EP3022166A1 - Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement - Google Patents

Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement

Info

Publication number
EP3022166A1
EP3022166A1 EP14738838.3A EP14738838A EP3022166A1 EP 3022166 A1 EP3022166 A1 EP 3022166A1 EP 14738838 A EP14738838 A EP 14738838A EP 3022166 A1 EP3022166 A1 EP 3022166A1
Authority
EP
European Patent Office
Prior art keywords
component
composition
coating
epoxy resin
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14738838.3A
Other languages
German (de)
English (en)
Inventor
David Teichert
Lars Conrad
Jochen Grötzinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sika Technology AG
Original Assignee
Sika Technology AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sika Technology AG filed Critical Sika Technology AG
Priority to EP14738838.3A priority Critical patent/EP3022166A1/fr
Publication of EP3022166A1 publication Critical patent/EP3022166A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/14Polyepoxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials

Definitions

  • the invention relates to a multicomponent composition, a process for producing a coating with the multicomponent composition and the use of the multicomponent composition as a mortar, sealant or coating.
  • Desired properties for floor coatings may e.g. aesthetically pleasing appearance, high mechanical resistance or resistance to chemicals. Further requirements are e.g. good processability, low yellowing, the use of environmentally friendly components and temperature resistance.
  • organic or organic-inorganic hybrid systems for floor coatings are frequently used today. Examples are solvent-free epoxy resin reaction coatings, aqueous epoxy resin coatings, plastic-modified cementitious systems (PCC) such as epoxy resin-modified cementitious systems (ECC) or polyurethane-modified cementitious systems.
  • PCC plastic-modified cementitious systems
  • ECC epoxy resin-modified cementitious systems
  • polyurethane-modified cementitious systems polyurethane-modified cementitious systems.
  • Water-based epoxy resin coatings have relatively low mechanical and chemical stability.
  • Epoxy resin-modified cementitious systems can not be manufactured in the desired shade variety and are therefore not used in the decorative sector as a final layer. In addition, these products have a dull matte look and the gloss level is not variably adjustable. Conventional epoxy resin-modified cementitious systems have a relatively low organic binder content of at most 5 wt .-%.
  • Polyurethane-modified cementitious systems generally have a very high yellowing tendency and have a very short processing time, which leads to problems at high temperatures in practical use.
  • such systems may contain ingredients that are suspected of being carcinogenic. Due to the strong yellowing these systems are offered only in a small variety of colors.
  • DE 10150600 A1 relates to a two-component adhesive mortar, which consists of a powder component A) containing 0.5 to 10 parts by weight of a
  • Epoxy resin 10 to 70 parts by weight of fillers, 5 to 20 parts by weight of a cement-containing binder and 0.1 to 5 parts by weight of additives, and a liquid component B) containing 0.5 to 10 parts by weight of an amine hardener, 2 to 10 parts by weight of water, 0 to 5 parts by weight of a plasticizer and 10 to 50 parts by weight of an aqueous polymer dispersion has been prepared.
  • JP H07-315907 A relates to a composition
  • a composition comprising an epoxy resin, a hardener, Portland cement, calcium aluminate cement, gypsum and a
  • the object of the invention was therefore to provide a composition with which floor coatings having a balanced property profile can be produced and which no longer have the disadvantages of the systems according to the prior art described above.
  • a floor coating with high mechanical and chemical stability is to be provided, which at the same time enables a large variety of color tones and an attractive appearance.
  • the object could surprisingly be achieved by an organic-inorganic hybrid composition having a relatively high organic binder content.
  • the composition has high compatibility with commercial pigment-based color pigment systems, so that the coating can be made as needed in a wide variety of hues.
  • the invention therefore relates to a multicomponent composition
  • a multicomponent composition comprising
  • a binder component (A) comprising at least one epoxy resin
  • the multicomponent composition based on the total weight, at least 8 wt .-% organic binder, wherein the total amount of epoxy resin and amine hardener is the organic binder.
  • the multicomponent composition comprises at least one pigment as a colorant to obtain colored coatings or sealants.
  • composition of the invention is referred to when a relatively small amount of material is applied to obtain layer thicknesses to about ⁇ . Even greater layer thicknesses are generally referred to as coatings, where the transition from seal to coating is not sharply delineated.
