EP3001840A2 - Wärmeleitfähiger, faserverstärkter kunststoff für elektromotorengehäuse sowie verfahren zur herstellung und verwendung dazu - Google Patents
Wärmeleitfähiger, faserverstärkter kunststoff für elektromotorengehäuse sowie verfahren zur herstellung und verwendung dazuInfo
- Publication number
- EP3001840A2 EP3001840A2 EP14752808.7A EP14752808A EP3001840A2 EP 3001840 A2 EP3001840 A2 EP 3001840A2 EP 14752808 A EP14752808 A EP 14752808A EP 3001840 A2 EP3001840 A2 EP 3001840A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber
- fibers
- thermally conductive
- reinforced plastic
- conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/08—Insulating casings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/223—Heat bridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/243—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using carbon fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/05—5 or more layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/105—Ceramic fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/108—Rockwool fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/302—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/04—Insulators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/227—Heat sinks
Definitions
- Thermally conductive, fiber-reinforced plastic for electric motor housings as well as methods of manufacture and use thereof
- the invention relates to a thermally conductive, fiber-reinforced plastic for electric motor housing, in particular one with low weight, so in lightweight construction.
- the housings of electric motors are currently realized as standard in metallic design.
- Metallic materials have established themselves in this area because they have a favorable combination of structural and thermal conductivity properties.
- Electric motor housings in the field of drives, vehicles, etc. currently consist mainly of metallic alloys, in particular light metals such as aluminum, cast alloys, and magnesium.
- metallic alloys in particular light metals such as aluminum, cast alloys, and magnesium.
- rib structures and / or liquid-controlled cooling jackets are used, which consist for example of metallic coils.
- fiber-reinforced plastics FRPs some of which are used for the substitution of metal parts.
- fiber-reinforced polymers are used for this, as are known, for example, from DE 10 2012 205530.4. If high demands are placed on cooling, as a rule no polymer fiber composites are used, but light metal alloys such as aluminum. This is particularly because fiber composites have a clear thermal conductivity along the fiber direction, but transversely to the fiber direction, the thermal conductivity of carbon fibers drops to values of up to 0.5 to 1 W / mK. These fiber composites can then be aluminum, which has a thermal conductivity of approx. 230 W / mK does not substitute, regardless of the thermal conductivity in the fiber direction.
- the object of the present invention is therefore to provide a composite material starting from a fiber composite material for
- the subject matter of the present invention is a thermally conductive, fiber-reinforced plastic comprising a bedding matrix with reinforcing fibers, wherein highly heat-conductive areas are provided, which are arranged at least partially transversely to the reinforcing fiber direction and which are provided with highly heat-conductive materials such as metal, metal alloys, thermally conductive fibers such as pitch.
- highly heat-conductive materials such as metal, metal alloys, thermally conductive fibers such as pitch.
- Alumina, boron nitride and / or Sililziumcarbid are enriched.
- the present invention likewise provides a process for producing a fiber-reinforced composite material which is highly thermally conductive, wherein either layer stacks are alternately laminated from layers of fiber-reinforced plastic and thermally conductive material or pre-impregnated fiber composite semifinished products are alternately layered with the metal foils and the fiber-reinforced plastics or in the still uncured one Composite of bedding matrix and reinforcing fibers metal pins are introduced.
- thermally conductive and fiber-reinforced plastic is combined with a lightweight heat exchanger such that a thermally conductive device with cavities is so connected to the thermally conductive and fiber-reinforced plastic, that connect the high heat conductive areas thermally conductive to the lightweight heat exchanger.
- Cross-connections between the reinforcing fibers are provided in particular as highly heat-conductive regions. These can be present, for example, as metal pins, so-called “Z-pins” and introduced in the thickness direction in the example carbon fiber reinforced plastic material (CFRP).
- CFRP carbon fiber reinforced plastic material
- the material for the pins could also be high-thermal-conductivity fiber material, for example based on pitch / aluminum oxide, boron nitride, silicon carbide.
