EP2873122A1 - Outil de sertissage d'embouts - Google Patents

Outil de sertissage d'embouts

Info

Publication number
EP2873122A1
EP2873122A1 EP13729319.7A EP13729319A EP2873122A1 EP 2873122 A1 EP2873122 A1 EP 2873122A1 EP 13729319 A EP13729319 A EP 13729319A EP 2873122 A1 EP2873122 A1 EP 2873122A1
Authority
EP
European Patent Office
Prior art keywords
crimping
die
crimping tool
tool
wire end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13729319.7A
Other languages
German (de)
English (en)
Other versions
EP2873122B1 (fr
Inventor
Christoph Dierks
Günther Hanning
Detlev Hetland
David Keller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weidmueller Interface GmbH and Co KG
Original Assignee
Weidmueller Interface GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weidmueller Interface GmbH and Co KG filed Critical Weidmueller Interface GmbH and Co KG
Priority to SI201330752T priority Critical patent/SI2873122T1/sl
Priority to PL13729319T priority patent/PL2873122T3/pl
Publication of EP2873122A1 publication Critical patent/EP2873122A1/fr
Application granted granted Critical
Publication of EP2873122B1 publication Critical patent/EP2873122B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0428—Power-driven hand crimping tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
    • B25B7/06—Joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
    • B25B7/12—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools involving special transmission means between the handles and the jaws, e.g. toggle levers, gears
    • B25B7/123—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools involving special transmission means between the handles and the jaws, e.g. toggle levers, gears with self-locking toggle levers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0424—Hand tools for crimping with more than two radially actuated mandrels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53222—Means comprising hand-manipulatable implement
    • Y10T29/53226—Fastening by deformation