  • the multicomponent composition is outstandingly suitable for the production of seals or coatings, in particular
  • the substrate can have a high residual moisture content
  • the coatings obtained are mechanically high-strength and abrasion-resistant and yellowing; they are also more chemical resistant than conventional reaction resin systems, temperature resistant, vapor diffusion open and liquid tight
  • the composition can be low in or free from VOC (volatile organic compounds), it is environmentally friendly, water-dilutable, and equipment used to process it can be purified with water, it is sustainable by its relatively high inorganic content Compatibility with commercially available inkjet systems allows a wide variety of color shades
  • the degree of gloss of the resulting coating is freely adjustable from matt to glossy
  • a polymer refers to substances that formally contain two or more of the functional groups per molecule that occur in their names.
  • the compound may be monomeric, oligomeric or polymeric.
  • a polyamine is, for example, a compound having two or more amino groups.
  • a polyepoxide is a compound having two or more epoxy groups.
  • Epoxy resins are polyepoxides, ie compounds with two or more epoxide groups. Epoxy resins are preferably oligomeric or polymeric compounds. Epoxy resins are sometimes used in conjunction with so-called reactive diluents. Reactive diluents are mono- or polyepoxides.
  • the reactive diluents have a lower viscosity than the epoxy resin used and serve to reduce the viscosity of the epoxy resin used.
  • the optional reactive diluent is also incorporated in the organic binder matrix and is therefore attributed to the epoxy resins here for the determination of the organic binder content.
  • the epoxy equivalent weight (EEW) can be determined according to DIN 53188 and is in g / Eq. specified.
  • the NH equivalent weight can be determined according to DIN 16945 and is in g / Eq. specified.
  • the stoichiometric ratio of epoxide functionality to amine functionality is the ratio of epoxide equivalent weight to NH equivalent weight and is often expressed in%.
  • the NH equivalent weight refers to the active NH hydrogens.
  • a primary amine has e.g. two active NH- hydrogens on.
  • the composition of the invention is a multicomponent composition, ie the composition comprises several, in particular three or more individual components which are mixed together only in use.
  • the components are stored separately before use to avoid spontaneous reaction.
  • the components are mixed together. After mixing, inorganic hydration and organic crosslinking reactions begin, eventually leading to curing of the mixture.
  • the composition of the invention comprises a binder component (A), a hardener component (B) and a solid component (C). It can be a three-component composition consisting only of these three components. However, the composition may also include one or more other additional components as needed.
  • the multicomponent composition of the present invention when the multicomponent composition of the present invention contains pigments as colorants, they may be contained in at least one of the three components (A), (B) or (C) and / or in an additional pigment component (D).
  • A the three components
  • B the three components
  • C the three components
  • D an additional pigment component
  • the proportion of a particular ingredient in the mixture of components will depend on the proportion of that ingredient in the particular component and the mixing ratio of the components.
  • Proportions of certain ingredients given here refers to the appropriate or suitable weight proportions or weight ratios of the ingredients in the mixture of the components of the multicomponent composition. This is for example by mixing the components in suitable
  • the multicomponent composition is an organic-inorganic hybrid composition in which both the organic binder and the inorganic binder have binder functionality, i. Both binders can form a matrix for the embedding of solid particles and the connection to a substrate.
  • the binder component (A) comprises at least one epoxy resin and optionally a reactive diluent.
  • the binder component (A) is preferably a liquid component. It can be viscous, but is generally pourable.
  • the binder component (A) contains at least one epoxy resin.
  • An epoxy resin or a mixture of two or more epoxy resins may be used.
  • epoxy resin all epoxies commonly used in epoxy chemistry can be used.
  • Epoxy resins can e.g. in a known manner from the oxidation of the corresponding olefins or from the reaction of epichlorohydrin with the corresponding polyols or polyphenols.
  • Epoxy resins can be divided into epoxy liquid resins and solid epoxy resins.
  • the epoxy resin may have an epoxy equivalent weight of 156 to 500 g / eq. exhibit.
  • the epoxy resin is preferably a diepoxide.
