EP3003658B1 - Schneidvorrichtung mit einem doppelrotor, zugehöriges antriebsverfahren und kartonschneider zur herstellung von verpackungskartons - Google Patents
Schneidvorrichtung mit einem doppelrotor, zugehöriges antriebsverfahren und kartonschneider zur herstellung von verpackungskartons Download PDFInfo
- Publication number
- EP3003658B1 EP3003658B1 EP14728141.4A EP14728141A EP3003658B1 EP 3003658 B1 EP3003658 B1 EP 3003658B1 EP 14728141 A EP14728141 A EP 14728141A EP 3003658 B1 EP3003658 B1 EP 3003658B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- cutting
- cutting edge
- double
- cutting edges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/40—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member
- B26D1/405—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
- B26D1/62—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
- B26D1/626—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D2007/2692—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member the rollers or cylinders being mounted skewed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
Definitions
- the invention relates to a double rotor shear and a method for driving the same.
- the invention also relates to a cardboard cutter and a system for automatically forming packaging boxes comprising the double rotor shear.
- Particular fields of the invention are shredding of cardboard waste, cardboard cutting and cardboard packaging machines.
- US 2008/0020916 A1 discloses a box-making machine, which executes creasing and cutting steps to obtain a cardboard blank, which is then folded to obtain a packaging box from the blank.
- the invention may be advantageously used in this type and similar types of machines.
- a long web of cardboard is fed to such machine either from a roll of corrugated cardboard or from a stack, in which the web is zigzag folded into panels.
- the cardboard is then cut to form the blank.
- cardboard waste is generated. This cardboard must be removed without disturbing the process of cutting the cardboard to a desired shape and size. Furthermore, it is desired to limit the size of this cardboard waste, to ease further transport and/or processing of the material, and to limit the volume of the waste material when gathered, with or without compressing it.
- US 2002/0184985 A1 discloses a double rotor cutoff apparatus, comprising
- rotating knives are helical and a precise distance between the cutting surfaces is conceived via synchronized driving mechanisms for the first and second rotors.
- a double rotor shear comprising a first rotor comprising at least one first cutting edge, a second rotor comprising at least one second cutting edge, a driving mechanism for rotatably driving the first rotor, wherein said first and second rotors are arranged on axes for moving the cutting edges into and out of a travelling plane of a sheet between said first and second rotors, said at least one first cutting edge of the first rotor and said at least one second cutting edge of the second rotor forming at least one pair of cutting edges adapted for cutting a sheet between the cutting edges forming said pair, wherein the second rotor is rotatably driven by said at least one first cutting edge pushing directly or indirectly against said at least one second cutting edge.
- the invention provides an automatic synchronization of the rotors without any gears or other complex synchronization mechanisms and ensures that the cutting edges come into close contact and reliably shear a sheet to be cut even when the cutting edges show some wear.
- the cutting edge(s) provided on the first rotor push either directly, i.e. in direct physical contact and without a sheet of paper or cardboard in between them against the cutting edge(s) on the second roller, or indirectly with a sheet to be cut in between them, which is then sheared off when the cutting edges make contact.
- sheet refers to the typical item being cut with this type of double rotor shears but does in practice not need to be a single sheet like a standard A4 sheet or the like, but can for example be a short or a long strip of cardboard to be shredded. Obviously, multiple strips or sheets can be fed to the double rotor shear at the same time, depending on the capacity of the shear and its drive. Hence, when the claims refer to "a sheet” this is only to make the claims concise and to clearly define the invention, but is not limiting the scope of protection to certain applications.
- the second rotor can move freely on its axis, restricted only when the cutting edge(s) provided on the rotor abut against the cutting edge(s) provided on the first rotor.
- the double rotor shear comprises a first rotor comprising a cutting edge on a radial skin surface thereof, a second rotor comprising a cutting edge on a radial skin surface thereof, wherein said first and second rotors are arranged on parallel axes for moving the cutting edges into and out of a travelling plane of a sheet between said first and second rotors, wherein a pair of cutting edges consisting of said cutting edges of the first and second rotors is adapted for cutting the sheet via cooperation of said first and second cutting edges for shearing the sheet, and wherein the double rotor shear further comprises a driving mechanism for driving the first rotor for adapting a rotation of the first rotor to a travelling movement of the sheet, while the second rotor is only driven by its cutting edge coming into contact with the cutting edge of the first rotor.
- the rotors may have the shape of a circular cylinder or a prism.
- the invention's double rotor shear is specifically advantageous in case of a double rotor shear with cutting edges of helical knifes on said first and second rotors. Then each helical knife has less than one, one or multiple revolutions around the radial skin surface on which it is arranged.
