EP3000352A1 - Cleaning brush - Google Patents
Cleaning brush Download PDFInfo
- Publication number
- EP3000352A1 EP3000352A1 EP15002708.4A EP15002708A EP3000352A1 EP 3000352 A1 EP3000352 A1 EP 3000352A1 EP 15002708 A EP15002708 A EP 15002708A EP 3000352 A1 EP3000352 A1 EP 3000352A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- skeleton
- cleaning
- cleaning element
- longitudinal axis
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 118
- 239000004744 fabric Substances 0.000 claims abstract description 43
- 238000010068 moulding (rubber) Methods 0.000 claims abstract description 16
- 229920001971 elastomer Polymers 0.000 claims abstract description 5
- 239000005060 rubber Substances 0.000 claims abstract description 5
- MEKOFIRRDATTAG-UHFFFAOYSA-N 2,2,5,8-tetramethyl-3,4-dihydrochromen-6-ol Chemical compound C1CC(C)(C)OC2=C1C(C)=C(O)C=C2C MEKOFIRRDATTAG-UHFFFAOYSA-N 0.000 claims abstract 4
- 238000005266 casting Methods 0.000 claims abstract 2
- 230000008878 coupling Effects 0.000 claims description 20
- 238000010168 coupling process Methods 0.000 claims description 20
- 238000005859 coupling reaction Methods 0.000 claims description 20
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 description 15
- 239000000835 fiber Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- -1 synthetic rubber Chemical class 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B7/00—Bristle carriers arranged in the brush body
- A46B7/06—Bristle carriers arranged in the brush body movably during use, i.e. the normal brushing action causing movement
- A46B7/10—Bristle carriers arranged in the brush body movably during use, i.e. the normal brushing action causing movement as a rotating cylinder
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B13/00—Brushes with driven brush bodies or carriers
- A46B13/001—Cylindrical or annular brush bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B13/00—Brushes with driven brush bodies or carriers
- A46B13/001—Cylindrical or annular brush bodies
- A46B13/003—Cylindrical or annular brush bodies made up of a series of annular brush rings; Annular brush rings therefor
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/20—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier the bristles being fixed or joined in rubber bodies, e.g. in soft rubber
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/22—Arrangements for removing, or disposing of, noil or waste
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/30—Brushes for cleaning or polishing
- A46B2200/3093—Brush with abrasive properties, e.g. wire bristles
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
- D06C2700/15—Brushing or beating of fabrics for finishing but not for cleaning
Definitions
- the present invention relates to a cleaning brush for cleaning sets in textile machines.
- cleaning brushes, or cleaning rollers called are used in various, fiber-processing, equipped with trimmings textile machines.
- trimmings in various forms are used for transporting fibers or for cleaning fibers.
- the trimmings are usually on rollers or so-called carding or combing elements.
- pollute these sets they are dirt and dust which adheres to the fibers to be processed or added by fiber residues.
- the sets used must be cleaned. This cleaning usually takes place automatically during operation.
- cleaning rollers are known from the prior art.
- DE 43 34 246 a brush for cleaning garnished rolls which has circumferentially arranged bristle elements.
- cleaning rollers of a roller body with spirally applied on the roller body Gamiturstsammlung are also known from the prior art.
- the granite strips are cut out of previously made needle cloths.
- needle cloths consist of woven or non-woven fabrics with U-shaped wire hooks pierced therein. The ends of the wire hooks form the bristles and can have varied, tailored to the intended application dimensions and shapes.
- the invention has for its object to provide a cleaning brush, which is characterized by a simple structure and allows easy replacement of the cleaning elements
- a cleaning brush is proposed with a shaft and with deferred on the shaft cleaning elements.
- the cleaning elements are provided for attachment to a cylindrical base body, for example a shaft.
- the cleaning elements are designed as cylindrical hollow elements with a longitudinal axis and comprise a skeleton and a needle cloth applied to the skeleton.
- the skeleton is connected to the needle cloth via a rubber molding compound and an inner longitudinal surface of the cleaning element facing the longitudinal axis is formed by the skeleton or the rubber molding compound.
- the skeleton is formed by at certain intervals concentric with the longitudinal axis arranged support rings, which are held over one or more extending in the direction of the longitudinal axis webs.
- a needle cloth is applied to the support rings.
- the interior of the cylinder formed by the needle cloth with a rubber molding compound, such as synthetic rubber, filled in this case is excluded according to a desired shape, an interior of the rubber molding compound and formed a cylindrical hollow member.
- the needle cloth is thus connected to the skeleton by the rubber molding compound, whereby also the areas of the needle cloth between the skeletal support rings are supported by the rubber molding compound.
- the skeleton comprises an inner sleeve on which the longitudinal webs are supported.
- the skeleton is formed by a sleeve arranged concentrically to the longitudinal axis.
- the needle cloth is brought into a cylindrical shape and placed in a device which supports the needle cloth from the outside.
- the skeleton is arranged in the form of a sleeve.
- the space between the skeleton respectively the sleeve and the needle cloth is filled with a rubber molding compound.
- the needle cloth is connected to the sleeve.
- Such embodiments are particularly suitable for only weak stress of the cleaning elements in operation due to the properties of the sleeve connecting the sleeve with the needle cloth rubber overflow.
- the skeleton can be made of metal or plastic.
- the skeleton or at least one skeleton element is produced as an injection-molded part made of polyamide.
