying draft
    • D01H5/36—Regulating or varying draft according to a pre-arranged pattern, e.g. to produce slubs
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns

Definitions

  • the present invention relates to a draft device for a spinning machine and, more particularly, to a draft device for a spinning machine that spins a yarn while changing the blending ratio of two different types of rovings.
  • Patent Document 1 discloses a draft device that includes two rows of apron devices 62, 63 for supplying a front roller 61 with rovings 71, 72 and drives the apron devices 62, 63 to change the roving for supply.
  • the apron device 62 located on the left in FIG. 6 is driven by a second roller 64.
  • the apron device 63 on the right is driven by a third roller 65 located behind the second roller 64.
  • the apron device 63 has an apron 66.
  • the apron 66 is spaced from the second roller 64 by providing a top roller having a small diameter above the second roller 64.
  • the reason why the apron 66 is spaced from the second roller 64 not to be pressed by the second roller 64 is to prevent the apron 66 from being brought into contact with a bottom apron that is wrapped around the second roller 64 and may be driven to travel at a circumferential speed that is different from that of the apron 66 in the case that the second roller 64 and the third roller 65 are driven to travel at respective different speeds.
  • the rovings 71, 72 are supplied to the apron devices 62, 63 by different back roller 67, 68, respectively. That is, in the draft device of the prior art, the front roller 61 is provided for drafting both rovings 71, 72, while the second and third rollers 64, 65 are driven independently for drafting the rovings 71, 72, respectively.
  • Patent Document 2 discloses a three-roller draft device that includes a middle top roller, a middle bottom roller, and an apron pair, which is wrapped around the rollers.
  • the middle top roller, the middle bottom roller, and the apron pair are split into right and left halves.
  • a drive source that is separate from the drive source for a regular middle bottom roller is coupled to one of the split halves of the middle bottom roller.
  • Patent Document 3 discloses a draft device that supplies one of two types of rovings is supplied to a back roller pair and supplies the other type of roving to a middle roller pair. This draft device converge the roving supplied from the back roller pair with the other roving before the rovings reach the middle roller and holds the converged rovings with a middle apron pair.
  • GB 2 034 364 A discloses another draft device.
  • a first roller pair, a second roller pair, and a third roller pair correspond to a front roller pair, a middle roller pair, and a back roller pair of the three-roller draft device, respectively.
  • a first apron pair and a second apron pair are arranged behind the front, middle and back roller pairs and arranged at the same location in the front-rear direction.
  • the middle top roller and the middle bottom roller need to be split into the right and left halves, and a drive source that is separate from the drive source for a regular middle bottom roller needs to be coupled to one of the split halves of the middle bottom roller. This complicates the structure of the draft device.
  • Patent Document 3 does not complicate the structure like Patent Document 1 and Patent Document 2.
  • one of the rovings supplied from the back roller pair needs to be converged with the other roving before the rovings reach the middle roller, and the converged two types of rovings need to be gripped with the middle apron pair.
  • spinning cannot be executed with only one of the rovings supplied from the back roller pair.
  • the present invention shall provide a draft device for a spinning machine that spins a yarn by changing the blending ratio of two different types of rovings. More specifically, the present invention has the object to provide a draft device that is capable of performing spinning of either one of two types of rovings without complicating the structure.
  • the blending ratio of two different types of rovings is applicable not only the case in which two different types of rovings are supplied, but also the case in which ratio of the first roving is 0% and the ratio of the second roving is 100% or the case in which the ratio of the first roving is 100% and the ratio of the second roving is 0%.
  • the middle apron pair and the back apron pair are controlled for the start and stop thereof during spinning by controlling the operation of the middle bottom roller and the back bottom roller.
  • the blending ratio of two different types of rovings, or the first and second rovings can be changed within a range including the case in which the ratio of either one of the rovings is 0%, and a desired yarn can be spun continuously.
  • the thickness of at least one of the back top apron and the back bottom apron is preferably smaller than that of adjacent one of the middle top apron and the middle bottom apron.
  • the top apron of either one of the apron pairs and the bottom apron of the other of the apron pairs are not brought into sliding contact with each other while being firmly gripped by the middle top roller and the middle bottom roller. This prevents rotation failure of the aprons.
  • the relationship among the thickness T1 of the middle top apron, the thickness B1 of the middle bottom apron, the thickness T2 of the back top apron, and the thickness B2 of the back bottom apron is preferably expressed by T1 + B1 > T2 + B2.