- the double rotor shear has a plurality of said pair of cutting edges provided on said first and second rotors, wherein the cutting edges of each rotor define sectors of equal size of said rotor.
- a pair of entrance rollers preferably flexible in radial direction, may be arranged on parallel axes. These rollers may define a gap which is intersected by said travelling plane of the sheet.
- the driving force on the sheet which may be made of cardboard, may be limited, so that the transfer speed in the cutting elements having the cutting edges may be a bit higher than the transfer speed in the entrance rollers so that the cardboard can slip between the entrance rollers.
- the entrance rollers may also contain a one way clutch mechanism.
- the invention's double rotor shear is preferably used in a cardboard cutter.
- the invention also proposes a method as defined in claim 13 a cardboard cutter as defined in claim 14 and a system for automatically forming packaging boxes from cardboard as defined in claim 15.
- a cardboard cutter according to the invention comprises a double rotor shear as very schematically shown in Figs. 1A to 1F , which illustrate the movement in particular of the rotors 1, 2 chronologically.
- the rotors 1, 2 have cylindrical bodies mounted on parallel axes.
- the illustrated parts include entrance rollers 4, 5.
- a pair of cutting edges 3 consisting of cutting edges of the first and second rotors 1, 2 is adapted for cutting a sheet via cooperation of said first and second cutting edges for shearing the sheet. Only one of the corresponding rotating cutting surfaces is driven, and in operation drives the other by direct or indirect (i.e. with a sheet to be cut in between them) physical contact of the cutting edges. This also implies there is no need to adapt for the thickness of the material being cut.
- Figs. 1A to 1F illustrate a first rotor 1 comprising a cutting edge on a radial skin surface thereof and a second rotor 2 comprising a cutting edge on a radial skin surface thereof.
- a pair of entrance rollers 4, 5, which may be flexible in radial direction, is arranged on parallel axes and defines a gap which is intersected by said travelling plane of the sheet.
- a driving mechanism of the first rotor 1 is provided, which is known per se and not shown here.
- Such driving mechanism may involve gears with toothed wheels on shafts of the first rotor 1 and maybe also on entrance roller 4.
- a further toothed wheel on a further shaft 6 may synchronize the movement of entrance roller 4 and rotor 1.
- the entrance roller 4 is arranged on the same side with respect to said travelling plane of the sheet and driven with the same rotational direction and speed as said first rotor 1.
- a one way clutch can be arranged for driving entrance roller 4.
- the driving mechanism of the first rotor 1 can adapt a rotation of the first rotor to a travelling movement of the sheet.
- the second rotor 2 is only driven via the cutting edges of the first and the second rotor.
- the first rotor 1 has a protrusion forming a cutting edge 3.
- the protrusion is tapered towards its free end.
- Said second rotor 2 also has a tapered protrusion forming the cutting edge.
- the cut parts/protrusions on the first and second rotors 1, 2 do not have a rectangular, but rather a rhombic shape in side cut.
- the illustrated parts are arranged in a housing, which is stabilized by rods 7, which are arranged parallel to the axes of said first and second rotors and of said entrance rollers 4, 5.
- the rollers are flexible in radial direction, so that sheet material with varying thickness can be pulled into the shredding unit.
- the cutting edges 3 are cutting edges of helical knifes on said first and second rotors 1, 2.
- the corresponding helical cutting surface of each helical knife comprises one complete revolution (a single helix), so that the one drives the other continuously.
- a funnel 8 for inserting a sheet and into an opening of the funnel 8 consists of two curved plates and is arranged in said travelling plane of the sheet in front of said entrance rollers 4, 5 with respect to a travelling direction of the sheet upon cutting.
- the funnel 8 forms an entrance for a cardboard directing the cardboard sheet material into the entrance rollers 4, 5, which are mounted on parallel axes that are fixed in the construction, so that the distance between these axes is fixed.
- only one of the entrance rollers needs to be driven and for use with a cardboard a small gap is between both entrance rollers, so that the non-driven roller only rotates when there is a cardboard between the rollers.
- Fig. 3 is a schematic perspective view of the major parts of another embodiment of a double rotor shear.
- a first rotor 1 is provided with a first helical knife providing a first cutting edge 3a
- a second rotor 2 is provided with a second helical knife providing a second cutting edge 3b.
- a motor (not shown) drives gear 10, which meshes with gear 12 provided on the shaft of rotor 1 for rotatably driving rotor 1.
- Rotor 2 can turn freely about its shaft up to the points, where its helical knife, respectively its cutting edge 3b, abuts against helical knife, respectively its cutting edge 3a. In operation, rotor 2 is driven by rotor 1, whose cutting edge 3a directly or indirectly contacts cutting edge 3b.
