EP3036383B1 - Sicherheitsvorrichtung - Google Patents

Sicherheitsvorrichtung Download PDF

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Publication number
EP3036383B1
EP3036383B1 EP14755907.4A EP14755907A EP3036383B1 EP 3036383 B1 EP3036383 B1 EP 3036383B1 EP 14755907 A EP14755907 A EP 14755907A EP 3036383 B1 EP3036383 B1 EP 3036383B1
Authority
EP
European Patent Office
Prior art keywords
socket
protective cap
fins
sleeve
rebar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14755907.4A
Other languages
English (en)
French (fr)
Other versions
EP3036383A1 (de
Inventor
Warren Paul GREEN
Ian Alexander MARTIN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GREEN, WARREN PAUL
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP3036383A1 publication Critical patent/EP3036383A1/de
Application granted granted Critical
Publication of EP3036383B1 publication Critical patent/EP3036383B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/161—Protective caps for the ends of reinforcing bars
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups

Definitions

  • the invention relates to a device and a method for use thereof for reducing the likelihood of impalement injury, especially such injuries caused by contact with reinforcing bars of the type used in the building industry for reinforcing concrete.
  • rebars steel reinforcing bars
  • rebars steel reinforcing bars
  • the rebars are typically of approximately circular cross-section having a diameter most commonly between 10-40mm, depending on the reinforcing requirement.
  • the rebars are usually made of steel, and often have a coating of rust on them, from exposure to the element. This renders them quite difficult to see. They often also have sharp edges. Building sites are also busy workplaces, with many distractions, and there is a real risk that on-site workers might e.g. trip and impale themselves on the exposed ends of the rebars, or might simply walk into the end of the rebars, causing less serious but equally unacceptable injuries. In the most extreme cases, a fall from height onto an exposed end of a rebar poses a very serious risk to life.
  • One such known device comprises a circular cap, illustrated in cross-section in Figure 1 , and generally indicated by 1.
  • the cap 1 has a generally flat top 2 and a aperture 3 in the underside. It is often referred to as being “mushroom-shaped”.
  • the cap is placed over the end of each exposed rebar where it is held in position by friction between the rebar and the interior surface of the aperture 3.
  • a cap needs to be provided for every exposed rebar on the site, and this requires a large number of caps to be made available, and considerable time spent affixing a cap to each rebar.
  • FIG. 1 An alternative design has also been introduced, sold (primarily in Canada) under the trade name "Carnie Cap", and illustrated in cross-section Figure 2 , generally indicated by 4.
  • a tubular aperture 3 is also provided on the underside of the device, that allows the cap 4 to be slipped over then end of a rebar.
  • On the top of the cap are provided two resiliently deformable flaps 5 that define a mouth 6.
  • the flaps 5 may be deformed in the direction of the arrows as illustrated, to allow a length of timber to be laid in the mouth 6, and extend to an adjacent such cap 4, or caps. The timber is then held in position in the caps by the use of screws, inserted through holes 7 in each of the flaps 5.
  • the invention provides a protective cap according to claim 1, for preventing impalement injury on rebar, comprising: a tubular socket to receive an end of a length of rebar; said socket being attached to a sleeve defining a channel to receive and enclose a length of timber; and wherein the axes of said socket and said channel are substantially perpendicular to each other.
  • Said socket is provided with a gripper to releasably grip, in use, a length of rebar inserted therein.
  • Said gripper comprises one or more resiliently-deformable elongate fins located on the inside surface of said socket.
  • the fins may conveniently be formed of plastics material, injection-moulded as part of the socket.
  • said fins extend generally longitudinally along said socket and extend inwardly, but offset from a diameter of said socket.