- the skeleton is formed at its ends such that the ends of the skeletons of two adjacent cleaning elements engage in such a way that they are rotationally held against each other. This can be achieved for example by the formation of interlocking teeth or by a corresponding design of the webs.
- a coupling piece is provided.
- the skeleton of two adjacent cleaning elements is formed at their ends such that the ends of two adjacent cleaning elements with the intermediate coupling piece engage in such a way that the cleaning elements are rotatably held against each other, wherein the coupling piece is received in the cleaning elements.
- the coupling piece is thereby pushed onto the base body between two cleaning elements.
- the formation of the ends of the cleaning elements is designed such that the coupling piece engages in the skeleton of the cleaning element, for example via a toothing or pins and thereby remains after the pushing together of two adjacent cleaning elements between the cleaning elements no gap.
- the coupling piece fits snugly into the skeletons of two adjacent cleaning elements and the non-rotatable holder is realized within the cleaning elements. This gives the advantage that the skeleton of the cleaning element have no over the length of the applied needle cloth protruding elements.
- the cylindrical base body has for this purpose at least at one of its ends to the formation of the end of the cleaning element or the coupling piece corresponding counterpart.
- the cleaning elements and, depending on the embodiment, the associated coupling pieces are pushed onto the shaft and braced in their entirety in the direction of the longitudinal axis in a known manner, for example by screws, nuts, clamping rings or the like.
- the rotationally fixed mount on the base body is ensured by the fact that the inner surface of the cleaning elements has depressions or elevations which extend in the direction of the longitudinal axis.
- the main body has the corresponding reflection of the elevations or depressions of the cleaning elements, whereby a positive and thus rotationally fixed connection between the cleaning elements and the base body is given. Because the recesses or elevations extend in the direction of the longitudinal axis, the cleaning elements are displaceable on the base body. Several cleaning elements can be pushed one behind the other onto the same base body.
- the skeleton is provided with an inner sleeve on which the webs are arranged, wherein the webs in turn hold the outer support rings.
- the inner surface of the cleaning element facing the main body is formed by the inner surface of the skeleton or the sleeve assigned to the skeleton.
- the sleeve is formed in its shape such that a positive connection with the base body can be produced.
- an at least partially uniform cylindrical shape of the inner dimensions of the sleeve is to be regarded as a positive connection with a smooth shaft.
- Under a positive connection is also an embodiment to be understood, are provided in the sleeve spaced-apart ribs which come to rest on the body. In this embodiment, the space which is bounded by the needle cloth and the sleeve is filled with a rubber molding compound.
- the skeleton of a cleaning element may be composed of several components, wherein the components have plug connections with each other. This makes it possible to produce skeleton elements in uniform dimensions. These skeleton elements are then assembled directly or with the aid of intermediate elements to form a skeleton of a cleaning element of the required length. Under an intermediate element is a component to understand, which is characterized in that it serves only for the connection of two skeleton elements to a skeleton of a cleaning element. In contrast to a skeleton or skeleton element, the intermediate element itself has no web or support ring. By choosing different length intermediate elements skeletons can be provided by joining individual skeleton elements with different sized intermediate elements for the production of cleaning elements in any length.
- the applied needle cloth is designed as a customary for use in cleaning brushes usual fabric or nonwoven with inserted therein U-shaped wire hook.
- the shape of the wire hooks or their length is to be adapted to the use and can be carried out in various ways.
- the distribution of the wire hooks over the circumference or the length of the cleaning element can be performed evenly or according to a specific pattern.
- the so-called Benadelung of the needle cloth is dependent on the subsequent use of the corresponding cleaning element.
- the application of the needle cloth to the skeleton takes place in such a way that the needle cloth is cut to the required size and shaped into a cylinder.
- the now abutting ends of the needle cloth can be connected by gluing, sewing or welding. After that it will be Needle cloth placed over the skeletal support rings.
- the needle cloth is fixed on the skeleton, this can be done for example by means of adhesives. It is also conceivable that the skeleton is inserted with the needle cloth in a corresponding shape which encloses the needle cloth and this fixed so against the inner skeleton.
- the rubber molding compound is introduced into the cavity of the skeleton whereby on the one hand the skeleton is connected to the needle cloth and on the other hand, the stable cylindrical shape of the cleaning element is achieved.
- the use of a rubber molding compound has the advantage that the needle cloth is elastically supported and thus a greater cleaning effect can be achieved by the greater freedom of movement of the wire hook.
- omitting the rubber compound would result in too much yielding of the needle cloth and too little pressure could be placed on an object to be cleaned.
- the inventive cleaning brush comprises a shaft and slid on the shaft cleaning elements according to one of the above embodiments.
- cleaning brushes can be assembled by varying the cleaning elements used in their length, number, dimension and applied needle cloths.
- the non-rotatable connection of the cleaning elements with each other and with the shaft takes place by appropriate design of the cleaning elements and the shaft or by the use of appropriate coupling pieces.
- FIG. 1 and FIG. 2 show a schematic representation of a first embodiment of a cleaning element 1, wherein FIG. 1 the cross section and FIG. 2 the longitudinal section at the point AA after FIG. 1 represents.
- the two figures are considered together in the episode.
- the cleaning element 1 with its longitudinal axis 4 is held on a cylindrical base body 2 and comprises a skeleton 3 with an outer needle cloth 5.
- the skeleton 3 is composed of concentric to the longitudinal axis 4 arranged support rings 8, which extend in the direction of the longitudinal axis 4 webs. 9 are held.
- the webs 9 in turn are mounted on a sleeve 10.
