EP3011074A1 - Procédé à plusieurs étapes pour le laquage par électro-immersion - Google Patents
Procédé à plusieurs étapes pour le laquage par électro-immersionInfo
- Publication number
- EP3011074A1 EP3011074A1 EP14725124.3A EP14725124A EP3011074A1 EP 3011074 A1 EP3011074 A1 EP 3011074A1 EP 14725124 A EP14725124 A EP 14725124A EP 3011074 A1 EP3011074 A1 EP 3011074A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- less
- ppm
- reaction rinse
- conversion treatment
- aqueous composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 71
- 238000004070 electrodeposition Methods 0.000 title claims abstract description 37
- 238000006243 chemical reaction Methods 0.000 claims abstract description 130
- 238000011282 treatment Methods 0.000 claims abstract description 55
- 239000004094 surface-active agent Substances 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 31
- 239000002736 nonionic surfactant Substances 0.000 claims description 22
- 238000001035 drying Methods 0.000 claims description 18
- 230000002378 acidificating effect Effects 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 17
- 239000010936 titanium Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 125000005233 alkylalcohol group Chemical group 0.000 claims description 12
- 229910052719 titanium Inorganic materials 0.000 claims description 12
- 229910052726 zirconium Inorganic materials 0.000 claims description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 11
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 11
- 150000001412 amines Chemical class 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 229910019142 PO4 Inorganic materials 0.000 claims description 8
- 239000013543 active substance Substances 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 235000021317 phosphate Nutrition 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000011253 protective coating Substances 0.000 claims description 6
- 150000004756 silanes Chemical class 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 5
- 239000010452 phosphate Substances 0.000 claims description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000008397 galvanized steel Substances 0.000 claims description 4
- 150000004819 silanols Chemical class 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 3
- 125000002947 alkylene group Chemical group 0.000 claims description 2
- 125000001153 fluoro group Chemical group F* 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 2
- 238000000576 coating method Methods 0.000 abstract description 30
- 239000011248 coating agent Substances 0.000 abstract description 26
- 229910052751 metal Inorganic materials 0.000 abstract description 12
- 239000002184 metal Substances 0.000 abstract description 10
- 238000000151 deposition Methods 0.000 abstract description 5
- 230000008021 deposition Effects 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 31
- 239000010410 layer Substances 0.000 description 16
- 239000003973 paint Substances 0.000 description 15
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 14
- 239000000243 solution Substances 0.000 description 13
- 150000002191 fatty alcohols Chemical class 0.000 description 12
- 238000007654 immersion Methods 0.000 description 9
- 239000000470 constituent Substances 0.000 description 8
- 238000003618 dip coating Methods 0.000 description 8
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 7
- 238000005507 spraying Methods 0.000 description 7
- 239000010949 copper Substances 0.000 description 6
- 238000007598 dipping method Methods 0.000 description 6
- 239000007853 buffer solution Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- -1 hydronium ions Chemical class 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical class CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- ZCZPJZYQBNOPLT-UHFFFAOYSA-N 2,3,5,6-tetramethylaniline Chemical compound CC1=CC(C)=C(C)C(N)=C1C ZCZPJZYQBNOPLT-UHFFFAOYSA-N 0.000 description 1
- LXOFYPKXCSULTL-UHFFFAOYSA-N 2,4,7,9-tetramethyldec-5-yne-4,7-diol Chemical compound CC(C)CC(C)(O)C#CC(C)(O)CC(C)C LXOFYPKXCSULTL-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 101100042257 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FMP40 gene Proteins 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000011545 carbonate/bicarbonate buffer Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012487 rinsing solution Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- 239000002888 zwitterionic surfactant Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/20—Pretreatment
Definitions
- the present invention is a multi-stage process for corrosion-protective coating of metallic components, in which a conversion treatment is followed by a reaction rinse, before a
- Electrocoating of the component is performed.
- the conversion treatment initially involves the deposition of an inorganic thin layer containing the elements Zr and / or Ti.