  • said fins By offsetting the fins from a diameter of the socket (i.e. so that they do not directly point at a centre-line of the socket) the inventor has found that they are more easily displaced sideways, and thereby deformed, as a rebar is inserted into the socket.
  • said fins Preferably, have a rounded edge at the end of the fin closest to the open end of the socket. This allows a rebar to be more easily inserted into the socket without damage to the fins, thereby allowing the device to be reused more often.
  • such an embodiment of a cap comprises two sets of fins, the first set of fins extending further into the interior of the socket that the second set, and wherein said second set extends longitudinally closer to the open end of the socket than the first set.
  • a single protective cap may be configured to accept and grip more than one diameter of rebar.
  • the narrower set of fins (extending closer to the open end of the socket) can grip a large diameter of rebar, and also serve to centre a smaller diameter of rebar that can then be gripped by the wider set of fins.
  • a shock absorber is provided at the closed end of said socket, adjacent said sleeve. Providing a shock absorber reduces the risk that the end of a rebar within the socket could burst through the top of the cap in the event of impact to the cap, when in use.
  • shock absorbers such as springs or dampers could be provided, but the device is particularly cost-efficient and simple to manufacture if said shock absorber comprises a deformable projection extending from the closed end of said socket towards the open end of said socket.
  • the internal faces of said sleeve are provided with inwardly-extending ridges, said ridges being tapered such that they have smaller inward extent at an open end of said sleeve.
  • the provision of such ridges eases the insertion of a length of material into the sleeve, whilst also providing grip thereon.
  • said channel is rectangular in section. This provides the ideal shape to receive a piece of timber that is likely to be readily available on a building site.
  • An ideal timber member would be a piece of nominal 2 inch x 4 inch (50 mm x 100 mm) timber, and preferred dimensions for the channel are therefore approximately 100 mm wide by 50 mm tall (in use).
  • the external edges of said sleeve are rounded. This reduces the chance of injury should a worker come into contact with the edges of the sleeve.
  • the invention also provides a method of shielding the ends of reinforcing bar to reduce the risk of impalement injury according to independent claim 10 comprising the steps of positioning two or more protective caps according to any preceding claim on the ends of corresponding reinforcing bars and inserting a length of material through the channels of said caps.
  • the length of timber can be inserted through the channels either before or after the caps are positioned on the ends of the rebar.
  • FIG 3 shows an elevation view of a protective cap not forming part of the invention, generally indicated by 8.
  • the cap comprises a tubular socket 9 to receive the end of a length of rebar (not illustrated) within the interior 10 of the socket.
  • the socket 10 is connected to a sleeve 11 defining a channel 12 to receive a length of timber (not illustrated).
  • the exterior edges 13 of the sleeve 11 are rounded.
  • Reinforcing fillets 14 are provided between the sleeve 11 and the socket 9, to add strength to the cap 8.
  • a hole 15 is provided through the wall of the socket 9 and communicating with its interior 10 to receive a screw thread (not illustrated) that can be used to grip a rebar, in use.
  • the hole may be preferably threaded, but if a relatively soft material (e.g. a plastics material, such as polypropylene) is used for the cap, then threading is not necessary, and a self-tapping screw thread may be employed.
  • Fig 4 shows a side elevation view of a protective cap not forming part of the invention, generally indicated by 8.
  • Figure 5 shows a partial cross-section through the socket of the device of Figure 4 , at the line A-A' in Figure 4 .
  • the section shows an example where the cross-section of the interior 10 of the socket 9 is non-circular, and decreases in a direction away from the gripper (in this case in the form of a screw thread) 16, thereby urging, in use, the rebar 17 into two-point contact with the interior wall of the socket 9.