Definitions

  • the present invention relates to a crimping tool according to the preamble of claim 1.
  • the invention is therefore based on the object to provide a crimping tool for wire end sleeves, which avoids the aforementioned disadvantages.
  • the invention achieves the object by providing a crimping tool for wire end ferrules, in which the force-displacement compensating device is realized in the form of a cascade spring, one part of which is part of the base plates and the other part is part of the lever.
  • the invention is therefore based on the idea to provide an increased force and an enlarged path for the force-displacement compensating device for the crimping tool to be created by the advantageous spring effect through the interaction of the springs. This ensures that with the crimping tool ferrules or the like or conductor with the largest possible diameter can be crimped. This leaves the path taken in the prior art mentioned above way and realized the force-displacement balancing device in a completely different way.
  • the part of the cascade spring which is part of the base plate, is preferably realized in each case by a substantially parallel to the outer contour of the base plate extending incision in the base plate. To reduce the mechanical stress at the end point of the incision, the end point of the incision is made rounded.
  • the incision advantageously runs around the hinge pin in its contour outline and opens out of the base plate at the top of the handle.
  • the spring is thus preferably substantially each given a geometry in the form of an arcuate or Vietnamesebogenabitessförmigen leaf spring.
  • the incision is preferably made correspondingly long and wide.
  • the thus realized spring is thus outside the handle.
  • the arrangement of the cut in both base plates results in a parallel connection of the two springs.
  • the crimping dies preferably have circular blind holes on their side surfaces, via which the crimping dies are rotatably mounted on bearing journals on the base metal sheets.
  • the non-continuous bearing pin of the crimping die advantageously results in a correspondingly larger load-bearing cross-section of the crimping die, so that the crimping dies have an increased mechanical load-bearing capacity compared with comparable constructions with continuous bearing journals.
  • the Gleit Swissplatte further preferably has a breakthrough in the form of an innechschsrundprofils in which sliders are rotatably mounted and transmit the driving force resulting from the toggle kinematics on the crimping dies.
  • the crimp dies preferably advantageously have a wave-shaped contour on the punch surface.
  • a sharp-edged design, such as triangular or square contours on the punch surface would in comparison leave a sharp-edged impression on the finished crimped ferrules, which would increase the fragility of the crimped ferrules.
  • the contour of the stamping effective surface is advantageously designed such that adjacent crimping dies engage one another congruently.
  • the contour of the punch effective surface of the crimping die is further designed so that with appropriate positioning of the wire end ferrule into the crimp die at the end of the wire end ferrule an insertion beveled, which simplifies the insertion of the wire end ferrule into a clamping system.
  • Figure 1 a sectional view of a crimping tool according to the invention for
  • ferrules a front view of a crimping tool according to the invention for wire end ferrules;
  • FIG. 3 shows an enlarged detail of the front view from FIG. 2 of a crimping tool according to the invention for wire end ferrules, which shows in particular the cooperating crimping dies; a sectional view of a crimping tool according to the invention for wire end ferrules, in which the components relevant to the drive mechanism of the crimping tool are highlighted; an enlarged detail of the sectional view of Figure 4 of a crimping tool according to the invention for wire end sleeves, which shows in particular the relevant components for the drive mechanism of the crimping tool in the region of the actual tool; a front view of a crimping tool according to the invention for wire end ferrules in which a cascade spring according to the invention is in the basic position; a front view of a crimping tool according to the invention for wire end sleeves, in which a cascade spring according to the invention is in maximum deflection; a sectional view of a crimping tool according to the invention for wire end ferrules, in
  • Figure 1 1 is a perspective view of a crimping die; a front view of two cooperating crimping dies; a spatial view of a conductor core with stripped end and by a crimping tool according to the invention for wire end ferrules crimped on wire end sleeve; a front view of a crimping tool according to the invention for wire end ferrules with a crimp die for a square crimp, wherein the crimping die is opened; a front view of a crimping tool according to the invention for wire end ferrules with a crimp die for a square crimp, wherein the crimping die has moved to block; In Fig.
  • an inventive crimping tool 1 for crimping wire end ferrules 2 (not shown), contact sockets, cable lugs or the like on electrical conductors 3 (not shown) is shown.
  • the hand-operated crimping tool 1 in the form of a pliers comprises a crimping die 4 with automatic adjustment to the crimping sleeve and conductor cross-section to be processed, which is formed from a plurality of crimping dies 5.
  • the pressed ferrule 2 can be designed in particular in hexagonal or square shape.
  • the crimping tool 1 has two base plates 6, between which essential components of the crimping tool 1 are mounted. Between two base plates 6, coaxial with the circular opening 7 (not shown) in the base plates 6, the
  • the Gleit Koreanplatte 8 receives the four (Fig. 14) or six Crimpstempeln 5 formed crimping die 4 on.
  • the crimping dies 5 are rotatably supported in each case via bearing journals 9 and guided axially via a groove 1 1 (not shown) incorporated in a slider 10.
  • the slider 10 has a cylindrical basic geometry and is rotatably mounted in the Gleit Shareplatte 8.
  • the crimping tool 1 has a toggle lever kinematics 14.
  • the toggle kinematics 14 is clamped between the hinge pins 15, 16 and an eccentric pin 17.
  • the hinge points that form the two hinge pins 15, 16 are connected by a push bar 18, wherein the hinge pin 15 is additionally connected to the base plates 6 and the hinge pin 16 in addition to a lever 19.