- the metallic component is then aftertreated with a reaction rinse containing a surface-active substance and subsequently electrocoated.
- Electrocoating is a process that has been practiced for decades. From an economic point of view and due to ecological concerns, the automotive industry is endeavoring to replace the technically established conversion treatment by means of zinc phosphating by a resource-sparing and preferably equivalent pretreatment. In contrast to zinc phosphating, alternative concepts for conversion treatment often provide amorphous coatings with layer thicknesses in the nanometer range, in order to meet the desire for a less extensive pretreatment process.
- WO 07/065645 discloses such a resource-conserving process for the anticorrosive coating of metallic substrates such as steel and galvanized steel comprising the process steps of the conversion treatment and subsequent dip-coating, wherein between the
- Conversion treatment and electrocoating optionally a rinsing and / or drying step takes place.
- a "wet-on-wet" process is preferred in which a drying step is omitted, and thus with a
- Electrocoating as a high electrical resistance that
- Coating behavior of electrocoating is referred to as
- EP 1 455 002 A1 discloses in a related context a
- Post-treatment steps are proposed to reduce the proportion of water-soluble fluorides in the conversion layer and thus to improve the corrosion protection after electrocoating. As more effective
- an intermediate sink may also be effected before the electrodeposition coating and after the conversion treatment, it being possible to use aqueous solutions containing water-soluble compounds of the elements Co, Ni, Sn, Cu, Ti and Zr or water-soluble or water-dispersible organic polymers.
- the object is to optimize the known process sequence of corrosion-protective pretreatment and subsequent electrocoating in such a way that on the one hand realizes savings in the coating material in the electrodeposition coating and on the other hand components with complex geometries can be satisfactorily electrocoated.
- This object is achieved by a multi-stage method for
- “Surface-active substances” in the context of the present invention are organic compounds composed of a hydrophilic and at least a lipophilic molecular constituent or a lipophilic and at least one hydrophilic molecular constituent, wherein the molecular weight of the
- Electroating in the context of the present invention is each brought about by applying an external voltage source to the metallic component
- a "rinsing step" in the sense of the present invention refers to a process that is intended solely for the immediate purpose of active components
- active components in this context are constituents contained in a liquid phase which cause an analytically detectable coating of the metal surfaces of the component with elemental constituents of the active components.
- a "drying step” in the context of the present invention refers to a process in which the surfaces of the metallic component having a wet film are to be dried with the aid of technical measures.
- the layer coating of zirconium and / or titanium can be determined directly after the conversion treatment by means of X-ray fluorescence analysis method (RFA) after rinsing with deionized water ( ⁇ ⁇ ⁇ 1 ) and subsequent drying of the component.
- RFA X-ray fluorescence analysis method
- Electrodeposition coating with constant wringing a smaller layer thickness of the dipping paint or at a constant immersion coating thickness improved Umgriffs . Accordingly, a comparatively resource-saving operation is ensured in the electrocoating and the
- the proportion of surface-active substances in the reaction rinse is preferably at least 20 ppm, more preferably at least 50 ppm. If these preferred minimum levels of surfactants are undercut, there will be a significant decrease in wrap-around with otherwise identical electrocoating parameters that is no longer acceptable for certain complex geometry applications and components. Above 1 wt .-% of surface-active substances, a further improvement of Umgriffs regularly not observed, so that for reasons of economy preferably not more than 1 wt .-% of surface-active substances in the reaction rinse of the inventive method are included.
- ppm stands for "parts per million” and in the context of the present invention refers to the mass of the respective composition so that 1 ppm corresponds to a proportion of 1 mg of the respective substance per kilogram of the respective composition.
- the surface-active substances in the reaction rinse of the process according to the invention can be selected from anionic surfactants, cationic surfactants,
- nonionic surfactants zwitterionic surfactants and nonionic surfactants, wherein the use of nonionic surfactants is preferred in the reaction rinse, inter alia, because of their good compatibility with the bath constituents of the electrodeposition coating. Compatibility here is to be understood as the absence of precipitates in the dip-coating bath.
