EP2989403B1 - Système composite de pierres céramiques réfractaires - Google Patents

Système composite de pierres céramiques réfractaires Download PDF

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Publication number
EP2989403B1
EP2989403B1 EP14706648.4A EP14706648A EP2989403B1 EP 2989403 B1 EP2989403 B1 EP 2989403B1 EP 14706648 A EP14706648 A EP 14706648A EP 2989403 B1 EP2989403 B1 EP 2989403B1
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EP
European Patent Office
Prior art keywords
brick
assembly according
stones
profiles
stone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14706648.4A
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German (de)
English (en)
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EP2989403A1 (fr
Inventor
Harald KERSCHBAUM
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Refractory Intellectual Property GmbH and Co KG
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Refractory Intellectual Property GmbH and Co KG
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Priority to PL14706648T priority Critical patent/PL2989403T3/pl
Priority to EP14706648.4A priority patent/EP2989403B1/fr
Publication of EP2989403A1 publication Critical patent/EP2989403A1/fr
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/02Crowns; Roofs
    • F27D1/025Roofs supported around their periphery, e.g. arched roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/04Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0256Special features of building elements
    • E04B2002/0265Building elements for making arcuate walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/02Crowns; Roofs

Definitions

  • the invention relates to a composite system of refractory ceramic bricks to form a vault-like support structure.
  • a vault-like support structure according to DE 39 33 744 C2 is located in the burner area of a lime kiln. It exists according to FIG. 1 - In a view from the front (simplified below: in the Y direction of the coordinate system) - of several (simplified below: in the Z direction of the coordinate system) arranged one above the other, vaulted stone rows 14,16, each stone row turn of several, side by side (simplified below: in the X direction of the coordinate system) running stones. The alignment on the coordinate system (X, Y, Z) is assumed below analogously (mutatis mutandis) for the individual stone of the supporting structure.
  • the juxtaposed in the X direction stones are positively connected with radial, ie in the Z direction grooves and springs.
  • a specially shaped capping set is inserted in the Y direction in the middle between two opposing sections of a row of stones to close them.
  • the invention has for its object to provide an alternative installation technique that allows in particular a simple and safe installation in stone composite.
  • the invention provides to form the stones with two form-fitting elements in the X and Y directions, which simultaneously stabilize the composite in the Z direction. This makes it possible to arrange the stones in a continuous composite in the X and Y directions, but also in the Z direction of the coordinate system in a simple manner.
  • connection of adjacent stones takes place, as before, via corresponding profiles on the outer surfaces of the stones; According to the invention, however, in the X and Y directions, which makes it possible for the first time to arrange all the stones within a layer (adjacent to one another in the X direction, one behind the other in the Y direction) in a form-fitting manner to a supporting structure. This immediately results in a stabilization of the entire stone layer / supporting structure.
  • the invention relates to a composite system of refractory bricks according to claim 1.
  • the vast majority of the stones within the bridge-like support structure consist of identical stones.