  • the thrust strut 18 is supported at rest on a rounded projection 20 (not shown), which is an integral part of the slider 10.
  • the basic position of the crimping die 4 can be changed.
  • the degree of opening of the opened crimp die 4 can be adapted to the diameter of the wire end ferrule 2 before crimping, so that a substantial part of the working stroke of the crimp die 4 need not be carried out merely as an unproductive idle stroke until the crimp die 4 comes into contact with the wire end ferrule 2 .
  • the adjusting disc 21 and the flat head screw 22 fix the eccentric pin 17 in the set position.
  • the eccentric pin 1 17 serves only for basic adjustment and possibly the compensation of manufacturing tolerances. Normally, the eccentric pin 1 17 is not adjusted by the user of the crimping tool.
  • FIGS. 2 and 3 show a wire end ferrule 2 which has been inserted into the opened crimp die 4.
  • the handles 26, 27 of the crimping tool 1 By hand-operated feeding the handles 26, 27 of the crimping tool 1 to each other, the ferrule 2 is crimped on the conductor 3 (not shown). It is essential to the invention that the handles 26, 27 or the components 19, 6 enclosed by the handles 26, 27 do not undergo local cross-sectional reductions or Weakening, eg in the form of a constriction, from which increased elasticity or increased spring action would result.
  • Fig. 4 and 5 the drive mechanism of a crimping tool 1 according to the invention for wire end ferrules 2 is illustrated.
  • the toggle kinematics 14 is further brought into the extended position, whereby the Gleit Glaplatte 8 performs a rotational movement in a clockwise direction.
  • the radial bearing of the Gleit Cambodiaplatte 8 is ensured by the contact in the areas L between the Crimpstempeln 5 and slide plate 8.
  • the sliding plates 8 has an opening in the form of a hexalobular profile in which the sliders 10 are rotatably mounted and transmit the driving force resulting from the toggle kinematics 14 on the crimping die 5.
  • a radial length compensation for the crimping die 5 is made possible, which is caused by the rotational movement of the crimping die 5.
  • the advantage of this solution lies in a surface contact and thus in a reduced local surface pressure between slider 10 and crimping die 5 over the entire actuation path.
  • the crimping dies 5 have circular blind holes 28 on the side surfaces, via which the crimping dies 5 are rotatably mounted on bearing pins 9 on the base plates 6.
  • a force-displacement compensating device in the form of a cascade spring 29 is integrated in each case in the base plate 6, which makes it possible to escape the rear knee-pivot point in the direction of the arrow (see FIG or 7).
  • the second spring 31 of the cascade spring 29 is driven via the cylindrical pin 30.
  • the spring 31 is located on the same plane as the push bar 1 8, which is located between the two base bleaches 6 and has - like the push bar 18 - a thickness that with the space between see the base plates 6 is virtually identical.
  • the cascade spring 29 takes on the required residual stroke of the crimping die 4 as elastic deformation work when the crimping die 4 has already moved to block during the crimping of a ferrule 2, but still has to be covered, so that the barrier 24 releases the opening of the crimping die 4.
  • the crimping tool 1 thus automatically adjusts itself to the sleeve and conductor cross-section to be crimped.
  • the crimping tool 1 can be closed until the lock 24 is skipped and opens automatically.
  • the integration of the spring 32 as a parallel-connected leaf spring in the base plates 6 allows a compact design of the crimping tool 1 at the same time more precise vote on the required force-displacement compensation. Compared to constructions, less space is required for the same performance.
  • the spring 32 is realized in each case in the basic bleach 6 by means of a notch 37 extending substantially parallel to the outer contour of the base metal sheet 6 into the base metal sheet 6. To reduce the mechanical stress at the end point 38 of the cut 37, the end point 38 of the cut 37 is made rounded.
  • the incision 37 circumscribes in its contour the hinge pin 1 5, so that the hinge pin 1 5 is located in the region of the base plate 6 in the spring 32 and otherwise in the thrust strut 1 8, and opens at the top of the handle 27 respectively from the base plate 6 off.
  • the spring 32 thus essentially receives a respective geometry in the form of an arcuate or nikbogenabitessförmigen leaf spring. In order to realize a significant travel, the incision 37 is designed to be correspondingly long and wide.
  • the spring 32 is thus au ßerraum the handle 27th
  • the base plate 6 in each case in the region M has a cross-section with high rigidity. A deformation of the base plates 6 under load is thus prevented and realized a constant reproducible force-displacement.
  • a stop window 33 is integrated with the edges I in the push rod 18 that, in combination with a bolt 34, limits the travel of the spring 32 (see FIGS. 8 and 9).
  • the crimping dies 5 forming the crimping die 4 are shown in detail.
  • the crimping dies 5 For an optimized compression and to reduce the fracture sensitivity of the crimped wire end ferrule 2, the crimping dies 5 have a wave-shaped contour 35 on the stamping effective surface 36.
  • a sharp-edged design, such as Triangular or square contours on the punch surface 36 would in comparison leave a sharp-edged impression on the finished crimped ferrule 2, which would increase the fragility of the crimped ferrule 2.
  • the contour 35 of the punching effective surface 36 is designed such that adjacent crimping dies 5 engage in one another congruently (see FIG. 12).
  • the contour 35 of the punch-effective surface 36 of the crimping die 5 is designed such that with appropriate positioning of the wire end ferrule 2 in the crimp die 4 at the end of the wire end ferrule 2, an insertion bevel G is created which simplifies the insertion of the wire end ferrule 2 into a clamping system (not shown) (see Fig. 13).
  • FIG. 14 shows a crimping tool 1 with an opened crimping die 4, which has four crimping dies 5 and thus forms a square crimp on a wire end ferrule.
  • a crimping tool 1 is shown with a closed, run on block crimping die 4, which has four crimping dies 5.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