- Electrocoating is to be considered, as the lugging of
- nonionic surfactants are components of
- HLB value hydrophilic-lipophilic balance
- the HLB value is used for the quantitative classification of nonionic surfactants according to their internal molecular structure, with a breakdown of the nonionic surfactant into a lipophilic and a hydrophilic group.
- the HLB value according to The present invention is calculated according to the following formula and can assume values of zero to 20 on the arbitrary scale:
- Mi molar mass of the lypophilic group of nonionic surfactant
- nonionic surfactants are preferred in the reaction rinse of the process according to the invention for further improving the encasing of the dip coating, which are selected from alkoxylated alkyl alcohols, alkoxylated fatty amines and / or alkylpolyglycosides, particularly preferably from alkoxylated alkyl alcohols and / or alkoxylated fatty amines, particularly preferably from alkoxylated alkyl alcohols.
- the alkoxylated alkyl alcohols and / or alkoxylated fatty amines are preferably end-capped, particularly preferably having an alkyl group which in turn preferably has not more than 8 carbon atoms, more preferably not more than 4 carbon atoms.
- alkoxylated alkyl alcohols and / or alkoxylated fatty amines as nonionic surfactants in the reaction rinse of the process according to the invention which are ethoxylated and / or propoxylated, the number of alkylene oxide units preferably not being greater than 20, particularly preferably not greater than 16. but more preferably at least 4, more preferably at least 8.
- those alkoxylated alkyl alcohols and / or alkoxylated fatty amines are preferred as nonionic surfactants in the reaction rinse of the process according to the invention whose alkyl group is saturated and preferably unbranched, the number of carbon atoms in the alkyl group preferably not being smaller than 6, more preferably not less than 10, but preferably not greater than 24, more preferably not greater than 20.
- alkoxylated alkyl alcohols and / or alkoxylated fatty amines are those alkoxylated alkyl alcohols and / or alkoxylated fatty amines, in particular the alkoxylated alkyl alcohols, whose lipophilic alkyl group comprises at least 10 carbon atoms, more preferably at least 12 carbon atoms, wherein the longest carbon chain in the alkyl group of at least 8th
- Carbon atoms and an HLB value is realized in the range of 12 to 16 realized.
- the pH is preferably not below 4, more preferably not below 6, in order to minimize the pickling attack on the coating produced in the conversion treatment by an acid reaction rinse.
- Reaction rinses preferably have no pH above 12, more preferably above 10.
- the pH in a preferred embodiment of the process according to the invention is to be adjusted to neutral (pH 7) to alkaline, the pH again preferably not being above 12, more preferably not above 1 , particularly preferably should not be above 10, but preferably at least 7, more preferably at least 8.
- the adjustment of the alkaline pH causes in the presence of nonionic surfactants a significant improvement of the Umgriffs in subsequent electrocoating, especially if between the conversion treatment and reaction rinse no rinsing step, more preferably neither a rinsing step nor a drying step.
- the adjustment of the pH of the reaction rinse is preferably carried out via a
- Buffer system making the entry of components of acidic aqueous
- composition from the conversion treatment in the Nach Hughese does not lead to a shift in the pH outside the optimal range.
- the method according to the invention therefore, after the conversion treatment and before the reaction rinse on a be dispensed with additional rinsing step.
- the use of a buffer system also facilitates the bath control, since a re-dosing of the pH-stabilizing substances has to be done only moderately and occasionally.
- the method according to the invention contains
- a preferred buffer system is a carbonate-bicarbonate buffer system (for example Na 2 C0 3 / NaHC0 3 ).
- the “pH” in the present invention refers to the negative decadic logarithm of the activity of the hydronium ions at 25 ° C.
- the positive influence of the reaction rinse on the immersion of the dipping paint is weakened by the additional presence of layer-forming active components and sometimes fails completely. This applies in particular to those active components which are capable of forming thin amorphous phosphate layers.