  • Other stone formats and / or stone geometries should be limited to the structurally necessary areas, such as the end-side support of a vault arch.
  • a suitably adapted capping set can be used in the middle, which consists of stones of other formats.
  • more than 95% of the bricks of the composite system can be designed in the manner according to the invention.
  • Said profilings extend in each case in a direction of the coordinate system (X, Y) between opposite sides / edges of the stone, that is to say, there are no discrete profilings which project centrally from the surface or extend centrally in the surface.
  • At least one profile of a stone is designed according to one embodiment in the manner of a spring, while the corresponding profiling of the stone (on the opposite surface) is designed in the manner of a corresponding groove. Accordingly spring and groove extend again over the entire distance of opposite stone edges.
  • the spring and the groove of the stone may be arranged eccentrically in the Z direction.
  • tongue and groove are closer to the bottom of the stone than the top.
  • the size of the grooves and springs is usually not crucial. Tongue and groove, however, should have a certain minimum size to ensure the mechanical stability of the form-locking connection for a long time. Therefore, it is provided according to a variant that the groove and the spring of the stones in the Z direction over at least 20% of the height of the stone in the Z direction.
  • profiling is that of a step, wherein the corresponding profiling of the stone (on the opposite surface) consists of a corresponding step, so that between adjacent stones again the desired positive connection can be achieved.
  • the steps may in turn be positioned off-center in the Z direction of the brick, for example the top of the brick closer than the bottom, while extending in the X or Y direction over the entire distance between opposite edges / sides of the brick.
  • the stones become narrower from top to bottom (in the Z direction). Accordingly, for the front and back of the stone results in a wedge shape towards the bottom of the stone.
  • a wedge shape is basically known, but for stones in other geometric form.
  • a further modification provides to arrange the profiles on the front and back of a stone in the Z direction offset from the profilings on the inside and outside of the stone. This "staggered" arrangement of the mutual profiles on a stone contributes to the equalization of the load distribution in the assembled state.
  • the stones can be arranged in the same direction or in opposite directions in two sections.
  • FIGS. 2a and 3-5 an X, Y, Z coordinate system is shown schematically.
  • the in FIG. 1 shown stone has an inside I, an outside A, a front V, a back R, a top O and a bottom U.
  • a profiling IP is to be recognized as a step ST1
  • a corresponding step ST2 is provided as profiling AP, wherein the profilings IP, AP extend over the entire length of the stone, ie between opposite edges K1, K2 of the stone.
  • VP can be made form-fitting connections, so that identically formed, next to each other or successively arranged stones according to form-fit interlock, as in the FIGS. 3 to 5 shown.
  • the stones of adjacent rows of stones S1 ?? S46 are positively connected to each other via the steps ST1, ST2, while the stones of a row of stones, for example S2, in Y-direction one behind the other via the tongue and groove joints N, F positive locking to each other.
  • the stones taper slightly between top O and bottom U, so that the vault-like support structure according to FIG. 3 can produce positive.
  • the arch-like support structure rests on end stones E which are not described in more detail.
  • the supporting structure can be set up in the X and Y direction in the combination of the described stones.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Finishing Walls (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Claims (12)