La présente invention concerne un outil de sertissage (1) d'embouts (2), de douilles de contact, de cosses de câble ou analogues sur des conducteurs électriques (3), comprenant une matrice de sertissage (4) formée d'au moins quatre poinçons de sertissage (5). Ledit outil de sertissage comprend en outre au moins une tôle de base (6) et au moins un levier (19) avec lequel l'ouverture (7) de la matrice de sertissage (4) peut être réduite par le biais de la cinématique d'un levier à genouillère (14), ainsi qu'un compensateur de force ou de mouvement, pour absorber la course résiduelle nécessaire de la matrice de sertissage (4) sous la forme d'un travail de déformation élastique lorsque la matrice de sertissage (4) est déjà déplacée à bloc lors du sertissage d'un embout (2), mais qu'il reste encore du chemin à parcourir avant qu'un dispositif de verrouillage (24) ne libère l'ouverture de la matrice de sertissage (4), le compensateur de force ou de mouvement étant réalisé sous la forme d'un ressort en cascade (29) dont une partie (32) est une partie de la tôle de base (6) et dont l'autre partie (31) est une partie du levier (19).
EP13729319.7A 2012-07-11 2013-06-12 Outil de sertissage pour douille d'extrêmité de conducteur Active EP2873122B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI201330752T SI2873122T1 (sl) 2012-07-11 2013-06-12 Orodje za krimpanje za končne tulce žic
PL13729319T PL2873122T3 (pl) 2012-07-11 2013-06-12 Narzędzie zagniatające do tulejek końcówek żył