- reaction sink less than 1 g / kg, more preferably less than 0, 1 g / kg, most preferably less than 0.01 g / kg dissolved in water phosphates calculated as P0. 4
- the layer-forming active components which cause worsening of the wraparound also include water-soluble compounds of certain metal elements, which usually cause a conversion of the metal surface.
- the aqueous composition of the reaction rinse less than 20 ppm, more preferably less than 10 ppm, more preferably less than 1 ppm of water-soluble compounds of elements of subgroups HIB, IVB, VIB and / or the element vanadium based on the respective Contains element, wherein preferably less than 20 ppm of these water-soluble compounds are contained in total based on said elements.
- silanes which are present in the reaction rinse of the process according to the invention preferably in an amount of less than 0.005 g / l, more preferably less than 0.002 g / l, particularly preferably less than 0.001 g / l are calculated based on the corresponding silanols.
- Silanes in the context of this invention include silanes, silanols, siloxanes,
- reaction products are in particular condensation and hydrolysis products in the aqueous medium to understand.
- the process according to the invention can be the presence of such layer-forming active components in the reaction rinse, which cause the deposition of a metallic phase upon contact with the metallic component.
- the aqueous composition of the reaction solution is less than 50 ppm, preferably less than 10 ppm, more preferably less than 5 ppm of water-soluble compounds of the elements Co, Ni, Cu and / or Sn contains on the respective element, wherein preferably less than 50 ppm in total of these water-soluble compounds are contained based on said elements.
- compositions containing fluoro acids of the elements zirconium and / or titanium and their salts and hydrolysis products are
- the reaction rinse for such processes according to the invention in which a phosphate layer is produced in the conversion treatment, produces a substantially lower effect with regard to the improvement of the encapsulation in the subsequent electrodeposition coating.
- the acidic aqueous composition for the conversion treatment does not produce a phosphate layer with a layer coverage of at least 0.2 g / m 2, based on P0 4, on the metallic component.
- the acidic aqueous composition should be any suitable for the conversion treatment.
- Conversion treatment preferably less than 1 g / kg in total, especially preferably a total of less than 0.1 g / kg of phosphates dissolved in water, calculated as P0 4 .
- Conversion layer formation based on the elements zirconium and / or titanium is added can affect the application of the spray process adversely affect the effectiveness of the method according to the invention. It is therefore preferred that the acidic conversion conversion composition in such processes according to the invention in which the conversion treatment is effected by spraying has a total of less than 50 ppm, more preferably less than 10 ppm, most preferably less than 1 ppm of copper dissolved in water. Contains ions.
- the molar ratio of the total proportion of water-soluble compounds of zirconium and / or titanium based on the respective elements zirconium and titanium to the total content of water-soluble compounds of the elements Co, Ni, Cu and / or Sn based on the respective elements Co, Ni, Cu and / or Sn in the conversion bath is preferably not less than 0.6, more preferably not less than 1.0.
- the presence in the reaction rinse can be disadvantageous for the process according to the invention. Accordingly, preference is given to those processes in which the introduction of silanes into the reaction rinse is largely prevented.
- This can be done, for example, by the acidic composition not being a silane-based composition in the conversion treatment.
- the acidic composition in the conversion treatment contains a total of less than 0.005 g / l, more preferably less than 0.002 g / l, particularly preferably less than 0.001 g / l of silanes calculated on the basis of the corresponding silanols.
- the type of application of both the acidic aqueous composition in the conversion treatment and the reaction rinse is freely selectable under conventional application methods.
- the aqueous compositions of the method according to the invention can be brought into contact with the metallic component either by spraying or by immersion.
- a rinsing and / or drying step can be intermediately interposed between the reaction rinse and the subsequent electrocoating.
- the advantage of the method according to the invention is that contained in the reaction rinse in a preferred embodiment according to the invention
- Nonionic surfactants exert no adverse effect on the electrodeposition coating, so that can be dispensed with an intermediate rinsing step to remove the surface-active substances in adhering to the component wet film before electrocoating.