- the sleeve 10 is cylindrical and has a surface facing the base body 2 7. About this surface 7, the cleaning element 1 is supported on the base body 2 from.
- the nature of the surface 7 may be smooth or structured.
- a needle cloth 5 is applied.
- the needle cloth 5 has wire hooks 12 pierced therein distributed over the surface.
- the wire hooks 12 are shown schematically in the figures and may have different sizes, shapes and lengths.
- the space between the needle cloth 5 and the sleeve 10 of the skeleton 3 is filled with a rubber molding compound 6. This creates a connection between the skeleton 3 and the needle cloth 5.
- the needle cloth 5 is replaced in this way a stable cylindrical shape and can be pushed over the skeleton 3 on the base body 2.
- the expansion of the cleaning element 1 in the direction of the longitudinal axis 4 does not correspond in all cases to the length of the body 2 to be provided with the cleaning elements 1.
- the skeleton 3, in the illustrated embodiment the sleeve 10 of the skeleton 3, is formed with teeth 11 at its ends , If two cleaning elements 1 are now pushed onto the base body 2, the teeth 11 engage in one another and the two cleaning elements 1 are coupled to each other in a rotationally fixed manner.
- the same toothing 11 can be used on at least one end of the main body 2 for rotationally fixed mounting of the cleaning elements 1 on the base body 2 (not shown).
- FIG. 3 a further embodiment of a cleaning element 1 is shown schematically in a longitudinal section.
- the cleaning element 1 is pushed onto a base body 2.
- the cleaning element 1 comprises in the embodiment shown a skeleton 3, which is composed of several components 14, 15.
- Two identical skeleton elements 14 are shown, which are connected to an intermediate element 15.
- Each of the skeleton elements 14 has a sleeve 10 and support rings 8 which are arranged concentrically to the longitudinal axis 4 and which are each held by a web 9.
- the intermediate element 15 serves only to couple the skeleton elements 14 and has no support rings 8 or webs 9.
- the intermediate element 15 provides a rotationally fixed coupling of the skeleton elements 14 with the aid of a toothing 11 provided at the ends of the skeleton elements 14.
- standardized lengths of the cleaning elements can be provided with standardized skeleton elements 14.
- a needle cloth 5 is applied with inserted into it wire hook 12.
- the space between the sleeve 10 and the needle cloth 5 is filled with a rubber molding compound 6.
- FIG. 4 shows a further embodiment of a cleaning element 1 in a schematic representation in a cross section.
- the cleaning element 1 comprises a skeleton and a needle cloth 5 applied over the skeleton with wire hooks 12 pierced therein.
- the skeleton is composed of concentrically arranged support rings 8 which are held by webs 9.
- the skeleton and the needle cloth 5 connecting rubber molding compound 6 is introduced in such a way that in turn a hollow element is formed, which, however, has an inner surface having a matched to a base body 2 structure or shape. Exemplary is in FIG. 4
- These elevations 13 engage in the use state in corresponding recesses of the base body 2 and result in this way a positive and thus rotationally fixed connection between the cleaning element 1 and a base body 2.
- the main body 2 may for example be designed as splined shaft be.
- FIG. 5 shows a schematic representation of the structure of a cleaning brush.
- a first cleaning element 1 is pushed onto the shaft 2 and held in a clamping element 18.
- the clamping element 18 is designed such that the cleaning element 1 is held against rotation.
- a coupling piece 16 is applied to the shaft 2.
- the coupling piece 16 is rotatably connected thereto via a toothing provided in the cleaning element 1.
- toothing instead of a toothing other connections such as pins are conceivable, which lead to a rotationally fixed connection of cleaning element 1 and coupling piece 16.
- a second cleaning element 1 is now pushed in the direction of the longitudinal axis 4 and in the direction of arrow 17 against the first cleaning element 1 on the shaft 2.
- the second cleaning element 1 engages in the coupling piece 16. This leads to a rotationally fixed connection of the two cleaning elements 1 via the inserted coupling piece 16.
- the coupling piece 16 is completely absorbed by the two cleaning elements 1, so in the finished assembled Condition the cleaning elements 1 abut each other without a gap.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Brushes (AREA)
- Cleaning In General (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
Abstract
Die Erfindung betrifft ein Reinigungselement (1) zur Befestigung auf einem zylinderför-migen Grundkörper (2) mit einer Längsachse (4). Das Reinigungselement (1) ist als ein zylinderförmiges Hohlelement ausgebildet und umfasst ein Skelett (3) und ein auf dem Skelett (3) aufgespanntes Nadeltuch (5). Das Skelett (3) ist mit dem Nadeltuch (5) über eine Gummivergussmasse (6) verbunden und eine innere der Längsachse (4) zugewandte Oberfläche (7) des Reinigungselementes (1) ist durch das Skelett (3) oder die Gummivergussmasse (6) gebildet. Das Skelett (3) ist gebildet durch in bestimmten Abständen konzentrisch zur Längsachse (4) angeordnete Stützringe (8), welche über einen oder mehrere in Richtung der Längsachse (4) verlaufende Stege (9) gehalten sind.The invention relates to a cleaning element (1) for attachment to a cylindrical basic body (2) with a longitudinal axis (4). The cleaning element (1) is designed as a cylindrical hollow element and comprises a skeleton (3) and a needle cloth (5) mounted on the skeleton (3). The skeleton (3) is connected to the needle cloth (5) via a rubber casting compound (6) and an inner longitudinal surface (4) facing surface (7) of the cleaning element (1) by the skeleton (3) or the rubber molding compound (6) educated. The skeleton (3) is formed by support rings (8) which are arranged concentrically to the longitudinal axis (4) at specific intervals and which are held by way of one or more webs (9) extending in the direction of the longitudinal axis (4).