- the FCK layers ie by the layers, which consist of a bedding matrix and reinforcing fibers
- the high mechanical strength and low density ensures and realized by the metal pins, the improved thermal conductivity of the composite in the thickness direction, ie in the stacking direction of the layer stack ,
- a thermally conductive fiber reinforced plastic for example, includes layers of fiber reinforced plastic (FRP) with, for example, a basis weight in the range of 50g / m 2 to 1000g / m 2, and metal pins which vary in diameter and arrangement of.
- FRP fiber reinforced plastic
- an expansion of the pin heads to increase the heat input surface Through the tallstatte a local strong improvement of the thermal conductivity in the thickness direction is achieved.
- the fibers can be polyacrylonitrile as well as pitch based.
- carbon-based particles such as graphite, ground carbon fibers, ground carbon fibers based on polyacrylonitrile or pitch fibers and metallic particles, for example of aluminum, copper, silver, or ceramic thermally conductive particles such as metal oxide particles such as alumina (A1 2 0 3 ) or boron nitride ( BN), silicon carbide (SiC), silicon oxide (Si0 2 ) are introduced in order to further increase the thermal conductivity can.
- thermosets such as thermosets, elastomers, thermoplastics, etc. ultimately, depending on the application, biopolymers can be used.
- Fiber composite plastics based on carbon fibers are used with particular advantage because they exhibit a very high and therefore favorable stiffness or strength-to-weight ratio.
- Carbon fiber reinforced plastics and glass fiber reinforced plastics are also suitable.
- fibers such as ceramic fibers, glass fibers, steel fibers, basalt fibers, nylon fibers and / or aramid fibers or combinations of these fiber and / or composite materials are used.
- a fiber-reinforced plastic which has higher specific mechanical stiffnesses and / or strengths in the fiber direction than the common metals, metal alloys and / or metallic materials such as steel, aluminum, magnesium, etc.
- the material according to the invention is used to produce stators housings.
- a stator housing an active motor rotor, which is round, with a motor stator, which also lays around the motor rotor, sheathed.
- This structure for electric motors is integrated into a housing during installation and cooled.
- the material according to the invention can be used advantageously as a housing material. It is proposed as a cooling technique to use a combination of thermally conductive and fiber-reinforced plastic with a lightweight heat exchanger.
- the housing which is made of the thermally conductive fiber-reinforced plastic, still sheathed with another composite material.
- the further composite material forms a cooling sleeve, are integrated in the cavities through which air, water or other heat exchange medium can be performed.
- the lightweight heat exchanger is preferably also designed to optimize weight.
- a liquid-flowed film heat exchanger can be used.
- To produce two films are connected by deep drawing or hot pressing, leaving between the films a cavity, which is provided for improved flow guidance and for mechanical stabilization of the system with webs or punctiform spacers.
- This is also known as "twin-sheet technology”.
- thermoplastic deformation a corresponding radius for adaptation to the stator housing can be realized or the films are made of material, such as thermoplastic elastomers, and / or constructive, flexible, for example, as stretchable meandering.
- tubes made of thermally conductive fiber-reinforced plastic are because of the reduced weight and the slight shape adaptation also for this application particularly interesting.
- a layer on the circumference of the housing for example a stator housing, which initially distributes the heat locally dissipated via the Z pins and then permits a surface coupling into the liquid cooling system.
- a simple embodiment is, for example, the over a thin aluminum sheet / foil, which is cohesively applied to the housing made of thermally conductive, fiber-reinforced plastic.
- the process for producing the thermally conductive, fiber-reinforced plastic comprises several methods that can be used equally well as needed. Prepreg technology:
- Pre-impregnated fiber composite semifinished products are alternately layered with the metal foils or the metal fabric and, in the case of the structured foil technique, possibly modified with additional particles for increasing the thermal conductivity in the z direction, for example as dry scattering.
- Dry fiber layers are soaked by hand with resin and alternately covered with metal foils or metal mesh.
- a particle-modified resin as described above can also be used.
- the consolidation of the thermally conductive, fiber-reinforced plastic takes place in both production methods under intrinsic pressure within a vacuum bag at elevated temperature by means of the pressing process.
