EP2945227B1 - Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif - Google Patents

Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif Download PDF

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Publication number
EP2945227B1
EP2945227B1 EP15167826.5A EP15167826A EP2945227B1 EP 2945227 B1 EP2945227 B1 EP 2945227B1 EP 15167826 A EP15167826 A EP 15167826A EP 2945227 B1 EP2945227 B1 EP 2945227B1
Authority
EP
European Patent Office
Prior art keywords
fixing means
support component
electrical conductor
electrical
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP15167826.5A
Other languages
German (de)
English (en)
Other versions
EP2945227A1 (fr
Inventor
Michael Grotz
Sven Sautter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eugen Forschner GmbH
Original Assignee
Eugen Forschner GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eugen Forschner GmbH filed Critical Eugen Forschner GmbH
Publication of EP2945227A1 publication Critical patent/EP2945227A1/fr
Application granted granted Critical
Publication of EP2945227B1 publication Critical patent/EP2945227B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6683—Structural association with built-in electrical component with built-in electronic circuit with built-in sensor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members

Definitions

  • the invention relates to a device for connecting an electrical component with at least one electrical conductor according to the preamble of claim 1.
  • the invention further relates to a method for producing such a device according to the preamble of claim 9.
  • a carrier element for electrical components in which a wire, which serves to produce an electrical connection, is embedded in a plastic material of the carrier element.
  • FR 28883424 discloses a device according to the preamble of claim 1.
  • the object of the invention is to provide an improved device for connecting an electrical component with at least one electrical conductor and a method for producing such a device.
  • the inventive solution provides that at least one support member made of plastic connects to at least one strand of a cable as an electrical conductor and the other at least one connecting element for coupling an electrical component or an electrical assembly.
  • the carrier component ensures a simple, process-reliable, permanently sealed connection between the electrical conductor and the electrical component.
  • the carrier component with the strands fixed thereto replaces a three-dimensional 3D circuit carrier (MID) in a cost-effective manner, in which the electrical connections are in the form of copper conductor tracks.
  • MID three-dimensional 3D circuit carrier
  • the connection points for wired components can be made very flexible. For the fixation of the strands cheap joining techniques can be used and freely combined, such as splicing, crimping, soldering or welding.
  • the support member is formed of a molded plastic by injection molding.
  • a macromelt process or a hotmelt process in the form of thermoplastic or reactive (PUR) hotmelts.
  • the casting materials of the macromelt process are thermoplastic hot melt adhesives based on polyamide.
  • the carrier component can also be formed by at least one already prefabricated plastic molded part. This can optionally be additionally encapsulated after fixing the electrical conductors and the connecting elements with a plastic material. According to a further alternative, after fixing the electrical conductors and the connecting elements, a first prefabricated plastic molded part can also be surrounded by a second prefabricated plastic molded part or can be completed to a closed whole.
  • the fixation surrounds at least partially a plastic insulation of the at least one electrical conductor.
  • the fixation can be formed for example as a groove, in which the plastic insulation of the at least one electrical conductor is pressed and clamped there.
  • the connecting elements in turn, for example, as wires, as a connector or may be formed as sockets, be embedded in correspondingly shaped recesses on the support member.
  • the fixation of the electrical conductors can also be done in other ways, for example, by splicing, crimping, soldering or welding.
  • the support member has at least one recess, are guided over the spaced-apart stripped portions of the electrical conductors.
  • the stripping can also be done later after positioning and fixing the electrical conductors on this recess, the recess access to the tool - for example, a Novaabisoliervorraum - facilitates stripping.
