EP2945227A1 - Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif - Google Patents
Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif Download PDFInfo
- Publication number
- EP2945227A1 EP2945227A1 EP15167826.5A EP15167826A EP2945227A1 EP 2945227 A1 EP2945227 A1 EP 2945227A1 EP 15167826 A EP15167826 A EP 15167826A EP 2945227 A1 EP2945227 A1 EP 2945227A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carrier component
- electrical conductor
- electrical
- plastic
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
- H01R13/6683—Structural association with built-in electrical component with built-in electronic circuit with built-in sensor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
Definitions
- the invention relates to a device for connecting an electrical component with at least one electrical conductor according to the preamble of claim 1.
- the invention further relates to a method for producing such a device according to the preamble of claim 9.
- a carrier element for electrical components in which a wire, which serves to produce an electrical connection, is embedded in a plastic material of the carrier element.
- the object of the invention is to provide an improved device for connecting an electrical component with at least one electrical conductor and a method for producing such a device.
- the inventive solution provides that at least one support member made of plastic connects to at least one strand of a cable as an electrical conductor and the other at least one connecting element for coupling an electrical component or an electrical assembly.
- the carrier component ensures a simple, process-reliable, permanently sealed connection between the electrical conductor and the electrical component.
- the carrier component with the strands fixed thereto replaces a three-dimensional 3D circuit carrier (MID) in a cost-effective manner, in which the electrical connections are in the form of copper conductor tracks.
- MID three-dimensional 3D circuit carrier
- the connection points for wired components can be made very flexible. For the fixation of the strands cheap joining techniques can be used and freely combined, such as splicing, crimping, soldering or welding.
- the support member is formed of a molded plastic by injection molding.
- a macromelt process or a hotmelt process in the form of thermoplastic or reactive (PUR) hotmelts.
- the casting materials of the macromelt process are thermoplastic hot melt adhesives based on polyamide.
- the carrier component can also be formed by at least one already prefabricated plastic molded part. This can optionally be additionally encapsulated after fixing the electrical conductors and the connecting elements with a plastic material. According to a further alternative, after fixing the electrical conductors and the connecting elements, a first prefabricated plastic molded part can also be surrounded by a second prefabricated plastic molded part or can be completed to a closed whole.
- the fixation surrounds at least partially a plastic insulation of the at least one electrical conductor.
- the fixation can be formed for example as a groove, in which the plastic insulation of the at least one electrical conductor is pressed and clamped there.
- the connecting elements in turn, for example, as wires, as a connector or may be formed as sockets, be embedded in correspondingly shaped recesses on the support member.
- the fixation of the electrical conductors can also be done in other ways, for example, by splicing, crimping, soldering or welding.
- the support member has at least one recess, are guided over the spaced-apart stripped portions of the electrical conductors.
- the stripping can also be done later after positioning and fixing the electrical conductor over this recess, the recess access to the tool - for example a Novaabisoliervorraum - facilitates stripping.
- the carrier component additionally has holders for electronic components. This additionally increases the usefulness of the carrier component.
- These holders for the electronic components are preferably provided on correspondingly shaped projections of the carrier component.
- the projections may be integrally formed on the support member, but also be formed as a separate component and, for example, by a positive connection (clips, locking) or a cohesive connection (molding, plastic welding) are connected to the support member.
- the carrier component comprises a cable receptacle for receiving a cable sheath of a cable having a plurality of electrical conductors.
- the integration of a cable receptacle on the support member allows a well protected from dirt and moisture introduction of the electrical conductors in the support member.
- the fixation is formed on an already prefabricated plastic molded part, which is placed for example in a mold and encapsulated by a non-conductive plastic.
- FIG. 1 is an electronic assembly 40 electrically contacted with a cable 20 via a support member 10.
- a projection 16 on the carrier component 10 serves to hold further electronic components.
- FIG. 2 is the support member 10 and all other components required for the contacting are shown as an exploded view in not yet assembled state.
- the five stranded wires 21, 22, 23, 24 and 25 have a stripped portion 28 just before their end.
- the carrier component 10 has a cable receptacle 11 on the side of the cable 20.
- the carrier component 10 furthermore has a strand holder 12 on which a plurality of fixations 13 are formed for the ends of the stranded conductors 21, 22, 23, 24 and 25. Fixations 13 are also provided at the other end of the support member 10. These serve to fix electrical conductors 17 or 18 or connectors 30.