  • the epoxy resin may be an aromatic epoxy resin. Suitable for this purpose are, for example, liquid epoxy resins of the formula (I),
  • R 'and R "independently of one another each represent a hydrogen atom or a methyl group, and s stands on average for a value of 0 to less than 2 and preferably 0 to 1.
  • Preferred are those liquid resins of the formula (I) in which Index s stands on average for a value of less than 0.2.
  • the epoxy resins of the formula (I) are diglycidyl ethers of bisphenol A, bisphenol F and bisphenol A / F, where A is acetone and F is formaldehyde, which serve as starting materials for the preparation of these bisphenols.
  • Such liquid epoxy resins are commercially available, for example under the designations Araldite ® from Huntsman, DER ® from Dow, Epikote ® from Momentive, Epalloy ® from CVC, Chem Res ® from Cognis or Beckopox ® from Cytec.
  • Dihydroxybenzene derivatives such as resorcinol, hydroquinone and pyrocatechol; further bisphenols or polyphenols, such as bis (4-hydroxy-3-methylphenyl) -methane, 2,2-bis (4-hydroxy-3-methylphenyl) -propane (bisphenol-C), bis (3,5-bis) dimethyl-4-hydroxyphenyl) -methane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) -propane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) propane, 2 , 2-bis- (4-hydroxy-3-tert-butylphenyl) -propane, 2,2-bis (4-hydroxyphenyl) -butane (bisphenol-B), 3,3-bis- (4-hydroxyphenyl) pentane, 3,4-bis (4-hydroxyphenyl) hexane, 4,4-bis (4-hydroxyphenyl) heptane, 2,4-bis (4-hydroxyphenyl
  • aromatic amines such as aniline, toluidine, 4-aminophenol, 4,4'-methylenediphenyldiamine (MDA), 4,4'-methylenediphenyl-di (N-methyl) -amine, 4,4 '- [1,4-phenylene bis (1-methyl-ethylidene) -bisaniline (bisaniline-P), 4,4 '- [1,3-phenylenebis (1-methyl-ethylidene)] - bisaniline (bisaniline-M).
  • MDA 4,4'-methylenediphenyldiamine
  • N-methyl N-methyl
  • aromatic amines such as aniline, toluidine, 4-aminophenol, 4,4'-methylenediphenyldiamine (MDA), 4,4'-methylenediphenyl-di (N-methyl) -amine, 4,4 '- [1,4-phenylene bis (1-methyl-ethylidene) -bisaniline (bisaniline-P),
  • the epoxy resin may be an aliphatic or cycloaliphatic epoxy resin, e.g.
  • a glycidyl ether of a saturated or unsaturated, branched or unbranched, cyclic or open-chain C2 to C30-D10IS e.g. Ethylene glycol, propylene glycol, butylene glycol, hexanediol, octanediol, a polypropylene glycol, dimethylol cyclohexane, neopentyl glycol;
  • a glycidyl ether of a tri- or tetrafunctional, saturated or unsaturated, branched or unbranched, cyclic or open-chain polyol such as castor oil, trimethylolpropane, trimethylolethane, pentaerythrol, sorbitol or glycerol, as well as alkoxylated glycerol or alkoxylated trimethylolpropane;
  • a hydrogenated bisphenol A, F or A / F liquid resin or the glycidylation products of hydrogenated bisphenol A, F or -AF; an N-glycidyl derivative of amides or heterocyclic nitrogen bases, such as triglycidyl cyanurate and triglycidyl isocyanurate, as well as reaction products of epichlorohydrin and hydantoin.
  • epoxy resins which can be used are epoxy resins which have been prepared from the oxidation of olefins, for example from the oxidation of vinylcyclohexene, dicyclopentadiene, cyclohexadiene, cyclododecadiene, cyclododecatriene, isoprene, 1,5-hexadiene, butadiene, polybutadiene or
  • epoxy resins which can be used are a bisphenol A, F or A / F solid resin, which are constructed like the abovementioned epoxy liquid resins of the formula (I), except that the index s has a value of 2 to 12 has. Further examples are all the above-mentioned epoxy resins, which are hydrophilically modified by the reaction with at least one polyoxyalkylene polyol.
  • Preferred epoxy resins are bisphenol A, F or A / F solid or liquid resins such as are commercially available from Dow, Huntsman and Momentive. Diepoxides of a bisphenol A, bisphenol F and bisphenol A / F diglycidyl ether are particularly preferred as epoxy resins used, especially those having an epoxide equivalent weight 156-250 g / Eq, for example the commercial products Araldite ® GY 250, Araldite ® PY 304, Araldite ® GY 282 (from Huntsman); DER® 331, DER® 330 (from Dow); Epikote ® 828, Epikote ® 862 (from Momentive), and ⁇ , ⁇ -diglycidylaniline and a polyglycol diglycidyl ether, preferably having an epoxy equivalent weight from 170 to 340 g / eq., For example the commercial products of the ® 732 and DER ® (736 from Dow).
  • the binder component (A) may optionally contain a so-called reactive diluent. This is, as I said, attributed to the epoxy resin for the organic binder content.
  • a reactive diluent can be used. Suitable reactive diluents are mono- and polyepoxides. The addition of a reactive diluent to the epoxy resin causes a reduction of the viscosity, as well as a reduction of the glass transition temperature and the mechanical values in the cured state of the epoxy resin composition.