- an intermediate rinsing step to remove the surface-active substances in adhering to the component wet film before electrocoating.
- the metallic component can therefore be electrocoated after the reaction rinse without intervening rinsing step.
- Drying step - can be performed.
- the corrosion-protected coated metallic component in the method according to the invention is preferably selected from aluminum, zinc, iron, steel and / or galvanized steel.
- the method according to the invention is particularly suitable for improving the encircling of an immersion paint on surfaces of steel and / or galvanized steel.
- the bath is filled with service water, 3% Ridoline® 1574 and 0.3% Ridosol® 1270 (each Henkel AG & Co. KGaA) added and the pH adjusted to pH 1 1 by slow addition of a phosphate solution.
- Treatment time 120 seconds
- Treatment time 30-60 seconds
- Treatment time 30-60 seconds
- Separation voltage was set within 15 seconds by means of a corresponding potential ramp. The determination of
- Coating layer thickness was carried out after curing of the dip coating for 25 min at 180 ° C by means of a coating thickness gauge (DUALSCOPE® FMP40, Helmut Fischer GmbH).
- a coating thickness gauge DUALSCOPE® FMP40, Helmut Fischer GmbH.
- Reference sheet pair only the treatment steps 1 -3, 5 and 6 passes.
- the changes in dip paint thickness and wrap around refer to the corresponding values of the reference plate pair.
- Electrocoating bath brought and switched as a cathode.
- a stainless steel anode was arranged in parallel at a distance of 10 cm, the cathode to anode area ratio being 5: 1.
- the conversion bath contained 270 ppm H 2 ZrF 6 , 60 ppm ZrO (NO 2) 2 and 300 ppm HNO 3 .
- the pH was adjusted to pH 4.5 by addition of aqueous ammoniacal solution.
- the conversion treatment was carried out at 40 ° C bath temperature for 60 seconds by spraying at a pressure of 1 bar.
- reaction rinse was carried out with a solution of 750 ppm 2,4,7,9-tetramethyl-5-decyne-4,7-diol in demineralized water for 60 seconds at 20 ° C by immersion.
- reaction rinse was carried out with 200 ppm of butyl end-capped 4- to 5-tuply ethoxylated octanol (C8, 4-5 EO, butyl, HLB value 14) in deionized water for 60 seconds at 20 ° C. by immersion.
- reaction rinse was carried out with a solution of 20 ppm of butyl end-capped 10-times ethoxylated C12-C18 fatty alcohols (C12-C18, 10 EO, butyl, HLB value 13.3-15) in demineralized water for 60 seconds at 20.degree by spraying at an injection pressure of 1 bar.
- C12-C18, 10 EO, butyl, HLB value 13.3-15 ethoxylated C12-C18 fatty alcohols
- the reaction rinse was carried out for 60 seconds at 20 ° C. by spraying at an injection pressure of 1 bar with a solution of 100 ppm of butyl end-capped 10-times ethoxylated C12-C18 fatty alcohols (C12-C18, 10 EO, butyl, HLB value 13, 3-15) and 5 wt .-% of a buffer system consisting of 0.2 mol / L Na 2 C0 3 and 0.2 mol / L NaHCOs in deionized water (pH 9.7).
- reaction rinse was carried out for 60 seconds at 20 ° C. by spraying at an injection pressure of 1 bar with a solution of 100 ppm of butyl end-capped 10-times ethoxylated C12-C18 fatty alcohols (C12-C18, 10 EO, butyl, HLB value 13, 3-15) at a pH of 7.8.
- the conversion bath contained 340 ppm H 2 ZrF 6 , 15 ppm Cu (NO 2) 2 and 4 ppm HF.
- the pH was adjusted to pH 4.0 by addition of aqueous ammoniacal solution.