- FIG. 1 shows a possible embodiment of a stator housing.
- the figure shows a stator and a stator housing:
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201310219765 DE102013219765A1 (de) | 2013-09-30 | 2013-09-30 | Wärmeleitfähiger, faserverstärkter Kunststoff für Elektromotorengehäuse sowie Verfahren zur Herstellung und Verwendung dazu |
PCT/EP2014/067084 WO2015043814A2 (de) | 2013-09-30 | 2014-08-08 | Wärmeleitfähiger, faserverstärkter kunststoff für elektromotorengehäuse sowie verfahren zur herstellung und verwendung dazu |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3001840A2 true EP3001840A2 (de) | 2016-04-06 |
Family
ID=51359367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14752808.7A Withdrawn EP3001840A2 (de) | 2013-09-30 | 2014-08-08 | Wärmeleitfähiger, faserverstärkter kunststoff für elektromotorengehäuse sowie verfahren zur herstellung und verwendung dazu |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3001840A2 (de) |
DE (1) | DE102013219765A1 (de) |
WO (1) | WO2015043814A2 (de) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015111788A1 (de) * | 2015-07-21 | 2017-01-26 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Gleitlagervorrichtung |
DE102016207577A1 (de) * | 2016-05-03 | 2017-11-09 | Volkswagen Aktiengesellschaft | Gehäuseanordnung für eine elektrische Maschine |
DE102016211127A1 (de) * | 2016-06-22 | 2017-12-28 | BSH Hausgeräte GmbH | Elektrische Maschine für ein Haushaltsgerät mit zumindest teilweise umspritzten Stator, Pumpe, Haushaltsgerät sowie Verfahren |
US10476322B2 (en) * | 2016-06-27 | 2019-11-12 | Abb Schweiz Ag | Electrical machine |
CN109149821A (zh) * | 2018-11-07 | 2019-01-04 | 珠海格力电器股份有限公司 | 电机转子和永磁电机 |
DE102021101522A1 (de) | 2021-01-25 | 2022-07-28 | Pierburg Gmbh | Antriebsvorrichtung für eine Komponente eines Verbrennungsmotors |
CN115085418B (zh) * | 2022-07-08 | 2023-03-10 | 南京航空航天大学 | 一种超混杂复合材料转子磁钢表面隔热结构及其制备方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040127600A1 (en) * | 2002-07-24 | 2004-07-01 | Moritz Bauer | Fiber-reinforced ceramic brake linings |
DE10319852B3 (de) * | 2003-05-03 | 2004-12-09 | Daimlerchrysler Ag | Verbundmaterial und Verfahren zur Herstellung von Verbundmaterial |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5962348A (en) * | 1998-03-05 | 1999-10-05 | Xc Associates | Method of making thermal core material and material so made |
DE102004022934A1 (de) * | 2004-05-10 | 2005-12-08 | Linde Ag | Thermischer Schild |
EP1860706A1 (de) * | 2006-05-26 | 2007-11-28 | H.-J. Stracke | GFK basiertes Thermo-Photovoltaik Dacheindeckungs- und Wandverkleidungselement |
DE102011003313A1 (de) * | 2011-01-28 | 2012-08-02 | Siemens Aktiengesellschaft | Faserverbundkunststoff sowie Herstellungsverfahren dazu |
JP2013027228A (ja) * | 2011-07-25 | 2013-02-04 | Seiko Epson Corp | 電気機械装置、並びに、電機機械装置を用いた移動体およびロボット |
-
2013
- 2013-09-30 DE DE201310219765 patent/DE102013219765A1/de not_active Withdrawn
-
2014
- 2014-08-08 WO PCT/EP2014/067084 patent/WO2015043814A2/de active Application Filing
- 2014-08-08 EP EP14752808.7A patent/EP3001840A2/de not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040127600A1 (en) * | 2002-07-24 | 2004-07-01 | Moritz Bauer | Fiber-reinforced ceramic brake linings |
DE10319852B3 (de) * | 2003-05-03 | 2004-12-09 | Daimlerchrysler Ag | Verbundmaterial und Verfahren zur Herstellung von Verbundmaterial |