  • reactive diluents are glycidyl ethers of monohydric or polyhydric phenols and aliphatic or cycloaliphatic alcohols, such as, in particular, the polyglycidyl ethers of diols or polyols already mentioned as aliphatic or cycloaliphatic epoxy resins, and also, in particular, phenyl glycidyl ether, cresyl glycidyl ether, p-n-butylphenyl glycidyl ether, p -tert.Butyl- phenyl glycidyl ether, nonylphenyl glycidyl ether, allyl glycidyl ether, Butylglycidyl- ether, hexyl glycidyl ether, 2-ethylhexyl glycidyl ether, and glycidyl ethers of natural alcohols, such as C 8
  • the binder component (A) may be non-aqueous.
  • the binder component (A) is an aqueous binder component (A), ie it contains water.
  • the binder component (A) preferably contains an aqueous epoxy resin dispersion, which may be an epoxy resin emulsion, a so-called “emulsifiable epoxy resin", or an epoxy resin suspension.
  • An epoxy resin dispersion preferably contains, in addition to water, at least one epoxy resin, as mentioned above, and furthermore at least one emulsifier, in particular a nonionic emulsifier, for example an alkyl or alkylaryl polyglycol ether, such as a polyalkoxylated alkylphenol, such as alkylphenoxypoly (ethyleneoxy) ethanol, for example Polyadduct of nonylphenol and ethylene oxide, containing per mole of nonylphenol up to 30 moles of ethylene oxide, or preferably an alkoxylated fatty alcohol, for example an ethoxylated fatty alcohol.
  • Epoxy resin dispersions may, for example, have a solids content in the range from 40 to 65% by weight.
  • epoxy resin dispersions are, for example Sika ® Repair / Sikafloor ® EpoCem ® module A (Sika Switzerland AG), Araldite ® PT 323, Araldite ® PZ 756/67, Araldite ® PT 3961 (from Huntsman), XZ 92598.00, XZ 92546.00, XZ 92533.00 (Dow) ® Waterpoxy 1422, Waterpoxy ® 1455 (from Cognis), Beckopox EP 384w ®, ® Beckopox EP 385W, Beckopox EP 386w ®, ® Beckopox EP 2340w, Beckopox VEP 2381 ® w (from Cytec).
  • An emulsifiable epoxy resin preferably contains at least one emulsifier, as has already been mentioned above as part of an epoxy resin dispersion.
  • emulsifiable epoxy resins are, for example Araldite ® PY 340, and Araldite ® PY 340-2 (from Huntsman), Beckopox ® 122w and Beckopox EP 147W ® (from Cytec).
  • the binder component (A) may optionally contain one or more further additives. Suitable additives are explained below.
  • the hardener component (B) comprises at least one amine compound as amine hardener and water.
  • the aqueous hardener component (B) is preferably a liquid component. It can be viscous, but is generally pourable.
  • the amine compound may be any amine compound commonly used in the art as a curing agent for epoxy resins. Such amine hardeners are commercially available.
  • An amine compound or two or more amine compounds can be used. In principle suitable as amine compounds are monoamines, if it is a primary amine, but compounds having at least two amino groups are more preferred.
  • the amino groups may be primary and / or secondary amino groups. If appropriate, blocked amine compounds can also be used.
  • Suitable amine compounds as amine hardeners are a polyamine, a polyaminoamide, a polyamine-polyepoxide adduct or a polyaminoamide-polyepoxide adduct and mixtures thereof, each in particular
  • amino groups may optionally be present in blocked form, which is generally not preferred.
  • They may be, for example, aliphatic polyamines, such as diethylenethamine, triethylenetetramine, dipropylenthamine, tetraethylenepentamine, 3-aminomethyl-3,5,5-thmethylcyclohexylamine, m-xylylenediamine or polyoxypropylenediamine, cycloaliphatic or heterocyclic polyamines, such as 4,4'-diamino 3,3'-dimethyldicyclohexylamine, cyclohexylaminopropylamine or N-aminoethylpiperazine, polyaminoamides which are obtainable, for example, from a dinner fatty acid and a polyamine, such as, for example, ethylenediamine, or polyaminoimidazolines.
  • blocked amine compounds are, for example, polyketimines which are obtained by reacting polyamines with ketones, or cyanoethylated polyamines from the reaction of polyamines with acrylonitrile, such as dicyandiamide in unmodified or modified form.
  • polyamine-polyepoxide adducts or polyaminoamide-polyepoxide adducts are also used as amine hardeners. These are derived from the reaction of polyamines or polyaminoamides, e.g. the above, obtained with polyepoxides, wherein the polyamine or polyaminoamide is used in excess.
  • aqueous amine hardeners are used which are used for self-leveling coating systems.
  • suitable commercial products are Epilink® ® 701 from Air, lncorez ® 148/700 of Incorez and DEH ® 804 from Dow Chemical Co.
  • the hardener component (B) may optionally contain one or more further additives. Suitable additives are explained below.
  • the solid component (C) comprises a hydraulic inorganic or other mineral binder, which is preferably a cement. It can also be two or more hydraulic inorganic
  • Binders are used.
  • the component (C) is a solid component and preferably powdery.
  • Hydraulic inorganic binders are inorganic or mineral binders that can be hardened with water even under water. Hydraulic inorganic binders also include so-called latent hydraulic binders, which set under the action of additives with water, such as blast furnace slag, with a.
