EP2873122B1 - Outil de sertissage pour douille d'extrêmité de conducteur - Google Patents

Outil de sertissage pour douille d'extrêmité de conducteur Download PDF

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Publication number
EP2873122B1
EP2873122B1 EP13729319.7A EP13729319A EP2873122B1 EP 2873122 B1 EP2873122 B1 EP 2873122B1 EP 13729319 A EP13729319 A EP 13729319A EP 2873122 B1 EP2873122 B1 EP 2873122B1
Authority
EP
European Patent Office
Prior art keywords
crimping
die
crimping tool
previous
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13729319.7A
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German (de)
English (en)
Other versions
EP2873122A1 (fr
Inventor
Christoph Dierks
Günther Hanning
Detlev Hetland
David Keller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weidmueller Interface GmbH and Co KG
Original Assignee
Weidmueller Interface GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weidmueller Interface GmbH and Co KG filed Critical Weidmueller Interface GmbH and Co KG
Priority to SI201330752T priority Critical patent/SI2873122T1/sl
Priority to PL13729319T priority patent/PL2873122T3/pl
Publication of EP2873122A1 publication Critical patent/EP2873122A1/fr
Application granted granted Critical
Publication of EP2873122B1 publication Critical patent/EP2873122B1/fr
Active legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0428—Power-driven hand crimping tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
    • B25B7/06—Joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
    • B25B7/12—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools involving special transmission means between the handles and the jaws, e.g. toggle levers, gears
    • B25B7/123—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools involving special transmission means between the handles and the jaws, e.g. toggle levers, gears with self-locking toggle levers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0424—Hand tools for crimping with more than two radially actuated mandrels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53222—Means comprising hand-manipulatable implement
    • Y10T29/53226—Fastening by deformation