Description
Die vorliegende Erfindung betrifft eine Reinigungsbürste zur Reinigung von Garnituren in Textilmaschinen. Derartige Reinigungsbürsten, oder auch Reinigungswalzen genannt, werden in verschiedenen, Fasern verarbeitenden, mit Garnituren bestückten Textilmaschinen eingesetzt.
In Textilmaschinen werden Garnituren in verschiedenen Formen zum Transport von Fasern oder zur Reinigung von Fasern eingesetzt. Die Garnituren befinden sich dabei meist auf Walzen oder sogenannten Kardier- oder Kämmelementen. Durch den Betrieb verschmutzen diese Garnituren, sie werden durch Schmutz und Staub welcher den zu bearbeitenden Fasern anhaftet oder durch Faserreste zugesetzt. Um eine gleichbleibende Qualität der Produkte gewährleisten zu können müssen die eingesetzten Garnituren gereinigt werden. Diese Reinigung erfolgt zumeist automatisch im laufenden Betrieb.The present invention relates to a cleaning brush for cleaning sets in textile machines. Such cleaning brushes, or cleaning rollers called, are used in various, fiber-processing, equipped with trimmings textile machines.
In textile machines, trimmings in various forms are used for transporting fibers or for cleaning fibers. The trimmings are usually on rollers or so-called carding or combing elements. By operation pollute these sets, they are dirt and dust which adheres to the fibers to be processed or added by fiber residues. In order to ensure a consistent quality of the products, the sets used must be cleaned. This cleaning usually takes place automatically during operation.
Aus dem Stand der Technik sind verschiedene Ausführungen von Reinigungswalzen bekannt. Beispielsweise zeigt die
Ebenfalls bekannt aus dem Stand der Technik sind Reinigungswalzen aus einem Walzenkörper mit auf dem Walzenkörper spiralförmig aufgebrachten Gamiturstreifen. Die Graniturstreifen werden dabei aus vorher gefertigten Nadeltüchern ausgeschnitten. Derartige Nadeltücher bestehen aus Geweben oder Vliesen mit darin eingestochenen U-förmigen Drahthäkchen. Die Enden der Drahthäkchen bilden dabei die Borsten und können vielfältige, auf die vorgesehene Anwendung abgestimmte Dimensionen und Formen aufweisen.Various designs of cleaning rollers are known from the prior art. For example, the
Also known from the prior art are cleaning rollers of a roller body with spirally applied on the roller body Gamiturstreifen. The granite strips are cut out of previously made needle cloths. Such needle cloths consist of woven or non-woven fabrics with U-shaped wire hooks pierced therein. The ends of the wire hooks form the bristles and can have varied, tailored to the intended application dimensions and shapes.
Alle aus dem Stand der Technik bekannten Reinigungsbürsten respektive Reinigungswalzen haben den Nachteil, dass sie nach einer verschleissbedingten Abnutzung komplett zu ersetzen oder aufwändig instand zu stellen sind.All known from the prior art cleaning brushes or cleaning rollers have the disadvantage that they are completely replace after a wear-related wear or consuming to repair.
Der Erfindung liegt die Aufgabe zugrunde, eine Reinigungsbürste zu schaffen, welche sich durch einen einfachen Aufbau auszeichnet und einen einfachen Ersatz der Reinigungselemente ermöglichtThe invention has for its object to provide a cleaning brush, which is characterized by a simple structure and allows easy replacement of the cleaning elements
Die Aufgabe wird gelöst durch die Merkmale Im kennzeichnenden Teil der unabhängigen Ansprüche.The object is solved by the features in the characterizing part of the independent claims.
Zur Lösung der Aufgabe wird eine Reinigungsbürste mit einer Welle und mit auf der Welle aufgeschobenen Reinigungselementen vorgeschlagen.
Die Reinigungselemente sind zur Befestigung auf einem zylinderförmigen Grundkörper, beispielsweise einer Welle, vorgesehen. Die Reinigungselemente sind als zylinderförmige Hohlelemente mit einer Längsachse ausgebildet und umfassen ein Skelett und ein auf dem Skelett aufgebrachtes Nadeltuch. Das Skelett ist mit dem Nadeltuch über eine Gummivergussmasse verbunden und eine innere der Längsachse zugewandte Oberfläche des Reinigungselementes ist durch das Skelett oder die Gummivergussmasse gebildet.To solve the problem, a cleaning brush is proposed with a shaft and with deferred on the shaft cleaning elements.
The cleaning elements are provided for attachment to a cylindrical base body, for example a shaft. The cleaning elements are designed as cylindrical hollow elements with a longitudinal axis and comprise a skeleton and a needle cloth applied to the skeleton. The skeleton is connected to the needle cloth via a rubber molding compound and an inner longitudinal surface of the cleaning element facing the longitudinal axis is formed by the skeleton or the rubber molding compound.