  • This structure restricts rotation failure of the aprons even when the lateral sides of the apron pairs are overlapped by displacement of the weighting arm. Therefore, the draft device needs no a special working such as making a recess in the middle top roller or the middle bottom roller at a position that corresponds to the back top apron or the back bottom apron forming the back apron pair.
  • the middle top apron, the middle bottom apron, the back top apron, and the back bottom apron each have a tensioner.
  • the middle apron pair and the back apron pair may use a common tensioner.
  • provision of tensioners for the respective apron pairs permits easy and proper adjustment of the tension of the aprons.
  • the present invention allows a draft device for a spinning machine that spins a yarn by changing the blending ratio of two different types of rovings to perform spinning of either one of two types of rovings without complicating the structure.
  • FIGS. 1 through 4 a first embodiment according to the present invention will be described.
  • a draft device basically has the same structure as a known three-roller draft device for a spinning machine including a bottom roller, a top roller, a weighting arm, and a cradle.
  • the draft device according to the first embodiment differs from the above known draft device in that two rows of apron pairs are provided for supplying a common front roller with two types of rovings.
  • a draft device 10 includes front rollers 11, a middle apron pair 12, which is disposed behind the front rollers 11 and supplies a first roving S1 to the front rollers 11, and a back apron pair 13, which is disposed behind the front rollers 11 and supplies a second roving S2 to the front rollers 11. That is, the draft device 10 includes two rows of apron pairs located behind the front rollers 11.
  • the front rollers 11 include a front bottom roller 11a and a front top roller 11b.
  • the front bottom roller 11a is supported by a roller stand (not shown).
  • the front top roller 11b is supported by a weighting arm 14 provided above the front bottom roller 11a via a support arm 15.
  • Each draft device 10 is used for two spinning stations and has top rollers such as the front top rollers 11b disposed on the opposite sides of the weighting arm 14. Two rows of apron pairs are provided to correspond to each front top roller 11b.
  • the middle apron pair 12 includes a middle bottom apron 16 and a middle top apron 17.
  • the middle bottom apron 16 is wrapped around a tensor bar 18, a middle bottom roller 19, and a tensioner 20.
  • the middle top apron 17 is wrapped around and between a middle top roller 23, which is rotationally supported by a support shaft 22 at one end thereof, and an apron cradle 24 supported by the support shaft 22.
  • the support shaft 22 is supported by a support arm 21, which is fixed to the weighting arm 14.
  • the apron cradle 24 has a tensioner 25.
  • the back apron pair 13 includes a back bottom apron 26 and a back top apron 27.
  • the back bottom apron 26 is wrapped around the tensor bar 18, a back bottom roller 28, and the tensioner 20. That is, the back bottom apron 26 and the middle bottom apron 16 use the tensor bar 18 and the tensioner 20 commonly.
  • the back bottom apron 26 is wrapped around the back bottom roller 28 in a state that the back bottom apron 26 passes the outer periphery of the middle bottom roller 19.
  • the back top apron 27 is wrapped around and between a back top roller 31 that is rotationally supported by a support shaft 30 at one end thereof, and a tensioner 25 provided in the apron cradle 24 of the middle top roller 23.
  • the support shaft 30 is supported by a support arm 29, which is fixed to the weighting arm 14. That is, the back top apron 27 and the middle top apron 17 use the tensioner 25 commonly.
  • the back top apron 27 is wrapped around the back top roller 31 in a state that the back top apron 27 passes the outer periphery of the middle top roller 23.
  • the thicknesses of the middle top apron 17 forming a part of the middle apron pair 12, the middle bottom apron 16, the back top apron 27 forming a part of the back apron pair 13, and the back bottom apron 26 are represented by T1, B1, T2 and B2, respectively, the relationship among these thicknesses T1, T2, B1, B2 is expressed by T1 > T2 and B1 > B2.
  • a support bar 32 extends along the back bottom roller 28 behind the back bottom roller 28.
  • the support bar 32 supports a first trumpet 33 guiding the first roving S1 and a second trumpet 34 guiding a second roving S2 through a bracket 35.
  • the outlet of the first trumpet 33 is provided behind the middle apron pair 12 so that the outlet of the first trumpet 33 faces the inlet of the middle apron pair 12.
  • the second trumpet 34 is provided so that the outlet of the second trumpet 34 faces the inlet of the back apron pair 13. Since the back bottom apron 26 and the back top apron 27 are disposed on one lateral side of the first trumpet 33, the use of a trumpet in a spinning machine for spinning an ordinary yarn instead of the first trumpet 33 would cause interference of the trumpet with the back apron pair 13. Therefore, the width of the first trumpet 33 needs to be formed narrower than that of the above trumpet in a spinning machine for spinning an ordinary yarn.