  • hydraulic inorganic binders examples include hydraulic lime, cement, fly ash, rice husk ash, calcined
  • cement Recycled products of the paper industry, blast furnace slag and blast furnace slag and mixtures thereof, cement being particularly preferred. It can be used all conventional cement types, in particular a cement according to Euronorm EN 197. Of course, cement types can be used according to another standard cement. It can be used a cement or a mixture of different types of cement.
  • cements are Portland cements, Sulfoaluminatzemente and high-alumina cements, in particular Portland cement. Mixtures of
  • Cements can lead to particularly good properties.
  • Examples are mixtures of at least one Portland cement with either at least one sulfoaluminate cement or with at least one high-alumina cement. Particularly advantageous is the use of white cement.
  • the solid component (C) may further contain one or more additional additives.
  • additional additives examples are calcium sulfate in the form of anhydrite, hemihydrate or dihydrate gypsum; and / or calcium hydroxide, various types of sand or
  • the multicomponent composition contains one or more pigments as colorants.
  • a colored composition is obtained, from which colored coatings can be obtained, which is especially is preferred.
  • colored compositions or colored coatings can be obtained, which differ from the usual gray compositions or coatings. Mixtures of two or more pigments are advantageous to produce a desired hue.
  • the multi-component composition is particularly compatible with pigments in the usual commercial forms, so that a large variety of colors is possible.
  • the pigment or pigments can be present in at least one of the components A), B) or C) and / or in at least one additional pigment component D).
  • the pigments may be inorganic or organic pigments.
  • inorganic pigments are titanium dioxide, carbon black, bismuth pigments, iron oxide pigments, chromium oxides, mixed phase oxide pigments, iron cyan blue, ultramarine, cobalt pigments and chromate pigments.
  • organic pigments are azo pigments and polycyclic pigments such as copper phthalocyanine, quinacridone, diketopyrrolopyrrole, perylene, isoindoline, dioxazine and indanthrone pigments.
  • the pigment or mixtures of pigments can be used as such in solid form, for example as a powder or callous pigment, or as a customary pigment preparation, for example in the form of a pigment paste.
  • Suitable pigments are all commercially available pigments or pigment preparations.
  • the pigments may be directly triturated or incorporated as a pigment preparation, for example as a pigment paste.
  • the pigment or pigments in solid form for example as Kollerpigment be mixed. It is also possible to separately store the pigment (s) as powder or calender pigment or pigment preparation, eg in the form of a pigment paste, as an additional pigment component (D) and to mix it with the other components only during use.
  • the multi-component composition according to the invention is advantageous in that commercially available pigments or pigment preparations can easily be mixed homogeneously into the composition, so that shades which are different from gray are also possible for the compositions or coatings in great variety.
  • the multicomponent composition contains sand, wherein the sand may be contained in the solid component (C) and / or in an additional component.
  • the multicomponent composition may comprise other additional components as needed in addition to the three components mentioned.
  • additional components are the aforementioned pigment component (D).
  • a part of the water as a separate component, which is added only when mixing the components before use to adjust the desired amount of water.
  • sand can also be used in the form of an additional component of its own.
  • Further optional additives which may in particular be present in the binder component (A) and / or in the hardener component (B), but optionally also in one or more other components, are additives customarily used in this field, such as e.g. non-reactive diluents, solvents or film-forming aids; Reactive diluents and extenders, e.g.
  • Epoxide group-containing reactive diluents as already mentioned; Polymers, thermoplastic polymers; inorganic and organic fillers, such as e.g. Ground or precipitated calcium carbonate, barite, talc, quartz powder, quartz sand, dolomite, wollastonite, kaolin, mica,
  • the multicomponent composition according to the invention is a hybrid system comprising an organic binder of the at least one epoxy resin and optionally reactive diluent of the binder component (A) and the amine hardener of the hardener component (B) and an inorganic binder of the hydraulic inorganic binder, preferably cement, in the solid component (C).
  • the organic binder is the total amount of epoxy resin and amine hardener, where, if reactive diluent is used, this is attributed to the epoxy resin with respect to the total amount.