  1. Système composite de pierres céramiques réfractaires, qui sont placées en rangées s'écoulant à la perpendiculaire les unes des autres dans la direction X et les unes derrières les autres dans la direction Y, de sorte qu'ensemble, elles forment une structure porteuse en voûte, plus de 90 % des pierres présentant la forme suivante :
    a) une face intérieure (I) une face extérieure (A), une face avant (V), une face arrière (R), une face supérieure (0) et une face inférieure (U),
    b) la face avant (V) et la face arrière (R) sont conçues avec des profilages (VP, RP) correspondants, qui donnent lieu à une complémentarité de forme entre une face arrière (R) d'une pierre (S1.1) et une face avant (V) suivante dans la direction Y d'une pierre (S1.2) voisine,
    c) la face intérieure (I) et la face extérieure (A) sont conçues avec des profilages (IP, AP) correspondants, qui donnent lieu à une complémentarité de forme entre une face extérieure (A) d'une pierre (S1.1) et une face intérieure (I), suivante dans la direction X d'une pierre (S2.1) voisine,
    d) au moins un profilage (VR, RP, IP, AP) d'une pierre est conformé à la manière d'un échelon (ST1), qui dans la direction X ou Y s'écoule sur l'ensemble de l'écart entre des faces opposées de la pierre et le profilage correspondant de la pierre est constitué d'un échelon (ST2) correspondant.
  2. Système composite selon la revendication 1, sur lequel au moins un profilage (VR, RP, IP, AP) d'une pierre est conformé à la manière d'une languette (F) et le profilage correspondant (VR, RP, IP, AP) de la pierre à la manière d'une rainure (N) correspondante.
  3. Système composite selon la revendication 2, sur lequel la languette (F) et la rainure (N) de la pierre sont placées de manière excentrée dans la direction Z et à savoir, plus près de la face inférieure (U) de la pierre.
  4. Système composite selon la revendication 2, sur lequel la languette (F) et la rainure (N) des pierres s'étendent sur au moins 20 % de la hauteur de la pierre, dans la direction Z.
  5. Système composite selon la revendication 1, sur lequel la languette (F) et la rainure (N) présentent leur plus grande extension dans la direction Z.
  6. Système composite selon la revendication 4, sur lequel les échelons (ST1, ST2) sont placés de manière excentrée dans la direction Z et à savoir, plus près de la face supérieure (0) de la pierre.
  7. Système composite selon la revendication 1, sur lequel sur la face intérieure (I) et la face extérieure (A), ainsi que sur la face avant (V) et la face arrière (R) de la pierre, les profilages (IP, AP, VP, RP) s'écoulent au moins partiellement sous un angle différent de 90 degrés par rapport à la face (I, A, V, R) concernée de la pierre.
  8. Système composite selon la revendication 1, sur lequel les pierres sont conçues de manière cunéiforme, en se rétrécissant en direction de la face inférieure (U).
  9. Système composite selon la revendication 1, sur lequel, dans la direction Z de la pierre, les profilages (VP, RP) sur la face avant et la face arrière (V, R) de la pierre s'écoulent en étant décalés par rapport aux profilages (IP, AP) sur la face intérieure et la face extérieure (I, A) de la pierre.
  10. Système composite selon la revendication 5, sur lequel, dans la direction Z, les échelons (ST1, ST2) de la pierre s'écoulent au-dessus des languettes/rainures (F, N) de la pierre.
  11. Système composite selon la revendication 1, constitué de deux segments (AL, AR), qui dans la direction X sont dirigés à contresens l'un vers l'autre.
  12. Système composite selon la revendication 1, sur lequel des pierres (S1.1, S2.1) placées côte à côte dans la direction X s'écoulent en étant décalées dans la direction Y.
EP14706648.4A 2013-04-26 2014-02-26 Système composite de pierres céramiques réfractaires Active EP2989403B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL14706648T PL2989403T3 (pl) 2013-04-26 2014-02-26 Układ zespolony ogniotrwałych ceramicznych cegieł
EP14706648.4A EP2989403B1 (fr) 2013-04-26 2014-02-26 Système composite de pierres céramiques réfractaires