  • a gripping portion 19 is provided on the thread 16 to allow it to be tightened by hand.
  • Figure 6 illustrates a further, alternative cross-section of the socket 9 where the interior 10 is of triangular cross-section. It can be seen that if a gripper mechanism urges a rebar 17 in the direction indicated by arrow 18 then this also urges the rebar 17 into two-point contact with the interior wall of the socket 9.
  • Figure 7 illustrates protective caps 8 of the invention in use.
  • Three caps 8 are illustrated in elevation view, each of which are attached to an end of a projecting rebar 17.
  • the rebars are approximately collinear, allowing a length of material, such as timber 20 to be slotted through the channels in the sleeves 11 of the caps 8.
  • the timber member 20 thereby not only shields the ends of the rebar 17 to which the caps 8 are connected, but also those other rebar ends that fall beneath the timber member 20.
  • FIG. 8 illustrates an embodiment of a protective cap of the invention, generally indicated by 8.
  • the cap is made as of one-piece injection-moulded plastics.
  • the cap 8 comprises a tubular socket 9 connected at a closed end to a rectangular sleeve 11.
  • a T-shaped fillet 21 is provided between the socket 9 and the sleeve 11 to provide structural strength.
  • Inwardly-facing ridges 22 are provided within the interior of the sleeve 11.
  • the ridges are provided with a taper, such that their inward extent is smaller at an end of the ridge 23 adjacent an open end of the sleeve.
  • FIG 9 illustrates a longitudinal cross-section though a tubular socket forming part of a protective cap of the invention.
  • Figure 10 illustrates a corresponding transverse cross-section.
  • the interior of the socket 9 is provided with inwardly-facing fins 24, extending longitudinally along the socket from the closed end of the socket 25 towards the open end of the socket 26.
  • This fins 24 have a rounded profile 27 at the end closest to the open end 26 of the socket 9.
  • the fins 24 extend into the interior 10 of the socket, but not along a diameter of the socket (illustrated by the chain-dotted lines 28), i.e. they do not point directly towards the centre-line of the socket. As discussed above, this makes insertion of a rebar into the socket easier, and prevents damage to the fins.
  • Figure 11 illustrates a longitudinal cross-section through a tubular socket forming part of a protective cap of the invention.
  • Figure 12 illustrates a corresponding transverse section.
  • the first set of fins 24A (not illustrated in Figure 11 , but corresponding to those illustrated in Figure 9 ) extend further into the interior of the socket 10 than the second set of fins 24B. i.e. there is a set of wide fins 24A and a set of narrow fins 24B.
  • the second, narrower, set 24B also extend closer to the open end 26 of the socket than the second set 24B.
  • the narrower set of fins 24B can gip it and hold it in position.
  • the rebar need not be inserted so far into the socket as to be gripped by the wide set of fins 24A. If the cap is used with a smaller diameter rebar, the narrow set of fins 24B act to centre the rebar in the socket 9, and the wider set of fins 24A serve to grip the rebar.
  • Figure 13 illustrates a longitudinal cross-section of an embodiment of a tubular socket 9 forming part of a protective cap of the invention.
  • Figure 14 illustrates a corresponding transverse cross-section.
  • Inwardly-facing fins 24 are provided on the interior of the socket 9.
  • a shock absorber 29 is provided at the closed end 25 of the socket.
  • the shock absorber 29 is in the form of a deformable cross-shaped projection extending from the closed end 25 of the socket 9 towards the open end 26. If an impact force is exerted on the top of the cap in use, the projection can deform to absorb some of the energy of impact, thereby reducing the chance that the rebar would burst through the closed end of the socket, and so improving the protective qualities of the cap.
  • the shock absorber can extend between the offset fins 24 of the device, allowing it to be a larger size than would otherwise be possible, thus enabling to absorb more energy in the event of impact.
  • Figure 15 is a perspective view of a shock absorber 29 of the embodiment mounted on the closed end 25 of the socket.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)