  • the carrier component additionally has holders for electronic components. This additionally increases the usefulness of the carrier component.
  • These holders for the electronic components are preferably provided on correspondingly shaped projections of the carrier component.
  • the projections may be integrally formed on the support member, but also be formed as a separate component and, for example, by a positive connection (clips, locking) or a cohesive connection (molding, plastic welding) are connected to the support member.
  • the carrier component comprises a cable receptacle for receiving a cable sheath of a cable having a plurality of electrical conductors.
  • the integration of a cable receptacle on the support member allows a well protected from dirt and moisture introduction of the electrical conductors in the support member.
  • the fixation is formed on an already prefabricated plastic molded part, which is placed for example in a mold and encapsulated by a non-conductive plastic.
  • FIG. 1 is an electronic assembly 40 electrically contacted with a cable 20 via a support member 10.
  • a projection 16 on the carrier component 10 serves to hold further electronic components.
  • FIG. 2 is the support member 10 and all other components required for the contacting are shown as an exploded view in not yet assembled state.
  • the five stranded wires 21, 22, 23, 24 and 25 have a stripped portion 28 just before their end.
  • the carrier component 10 has a cable receptacle 11 on the side of the cable 20.
  • the carrier component 10 furthermore has a strand holder 12 on which a plurality of fixations 13 are formed for the ends of the stranded conductors 21, 22, 23, 24 and 25. Fixations 13 are also provided at the other end of the support member 10. These serve to fix electrical conductors 17 or 18 or connectors 30.
  • the support member 10 has in its central region between the fixings 13 a recess 14 which is large enough that a tool for stripping the arranged within the recess 14 areas of Litz wires 21, 22, 23, 24 and 25 has access to the insulations of the stranded wires 21, 22, 23, 24 and 25 in order to partially remove them to produce the desired contact.
  • the conductors 17 are used in the embodiment shown for contacting a Hall IC or Hall sensor 32.
  • the lines 18 serve for contacting a capacitor 34.
  • the Hall IC 32 and the capacitor 34 are arranged as well as a magnet 36 on a projection 16 which either formed as an integral part of the support member 10 on an extension 15 thereof or which is connected as a separate prefabricated member 16 with the support member 10.
  • the projection 16 has a plurality of receptacles 161, 162 for mounting the electronic components (Hall sensor 32, capacitor 34, magnet 36), in which these are preferably held or locked in a form-fitting manner.
  • the holder 162 for the Hall sensor 32 is preferably designed so that the Hall sensor 32 is held in relation to the oppositely arranged magnet 36 under a defined bias voltage.
  • the support member 10 is preferably after fixing the in FIG. 2 shown stranded lines 21, 22, 23, 24 and 25, the lines 17 and 18 and the connector 30 and the additional electronic components 32, 34 and 36 of a further plastic component 19 sheathed or surrounded.
  • the further plastic component 19 can be produced as encapsulation in a mold; Alternatively, however, it can also be pushed over the carrier component 10 as a prefabricated hollow component and latched, welded or glued thereto. Due to the further plastic component 19, which forms a component of the carrier component 10 after application, a secure and permanent protection of the electrical connections from mechanical stresses and all weather influences arises in each case.
  • connection between the stranded conductors 21, 22, 23, 24 and 25 and the conductors 17 and the connectors 30 is made by splice connections 31.
  • Splicing is a tried-and-tested process for reliable connections in the field of connection technology for printed circuit boards with strands.
  • the two wire leads 23 and 24 are additionally connected to the conductors 18 of the capacitor 34.
  • the two outer Litzentechnischen 21 and 25 are conductively connected to the connectors 30 and can be connected, for example, in a simple manner with the ends of the assembly 40 belonging, not shown in detail coil.
  • the connectors 30 are preferably formed as Preci-dip contacts. These provide a particularly secure connection by a multi-point support by several lamellar contacts.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (10)