Das Skelett wird gebildet durch in bestimmten Abständen konzentrisch zur Längsachse angeordnete Stützringe, welche über einen oder mehrere in Richtung der Längsachse verlaufende Stege gehalten sind. Auf die Stützringe wird ein Nadeltuch aufgebracht. Anschliessend wird der Innenraum des durch das Nadeltuch gebildeten Zylinders mit einer Gummivergussmasse, beispielsweise synthetischem Kautschuk, ausgefüllt Dabei wird entsprechend einer gewünschten Form ein Innenraum von der Gummivergussmasse ausgenommen und ein zylinderförmiges Hohlelement gebildet. Das Nadeltuch wird auf diese Weise durch die Gummivergussmasse mit dem Skelett verbunden, wobei auch die Bereiche des Nadeltuches zwischen den Stützringen des Skeletts durch die Gummivergussmasse gestützt werden. Alternativ umfasst das Skelett eine innere Hülse, auf die sich die in Längsrichtung verlaufenden Stege abstützen.The skeleton is formed by at certain intervals concentric with the longitudinal axis arranged support rings, which are held over one or more extending in the direction of the longitudinal axis webs. A needle cloth is applied to the support rings. Subsequently, the interior of the cylinder formed by the needle cloth with a rubber molding compound, such as synthetic rubber, filled in this case is excluded according to a desired shape, an interior of the rubber molding compound and formed a cylindrical hollow member. The needle cloth is thus connected to the skeleton by the rubber molding compound, whereby also the areas of the needle cloth between the skeletal support rings are supported by the rubber molding compound. Alternatively, the skeleton comprises an inner sleeve on which the longitudinal webs are supported.
In einer weiteren Ausführungsform wird das Skelett durch eine konzentrisch zur Längsachse angeordnete Hülse gebildet. Dabei wird das Nadeltuch in eine zylindrische Form gebracht und in eine Vorrichtung eingelegt, welche das Nadeltuch von aussen stützt. Innerhalb des zylindrischen Nadeltuches wird das Skelett in Form einer Hülse angeordnet. Anschliessend wird der Raum zwischen dem Skelett respektive der Hülse und dem Nadeltuch mit einer Gummivergussmasse verfüllt. Durch die Gummivergussmasse wird das Nadeltuch mit der Hülse verbunden. Derartige Ausführungsformen eignen sich insbesondere bei nur schwacher Beanspruchung der Reinigungselemente im Betrieb aufgrund der Eigenschaften des die Hülse mit dem Nadeltuch verbindenden Gummivergusses.In a further embodiment, the skeleton is formed by a sleeve arranged concentrically to the longitudinal axis. In this case, the needle cloth is brought into a cylindrical shape and placed in a device which supports the needle cloth from the outside. Within the cylindrical needle cloth, the skeleton is arranged in the form of a sleeve. Subsequently, the space between the skeleton respectively the sleeve and the needle cloth is filled with a rubber molding compound. Through the rubber molding compound, the needle cloth is connected to the sleeve. Such embodiments are particularly suitable for only weak stress of the cleaning elements in operation due to the properties of the sleeve connecting the sleeve with the needle cloth rubber overflow.
Das Skelett kann dabei aus Metall oder Kunststoff gefertigt sein. Vorteilhafterweise wird das Skelett oder zumindest ein Skelettelement als ein Spritzgussteil aus Polyamid hergestellt.The skeleton can be made of metal or plastic. Advantageously, the skeleton or at least one skeleton element is produced as an injection-molded part made of polyamide.
In einer ersten Ausführungsform ist das Skelett an seinen Enden derart ausgebildet, dass die Enden der Skelette zweier benachbarter Reinigungselemente derart ineinandergreifen, dass sie drehfest gegeneinander gehalten sind. Dies kann beispielsweise durch die Ausbildung von ineinandergreifenden Zähnen oder durch eine entsprechende Ausbildung der Stege verwirklicht werden.In a first embodiment, the skeleton is formed at its ends such that the ends of the skeletons of two adjacent cleaning elements engage in such a way that they are rotationally held against each other. This can be achieved for example by the formation of interlocking teeth or by a corresponding design of the webs.
In einer zweiten Ausführungsform ist ein Kupplungsstück vorgesehen. Das Skelett zweier benachbarter Reinigungselemente ist an ihren Enden derart ausgebildet, dass die Enden zweier benachbarter Reinigungselemente mit dem dazwischen liegenden Kupplungsstück derart ineinandergreifen, dass die Reinigungselemente drehfest gegeneinander gehalten sind, wobei das Kupplungsstück in den Reinigungselementen aufgenommen wird. Das Kupplungsstück wird dabei zwischen zwei Reinigungselementen auf den Grundkörper aufgeschoben. Die Ausbildung der Enden der Reinigungselemente ist dabei derart gestaltet, dass das Kupplungsstück in das Skelett des Reinigungselementes eingreift, beispielsweise über eine Verzahnung oder Stifte und dabei nach dem Zusammenschieben zweier benachbarter Reinigungselemente zwischen den Reinigungselementen kein Spalt verbleibt. Das Kupplungsstück fügt sich in die Skelette zweier benachbarter Reinigungselemente passgenau ein und die drehfeste Halterung wird innerhalb der Reinigungselemente verwirklicht. Dadurch ergibt sich der Vorteil, dass das Skelett des Reinigungselementes keine über die Länge des aufgebrachten Nadeltuches hinausragenden Elemente aufweisen.In a second embodiment, a coupling piece is provided. The skeleton of two adjacent cleaning elements is formed at their ends such that the ends of two adjacent cleaning elements with the intermediate coupling piece engage in such a way that the cleaning elements are rotatably held against each other, wherein the coupling piece is received in the cleaning elements. The coupling piece is thereby pushed onto the base body between two cleaning elements. The formation of the ends of the cleaning elements is designed such that the coupling piece engages in the skeleton of the cleaning element, for example via a toothing or pins and thereby remains after the pushing together of two adjacent cleaning elements between the cleaning elements no gap. The coupling piece fits snugly into the skeletons of two adjacent cleaning elements and the non-rotatable holder is realized within the cleaning elements. This gives the advantage that the skeleton of the cleaning element have no over the length of the applied needle cloth protruding elements.