  • the flange part of the first trumpet 33 on the left side as viewed from the middle apron pair 12, that is, the flange part that faces the back apron pair 13 is formed in a narrow shape, as shown in FIG. 1 .
  • a trumpet in a spinning machine for spinning an ordinary yarn may be used for the second trumpet 34 because no middle apron pair such as the pair 12 is present on lateral side of the second trumpet 34.
  • the second trumpet 34 is of the same configuration as the first trumpet 33, which has a narrower flange part on a lateral side.
  • the first roving S1 unwound from a first roving bobbin supported on a creel (not shown in the drawing) is supplied through the first trumpet 33 to the middle apron pair 12.
  • the second roving S2 unwound from a second roving bobbin supported on a creel (not shown in the drawing) is supplied through the second trumpet 34 to the back apron pair 13.
  • the first roving S1 supplied to the middle apron pair 12 is drafted between the front rollers 11 and the middle apron pair 12 into a fleece. Then, the fleece is wound around a bobbin through a snail wire and a traveler (not shown in the drawing).
  • the second roving S2 supplied to the back apron pair 13 is drafted between the front rollers 11 and the back apron pair 13 into a fleece. Then, the fleece is wound around a bobbin through a snail wire and a traveler (not shown in the drawing).
  • first roving S1 and the second roving S2 are being supplied simultaneously, the front bottom roller 11a, the middle bottom roller 19, and the back bottom roller 28 are all driven to rotate.
  • the first roving S1 supplied through the first trumpet 33 is drafted by the middle apron pair 12 and the front rollers 11 into a first fleece.
  • the second roving S2 supplied through the second trumpet 34 is drafted by the back apron pair 13 and the front rollers 11 into a second fleece.
  • the first fleece and the second fleece thus produced and coming out from the front rollers 11 are then spun into a strand of yarn while being twisted.
  • the apron pair for the roving the supply of which is to be stopped is stopped to be driven.
  • the middle bottom roller 19 is stopped, so that the middle bottom apron 16 is stopped and simultaneously the middle top apron 17 and the middle apron pair 12 are stopped.
  • the middle apron pair 12 is stopped, the first roving S1 is cut between the nip point of the middle apron pair 12 and the nip point of the front rollers 11.
  • the middle bottom roller 19 is started, so that the middle apron pair 12 is started and the first roving S1 is drafted by the front rollers 11 and the middle apron pair 12.
  • the back bottom roller 28 is stopped, so that the back bottom apron 26, the back top apron 27, and the back apron pair 13 are stopped simultaneously.
  • the second roving S2 is cut between the nip point of the back apron pair 13 and the nip point of the front rollers 11.
  • the back bottom roller 28 is started to be driven thereby to allow the second roving S2 to be supplied again, the back apron pair 13 is started to be driven so that the second roving S2 is drafted by the front rollers 11 and the back apron pair 13.
  • the middle apron pair 12 and the back apron pair 13 are controlled for the start and stop thereof during spinning, so that the blending ratio of two different types of the rovings, or the first and second roving S1, S2 can be changed and a desired yarn can be spun continuously by controlling the operation of the middle apron pair 12 and the back apron pair 13.
  • the operation of the middle apron pair 12 and the back apron pair 13 is so controlled that either of the first roving S1 and the second roving S2 is supplied continuously and the other of the rovings S1 and S2 is supplied intermittently.
  • Controlling the operation of the middle apron pair 12 and the back apron pair 13 in such a way that the first and second rovings S1, S2 having different colors are supplied alternately allows a yarn having two different colors to be spun.
  • the thickness, length, spaced interval, and color of slub portions in a slub yarn may be changed as required by controlling the operation of the middle bottom roller and the back bottom roller appropriately.
  • the back bottom apron 26 is wrapped around the back bottom roller 28 in such a way that the back bottom apron 26 passes the outer periphery of the middle bottom roller 19.
  • the back top apron 27 is wrapped around the back top roller 31 in such a way that the back top apron 27 passes the outer periphery of the middle top roller 23.
  • the sum of the thickness T1 of the middle top apron 17 and the thickness B1 of the middle bottom apron 16, or (T1 + B1) is less than or equal to the sum of the thickness T2 of the back top apron 27 and the thickness B2 of the back bottom apron 26, or (T2+B2), there will occur a problem that the back top apron 27 and the back bottom apron 26, when passing between the middle bottom roller 19 and the middle top roller 23, are pressed by the middle bottom roller 19 and the middle top roller 23.