  • the multicomponent composition contains, based on the total weight, at least 8% by weight, preferably at least 10% by weight and more preferably at least 1% by weight of organic binder. In general, in the multi-component composition, based on the total weight, not more than 40 wt .-% and preferably not more than 30 wt .-% organic binder.
  • the multicomponent composition further preferably contains 0.5% by weight to 20% by weight, preferably 1.5% by weight to 10% by weight, of pigment as colorant, based on the total weight.
  • the multicomponent composition further preferably contains from 8% by weight to 50% by weight, preferably from 15% by weight to 40% by weight, of hydraulic
  • inorganic binder preferably cement or cement in combination with another hydraulic inorganic binder.
  • the mixing ratio between the binder component (A) and the hardener component (B) may vary widely. It is preferred for example, in the multicomponent composition, the stoichiometric ratio of epoxide functionality to amine functionality is in the range of 0.75 to 1.25 (or 75 to 125%).
  • the amount of water in the multicomponent composition may also vary widely, with the amount of water in the multicomponent composition preferably being chosen such that the weight ratio of water to hydraulic inorganic binder, preferably cement, ranges from 0.3 to 0 , 8 lies. Water is contained in the hardener component (B). Water may also be included in binder component (A), which is also preferred. Furthermore, a part of the water can also be added separately as a separate component.
  • the invention also relates to a process for producing a coating, preferably a floor coating, with the multicomponent composition according to the invention, the process comprising the following process steps: a) mixing the binder component (A) and the aqueous hardener component (B), b) adding the solid component (C) to the mixture obtained in step a) to obtain a coating composition, c) applying the resulting coating composition to a substrate, d) optionally smoothing or deaerating the applied coating composition, and e) curing the applied coating composition to obtain the coating.
  • the application of the coating composition and the curing are advantageously carried out e.g. at temperatures in the range of 5 to 40 ° C.
  • the multicomponent composition may also comprise one or more additional components.
  • the type and sequence of addition of the additional components for mixing the composition is arbitrary, but one or more additional liquid components, if used, are preferably mixed in step a).
  • One or more additional solid components, if used, are preferably mixed in step b).
  • the substrate may be primed prior to application of the coating composition. Further, it is possible to apply a cover layer as a sealing layer to the applied coating composition.
  • the substrate may be any material. It is preferably a floor covering, e.g. made of concrete, mortar or
  • Screed which may optionally have a coating, such as a scratch coat or a primer and / or other conventional coating.
  • the curing reaction begins when the multicomponent composition is mixed.
  • the epoxy groups of the epoxy resin and optionally the reactive diluent react with the reactive NH hydrogens to form the organic binder matrix, while the hydraulic inorganic binder forms the inorganic binder matrix with the water under hydration reactions, whereby the composition eventually cures.
  • the present invention also describes a cured composition or coating.
  • the multi-component composition can be used as a mortar. It is particularly suitable for the production of coatings or
  • Seals in particular as a floor coating or
  • Table 1 shows properties of Examples 1 and 2.
  • the aqueous amine compound is placed in a suitable vessel and the other raw materials are added with stirring with a dissolver in the order given.
  • Components A and B are mixed in the specified mixing ratio with a paddle stirrer and after thorough mixing (about 1 -2 minutes) Component C is added continuously and mixed for a further ca. 3 minutes.
  • the formulation according to Example 1 is poured onto a fiber cement board primed with an EP resin and distributed with a roller.
  • the material consumption is about 400g / m 2 .
  • the formulation can be well distributed with this processing method and has a semi-textured surface after it has hardened.
  • the formulation according to Example 2 is poured onto a fiber cement board primed with an EP resin and evenly distributed with a dental blade. The formulation is then deaerated by spines.
  • the material consumption in this example is about 4kg / m 2 , so that an approximately 2mm thick coating is obtained.
  • the processing corresponds to a classic solvent-free EP system.
  • the surface obtained after hardening has a semi-matt appearance, which has a surface texture due to the sand contained.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)