- the conversion treatment was carried out at 20 ° C bath temperature for
- reaction rinse was carried out with a solution of 1000 ppm of butyl end-capped 10-times ethoxylated C12-C18 fatty alcohols (C12-C18, 10EO, butyl, HLB value 13.3-15) in demineralized water for 120 seconds at 20 ° C by immersion.
- reaction sink effected with a solution of 67 ppm butyl-sealed end group 10-tuply ethoxylated C12-C18 fatty alcohols (C12-C18, 10 EO, butyl; HLB value from 13.3 to 15) and 27 ppm H 2 ZrF 6 in VE - Water for 60 seconds at 20 ° C by spraying at an injection pressure of 1 bar.
- Comparative Example CB1 To prepare a Eisenphosphatierirri a bath was filled with deionized water, 2 wt .-% Duridine 7760 (Henkel AG & Co. KGaA) was added, the pH adjusted by slow addition of sodium hydroxide solution to pH 4.5. The sheet was then sprayed from the bath at a temperature of 50 ° C for 1 10 seconds at an injection pressure of 1 bar with the iron phosphating solution. The layer weight of iron phosphate was 0.5 g / m 2 determined as P0. 4
- reaction rinse was carried out with a solution of 1000 ppm of butyl end-capped 10-times ethoxylated C12-C18 fatty alcohols (C12-C18, 10 EO, butyl, HLB value 13.3-15) in deionised water for 60 seconds at 20.degree by immersion.
- Table 1 summarizes the values for the electrodeposition paint thickness and the throw-over for the exemplary embodiments described above.
- example B7 shows that the additional presence of
- the absolute values were measured on the outer sides of the plate pairs facing the anode (in each case averaged over 5 layer thickness measurements). The respective absolute value corresponds to the longest visible extent of the dip coating on the insides of the plate pair
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Electrochemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Electroplating Methods And Accessories (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Priority Applications (1)
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EP14725124.3A EP3011074B1 (fr) | 2013-06-20 | 2014-05-16 | Procédé à plusieurs étapes pour un revêtement électrophorétique |
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EP13173055 | 2013-06-20 | ||
EP14725124.3A EP3011074B1 (fr) | 2013-06-20 | 2014-05-16 | Procédé à plusieurs étapes pour un revêtement électrophorétique |
PCT/EP2014/060063 WO2014202294A1 (fr) | 2013-06-20 | 2014-05-16 | Procédé à plusieurs étapes pour le laquage par électro-immersion |
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EP3011074A1 true EP3011074A1 (fr) | 2016-04-27 |
EP3011074B1 EP3011074B1 (fr) | 2017-07-05 |
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EP14725124.3A Active EP3011074B1 (fr) | 2013-06-20 | 2014-05-16 | Procédé à plusieurs étapes pour un revêtement électrophorétique |
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US (1) | US9382628B2 (fr) |
EP (1) | EP3011074B1 (fr) |
JP (1) | JP6465871B2 (fr) |
KR (1) | KR102278974B1 (fr) |
CN (1) | CN105324517B (fr) |
BR (1) | BR112015031240A2 (fr) |
ES (1) | ES2642271T3 (fr) |
WO (1) | WO2014202294A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3502311A1 (fr) * | 2017-12-20 | 2019-06-26 | Henkel AG & Co. KGaA | Procédé de prétraitement de nettoyage et de protection anticorrosion de composants métalliques |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4133102A1 (de) * | 1991-10-05 | 1993-04-08 | Metallgesellschaft Ag | Verfahren zum behandeln von phosphatierten metalloberflaechen vor der elektrotauchlackierung |