  • the thickness of at least either of the back top apron 27 and the back bottom apron 26 is smaller than that of the middle top apron 17 or the middle bottom apron 16 that are located adjacent to the back top apron 27 and the back bottom apron 26, the middle bottom apron 16, the middle top apron 17, and the first roving S1 held between the middle bottom apron 16 and the middle top apron 17, as shown in FIG. 3 , move at a surface speed of the middle bottom roller 19 and the middle top roller 23. Since the back bottom apron 26 and the back top apron 27 are not pressed by the middle bottom roller 19 and the middle top roller 23, the second roving S2 can pass smoothly between the back bottom apron 26 and the back top apron 27.
  • the thickness T2 of the back top apron 27 and the thickness B2 of the back bottom apron is such that T1 + B1 > T2 + B2, no problem due to the displacement of the weighting arm 14 occurs without making additional recess in the middle top roller 23 and the middle bottom roller 19 at a part that corresponds to the back top apron 27 or the back bottom apron 26. Therefore, a top roller and a cradle that are used in a draft device in a spinning machine for spinning an ordinary yarn can be used.
  • the aprons that are disposed one above the other may be displaced in lateral direction during the operation of the draft device 10.
  • the back top apron 27 may be in contact with the outer peripheral surface of the middle bottom apron 16, as shown in FIG. 4A , which increases the contact resistance is large and causes rotation failure of the apron.
  • the back top apron 27 is prevented from being brought into contact with the outer peripheral surface of the middle bottom apron 16 even if the back top apron 27 is displaced laterally, as shown in FIG. 4B , so that no rotation failure occurs.
  • the first embodiment offers the following advantageous effects.
  • the middle top apron, the middle bottom apron, the back top apron, and the back bottom apron may all have the same thickness, and the middle top roller or the middle bottom roller may have a recess. That is, a part of the middle top roller that corresponds to the back top apron may have a diameter smaller than that of the other parts. Alternatively, a part of the middle bottom roller that corresponds to the back bottom apron may have a diameter smaller than that of the other parts.
  • the thickness of at least one of the back top apron 27 and the back bottom apron 26 may be smaller than that of the middle top apron 17 or the middle bottom apron 16 that is located adjacent to the back top apron 27 and the back bottom apron 26.
  • the thickness B1 of the middle bottom apron 16 may be larger than the thickness B2 of the back bottom apron 26 and the thickness T1 of the middle top apron 17 may be the same as the thickness T2 of the back top apron 27.
  • the thickness T1 of the middle top apron 17 may be larger than the thickness T2 of the back top apron 27 and the thickness B1 of the middle bottom apron 16 may be the same as the thickness B2 of the back bottom apron 26.
  • the lateral sides of the apron pairs 12, 13 are overlapped by displacement of the weighting arm 14 and that a recess corresponding to the back top apron 27 is provided in the middle top roller 23 if the thickness T2 of the back top apron 27 is the same as the thickness T1 of the middle top apron 17, the recess prevents the back top apron 27 and the middle bottom apron 16 from being firmly gripped. In this case, the thickness of the back bottom apron 26 only needs to be smaller than that of the middle bottom apron 16.
  • the lateral sides of the apron pairs 12, 13 are overlapped by displacement of the weighting arm 14 and that a recess corresponding to the back top apron 27 is provided in the middle bottom roller 19, if the thickness B2 of the back bottom apron 26 is the same as the thickness B1 of the middle bottom apron 16, the recess prevents the back bottom apron 26 and the middle top apron 17 from being firmly gripped. In this case, the thickness of the back top apron 27 only needs to be smaller than that of the middle top apron 17.
  • the middle top apron 17, the middle bottom apron 16, the back top apron 27, and the back bottom apron 26 have tensioners, respectively.
  • the middle apron pair 12 and the back apron pair 13 may use a common tensioner. However, since the length of the apron of the middle apron pair 12 is different from that of the back apron pair 13, provision of tensioners for the respective apron pairs permits easy and proper adjustment of the tension of the aprons.
  • the draft device 10 may have such a structure that an additional tensioner is provided for each apron of the back apron pair 13 in addition to the common tensioners 20, 25 for the middle apron pair 12 and the back apron pair 13, respectively, instead of providing a tensioner for each apron of the middle apron pair 12 and the back apron pair 13.