Auf dieselbe Weise werden die Reinigungselemente auf dem zylindrischen Grundkörper drehfest gehalten. Der zylindrische Grundkörper weist dazu mindestens an einem seiner Enden ein der Ausbildung des Endes des Reinigungselementes oder des Kupplungsstückes entsprechendes Gegenstück auf. Dadurch wird es ermöglicht mehrere Reinigungselemente auf einem einzigen Grundkörper drehfest zu halten, dabei den Grundkörper als eine langgestreckte Welle auszuführen und die Reinigungselemente selbst als standardisierte einfach herzustellende und kurze Hohlkörper zu fertigen. Die Reinigungselemente und, abhängig von der Ausführungsform, die zugehörigen Kupplungsstücke werden auf die Welle aufgeschoben und in ihrer Gesamtheit in Richtung der Längsachse in bekannter Weise verspannt, beispielsweise durch Schrauben, Muttern, Spannringe oder ähnliches.In the same way, the cleaning elements are held against rotation on the cylindrical body. The cylindrical base body has for this purpose at least at one of its ends to the formation of the end of the cleaning element or the coupling piece corresponding counterpart. This makes it possible to hold a plurality of cleaning elements rotatably on a single body, while doing the main body as an elongated shaft and to produce the cleaning elements themselves as standardized easy to produce and short hollow body. The cleaning elements and, depending on the embodiment, the associated coupling pieces are pushed onto the shaft and braced in their entirety in the direction of the longitudinal axis in a known manner, for example by screws, nuts, clamping rings or the like.
In einer weiteren Ausführungsform ist die drehfeste Halterung auf dem Grundkörper dadurch gewährleistet, dass die innere Oberfläche der Reinigungselemente Vertiefungen oder Erhöhungen aufweist, welche sich in Richtung der Längsachse erstrecken. Der Grundkörper weist die entsprechende Spiegelung der Erhöhungen oder Vertiefungen der Reinigungselemente auf, wodurch eine formschlüssige und damit drehfeste Verbindung zwischen den Reinigungselementen und dem Grundkörper gegeben ist. Dadurch dass sich die Vertiefungen oder Erhöhungen in Richtung der Längsachse erstrecken sind die Reinigungselemente auf dem Grundkörper verschiebbar. Es können mehrere Reinigungselemente hintereinander auf denselben Grundkörper aufgeschoben werden.In a further embodiment, the rotationally fixed mount on the base body is ensured by the fact that the inner surface of the cleaning elements has depressions or elevations which extend in the direction of the longitudinal axis. The main body has the corresponding reflection of the elevations or depressions of the cleaning elements, whereby a positive and thus rotationally fixed connection between the cleaning elements and the base body is given. Because the recesses or elevations extend in the direction of the longitudinal axis, the cleaning elements are displaceable on the base body. Several cleaning elements can be pushed one behind the other onto the same base body.
In einer bevorzugten Ausführung ist das Skelett mit einer inneren Hülse versehen, auf welcher die Stege angeordnet sind, wobei die Stege wiederum die aussenliegenden Stützringe halten. Dabei wird die innere dem Grundkörper zugewandte Oberfläche des Reinigungselementes durch die innere Oberfläche des Skelettes respektive der dem Skelett zugeordneten Hülse gebildet. Die Hülse ist in ihrer Form derart ausgebildet, dass eine formschlüssige Verbindung mit dem Grundkörper hergestellt werden kann. Dabei ist auch eine zumindest teilweise gleichmässige zylindrische Form der inneren Abmessungen der Hülse als ein Formschluss mit einer glatten Welle zu betrachten. Unter einer formschlüssigen Verbindung ist auch eine Ausführung zu verstehen, bei weicher in der Hülse voneinander beabstandete Rippen vorgesehen sind welche auf dem Grundkörper zu Auflage kommen. In dieser Ausführung wird der Zwischenraum welcher durch das Nadeltuch und die Hülse begrenzt wird mit einer Gummivergussmasse ausgefüllt.In a preferred embodiment, the skeleton is provided with an inner sleeve on which the webs are arranged, wherein the webs in turn hold the outer support rings. In this case, the inner surface of the cleaning element facing the main body is formed by the inner surface of the skeleton or the sleeve assigned to the skeleton. The sleeve is formed in its shape such that a positive connection with the base body can be produced. In this case, an at least partially uniform cylindrical shape of the inner dimensions of the sleeve is to be regarded as a positive connection with a smooth shaft. Under a positive connection is also an embodiment to be understood, are provided in the sleeve spaced-apart ribs which come to rest on the body. In this embodiment, the space which is bounded by the needle cloth and the sleeve is filled with a rubber molding compound.
