EP2907958B1 - Verfahren zur Herstellung von Türblättern - Google Patents

Verfahren zur Herstellung von Türblättern Download PDF

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Publication number
EP2907958B1
EP2907958B1 EP14199423.6A EP14199423A EP2907958B1 EP 2907958 B1 EP2907958 B1 EP 2907958B1 EP 14199423 A EP14199423 A EP 14199423A EP 2907958 B1 EP2907958 B1 EP 2907958B1
Authority
EP
European Patent Office
Prior art keywords
plate
shaped elements
middle layer
door frame
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14199423.6A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2907958A1 (de
Inventor
Otto Sand
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
G Keller Fenster & Tueren GmbH
Sand Tueren GmbH
Schirling Tueren GmbH
Original Assignee
G Keller Fenster & Tueren GmbH
Sand Tueren GmbH
Schirling Tueren GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by G Keller Fenster & Tueren GmbH, Sand Tueren GmbH, Schirling Tueren GmbH filed Critical G Keller Fenster & Tueren GmbH
Priority to PL14199423T priority Critical patent/PL2907958T3/pl
Priority to SI201430062A priority patent/SI2907958T1/sl
Publication of EP2907958A1 publication Critical patent/EP2907958A1/de
Application granted granted Critical
Publication of EP2907958B1 publication Critical patent/EP2907958B1/de
Priority to HRP20161190TT priority patent/HRP20161190T1/hr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/82—Flush doors, i.e. with completely flat surface
    • E06B3/822—Flush doors, i.e. with completely flat surface with an internal foursided frame
    • E06B3/825—Flush doors, i.e. with completely flat surface with an internal foursided frame with a wooden frame
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7025—Door leaves characterised by the filling between two external panels of cork; of wood or similar fibres
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B2003/7049—Specific panel characteristics
    • E06B2003/7051—Specific panel characteristics of layered construction involving different materials
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B2003/7059—Specific frame characteristics
    • E06B2003/7061—Wooden frames