  1. Dispositif de connexion d'un composant électrique (30 ; 32 ; 34) ou d'un module (40) à au moins un conducteur électrique (21, 22, 23, 24, 25), avec un composant de support (10) dans lequel au moins un élément de connexion électriquement conducteur (17 ; 18 ; 30) est intégré, au moins une fixation (13) dudit au moins un conducteur électrique (21, 22, 23, 24, 25) étant intégrée sur le composant de support (10), par laquelle ledit au moins un conducteur électrique (21, 22, 23, 24, 25) est mis en liaison conductrice avec l'élément de connexion (17 ; 18 ; 30), caractérisé en ce qu'un évidement (14) est formé sur le composant de support (10) entre deux fixations (13), au moins une première fixation (13) sur un support de brins (12) servant à l'extrémité dudit au moins un conducteur électrique (21, 22, 23, 24, 25) et une fixation (13) disposée du côté opposé de l'évidement (14) servant à fixer d'autres conducteurs électriques (17 ; 18) ou des connecteurs (30).
  2. Dispositif selon la revendication 1, caractérisé en ce que le composant de support (10) est formé par au moins une pièce moulée en matière plastique.
  3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que la fixation (13) entoure une isolation en matière plastique dudit au moins un conducteur électrique (21, 22, 23, 24, 25).
  4. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le composant de support (10) présente au moins un évidement (14) par lequel les sections (28) dénudées, espacées les unes des autres, des conducteurs électriques (21, 22, 23, 24, 25) sont guidées.
  5. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le composant de support (10) présente des supports (161, 162) pour des composants électroniques (32 ; 34 ; 36).
  6. Dispositif selon la revendication 5, caractérisé en ce que les supports (161, 162) sont prévus sur des saillies (16) de forme correspondante du composant de support (10).
  7. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le composant de support (10) comprend un logement de câble (11) pour loger une gaine de câble (26) d'un câble (20) présentant plusieurs conducteurs électriques (21, 22, 23, 24, 25).
  8. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le composant de support (10) est formé de deux pièces dont au moins une est réalisée sous la forme d'une pièce moulée en matière plastique (19).
  9. Procédé de fabrication d'un dispositif selon l'une des revendications 1 à 8, caractérisé par les étapes suivantes :
    a) insertion de l'extrémité au moins partiellement dénudée d'au moins un conducteur électrique (21, 22, 23, 24, 25) dans une première fixation (13),
    b) insertion d'au moins un élément de connexion électriquement conducteur (17 ; 18 ; 30) dans une deuxième fixation (13) disposée en face de la première fixation (13) de l'autre côté d'un évidement (14) et en option d'autres composants électriques (32 ; 34 ; 36) dans un moule,
    c) surmoulage de l'extrémité au moins partiellement dénudée dudit au moins un conducteur électrique (21, 22, 23, 24, 25), de l'élément de connexion électriquement conducteur (17 ; 18 ; 30) et des autres composants électriques (32 ; 34 ; 36) en option dans le moule avec une matière plastique non conductrice pour produire un composant de support (10 ; 19).
  10. Procédé selon la revendication 9, caractérisé en ce que la fixation (13) est formée sur une pièce moulée en matière plastique (10) qui est surmoulée en même temps par la matière plastique non conductrice (19).
EP15167826.5A 2014-05-16 2015-05-15 Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif Not-in-force EP2945227B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102014106913.7A DE102014106913A1 (de) 2014-05-16 2014-05-16 Vorrichtung zur Verbindung eines elektrischen Bauteils mit wenigstens einem elektrischen Leiter und Verfahren zur Erzeugung einer derartigen Vorrichtung

Publications (2)

Publication Number Publication Date
EP2945227A1 EP2945227A1 (fr) 2015-11-18
EP2945227B1 true EP2945227B1 (fr) 2017-09-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP15167826.5A Not-in-force EP2945227B1 (fr) 2014-05-16 2015-05-15 Dispositif de connexion d'un composant électrique à au moins un conducteur électrique et procédé de fabrication d'un tel dispositif

Country Status (2)

Country Link
EP (1) EP2945227B1 (fr)
DE (1) DE102014106913A1 (fr)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7390217B2 (en) * 2005-03-16 2008-06-24 Pgs Americas, Inc. Solid construction electrical connector adapted for use with seismic data acquisition systems
JP4160573B2 (ja) * 2005-04-05 2008-10-01 モレックス インコーポレーテッド 電子部品接続用コネクタ及び電子部品接続用端子
DE102008057478A1 (de) 2008-11-14 2010-05-20 Kiekert Ag Trägerelement für Elektrokomponenten
DE202010006401U1 (de) * 2010-05-04 2011-10-12 Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg Elektrischer Baugruppenanschluss eines Kraftfahrzeugs

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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Publication number Publication date
DE102014106913A1 (de) 2015-11-19
EP2945227A1 (fr) 2015-11-18

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