JP3343843B2 (ja) * | 1996-07-26 | 2002-11-11 | 日本ペイント株式会社 | 自動車用車体の電着前処理方法 |
WO1998026034A1 (fr) * | 1996-12-13 | 1998-06-18 | Henkel Corporation | Composition destinee a l'ebavurage/degraissage/nettoyage de surfaces metalliques et procede afferent |
JP2003027253A (ja) * | 2001-07-23 | 2003-01-29 | Nippon Paint Co Ltd | アルミニウム基材及びアルミニウム合金基材の塗装方法並びに塗装物 |
JP4526807B2 (ja) | 2002-12-24 | 2010-08-18 | 日本ペイント株式会社 | 塗装前処理方法 |
TR201906343T4 (tr) * | 2004-11-10 | 2019-05-21 | Chemetall Gmbh | Metalik yüzeylerin sulu bir silan/silanol/siloksan/polisiloksan bazlı bileşim ile kaplanmasına yönelik yöntem. |
DE102005015576C5 (de) * | 2005-04-04 | 2018-09-13 | Chemetall Gmbh | Verfahren zur Beschichtung von metallischen Oberflächen mit einer wässerigen Zusammensetzung und Verwendung der nach den Verfahren beschichteten Substrate |
DE102005059314B4 (de) | 2005-12-09 | 2018-11-22 | Henkel Ag & Co. Kgaa | Saure, chromfreie wässrige Lösung, deren Konzentrat, und ein Verfahren zur Korrosionsschutzbehandlung von Metalloberflächen |
JP2008088553A (ja) * | 2006-09-08 | 2008-04-17 | Nippon Paint Co Ltd | 金属基材の表面処理方法、当該表面処理方法により処理されてなる金属材料、及び当該金属材料の塗装方法 |
WO2009041616A1 (fr) * | 2007-09-27 | 2009-04-02 | Nippon Paint Co., Ltd. | Procédé pour produire un matériau métallique traité en surface et procédé pour produire un article revêtu en métal |
EP2309026B1 (fr) * | 2008-07-11 | 2017-03-01 | Henkel AG & Co. KGaA | Liquide de traitement chimique pour une couche primaire de revêtement d'un matériau de type acier, et procédé de traitement |
ES2748850T3 (es) * | 2009-07-02 | 2020-03-18 | Henkel Ag & Co Kgaa | Solución de tratamiento de superficies metálicas por conversión química exenta de cromo y flúor, método de tratamiento de superficie metálica, y método de revestimiento de superficie metálica |
US20120183806A1 (en) * | 2011-01-17 | 2012-07-19 | Ppg Industries, Inc. | Pretreatment Compositions and Methods For Coating A Metal Substrate |
ES2556967T3 (es) * | 2011-10-24 | 2016-01-21 | Chemetall Gmbh | Procedimiento para el recubrimiento de superficies metálicas con una composición acuosa de múltiples componentes |
-
2014
- 2014-05-16 CN CN201480034801.8A patent/CN105324517B/zh active Active
- 2014-05-16 KR KR1020157035877A patent/KR102278974B1/ko active IP Right Grant
- 2014-05-16 ES ES14725124.3T patent/ES2642271T3/es active Active
- 2014-05-16 WO PCT/EP2014/060063 patent/WO2014202294A1/fr active Application Filing
- 2014-05-16 BR BR112015031240A patent/BR112015031240A2/pt not_active Application Discontinuation
- 2014-05-16 JP JP2016520329A patent/JP6465871B2/ja active Active
- 2014-05-16 EP EP14725124.3A patent/EP3011074B1/fr active Active
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See references of WO2014202294A1 * |
Also Published As
Publication number | Publication date |
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KR102278974B1 (ko) | 2021-07-16 |
JP2016527391A (ja) | 2016-09-08 |
ES2642271T3 (es) | 2017-11-16 |
US20160102405A1 (en) | 2016-04-14 |
BR112015031240A2 (pt) | 2017-07-25 |
EP3011074B1 (fr) | 2017-07-05 |
WO2014202294A1 (fr) | 2014-12-24 |
CN105324517A (zh) | 2016-02-10 |
US9382628B2 (en) | 2016-07-05 |
JP6465871B2 (ja) | 2019-02-06 |
KR20160022309A (ko) | 2016-02-29 |
CN105324517B (zh) | 2017-10-27 |
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