Definitions

  • the present invention relates to a method of manufacturing a door panel for a building interior door.
  • CPL surfaces are often used.
  • CPL Continuous Pressing Laminates
  • Such a laminate is made in a continuous process from a plurality of high pressure compounded phenolic or melamine resin impregnated paper layers and is available in sheet form or as roll stock.
  • the top paper layer of a CP laminate is usually decorative.
  • the decor paper is often protected by a transparent overlay from mechanical impact.
  • Such CPL plates form i.a. the basis for worktops, window sills and door leaves.
  • a door leaf with a shut-off of a wood material is known, on which a coating material, in particular a non-condensed continuous pressure laminates, is applied.
  • the DE 203 12 248 U1 discloses a door leaf for a building interior door, wherein the door leaf of a middle layer made of a wood material, a frame surrounding this central position and one of the two surfaces of the door leaf covering shut-off consists.
  • the surface of the shut-off plate has at least two optically differently shaped areas. These optically differently shaped areas can be formed, among other things, by CPL layers.
  • the WO 2012/141348 A1 discloses a method having the features of the preamble of claim 1, wherein two barrier plates are mounted on the two sides of a door panel, each provided with a CPL layer.
  • CP laminates are brittleness, which often leads to breakage or splintering of the laminate during its cutting. For this reason, CP laminates are glued only to the entire surface of the shut-off plates of door leaves. An optically different design of different areas of the door leaf is therefore possible only by printing technology by a correspondingly different design of the CP laminates. Since the CP-laminates can be produced for cost reasons but only in very large quantities, variations of the optical design of door leaves and especially custom-made only extremely expensive or not possible.
  • the invention as characterized in the claims, is based on the object to provide a method by which in individual surface areas optically differently designed door leaves can be produced in a simple manner with little effort.
  • Elements form a shut-off layer covering at least one surface of the door leaf.
  • the present invention is based on the idea, in contrast to the known from the prior art door leaves with CP laminates not first to secure the barrier layer on the middle layer and then laminating the CP laminate on the barrier layer, but first provided as a barrier shut-off To laminate with a CP-laminate, then cut the shut-off in arbitrarily shaped small-scale plate-shaped elements and only then attach these plate-shaped elements as a barrier on the middle layer or on the door frame.
  • CP laminates can be easily applied to shut-off plates over a large area and subsequently be used for a different visual design of the door leaf in individual areas.
  • the shut-off plate is cut into arbitrarily shaped small-plate-shaped elements.
  • These plate-shaped elements have arbitrarily different optical configurations and can be mounted in any combination on the central position or the door frame, so that a total of a closed barrier layer, the middle layer and door frame substantially completely covers results.
  • the provided central position with circumferential door frame is provided in a manner known to those skilled in the method with the peripheral frame.
  • a large-format, plate-shaped barrier material is first laminated with a CP laminate.
  • the shut-off plate thus formed is then cut into arbitrarily shaped small-plate-shaped elements.
  • These plate-shaped elements have arbitrarily different optical designs and are subsequently attached in any combination on the central position or the door frame, so that a total of a closed barrier layer, the center layer and door frame completely covers results.
  • door leaves can be produced in any desired different optical design. Custom-made products on special customer request are now easy to implement.
  • the dividing of the shut-off plate equipped with the CPL layer into at least two plate-shaped elements in step b) of the method according to the invention is carried out by cutting or milling the shut-off plate. Cutting and milling are the most common, least labor-intensive and therefore most cost-effective method of dividing the shut-off plate.
  • the individual plate-shaped elements can basically be shaped as desired.
  • the shapes of the plate-shaped elements used for a barrier must be coordinated only so that the finished barrier layer completely covers the middle layer and the door frame with the exception of any joints.
  • decorative strips can be attached in the joints, so glued or otherwise secured.
  • the plate-shaped elements can be fastened to the middle position or the door frame in any manner known to the person skilled in the art.
  • the plate-shaped elements with the center layer and / or the door frame are glued. Bonding is the most common, least labor-intensive and therefore most cost-effective method of attachment.
  • the plate-shaped elements assembled to the barrier layer can be arranged in different ways on the middle layer, so that a closed surface is formed.
  • the fastening of the plate-shaped elements on the central layer and / or the door frame in step d) of the method according to the invention is carried out precisely so that no visually perceptible joints between adjacent plate-shaped elements are formed. In this case, no subsequent filling of the joint with silicone, paint or a decorative strip is required, however, only very small tolerances are allowed in the manufacture of the plate-shaped elements.
  • the individual elements are thus produced accurately fit and then arranged without recognizable joint accurately adjacent adjacent to each other on the middle layer.
  • the door leaf produced in this way can be used immediately or after an optional aftertreatment.
  • joints can be milled into the abutting edges at which the individual plate-shaped elements adjoin one another.
  • a milling of a joint along the abutting edge takes place between adjacent plate-shaped elements.
  • the milling of a joint allows greater tolerances in the manufacture of the plate-shaped elements, since these can be compensated by the joints below.
  • the joints between the adjacent plate-like elements may have a width in the range between 1 mm and 10 mm, with a width between 2 mm and 6 mm is preferred.
  • the depth of these subsequently milled joints is preferably less than the thickness of the plate-shaped elements.
  • the joints therefore preferably do not extend to the middle layer.