- the support member 10 has in its central region between the fixings 13 a recess 14 which is large enough that a tool for stripping the arranged within the recess 14 areas of Litz wires 21, 22, 23, 24 and 25 has access to the insulations of the stranded wires 21, 22, 23, 24 and 25 in order to partially remove them to produce the desired contact.
- the conductors 17 are used in the embodiment shown for contacting a Hall IC or Hall sensor 32.
- the lines 18 serve for contacting a capacitor 34.
- the Hall IC 32 and the capacitor 34 are arranged as well as a magnet 36 on a projection 16 which either formed as an integral part of the support member 10 on an extension 15 thereof or which is connected as a separate prefabricated member 16 with the support member 10.
- the projection 16 has a plurality of receptacles 161, 162 for mounting the electronic components (Hall sensor 32, capacitor 34, magnet 36), in which these are preferably held or locked in a form-fitting manner.
- the holder 162 for the Hall sensor 32 is preferably designed so that the Hall sensor 32 is held in relation to the oppositely arranged magnet 36 under a defined bias voltage.
- the support member 10 is preferably after fixing the in FIG. 2 shown stranded lines 21, 22, 23, 24 and 25, the lines 17 and 18 and the connector 30 and the additional electronic components 32, 34 and 36 of a further plastic component 19 sheathed or surrounded.
- the further plastic component 19 can be produced as encapsulation in a mold; Alternatively, however, it can also be pushed over the carrier component 10 as a prefabricated hollow component and latched, welded or glued thereto. Due to the further plastic component 19, which forms a component of the carrier component 10 after application, a secure and permanent protection of the electrical connections from mechanical stresses and all weather influences arises in each case.
- connection between the stranded conductors 21, 22, 23, 24 and 25 and the conductors 17 and the connectors 30 is produced by splice connections 31.
- Splicing is a tried-and-tested process for reliable connections in the field of connection technology for printed circuit boards with strands.
- the two wire leads 23 and 24 are additionally connected to the conductors 18 of the capacitor 34.
- the two outer Litzentechnischen 21 and 25 are conductively connected to the connectors 30 and can be connected, for example, in a simple manner with the ends of the assembly 40 belonging, not shown in detail coil.
- the connectors 30 are preferably formed as Preci-dip contacts. These provide a particularly secure connection by a multi-point support by several lamellar contacts.
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014106913.7A DE102014106913A1 (de) | 2014-05-16 | 2014-05-16 | Vorrichtung zur Verbindung eines elektrischen Bauteils mit wenigstens einem elektrischen Leiter und Verfahren zur Erzeugung einer derartigen Vorrichtung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2945227A1 true EP2945227A1 (fr) | 2015-11-18 |
EP2945227B1 EP2945227B1 (fr) | 2017-09-13 |
Family
ID=53177238
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15167826.5A Not-in-force EP2945227B1 (fr) | 2014-05-16 | 2015-05-15 | Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2945227B1 (fr) |
DE (1) | DE102014106913A1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2883424A1 (fr) * | 2005-03-16 | 2006-09-22 | Pgs Americas Inc | Connecteur electrique de conception pleine concu pour une utilisation avec des systemes d'acquisition de donnees sismiques |
WO2006108119A1 (fr) * | 2005-04-05 | 2006-10-12 | Molex Incorporated | Connecteur a piece electronique |
DE102008057478A1 (de) | 2008-11-14 | 2010-05-20 | Kiekert Ag | Trägerelement für Elektrokomponenten |
WO2011137949A1 (fr) * | 2010-05-04 | 2011-11-10 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft Würzburg | Connexion de module électrique d'un véhicule à moteur |
-
2014
- 2014-05-16 DE DE102014106913.7A patent/DE102014106913A1/de not_active Withdrawn
-
2015
- 2015-05-15 EP EP15167826.5A patent/EP2945227B1/fr not_active Not-in-force
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2883424A1 (fr) * | 2005-03-16 | 2006-09-22 | Pgs Americas Inc | Connecteur electrique de conception pleine concu pour une utilisation avec des systemes d'acquisition de donnees sismiques |
WO2006108119A1 (fr) * | 2005-04-05 | 2006-10-12 | Molex Incorporated | Connecteur a piece electronique |
DE102008057478A1 (de) | 2008-11-14 | 2010-05-20 | Kiekert Ag | Trägerelement für Elektrokomponenten |
WO2011137949A1 (fr) * | 2010-05-04 | 2011-11-10 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft Würzburg | Connexion de module électrique d'un véhicule à moteur |
Also Published As
Publication number | Publication date |
---|---|
EP2945227B1 (fr) | 2017-09-13 |
DE102014106913A1 (de) | 2015-11-19 |
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