- rotor 2 is provided with a gear 14, which meshes with gear 16 to drive gear 18 provided on entrance roller 5.
- gear 14 which meshes with gear 16 to drive gear 18 provided on entrance roller 5.
- the entrance rollers 4 and 5 are mounted on parallel axes that are fixed in the construction, so that the distance between these axes is fixed.
- the rollers can be flexible in radial direction, so that material with varying thickness can be pulled into the shredding unit formed with the double rotor shear. Only one of the entrance rollers needs to be driven.
- the driving force on the cardboard may be limited, so that the transfer speed in the cutting elements may be a bit higher than the transfer speed in the entrance rollers 4, 5, so that the cardboard can slip between the entrance rollers.
- the entrance rollers may contain a one way clutch.
- Plates 8a and 8b form a funnel for introducing material to be cut in the shredding unit formed with the double rotor shear.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Making Paper Articles (AREA)
Claims (15)
- Doppeldrehzylinderschneidvorrichtung, umfassend- einen ersten Drehzylinder (1), der wenigstens eine erste Schneidkante umfasst,- einen zweiten Drehzylinder (2), der wenigstens eine zweite Schneidkante umfasst,- einen Antriebsmechanismus zum drehbaren Antreiben des ersten Drehzylinders (1),- wobei die ersten und zweiten Drehzylinder (1, 2) auf Achsen angeordnet sind, um die Schneidkanten in eine und aus einer Bewegungsebene eines Bogens zwischen den ersten und zweiten Drehzylindern (1, 2) zu bewegen,- wobei die wenigstens eine erste Schneidkante des ersten Drehzylinders (1) und die wenigstens eine zweite Schneidkante des zweiten Drehzylinders (2) wenigstens ein Paar (3) von Schneidkanten bilden, das dazu ausgelegt ist, einen Bogen zwischen den das Paar (3) bildenden Schneidkanten zu schneiden,
dadurch gekennzeichnet, dass- der zweite Drehzylinder (2) durch die direkt oder indirekt gegen die wenigstens eine zweite Schneidkante drückende wenigstens eine erste Schneidkante drehangetrieben ist. - Doppeldrehzylinderschneidvorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der zweite Drehzylinder (2) sich auf seiner Achse frei bewegen kann, nur dann beschränkt, wenn die auf dem zweiten Drehzylinder (2) vorgesehene(n) Schneidkante(n) gegen die auf dem ersten Drehzylinder (1) vorgesehene(n) Schneidkante(n) anliegen.
- Doppeldrehzylinderschneidvorrichtung nach Anspruch 1 oder 2, wobei die Schneidkanten Schneidkanten helikaler Messer auf den ersten und zweiten Drehzylindern (1, 2) sind, wobei jedes helikale Messer eine oder mehrere Umdrehung(en) um die radiale Mantelfläche des Drehzylinders (1, 2) aufweist.
- Doppeldrehzylinderschneidvorrichtung nach einem der vorhergehenden Ansprüche, die mehrere Schneidkantenpaare aufweist, die von mehreren ersten und zweiten Schneidkanten auf den ersten und zweiten Drehzylindern gebildet werden.
- Doppeldrehzylinderschneidvorrichtung nach einem der vorhergehenden Ansprüche, die ein Paar von Eingangswalzen (4, 5) aufweist, die auf parallelen Achsen angeordnet sind.
- Doppeldrehzylinderschneidvorrichtung nach Anspruch 5, wobei wenigstens eine der Eingangswalzen (4) angetrieben ist.
- Doppeldrehzylinderschneidvorrichtung nach Anspruch 6, wobei die wenigstens eine angetriebene Eingangswalze (5) direkt oder indirekt durch den ersten Drehzylinder (1) angetrieben ist.
- Doppeldrehzylinderschneidvorrichtung nach Anspruch 6 oder 7, wobei die wenigstens eine angetriebene Eingangswalze mit einer niedrigeren Rotationsgeschwindigkeit angetrieben ist als der erste Drehzylinder.
- Doppeldrehzylinderschneidvorrichtung nach einem der Ansprüche 1 bis 8, umfassend einen Trichter (8), um einen zu schneidenden Bogen in die Bewegungsebene zu lenken.
- Doppeldrehzylinderschneidvorrichtung nach einem der vorhergehenden Ansprüche, wobei wenigstens eine der ersten und zweiten Schneidkanten durch einen Vorsprung auf dem entsprechenden Drehzylinder gebildet ist, wobei sich der Vorsprung in Richtung seines freien Endes verjüngt.