Also Published As
Publication number | Publication date |
---|---|
WO2015043814A3 (de) | 2015-10-29 |
WO2015043814A2 (de) | 2015-04-02 |
DE102013219765A1 (de) | 2015-04-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2015043814A2 (de) | Wärmeleitfähiger, faserverstärkter kunststoff für elektromotorengehäuse sowie verfahren zur herstellung und verwendung dazu | |
EP1737633B1 (de) | Durch epoxidharz imprägniertes garn und seine verwendung zur herstellung eines vorformlings | |
DE102014100035B4 (de) | Verbundwerkstoff-konstruktionsplatte und verfahren zum bilden solch einer platte | |
DE102015221078A1 (de) | Faserverstärktes Metallbauteil für ein Luft- oder Raumfahrzeug und Herstellungsverfahren für faserverstärkte Metallbauteile | |
WO2018234316A1 (de) | Verfahren und vorrichtung zum herstellen eines bauteils aus einem faserverbundwerkstoff | |
WO2008028973A1 (de) | Verfahren zur herstellung eines sandwich-bauteils mit einem wabenkern und der so erhaltene sandwich-bauteil | |
DE102017213319A1 (de) | Kurbelwellenanordnungen und verfahren zur herstellung derselben | |
EP2785503B1 (de) | Verfahren zur herstellung eines formwerkzeugs sowie ein danach hergestelltes formwerkzeug | |
EP2984701A1 (de) | Wärmeübertragerbauteil | |
EP2984700A1 (de) | Wärmeübertragerbauteil | |
CN106103061A (zh) | 用于制造由复合材料制成的部件的方法,部件包括形成力插入零件的至少一零件或局部厚度零件 | |
WO2011073433A1 (de) | Verfahren und vorrichtung zur herstellung von faserverbundwerkstoffen mit mikrowellenhärtung, und die dadurch erhaltene faserverbundstruktur | |
DE60213557T2 (de) | Verfahren zum herstellen von einem läuferblock | |
DE102010014545A1 (de) | Verfahren und Vorrichtung zur Herstellung eines Komposit-Formteils aus faserverstärktem Kunststoff | |
EP2626218B1 (de) | Verfahren zum Herstellen einer Radfelge aus Faserverbundwerkstoff und Radfelge für ein Kraftfahrzeug | |
EP1254346B1 (de) | Verbundwärmetauscher mit verstärkten verbindungen | |
DE102012003734A1 (de) | Verfahren zur Herstellung eines Bauteils aus einem Hybridlaminat | |
DE112016005215T5 (de) | Verfahren zur Herstellung eines Faser-Metall-Laminat-Materials | |
DE102012217543A1 (de) | Verbundwerkstoff mit Faserverstärkung, Verwendung dazu und Elektromotor | |
JP2007016122A (ja) | 炭素繊維強化複合材料 | |
DE102018127661A1 (de) | Magnetkern und Verfahren zur Herstellung eines Magnetkerns | |
DE102019216073B4 (de) | Verfahren zur Herstellung einer Leichtbau-Turbinenschaufel als Verbundbauteil sowie eine mit dem Verfahren hergestellte Leichtbau-Turbinenschaufel | |
EP2522494A2 (de) | Verfahren zur Herstellung von Hybridbauteilen aus faserverstärktem Kunststoff mit integriertem metallischem Formwerkzeug | |
WO2019081774A1 (de) | Verfahren zur herstellung von gussteilen mit mikrokanälen | |
DE102020125149A1 (de) | Verfahren und Vorrichtung zum Herstellen eines Objekts mit einer Basis und wenigstens einer Hohlraumfüllung und Objekt mit einer Basis und wenigstens einer Hohlraumfüllung |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20151228 |
|
AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
DAX | Request for extension of the european patent (deleted) | ||
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
17Q | First examination report despatched |
Effective date: 20170207 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SIEMENS AKTIENGESELLSCHAFT |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 20210302 |