  • Another possibility of arranging the plate-shaped elements is to arrange two adjacent plate-shaped elements arranged from the beginning by a gap spaced from each other.
  • the fastening of the plate-shaped elements takes place on the central position and / or the door frame such that a gap is formed between adjacent plate-shaped elements.
  • a joint formed in this way between adjacent plate-shaped elements may have a width in the range between 1 mm and 10 mm, with a width between 2 mm and 6 mm being preferred.
  • the shape of the joint depends on the blank of the plate-shaped elements. Depending on the cut, the joint may have a rectangular or square cross-section. Other cross-sectional shapes of the joint are also conceivable, for example V-joint, round-joint, fillet joint, etc. These joint shapes can be formed particularly easily in the case of subsequent milling of the joints along the abutting edges adjacent plate-shaped elements.
  • the joints can subsequently be painted or filled with silicone.
  • the attachment of decorative strips in the formed by the spaced attachment of the plate-shaped elements Joints or in the subsequently milled joints possible and preferred in the context of the present invention.
  • preferably made of plastic or metal trim strips are mounted in the joints, in particular glued.
  • the decorative strips preferably have a width of 5 to 10 mm, more preferably a width of 6 to 9 mm, and a depth of 1 to 2 mm, preferably a depth of about 1.5 mm.
  • the shut-off plate preferably consists of a wood-based material, preferably a hardboard, a clamping plate, a plywood board, a medium-density fiberboard (MDF) or a high-density fiber splitter (HDF).
  • MDF medium-density fiberboard
  • HDF high-density fiber splitter
  • the middle layer consists of a wood material.
  • the middle layer consists of at least one chipboard.
  • the materials mentioned are inexpensive and have the properties required for use as the center layer of a door leaf.
  • the different optical design of the plate-shaped elements is effected by a decorative design of the CPL layers, wherein the decorative design of the CPL layers in a different profiling and / or color design.
  • profiling is meant the shaping of the surface of the CPL layer by means of a pattern or a structure which can be formed regularly or irregularly. As a result, the surface has correspondingly configured elevations or depressions in cross section.
  • the plate-shaped elements in a direction perpendicular to the central layer has a thickness in the range of 3 mm to 5 mm, preferably a thickness of about 4 mm.
  • Plate-shaped elements in said thicknesses can be easily and quickly laminated with a CP laminate, have the required for use as a shut-off layer of a door leaf resistance and dimensional stability and can be quickly and permanently attached to the center layer or the door frame.
  • At least one barrier layer consists of at least three, at least four, at least five, at least six, at least seven, at least eight, at least nine, at least ten, at least 15, at least 20 or at least 50 plate-shaped elements.
  • at least one barrier layer consists of at least three, at least four, at least five, at least six, at least seven, at least eight, at least nine, at least ten, at least 15, at least 20 or at least 50 plate-shaped elements.
  • the number of plate-shaped elements increases, visually increasingly diversified and individually designed shut-off layers can be produced.
  • the fastening of the plate-shaped elements takes place on the central layer and / or the door frame in step d) of the method according to the invention such that the plate-shaped elements form two, the two surfaces of the door leaf covering shut-off.
  • the present invention also includes a door panel for an inside building door, the door panel having a door panel made according to one of the methods described above.
  • the present invention also includes an inside building door having a door leaf arranged in a window frame, the door leaf having a door leaf made according to one of the methods described above.
  • FIG. 1 shows a partial view of a front view of a door leaf produced by a method according to the invention of a building interior door.
  • FIG. 2 is a section along the line I - I the FIG. 1 shown.
  • FIGS. 1 and 2 show in plan view ( FIG. 1 ) and on average ( FIG. 2 ) a door leaf 1 of a building interior door.
  • the door leaf 1 is part of a door leaf which is pivotally supported on a stick or frame, not shown.
  • the door leaf 1 comprises a central layer 2 formed from a chipboard, a central frame 2 revolving, made of solid wood door frame 3 and two, the two surfaces of the door leaf 2 forming, the central layer 2 and the door frame 3 covering shut-off layers.
  • the two barrier layers consist of two, approximately 4 mm thick, plate-shaped elements 4, 5, wherein the door leaf 1 facing away from the surfaces of the plate-shaped elements 4, 5 are each equipped with a CPL layer 6, 7 and the CPL layers 6, 7 cause a different optical design of the plate-shaped elements 4, 5.
  • Each CPL layer 6, 7 is colored on its surface facing away from the middle layer and / or visually designed by a special structure, in such a way that surfaces 9 and 10 result on both surfaces of the door leaf 1, which have an optically different design.
  • the different in their optical design areas 9 and 10 and the these plate-forming elements 4, 5 are separated by a joint 8, wherein the joint 8 has a width of about 2 mm.
  • the joint 8 can be milled after attaching the plate-shaped elements 4, 5 or formed directly by spaced attachment of the plate-shaped elements 4, 5.
  • the production of the plate-shaped elements 4, 5 is substantially simplified, since tolerances in the manufacture of the plate-shaped elements 4, 5 can be allowed.
  • the gap 8, in the case that the Fugue formed by spaced attachment of the plate-shaped elements 4, 5 is a rectangular cross-section and extends to the middle layer 2.
  • the joint 8 is subsequently equipped to produce a visually sophisticated and smooth surface with a decorative strip (not shown) or with silicone or paint filled.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Seal Device For Vehicle (AREA)
EP14199423.6A 2014-02-14 2014-12-19 Verfahren zur Herstellung von Türblättern Not-in-force EP2907958B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
PL14199423T PL2907958T3 (pl) 2014-02-14 2014-12-19 Sposób wytwarzania płyt drzwiowych
SI201430062A SI2907958T1 (sl) 2014-02-14 2014-12-19 Postopek za izdelavo vratnih kril
HRP20161190TT HRP20161190T1 (hr) 2014-02-14 2016-09-19 Postupak za proizvodnju vratnih krila