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202012102561U DE202012102561U1 (de) 2012-07-11 2012-07-11 Crimpwerkzeug für Aderendhülsen
PCT/EP2013/062079 WO2014009083A1 (fr) 2012-07-11 2013-06-12 Outil de sertissage d'embouts

Publications (2)

Publication Number Publication Date
EP2873122A1 true EP2873122A1 (fr) 2015-05-20
EP2873122B1 EP2873122B1 (fr) 2017-05-24

Family

ID=48628657

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13729319.7A Active EP2873122B1 (fr) 2012-07-11 2013-06-12 Outil de sertissage pour douille d'extrêmité de conducteur

Country Status (10)

Country Link
US (1) US9496671B2 (fr)
EP (1) EP2873122B1 (fr)
CN (1) CN104396099B (fr)
DE (1) DE202012102561U1 (fr)
DK (1) DK2873122T3 (fr)
ES (1) ES2638336T3 (fr)
PL (1) PL2873122T3 (fr)
PT (1) PT2873122T (fr)
SI (1) SI2873122T1 (fr)
WO (1) WO2014009083A1 (fr)

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EP3012923B1 (fr) * 2014-10-20 2017-11-29 Wezag GmbH Werkzeugfabrik Pince de pression
EP3012924B1 (fr) * 2014-10-20 2017-12-13 Wezag GmbH Werkzeugfabrik Pince de pression
DE102015108493A1 (de) * 2015-05-29 2016-12-01 Phoenix Contact Gmbh & Co. Kg Werkzeug zum Krimpen, Pressen oder Verformen eines Werkstücks
US11541514B2 (en) 2016-03-23 2023-01-03 Milwaukee Electric Tool Corporation Locking pliers
CN108075341B (zh) * 2017-01-18 2019-09-03 南昌友星电子电器有限公司 一种线束端子的压接方法和压接模具
WO2019051491A1 (fr) 2017-09-11 2019-03-14 Milwaukee Electric Tool Corporation Pinces de verrouillage à section de mâchoire mobile augmentant le couple
DE102018132891A1 (de) * 2018-01-03 2019-07-04 Glw Gmbh Crimpeeinheit
US10177517B1 (en) * 2018-05-15 2019-01-08 Aptiv Technologies Limited Ferrule crimping tool
BE1027095B1 (de) * 2019-03-05 2020-10-05 Phoenix Contact Gmbh & Co Magazin zur Verarbeitung von Aderendhülsen und Handwerkzeug zum Verpressen von Aderendhülsen
USD910395S1 (en) 2019-03-11 2021-02-16 Milwaukee Electric Tool Corporation Pliers
DE102019117856A1 (de) * 2019-07-02 2021-01-07 Phoenix Contact Gmbh & Co. Kg Magazin zur Verarbeitung von Aderendhülsen und Handwerkzeug zum Verpressen von Aderendhülsen
DE102019127047B4 (de) * 2019-10-08 2023-04-27 CIMCO-Werkzeugfabrik Carl Jul. Müller GmbH & Co. KG Crimpzange
EP3840125B1 (fr) * 2019-12-18 2023-10-11 MD Elektronik GmbH Procédé et dispositif de fabrication d'un ensemble de conduite
JP2021171916A (ja) 2020-04-28 2021-11-01 ウェザッグ ゲーエムベーハー アンド コー．ケージー 圧着プライヤダイおよび圧着プライヤ
EP3904006B1 (fr) 2020-04-28 2023-06-07 WEZAG GmbH & Co. KG Matrice de pince à sertir et pince à sertir
USD901271S1 (en) * 2020-07-23 2020-11-10 Shenzhenshi Qinbaokeji Youxiangongsi Crimping tool
CN114248227A (zh) * 2020-09-23 2022-03-29 张家港清研再制造产业研究院有限公司 一种锂电池拆卸用辅助钳
USD1000238S1 (en) * 2021-06-15 2023-10-03 Cembre S.P.A. Crimping tool

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US3059511A (en) 1958-08-27 1962-10-23 Gen Dynamics Corp Electrical connector contact crimping tool
US3094702A (en) * 1961-03-27 1963-06-25 Buchanan Electrical Prod Corp Crimping tool
US3199334A (en) * 1961-12-11 1965-08-10 Marion B Holmes Crimping tool
US3199335A (en) * 1962-02-09 1965-08-10 Marion B Holmes Crimping tool
US3354692A (en) * 1964-12-31 1967-11-28 Gen Dynamics Corp Electrical connector contact crimping tool
JPS5122297Y1 (fr) 1970-12-24 1976-06-09
US3738150A (en) * 1971-05-20 1973-06-12 Daniels Mfg Corp Turret head assembly
JPS5646313Y2 (fr) 1978-02-18 1981-10-29
JPS5641991U (fr) 1979-09-08 1981-04-17
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DE19507347C1 (de) 1995-03-02 1996-09-12 Rennsteig Werkzeuge Gmbh Preßzange für Aderendhülsen
CN2271051Y (zh) * 1996-06-05 1997-12-17 上海华光工具厂 手动电缆压接钳
DE102005003617B3 (de) * 2005-01-26 2006-06-14 Wezag Gmbh Werkzeugfabrik Presszange zm Einpressen mehrerer Kerben auf dem Umfang eines Kontaktelementes
DE102005042450B4 (de) * 2005-09-06 2008-01-17 Airbus France Doppelcrimpwerkzeug
SE529617C2 (sv) 2006-02-21 2007-10-09 Pressmaster Ab Klämback och krimpverktyg
SE529618C2 (sv) * 2006-02-21 2007-10-09 Pressmaster Ab Länk för krimpverktyg

Also Published As

Publication number Publication date
PT2873122T (pt) 2017-08-28
WO2014009083A1 (fr) 2014-01-16
CN104396099B (zh) 2017-03-08
CN104396099A (zh) 2015-03-04
US20150180190A1 (en) 2015-06-25
PL2873122T3 (pl) 2017-10-31
EP2873122B1 (fr) 2017-05-24
ES2638336T3 (es) 2017-10-19
SI2873122T1 (sl) 2017-10-30
US9496671B2 (en) 2016-11-15
DK2873122T3 (en) 2017-09-11
DE202012102561U1 (de) 2013-10-14

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