  • a tensioner 36 for the back bottom apron 26 may be provided at a position between the back bottom roller 28 and the tensioner 20.
  • a tensioner for the back top apron 27 may be provided at a position between the middle top roller 23 and the back top roller 31.
  • An apron guide may be provided for each apron of the middle apron pair 12 and the back apron pair 13.
  • the apron guide regulates the movement of the apron in the direction of a roller axis.
  • Separators may be provided between the middle top apron 17 and the back top apron 27 and between the middle bottom apron 16 and the back bottom apron 26, respectively.
  • the separators prevent the contact between the middle top apron 17 and the back top apron 27 and between the middle bottom apron 16 and the back bottom apron 26 in the direction of the axis of the roller.
  • the separator should preferably be provided in the cradle.
  • sliver may be supplied for spinning instead of roving.
  • the draft device according to the present invention is applicable to a fly frame.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
EP14842527.5A 2013-09-09 2014-08-25 Drafting device in spinning machine Active EP3045576B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013186272 2013-09-09
PCT/JP2014/072116 WO2015033811A1 (ja) 2013-09-09 2014-08-25 紡機におけるドラフト装置

Publications (3)

Publication Number Publication Date
EP3045576A1 EP3045576A1 (en) 2016-07-20
EP3045576A4 EP3045576A4 (en) 2016-10-05
EP3045576B1 true EP3045576B1 (en) 2019-10-02

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EP14842527.5A Active EP3045576B1 (en) 2013-09-09 2014-08-25 Drafting device in spinning machine

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EP (1) EP3045576B1 (zh)
JP (1) JP6156503B2 (zh)
CN (1) CN105074066B (zh)
ES (1) ES2756148T3 (zh)
WO (1) WO2015033811A1 (zh)

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US10351975B2 (en) 2015-03-27 2019-07-16 Jiangnan University Method and device of dynamically configuring linear density and blending ratio of yarn by four-ingredient asynchronous/synchronous drafted
WO2016155164A1 (zh) * 2015-03-27 2016-10-06 江南大学 双组份异步牵伸动态配置纱线线密度和混纺比的方法及装置
US10316434B2 (en) 2015-03-27 2019-06-11 Jiangnan University Method and device of dynamically configuring linear density and blending ratio of yarn by five-ingredient asynchronous/synchronous drafting
US10316436B2 (en) 2015-03-27 2019-06-11 Jiangnan University Method and device of dynamically configuring linear density and blending ratio of yarn by three-ingredient asynchronous/synchronous drafted
CN104818549A (zh) * 2015-05-14 2015-08-05 江苏工程职业技术学院 一种段彩粗纱机
JP6358187B2 (ja) * 2015-07-29 2018-07-18 株式会社豊田自動織機 紡機におけるドラフト装置
CN105113066B (zh) * 2015-08-21 2018-02-16 江南大学 五棉条异步输入和三级分梳的转杯纺纺纱方法及装置
CN108463584A (zh) 2015-11-11 2018-08-28 平特凯博个人股份有限公司 用于在花式纱线的纺制工艺期间联结纤维的装置及包括所述装置的用于纺制花式纱线的机器和方法
CN105624872B (zh) * 2016-04-05 2019-01-18 江南大学 一种段彩纱纺纱装置和纺纱方法
EP3461938B1 (en) 2017-09-29 2021-09-29 Pinter Caipo, S.A.U. Cradle assembly for a drafting device of a spinning machine
EP3696302A1 (en) 2019-02-12 2020-08-19 Pinter Caipo, S.A.U. A spinning system and method of spinning plain yarn or fancy yarn with said spinning system
CN113227475A (zh) * 2018-11-02 2021-08-06 平特凯博个人股份有限公司 环锭纺纱机的牵引组件及在环锭纺纱机上牵引纤维的牵引套件
EP3647475A1 (en) 2018-11-02 2020-05-06 Pinter Caipo, S.A.U. Drafting assembly for a ring spinning machine and drafting kit for drafting fibres on a ring spinning machine
IT201800010209A1 (it) * 2018-11-09 2020-05-09 Savio Macch Tessili Spa Apparato e metodo di stiro per macchine di filatura ad aria con alimentazioni multiple

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EP3045576A4 (en) 2016-10-05
CN105074066A (zh) 2015-11-18
ES2756148T3 (es) 2020-04-27
WO2015033811A1 (ja) 2015-03-12
EP3045576A1 (en) 2016-07-20
CN105074066B (zh) 2016-11-23
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