Abstract

L'invention concerne une composition à composants multiples, comprenant : A) un composant liant (A) comprenant au moins une résine époxyde ; B) un composant durcisseur aqueux (B) comprenant au moins un composé amine comme durcisseur amine et de l'eau ; et C) un composant solide (C) comprenant au moins un liant inorganique hydraulique, de préférence un ciment. La composition à composants multiples contient par rapport au poids total, au moins 8 % en poids de liant organique, la quantité totale de résine époxyde et de durcisseur amine constituant le liant organique. La composition à composants multiples contient de préférence au moins un pigment comme colorant. La composition à composants multiples est remarquablement appropriée pour la production de revêtements ou de scellements de sol, qui peuvent être fabriqués en une grande diversité de coloris.
EP14738838.3A 2013-07-16 2014-07-14 Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement Withdrawn EP3022166A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP14738838.3A EP3022166A1 (fr) 2013-07-16 2014-07-14 Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP13176718.8A EP2826761A1 (fr) 2013-07-16 2013-07-16 Composition liée par le ciment traitée à la résine époxy comme revêtement ou scellement
PCT/EP2014/065042 WO2015007685A1 (fr) 2013-07-16 2014-07-14 Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement
EP14738838.3A EP3022166A1 (fr) 2013-07-16 2014-07-14 Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement

Publications (1)

Publication Number Publication Date
EP3022166A1 true EP3022166A1 (fr) 2016-05-25

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EP13176718.8A Withdrawn EP2826761A1 (fr) 2013-07-16 2013-07-16 Composition liée par le ciment traitée à la résine époxy comme revêtement ou scellement
EP14738838.3A Withdrawn EP3022166A1 (fr) 2013-07-16 2014-07-14 Composition liée par un ciment traitée par une résine époxyde, comme revêtement ou scellement

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EP13176718.8A Withdrawn EP2826761A1 (fr) 2013-07-16 2013-07-16 Composition liée par le ciment traitée à la résine époxy comme revêtement ou scellement

Country Status (6)

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US (1) US20160168030A1 (fr)
EP (2) EP2826761A1 (fr)
JP (1) JP2016530191A (fr)
CN (1) CN105408277A (fr)
AU (1) AU2014292167A1 (fr)
WO (1) WO2015007685A1 (fr)

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US10655033B2 (en) * 2015-09-06 2020-05-19 Dow Global Technologies Llc Floor coating composition
AT517585B1 (de) * 2015-10-01 2017-03-15 Wesner Wolfgang Verwendung von Mörtel aus Zement und Sand
DE102015223197A1 (de) * 2015-11-24 2017-05-24 Dresdner Lackfabrik Novatic Gmbh & Co. Kg Beschichtungssystem für Betonoberflächen
CH713134A2 (de) * 2016-11-14 2018-05-15 Ringer Remo System-Erzeugnis und Verfahren zum Reinigen, sanften Sanieren, Stabilisieren und Schutzbehandeln von mikroporösen Bodenmaterialien.
EP3375831A1 (fr) * 2017-03-13 2018-09-19 Sika Technology Ag Composition traitée à la résine époxy comme revêtement ou scellement
US10428261B2 (en) * 2017-06-08 2019-10-01 Csi Technologies Llc Resin composite with overloaded solids for well sealing applications
US10378299B2 (en) * 2017-06-08 2019-08-13 Csi Technologies Llc Method of producing resin composite with required thermal and mechanical properties to form a durable well seal in applications
KR101841921B1 (ko) * 2017-08-01 2018-03-26 윤영식 미장층이 형성된 경량 보드
DE102017215298A1 (de) * 2017-09-01 2019-03-07 Robert Bosch Gmbh Verbundwerkstoff und Verfahren zu seiner Herstellung
CN112262115A (zh) * 2018-07-26 2021-01-22 Sika技术股份公司 获得具有树脂改性的混凝土的表面层的混凝土结构的方法
KR102077046B1 (ko) * 2019-05-15 2020-02-18 주식회사 유인 수성 및 유성 결합 복합코팅제와 세라믹분말을 혼합한 친환경 하이브리드 세라믹코팅제 조성물 및 이를 이용한 철근 콘크리트 구조물의 방수 및 방식보호공법
KR102110301B1 (ko) * 2019-11-18 2020-05-14 주식회사 유인 철구조물용 친환경 복합 세라믹코팅제의 조성물 및 그 제조방법
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Also Published As

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AU2014292167A1 (en) 2016-02-04
EP2826761A1 (fr) 2015-01-21
JP2016530191A (ja) 2016-09-29
WO2015007685A1 (fr) 2015-01-22
US20160168030A1 (en) 2016-06-16
CN105408277A (zh) 2016-03-16

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