Das Skelett eines Reinigungselements kann aus mehreren Bauteilen zusammengesetzt sein, wobei die Bauteile untereinander Steckverbindungen aufweisen. Dies ermöglicht eine Herstellung von Skelettelementen in einheitlichen Dimensionen. Diese Skelettelemente werden dann direkt oder mit Hilfe von Zwischenelementen zu einem Skelett eines Reinigungselements der benötigten Länge zusammengesetzt. Unter einem Zwischenelement ist ein Bauteil zu verstehen, welches sich dadurch auszeichnet, dass es nur zur Verbindung von zwei Skelettelementen zu einem Skelett eines Reinigungselementes dient. Das Zwischenelement selbst weist hingegen im Unterschied zu einem Skelett oder Skelettelement keinen Steg oder Stützring auf. Durch die Wahl verschieden langer Zwischenelemente können Skelette durch Zusammenfügen einzelner Skelettelemente mit verschieden dimensionierten Zwischenelementen für die Herstellung von Reinigungselementen in beliebiger Länge bereitgestellt werden.The skeleton of a cleaning element may be composed of several components, wherein the components have plug connections with each other. This makes it possible to produce skeleton elements in uniform dimensions. These skeleton elements are then assembled directly or with the aid of intermediate elements to form a skeleton of a cleaning element of the required length. Under an intermediate element is a component to understand, which is characterized in that it serves only for the connection of two skeleton elements to a skeleton of a cleaning element. In contrast to a skeleton or skeleton element, the intermediate element itself has no web or support ring. By choosing different length intermediate elements skeletons can be provided by joining individual skeleton elements with different sized intermediate elements for the production of cleaning elements in any length.
Das zur Anwendung kommende Nadeltuch ist als ein zur Anwendung in Reinigungsbürsten vorgesehenes übliches Gewebe oder Vlies mit darin eingestochen U-förmigen Drahthäkchen ausgebildet. Die Form der Drahthäkchen oder deren Länge ist an die Verwendung anzupassen und kann verschiedenartig ausgeführt sein. Die Verteilung der Drahthäkchen über den Umfang oder die Länge des Reinigungselementes kann gleichmässig oder auch nach einem bestimmten Muster ausgeführt sein. Die sogenannte Benadelung des Nadeltuches ist abhängig von der späteren Verwendung des entsprechenden Reinigungselementes. Das Aufbringen des Nadeltuches auf das Skelett erfolgt derart, dass das Nadeltuch auf die benötigte Grösse zugeschnitten und zu einem Zylinder geformt wird. Die nun aneinanderstossenden Enden des Nadeltuches können durch verkleben, vernähen oder verschweissen verbunden werden. Danach wird das Nadeltuch über die Stützringe des Skeletts gelegt. Anschliessend wird das Nadeltuch auf dem Skelett fixiert, dies kann beispielsweise mit Hilfe von Klebern erfolgen. Es ist auch denkbar, dass das Skelett mit dem Nadeltuch in eine entsprechende Form eingelegt wird welche das Nadeltuch umschliesst und dieses so gegenüber dem innenliegenden Skelett fixiert.The applied needle cloth is designed as a customary for use in cleaning brushes usual fabric or nonwoven with inserted therein U-shaped wire hook. The shape of the wire hooks or their length is to be adapted to the use and can be carried out in various ways. The distribution of the wire hooks over the circumference or the length of the cleaning element can be performed evenly or according to a specific pattern. The so-called Benadelung of the needle cloth is dependent on the subsequent use of the corresponding cleaning element. The application of the needle cloth to the skeleton takes place in such a way that the needle cloth is cut to the required size and shaped into a cylinder. The now abutting ends of the needle cloth can be connected by gluing, sewing or welding. After that it will be Needle cloth placed over the skeletal support rings. Subsequently, the needle cloth is fixed on the skeleton, this can be done for example by means of adhesives. It is also conceivable that the skeleton is inserted with the needle cloth in a corresponding shape which encloses the needle cloth and this fixed so against the inner skeleton.
Anschliessend wird in den Hohlraum des Skeletts die Gummivergussmasse eingebracht wodurch einerseits das Skelett mit dem Nadeltuch verbunden wird und andrerseits die stabile zylindrische Form des Reinigungselementes erreicht wird. Die Verwendung einer Gummivergussmasse hat den Vorteil, dass das Nadeltuch elastisch abgestützt wird und damit durch die grössere Bewegungsfreiheit der Drahthäkchen eine höhere Reinigungswirkung erzielt werden kann. Bei einem Weglassen der Gummivergussmasse hingegen würde sich eine zu grosse Nachgiebigkeit des Nadeltuches ergeben und einem zu reinigenden Gegenstand könnte zu wenig Druck entgegengebracht werden.Subsequently, the rubber molding compound is introduced into the cavity of the skeleton whereby on the one hand the skeleton is connected to the needle cloth and on the other hand, the stable cylindrical shape of the cleaning element is achieved. The use of a rubber molding compound has the advantage that the needle cloth is elastically supported and thus a greater cleaning effect can be achieved by the greater freedom of movement of the wire hook. On the other hand, omitting the rubber compound would result in too much yielding of the needle cloth and too little pressure could be placed on an object to be cleaned.
Die erfindungsgemässe Reinigungsbürste umfasst eine Welle und auf der Welle aufgeschobene Reinigungselemente nach einer der obigen Ausführungsformen. Je nach Bedürfnis können so durch die Variierung der zur Anwendung kommenden Reinigungselemente in deren Länge, Anzahl, Dimension und aufgebrachter Nadeltücher Reinigungsbürsten zusammengestellt werden. Die drehfeste Verbindung der Reinigungselemente untereinander sowie mit der Welle erfolgt dabei durch entsprechende Ausbildung der Reinigungselemente und der Welle oder durch die Verwendung von entsprechenden Kupplungsstücken.The inventive cleaning brush comprises a shaft and slid on the shaft cleaning elements according to one of the above embodiments. Depending on the need, cleaning brushes can be assembled by varying the cleaning elements used in their length, number, dimension and applied needle cloths. The non-rotatable connection of the cleaning elements with each other and with the shaft takes place by appropriate design of the cleaning elements and the shaft or by the use of appropriate coupling pieces.
