EP3001840A2 - Matière plastique renforcée par fibres à conductivité thermique pour carters de moteurs électriques et procédé de production et d'utilisation de ladite matière plastique - Google Patents

Matière plastique renforcée par fibres à conductivité thermique pour carters de moteurs électriques et procédé de production et d'utilisation de ladite matière plastique

Info

Publication number
EP3001840A2
EP3001840A2 EP14752808.7A EP14752808A EP3001840A2 EP 3001840 A2 EP3001840 A2 EP 3001840A2 EP 14752808 A EP14752808 A EP 14752808A EP 3001840 A2 EP3001840 A2 EP 3001840A2
Authority
EP
European Patent Office
Prior art keywords
fiber
fibers
thermally conductive
reinforced plastic
conductive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14752808.7A
Other languages
German (de)
English (en)
Inventor
Björn DONNER
Annika Ernstberger
Martin Johannes
Christian Seidel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3001840A2 publication Critical patent/EP3001840A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/08Insulating casings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/22Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
    • H02K9/223Heat bridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/241Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
    • C08J5/243Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using carbon fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/249Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/203Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/055 or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • B32B2262/0269Aromatic polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/108Rockwool fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14Mixture of at least two fibres made of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202Conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2457/00Electrical equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/04Insulators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/22Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
    • H02K9/227Heat sinks

Definitions

  • Thermally conductive, fiber-reinforced plastic for electric motor housings as well as methods of manufacture and use thereof
  • the invention relates to a thermally conductive, fiber-reinforced plastic for electric motor housing, in particular one with low weight, so in lightweight construction.
  • the housings of electric motors are currently realized as standard in metallic design.
  • Metallic materials have established themselves in this area because they have a favorable combination of structural and thermal conductivity properties.
  • Electric motor housings in the field of drives, vehicles, etc. currently consist mainly of metallic alloys, in particular light metals such as aluminum, cast alloys, and magnesium.
  • metallic alloys in particular light metals such as aluminum, cast alloys, and magnesium.
  • rib structures and / or liquid-controlled cooling jackets are used, which consist for example of metallic coils.
  • fiber-reinforced plastics FRPs some of which are used for the substitution of metal parts.
  • fiber-reinforced polymers are used for this, as are known, for example, from DE 10 2012 205530.4. If high demands are placed on cooling, as a rule no polymer fiber composites are used, but light metal alloys such as aluminum. This is particularly because fiber composites have a clear thermal conductivity along the fiber direction, but transversely to the fiber direction, the thermal conductivity of carbon fibers drops to values of up to 0.5 to 1 W / mK. These fiber composites can then be aluminum, which has a thermal conductivity of approx. 230 W / mK does not substitute, regardless of the thermal conductivity in the fiber direction.
  • the object of the present invention is therefore to provide a composite material starting from a fiber composite material for
  • the subject matter of the present invention is a thermally conductive, fiber-reinforced plastic comprising a bedding matrix with reinforcing fibers, wherein highly heat-conductive areas are provided, which are arranged at least partially transversely to the reinforcing fiber direction and which are provided with highly heat-conductive materials such as metal, metal alloys, thermally conductive fibers such as pitch.
  • highly heat-conductive materials such as metal, metal alloys, thermally conductive fibers such as pitch.
  • Alumina, boron nitride and / or Sililziumcarbid are enriched.
  • the present invention likewise provides a process for producing a fiber-reinforced composite material which is highly thermally conductive, wherein either layer stacks are alternately laminated from layers of fiber-reinforced plastic and thermally conductive material or pre-impregnated fiber composite semifinished products are alternately layered with the metal foils and the fiber-reinforced plastics or in the still uncured one Composite of bedding matrix and reinforcing fibers metal pins are introduced.
  • thermally conductive and fiber-reinforced plastic is combined with a lightweight heat exchanger such that a thermally conductive device with cavities is so connected to the thermally conductive and fiber-reinforced plastic, that connect the high heat conductive areas thermally conductive to the lightweight heat exchanger.
  • Cross-connections between the reinforcing fibers are provided in particular as highly heat-conductive regions. These can be present, for example, as metal pins, so-called “Z-pins” and introduced in the thickness direction in the example carbon fiber reinforced plastic material (CFRP).
  • CFRP carbon fiber reinforced plastic material
  • the material for the pins could also be high-thermal-conductivity fiber material, for example based on pitch / aluminum oxide, boron nitride, silicon carbide.
  • the FCK layers ie by the layers, which consist of a bedding matrix and reinforcing fibers
  • the high mechanical strength and low density ensures and realized by the metal pins, the improved thermal conductivity of the composite in the thickness direction, ie in the stacking direction of the layer stack ,
  • a thermally conductive fiber reinforced plastic for example, includes layers of fiber reinforced plastic (FRP) with, for example, a basis weight in the range of 50g / m 2 to 1000g / m 2, and metal pins which vary in diameter and arrangement of.
  • FRP fiber reinforced plastic
  • an expansion of the pin heads to increase the heat input surface Through the tallstatte a local strong improvement of the thermal conductivity in the thickness direction is achieved.
  • the fibers can be polyacrylonitrile as well as pitch based.
  • carbon-based particles such as graphite, ground carbon fibers, ground carbon fibers based on polyacrylonitrile or pitch fibers and metallic particles, for example of aluminum, copper, silver, or ceramic thermally conductive particles such as metal oxide particles such as alumina (A1 2 0 3 ) or boron nitride ( BN), silicon carbide (SiC), silicon oxide (Si0 2 ) are introduced in order to further increase the thermal conductivity can.
  • thermosets such as thermosets, elastomers, thermoplastics, etc. ultimately, depending on the application, biopolymers can be used.
  • Fiber composite plastics based on carbon fibers are used with particular advantage because they exhibit a very high and therefore favorable stiffness or strength-to-weight ratio.
  • Carbon fiber reinforced plastics and glass fiber reinforced plastics are also suitable.
  • fibers such as ceramic fibers, glass fibers, steel fibers, basalt fibers, nylon fibers and / or aramid fibers or combinations of these fiber and / or composite materials are used.
  • a fiber-reinforced plastic which has higher specific mechanical stiffnesses and / or strengths in the fiber direction than the common metals, metal alloys and / or metallic materials such as steel, aluminum, magnesium, etc.
  • the material according to the invention is used to produce stators housings.
  • a stator housing an active motor rotor, which is round, with a motor stator, which also lays around the motor rotor, sheathed.
  • This structure for electric motors is integrated into a housing during installation and cooled.
  • the material according to the invention can be used advantageously as a housing material. It is proposed as a cooling technique to use a combination of thermally conductive and fiber-reinforced plastic with a lightweight heat exchanger.
  • the housing which is made of the thermally conductive fiber-reinforced plastic, still sheathed with another composite material.
  • the further composite material forms a cooling sleeve, are integrated in the cavities through which air, water or other heat exchange medium can be performed.
  • the lightweight heat exchanger is preferably also designed to optimize weight.
  • a liquid-flowed film heat exchanger can be used.
  • To produce two films are connected by deep drawing or hot pressing, leaving between the films a cavity, which is provided for improved flow guidance and for mechanical stabilization of the system with webs or punctiform spacers.
  • This is also known as "twin-sheet technology”.
  • thermoplastic deformation a corresponding radius for adaptation to the stator housing can be realized or the films are made of material, such as thermoplastic elastomers, and / or constructive, flexible, for example, as stretchable meandering.
  • tubes made of thermally conductive fiber-reinforced plastic are because of the reduced weight and the slight shape adaptation also for this application particularly interesting.
  • a layer on the circumference of the housing for example a stator housing, which initially distributes the heat locally dissipated via the Z pins and then permits a surface coupling into the liquid cooling system.
  • a simple embodiment is, for example, the over a thin aluminum sheet / foil, which is cohesively applied to the housing made of thermally conductive, fiber-reinforced plastic.
  • the process for producing the thermally conductive, fiber-reinforced plastic comprises several methods that can be used equally well as needed. Prepreg technology:
  • Pre-impregnated fiber composite semifinished products are alternately layered with the metal foils or the metal fabric and, in the case of the structured foil technique, possibly modified with additional particles for increasing the thermal conductivity in the z direction, for example as dry scattering.
  • Dry fiber layers are soaked by hand with resin and alternately covered with metal foils or metal mesh.
  • a particle-modified resin as described above can also be used.
  • the consolidation of the thermally conductive, fiber-reinforced plastic takes place in both production methods under intrinsic pressure within a vacuum bag at elevated temperature by means of the pressing process.
  • FIG. 1 shows a possible embodiment of a stator housing.
  • the figure shows a stator and a stator housing:

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Power Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Motor Or Generator Frames (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

L'invention concerne une matière plastique renforcée par fibres à conductivité thermique pour des carters de moteurs électriques, en particulier de poids réduit, c.-à-d. de construction légère. L'invention permet pour la première fois de parvenir à une structure de carter pour moteurs électriques, présentant des modifications en termes de matériaux, intervenant au niveau de matières plastiques renforcées par fibres comme des matières plastiques renforcées par fibres de carbone pour augmenter la conductivité thermique dans le sens de l'épaisseur par introduction de matériaux à haute conductivité thermique, en particulier des tiges métalliques, en association avec le refroidissement du carter par le biais d'une chemise de refroidissement parcourue par un fluide. Il est ainsi possible de présenter une technologie d'un genre nouveau pour une conception de carter à dissipation de la chaleur relevant de la technique des matériaux renforcés par fibres.
EP14752808.7A 2013-09-30 2014-08-08 Matière plastique renforcée par fibres à conductivité thermique pour carters de moteurs électriques et procédé de production et d'utilisation de ladite matière plastique Withdrawn EP3001840A2 (fr)

Applications Claiming Priority (2)

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DE201310219765 DE102013219765A1 (de) 2013-09-30 2013-09-30 Wärmeleitfähiger, faserverstärkter Kunststoff für Elektromotorengehäuse sowie Verfahren zur Herstellung und Verwendung dazu
PCT/EP2014/067084 WO2015043814A2 (fr) 2013-09-30 2014-08-08 Matière plastique renforcée par fibres à conductivité thermique pour carters de moteurs électriques et procédé de production et d'utilisation de ladite matière plastique

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DE102016211127A1 (de) * 2016-06-22 2017-12-28 BSH Hausgeräte GmbH Elektrische Maschine für ein Haushaltsgerät mit zumindest teilweise umspritzten Stator, Pumpe, Haushaltsgerät sowie Verfahren
US10476322B2 (en) 2016-06-27 2019-11-12 Abb Schweiz Ag Electrical machine
CN109149821A (zh) * 2018-11-07 2019-01-04 珠海格力电器股份有限公司 电机转子和永磁电机
DE102021101522A1 (de) 2021-01-25 2022-07-28 Pierburg Gmbh Antriebsvorrichtung für eine Komponente eines Verbrennungsmotors
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