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102014101876.1A DE102014101876A1 (de) 2014-02-14 2014-02-14 Türblatt

Publications (2)

Publication Number Publication Date
EP2907958A1 EP2907958A1 (de) 2015-08-19
EP2907958B1 true EP2907958B1 (de) 2016-07-20

Family

ID=50236004

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14199423.6A Not-in-force EP2907958B1 (de) 2014-02-14 2014-12-19 Verfahren zur Herstellung von Türblättern

Country Status (5)

Country Link
EP (1) EP2907958B1 (pl)
DE (1) DE102014101876A1 (pl)
HR (1) HRP20161190T1 (pl)
PL (1) PL2907958T3 (pl)
SI (1) SI2907958T1 (pl)

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3899860A (en) * 1974-07-10 1975-08-19 Norman M Newell Entrance door and method of construction
WO2001012015A1 (en) 1999-08-15 2001-02-22 Liga Etz Ltd. Panels finished in laminate with decorative elevations and depressions extending in diverse orientations and a method for their production
DE20212046U1 (de) 2002-08-05 2002-10-17 Schirling GmbH, 93053 Regensburg Türblatt sowie Türflügel für Gebäudeinnentüren und Gebäudeinnentür mit einem derartigen Türflügel
US20060272253A1 (en) * 2004-11-24 2006-12-07 Wolf Steven J Composite garage doors and processes for making such doors
DE202005007371U1 (de) * 2005-05-10 2005-09-01 G. Keller Fenster & Türen GmbH Türblatt für eine Gebäudetür sowie Gebäudetür mit einem solchen Türblatt
DE202005016590U1 (de) * 2005-05-10 2006-01-19 Schirling Türen GmbH Türblatt für eine Gebäudetür sowie Gebäudetür mit einem solchen Türblatt
SE533150C2 (sv) * 2008-11-26 2010-07-06 Ekstrand & Son Ab Dörr
DE202009003483U1 (de) * 2009-03-13 2009-06-10 Voß Sperrholztechnik und Verbundsysteme GmbH Türblatt
DK2230094T3 (en) * 2009-03-20 2014-03-03 Kremstal Tuerenwerk Gmbh Process for coating of panels
DE202010004560U1 (de) 2010-04-01 2010-07-29 Herholz Vertrieb Gmbh & Co. Kg Türblatt
DK177139B1 (en) 2010-10-01 2012-01-30 Vkr Holding As Insulated composite door with a layer of high pressure laminate
WO2012141348A1 (ko) * 2011-04-12 2012-10-18 Park Ji-Eun 방수 문짝 및 그 제조 방법

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
DE102014101876A1 (de) 2015-08-20
HRP20161190T1 (hr) 2016-12-30
EP2907958A1 (de) 2015-08-19
SI2907958T1 (sl) 2016-12-30
PL2907958T3 (pl) 2017-10-31

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