Im Folgenden wird die Erfindung anhand einer beispielhaften Ausführungsform erklärt und durch Zeichnungen näher erläutert.
Figur 1- Schematische Darstellung eines Reinigungselementes in einer ersten Ausführungsform Im Querschnitt
Figur 2- Schematische Darstellung des Reinigungselementes nach
Figur 1 In einem Längsschnitt an der Stelle A-A Figur 3- Schematische Darstellung eines Reinigungselementes in einer weiteren Ausführungsform in einem Längsschnitt
Figur 4- Schematische Darstellung eines Reinigungselementes in einer weiteren Ausführungsform im Querschnitt
Figur 5- Schematische Darstellung einer Reinigungsbürste
- FIG. 1
- Schematic representation of a cleaning element in a first embodiment in cross section
- FIG. 2
- Schematic representation of the cleaning element after
FIG. 1 In a longitudinal section at the point AA - FIG. 3
- Schematic representation of a cleaning element in a further embodiment in a longitudinal section
- FIG. 4
- Schematic representation of a cleaning element in a further embodiment in cross section
- FIG. 5
- Schematic representation of a cleaning brush
Der Raum zwischen dem Nadeltuch 5 und der Hülse 10 des Skelets 3 wird mit einer Gummivergussmasse 6 aufgefüllt. Dadurch entsteht eine Verbindung zwischen dem Skelett 3 und dem Nadeltuch 5. Das Nadeltuch 5 erhält auf diese Weise eine stabile zylindrische Form und kann über das Skelett 3 auf den Grundkörper 2 aufgeschoben werden.The space between the
Die Ausdehnung des Reinigungselementes 1 in Richtung der Längsachse 4 entspricht nicht in allen Fällen der Länge des mit den Reinigungselementen 1 zu versehenden Grundkörpers 2. Das Skelett 3, in der gezeigten Ausführungsform die Hülse 10 des Skeletts 3, ist an seinen Enden mit Zähnen 11 ausgeformt. Werden nun zwei Reinigungselemente 1 auf den Grundkörper 2 aufgeschoben greifen die Zähne 11 ineinander und die beiden Reinigungselemente 1 sind drehfest miteinander gekoppelt. Die gleiche Verzahnung 11 kann an zumindest einem Ende des Grundkörpers 2 zu drehfesten Halterung der Reinigungselemente 1 auf dem Grundkörper 2 genutzt werden (nicht dargestellt).The expansion of the
In
- 11
- Reinigungselementcleaning element
- 22
- Grundkörperbody
- 33
- Skelettskeleton
- 44
- Längsachselongitudinal axis
- 55
- Nadeltuchneedle cloth
- 66
- Gummivergussmasserubber potting
- 77
- Innere Oberfläche ReinigungselementInner surface cleaning element
- 88th
- Stützringsupport ring
- 99
- Stegweb
- 1010
- Hülseshell
- 1111
- Zahntooth
- 1212
- Drahthäkchenwire hooks
- 1313
- Erhöhungincrease
- 1414
- Skelettelementskeletal element
- 1515
- Zwischenelementintermediate element
- 1616
- Kupplungsstückcoupling
- 1717
- Bewegungsrichtungmovement direction
- 1818
- Spannelementclamping element
Claims (9)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01433/14A CH710140A1 (en) | 2014-09-23 | 2014-09-23 | Cleaning brush. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3000352A1 true EP3000352A1 (en) | 2016-03-30 |
EP3000352B1 EP3000352B1 (en) | 2020-07-22 |
Family
ID=54544867
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15002708.4A Active EP3000352B1 (en) | 2014-09-23 | 2015-09-18 | Cleaning brush |
Country Status (5)
Country | Link |
---|---|
US (1) | US10064481B2 (en) |
EP (1) | EP3000352B1 (en) |
CN (1) | CN105442106B (en) |
CH (1) | CH710140A1 (en) |
MX (1) | MX362968B (en) |
Cited By (1)
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---|---|---|---|---|
WO2018207044A1 (en) * | 2017-05-11 | 2018-11-15 | Graf + Cie Ag | Cleaning device for a clothing of a combing cylinder |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107116746A (en) * | 2017-04-18 | 2017-09-01 | 安徽振达刷业有限公司 | A kind of integral type hairbrush and its injection mold |
CN108158197A (en) * | 2017-12-19 | 2018-06-15 | 马斌祥 | A kind of Clean- electrostatic precipitation roller of sofa rug |
CH714816A1 (en) * | 2018-03-21 | 2019-09-30 | Rieter Ag Maschf | Transverse band for a band forming unit of a card. |
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- 2015-09-22 MX MX2015013519A patent/MX362968B/en active IP Right Grant
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- 2015-09-23 US US14/862,333 patent/US10064481B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
EP3000352B1 (en) | 2020-07-22 |
US10064481B2 (en) | 2018-09-04 |
US20160081464A1 (en) | 2016-03-24 |
CN105442106A (en) | 2016-03-30 |
MX362968B (en) | 2019-02-28 |
CH710140A1 (en) | 2016-03-31 |
CN105442106B (en) | 2020-03-20 |
MX2015013519A (en) | 2016-07-08 |
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