Claims (10)

  1. Schutzkappe (8) zum Verhindern von Durchstechverletzungen bei einem Bewehrungsstab, aufweisend:
    einen röhrenförmigen Sockel (9) zum Aufnehmen eines Endes einer Länge eines Bewehrungsstabs;
    wobei der Sockel an einer Hülse (11) befestigt ist, die einen Kanal (12) zum Aufnehmen und Umschließen einer Länge von Holz definiert;
    und wobei die Achsen des Sockels und des Kanals im Wesentlichen senkrecht zueinander verlaufen, und wobei der Sockel mit einem Greifer (16) versehen ist, der eine oder mehrere elastisch verformbare längliche Rippen (24) aufweist, die auf der Innenseite des Sockels angeordnet sind, um, wenn in Anwendung, eine Länge des darin eingesetzten Bewehrungsstabs zu ergreifen;
    dadurch gekennzeichnet, dass
    die Schutzkappe (8) ein einstückig spritzgegossenes Kunststoffteil ist; und
    die Hülse konfiguriert ist für, wenn in Anwendung, vollständiges Umschließen der Länge des Holzes.
  2. Schutzkappe nach Anspruch 1, wobei sich die Rippen allgemein längsgerichtet entlang dem Sockel erstrecken und sich nach innen, aber von einem Durchmesser (28) des Sockels versetzt, erstrecken.
  3. Schutzkappe nach einem der Ansprüche 1 oder 2, wobei die Rippen eine abgerundete Kante an dem am nächsten zum offenen Ende des Sockels liegenden Ende der Rippe aufweisen.
  4. Schutzkappe nach einem der vorhergehenden Ansprüche, aufweisend zwei Sätze von Rippen (24A, 24B), wobei sich der erste Satz Rippen (24A) weiter in das Innere des Sockels hinein erstreckt als der zweite Satz Rippen (24B), und wobei sich der zweite Satz Rippen längsgerichtet näher zum offenen Ende des Sockels hin erstreckt als der erste Satz.
  5. Schutzkappe nach einem der vorhergehenden Ansprüche, wobei ein Stoßdämpfer (29) am geschlossenen Ende des Sockels, angrenzend an die Hülse, bereitgestellt ist.
  6. Schutzkappe nach Anspruch 5, wobei der Stoßdämpfer einen verformbaren Vorsprung aufweist, der sich vom geschlossenen Ende des Sockels zum offenen Ende des Sockels hin erstreckt.
  7. Schutzkappe nach einem der vorhergehenden Ansprüche, wobei der Kanal rechteckig im Querschnitt ist.
  8. Schutzkappe nach einem der vorhergehenden Ansprüche, wobei die äußeren Kanten der Hülse abgerundet sind.
  9. Schutzkappe nach einem der vorhergehenden Ansprüche, wobei die inneren Flächen der Hülse mit sich nach innen erstreckenden Stegen (22) versehen sind, die auf die Weise kegelig sind, dass sie an einem offenen Ende der Hülse geringer nach innen ragen.
  10. Verfahren zum Abschirmen der Enden von Bewehrungsstäben zum Verhindern von Durchstechverletzungen, umfassend die Schritte Positionieren von zwei oder mehreren Schutzkappen nach einem der vorhergehenden Ansprüche auf den Enden entsprechender Bewehrungsstäbe und Einsetzen einer Länge von Holz durch die Kanäle der Kappen.
EP14755907.4A 2013-08-22 2014-08-21 Sicherheitsvorrichtung Active EP3036383B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB1315032.1A GB2517479A (en) 2013-08-22 2013-08-22 Safety Device
GB1401374.2A GB2517526A (en) 2013-08-22 2014-01-27 Protective cap
PCT/GB2014/052567 WO2015025168A1 (en) 2013-08-22 2014-08-21 Safety device

Publications (2)

Publication Number Publication Date
EP3036383A1 EP3036383A1 (de) 2016-06-29
EP3036383B1 true EP3036383B1 (de) 2018-12-12

Family

ID=49302066

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14755907.4A Active EP3036383B1 (de) 2013-08-22 2014-08-21 Sicherheitsvorrichtung

Country Status (7)

Country Link
US (1) US20160208491A1 (de)
EP (1) EP3036383B1 (de)
AU (2) AU2014310408A1 (de)
DK (1) DK3036383T3 (de)
GB (3) GB2517479A (de)
HK (1) HK1220999A1 (de)
WO (1) WO2015025168A1 (de)

Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
DE102017205801B4 (de) * 2017-04-05 2020-01-16 Moritz Wille Aufsatzbügel zur Bereitstellung einer Abdeckung von Sichtbetonwänden
US11542709B2 (en) 2020-01-06 2023-01-03 Jd Russell Company Protective cap for reinforcement bars
US10927549B1 (en) * 2020-01-07 2021-02-23 Bryan Lunsford Rebar safety cover device and methods
CN112049329B (zh) * 2020-08-31 2022-04-19 上海家树建设集团有限公司 一种预制柱梁构件钢筋限位装置
US11988001B2 (en) * 2021-08-23 2024-05-21 Jeffrey Marshall Impalement hazard protective cap
CN115075475A (zh) * 2022-08-05 2022-09-20 中信国安建工集团有限公司 一种预埋拉结筋定位机构

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Also Published As

Publication number Publication date
GB201401374D0 (en) 2014-03-12
AU2018208665A1 (en) 2018-08-09
AU2014310408A1 (en) 2016-03-17
HK1220999A1 (zh) 2017-05-19
GB2517526A (en) 2015-02-25
WO2015025168A1 (en) 2015-02-26
AU2014310408A2 (en) 2016-04-21
GB2535885A (en) 2016-08-31
DK3036383T3 (en) 2019-01-21
GB2517479A (en) 2015-02-25
EP3036383A1 (de) 2016-06-29
US20160208491A1 (en) 2016-07-21
GB201315032D0 (en) 2013-10-02
GB201602838D0 (en) 2016-04-06

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