- Doppeldrehzylinderschneidvorrichtung nach einem der vorhergehenden Ansprüche, wobei jeder Drehzylinder (1, 2) die Form eines Zylinders, insbesondere eines Kreiszylinders oder eines Prismas aufweist.
- Doppeldrehzylinderschneidvorrichtung nach Anspruch 11, wobei die Schneidkanten auf den radialen Mantelflächen des/der Kreiszylinder(s) oder des/der Prismas/Prismen vorgesehen sind.
- Verfahren zum Antreiben einer Doppeldrehzylinderschneidvorrichtung, die aufweist:- einen ersten Drehzylinder, der wenigstens eine erste Schneidkante umfasst,- einen zweiten Drehzylinder, der wenigstens eine zweite Schneidkante umfasst,- wobei die ersten und zweiten Drehzylinder auf Achsen angeordnet sind, um die Schneidkanten in eine und aus einer Bewegungsebene eines Bogens zwischen den ersten und zweiten Drehzylindern zu bewegen,- wobei die wenigstens eine erste Schneidkante des ersten Drehzylinders und die wenigstens eine zweite Schneidkante des zweiten Drehzylinders wenigstens ein Paar von Schneidkanten bilden, das dazu ausgelegt ist, einen Bogen zwischen den das Paar bildenden Schneidkanten zu schneiden,
dadurch gekennzeichnet, dass- der zweite Drehzylinder nur durch die direkt oder indirekt gegen die wenigstens eine zweite Schneidkante drückende wenigstens eine erste Schneidkante drehangetrieben ist. - Kartonschneidvorrichtung, umfassend die Doppeldrehzylinderschneidvorrichtung nach einem der Ansprüche 1 bis 12.
- System zum automatischen Ausbilden von Verpackungsboxen aus Karton, umfassend eine Schneidstation, die eine Doppeldrehzylinderschneidvorrichtung nach einem der Ansprüche 1 bis 12 aufweist.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14728141.4A EP3003658B1 (de) | 2013-05-24 | 2014-05-26 | Schneidvorrichtung mit einem doppelrotor, zugehöriges antriebsverfahren und kartonschneider zur herstellung von verpackungskartons |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13169283 | 2013-05-24 | ||
PCT/EP2014/060871 WO2014188009A1 (en) | 2013-05-24 | 2014-05-26 | Double rotor shear and method for driving the same, cardboard cutter and system for automatically forming packaging boxes comprising said double rotor shear |
EP14728141.4A EP3003658B1 (de) | 2013-05-24 | 2014-05-26 | Schneidvorrichtung mit einem doppelrotor, zugehöriges antriebsverfahren und kartonschneider zur herstellung von verpackungskartons |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3003658A1 EP3003658A1 (de) | 2016-04-13 |
EP3003658B1 true EP3003658B1 (de) | 2017-03-01 |
Family
ID=48485039
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14728141.4A Active EP3003658B1 (de) | 2013-05-24 | 2014-05-26 | Schneidvorrichtung mit einem doppelrotor, zugehöriges antriebsverfahren und kartonschneider zur herstellung von verpackungskartons |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3003658B1 (de) |
WO (1) | WO2014188009A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3284687B1 (de) * | 2016-08-16 | 2020-11-04 | Quadient Technologies France | System und verfahren zum automatischen verpacken von artikeln unterschiedlicher grösse und anzahl für den versand |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2306773A1 (fr) | 1975-04-07 | 1976-11-05 | Comec Const Meca Creil | Cisailles a double rotor |
US4493235A (en) | 1983-04-15 | 1985-01-15 | Merrill David Martin | Axially adjustable helical cutting blades for rotary web shearing machine |
JPH1177586A (ja) | 1997-09-04 | 1999-03-23 | Mitsubishi Heavy Ind Ltd | ロータリカットオフ装置 |
US6032558A (en) * | 1998-03-20 | 2000-03-07 | Marquip, Inc. | Rotary knife with active vibration control |
US20060288827A1 (en) | 2005-04-28 | 2006-12-28 | Mitsubishi Heavy Industrial, Ltd. | Method and device for cutting off band-like paper member and controller of the device |
US7647752B2 (en) | 2006-07-12 | 2010-01-19 | Greg Magnell | System and method for making custom boxes for objects of random size or shape |
-
2014
- 2014-05-26 WO PCT/EP2014/060871 patent/WO2014188009A1/en active Application Filing
- 2014-05-26 EP EP14728141.4A patent/EP3003658B1/de active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
WO2014188009A1 (en) | 2014-11-27 |
EP3003658A1 (de) | 2016-04-13 |
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