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP13165469.1A EP2796821A1 (fr) 2013-04-26 2013-04-26 Système composite de pierres céramiques réfractaires
PCT/EP2014/053769 WO2014173563A1 (fr) 2013-04-26 2014-02-26 Système sandwich composé de pierres
EP14706648.4A EP2989403B1 (fr) 2013-04-26 2014-02-26 Système composite de pierres céramiques réfractaires

Publications (2)

Publication Number Publication Date
EP2989403A1 EP2989403A1 (fr) 2016-03-02
EP2989403B1 true EP2989403B1 (fr) 2017-03-15

Family

ID=48288787

Family Applications (2)

Application Number Title Priority Date Filing Date
EP13165469.1A Withdrawn EP2796821A1 (fr) 2013-04-26 2013-04-26 Système composite de pierres céramiques réfractaires
EP14706648.4A Active EP2989403B1 (fr) 2013-04-26 2014-02-26 Système composite de pierres céramiques réfractaires

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP13165469.1A Withdrawn EP2796821A1 (fr) 2013-04-26 2013-04-26 Système composite de pierres céramiques réfractaires

Country Status (11)

Country Link
US (1) US10048005B2 (fr)
EP (2) EP2796821A1 (fr)
JP (1) JP6377134B2 (fr)
CN (1) CN105026865A (fr)
BR (1) BR112015020961B1 (fr)
CA (1) CA2899548C (fr)
ES (1) ES2624660T3 (fr)
MX (1) MX366892B (fr)
PL (1) PL2989403T3 (fr)
RU (1) RU2639179C2 (fr)
WO (1) WO2014173563A1 (fr)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL2784421T3 (pl) * 2013-03-27 2016-06-30 Refractory Intellectual Property Gmbh & Co Kg Kształtka klinowa ogniotrwała cylindrycznej wewnętrznej wykładziny pieca obrotowego i piec obrotowy
EP3447423A1 (fr) 2017-08-24 2019-02-27 Refractory Intellectual Property GmbH & Co. KG Four industriel doté de la structure portante
CN109694177A (zh) * 2018-06-21 2019-04-30 巨石集团有限公司 一种玻璃纤维池窑通路碹顶结构
CN109237948A (zh) * 2018-09-18 2019-01-18 明光瑞尔非金属材料有限公司 一种便于连接及耐高温的组合式耐火砖
CN109736484B (zh) * 2019-01-15 2020-03-27 上海尤安建筑设计股份有限公司 清水砖参数化拼砖砌筑方法
CN115626762A (zh) * 2022-09-05 2023-01-20 中国建材国际工程集团有限公司 玻璃熔窑的碹顶结构

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DE481676C (de) * 1926-06-30 1929-08-27 Levi Snyder Longenecker Stein fuer Feuerraumdecken
US1874321A (en) * 1927-10-19 1932-08-30 Levi S Longenecker Metallurgical furnace
US2319065A (en) * 1941-08-04 1943-05-11 New Jersey Interlocking Brick Furnace
US3171370A (en) * 1963-08-09 1965-03-02 Gen Refractories Co Refractory sprung arch
AT257442B (de) * 1965-07-13 1967-10-10 Veitscher Magnesitwerke Ag Feuerfester Keilstein zur Ausmauerung, insbesondere von Drehrohröfen, und damit hergestelltes Mauerwerk
JPS4817402U (fr) * 1971-07-09 1973-02-27
JPS558559A (en) * 1978-07-05 1980-01-22 Denki Kagaku Kogyo Kk Polycrystal fiberrfilled fireeproofing material
US4367615A (en) * 1980-09-09 1983-01-11 Louis Feldman Reinforced interlocking building block
SU1553811A1 (ru) * 1988-07-18 1990-03-30 Предприятие П/Я Р-6205 Фасонный кирпич и футеровка печи с внутренней рекуперацией
DE3933744A1 (de) * 1989-10-10 1991-04-18 Radex Heraklith Schlusssteinset
US5277580A (en) * 1993-02-16 1994-01-11 Lea-Con, Inc. Wall construction system for refractory furnaces
RU2160654C1 (ru) * 2000-04-19 2000-12-20 Козин Олег Михайлович Огнеупорный камень и футеровка для металлоагрегатов
DE10121699C5 (de) * 2001-05-04 2010-04-08 Refratechnik Holding Gmbh Tragbogenaufbau sowie Verfahren zur Herstellung eines Tragbogens
JP2003231910A (ja) * 2002-02-07 2003-08-19 Jfe Steel Kk 転炉絞り部のライニング

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Also Published As

Publication number Publication date
US20160003544A1 (en) 2016-01-07
EP2989403A1 (fr) 2016-03-02
RU2015131039A (ru) 2017-06-02
JP6377134B2 (ja) 2018-08-22
WO2014173563A1 (fr) 2014-10-30
JP2016524115A (ja) 2016-08-12
BR112015020961A2 (pt) 2017-07-18
BR112015020961B1 (pt) 2020-11-10
EP2796821A1 (fr) 2014-10-29
CN105026865A (zh) 2015-11-04
RU2639179C2 (ru) 2017-12-20
CA2899548A1 (fr) 2014-10-30
MX2015011186A (es) 2015-11-09
PL2989403T3 (pl) 2017-08-31
CA2899548C (fr) 2018-01-16
MX366892B (es) 2019-07-29
US10048005B2 (en) 2018-08-14
ES2624660T3 (es) 2017-07-17

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