Definitions

  • the present invention relates to a crimping tool according to the preamble of claim 1.
  • the thus realized force-displacement compensating device allows only a very limited diameter range of wire end ferrules, which can be pressed in the pressing tongs.
  • the invention is therefore based on the object to provide a crimping tool for wire end ferrules, which avoids the aforementioned disadvantages.
  • the invention achieves the object by the subject matter of claim 1.
  • the invention is therefore based on the idea to provide an increased force and an enlarged path for the force-displacement compensating device for the crimping tool to be created by the advantageous spring effect through the interaction of the springs. This ensures that can be crimped with the crimping tool ferrules or the like or conductor with the largest possible diameter range. This is the in the aforementioned Leave the state of the art taken way and realized the force-displacement compensating device in a completely different way.
  • the spring or the part of the cascade spring which is part of the respective base plates is in each case realized by an incision in the base plates, which according to a preferred embodiment runs parallel to the outer contour of the base plate.
  • the end point of the incision is made rounded.
  • the incision circulates in its contour advantageously the hinge pin and opens at the top of the handle from the base plate.
  • the spring is thus preferably substantially each a geometry in the form of an arcuate, preferably circular arc segment-shaped leaf spring.
  • the incision is preferably made correspondingly long and wide.
  • the thus realized spring is thus outside the handle.
  • the arrangement of the incision in the two base plates thus results in a parallel connection of the two springs.
  • the crimping dies preferably have circular blind holes on their side surfaces, via which the crimping dies are rotatably mounted on bearing journals on the base metal sheets.
  • the non-continuous bearing pin of the crimping die advantageously results in a correspondingly larger load-bearing cross-section of the crimping die, so that the crimping dies have an increased mechanical load capacity compared with comparable constructions with continuous bearing journals.
  • the Gleit Nursingplatte further preferably has a breakthrough in the form of a hexalobular profile, are rotatably mounted in the sliders and transmit the driving force resulting from the toggle kinematics on the crimping dies.
  • a radial length compensation for the crimping dies is made possible, which results from the rotational movement of the crimping dies.
  • the advantage of this solution lies in a surface contact and thus in a reduced local surface pressure between slider and crimping die over the entire actuation path.
  • the crimp dies preferably advantageously have a wave-shaped contour on the punch surface.
  • a sharp-edged design such as Triangular or square contours on the punch surface would, in comparison, leave a sharp-edged impression on the finished crimped ferrule, which would increase the fragility of the crimped ferrule.
  • the contour of the stamping effective surface is advantageously designed such that adjacent crimping dies engage one another congruently.
  • the contour of the punch effective surface of the crimping die is further designed so that with appropriate positioning of the wire end ferrule into the crimp die at the end of the wire end ferrule an insertion beveled, which simplifies the insertion of the wire end ferrule into a clamping system.
  • Fig. 1 is an inventive crimping tool 1 for crimping ferrules 2 (not shown), contact sockets, cable lugs or the like on electrical conductors 3 (not shown) shown.
  • the hand-operated crimping tool 1 in the form of a pliers comprises a crimping die 4 with automatic adjustment to the crimping sleeve and conductor cross-section to be processed, which is formed from a plurality of crimping dies 5.
  • the pressed ferrule 2 can be designed in particular in hexagonal or square shape.
  • the crimping tool 1 has two base plates 6, between which essential components of the crimping tool 1 are mounted. Between two base plates 6, coaxial with the circular opening 7 (not shown) in the base plates 6, the oää performing a with a wire end ferrule 2 or similar. serve to crimping conductor 3, there is a Gleit Seaplatte 8.
  • the Gleit FIFAplatte 8 takes the four ( Fig. 14 ) or six Crimpstkovn 5 formed Crimpgesenk 4.
  • the crimping dies 5 are each rotatably mounted via bearing journals 9 and guided axially via a groove 11 incorporated into a slider 10 (not shown).
  • the slider 10 has a cylindrical basic geometry and is rotatably mounted in the Gleit Glaplatte 8.
  • the crimping tool 1 has a toggle kinematics 14.
  • the toggle kinematics 14 is clamped between the hinge pins 15, 16 and an eccentric pin 17.
  • the hinge points that form the two hinge pins 15, 16 are connected by a push bar 18, wherein the hinge pin 15 is additionally connected to the base plates 6 and the hinge pin 16 in addition to a lever 19.
  • the thrust strut 18 is supported at rest on a rounded projection 20 (not shown), which is an integral part of the slider 10.
  • the basic position of the crimping die 4 can be changed.
  • the degree of opening of the opened crimp die 4 can be adapted to the diameter of the wire end ferrule 2 before crimping, so that a substantial part of the working stroke of the crimp die 4 need not be carried out merely as an unproductive idle stroke until the crimp die 4 comes into contact with the wire end ferrule 2 .
  • the adjusting disc 21 and the flat head screw 22 fix the eccentric pin 17 in the set position.
  • the eccentric pin 117 serves only for basic adjustment and possibly the compensation of manufacturing tolerances. Usually, the eccentric pin 117 is not adjusted by the user of the crimping tool.
  • the thrust strut 18 has a toothing 23, in which the lock 24 engages and thus prevents premature opening of the crimping die 4.
  • the compression spring 25 ensures the self-opening of the crimping die 4 after the crimping of the ferrule 2.
  • Fig. 2 respectively.
  • Fig. 3 a ferrule 2 is shown, which was introduced into the opened crimping die 4.
  • the ferrule 2 is crimped on the conductor 3 (not shown).
  • the handles 26, 27 or the components 19, 6 enclosed by the handles 26, 27 do not undergo local cross-sectional reductions or Weakening, eg in the form of a constriction, from which increased elasticity or increased spring action would result.
  • Fig. 4 or 5 the drive mechanism of a crimping tool 1 according to the invention for wire end ferrules 2 is illustrated.
  • the toggle kinematics 14 is further brought into the extended position, whereby the Gleit Glaplatte 8 performs a rotational movement in a clockwise direction.
  • the radial bearing of the Gleit Cambodiaplatte 8 is ensured by the contact in the areas L between the Crimpstempeln 5 and slide plate 8.
  • the sliding plates 8 has an opening in the form of a hexalobular profile in which the sliders 10 are rotatably mounted and transmit the driving force resulting from the toggle kinematics 14 on the crimping die 5.
  • the crimping dies 5 have circular blind holes 28 on the side surfaces, via which the crimping dies 5 are rotatably mounted on bearing pins 9 on the base plates 6. Due to the non-continuous bearing pin 9 of the crimping die 5 results in a correspondingly larger load-bearing cross-section of the crimping die 5, so that the crimping die 5 compared to comparable constructions with continuous bearing pin 9 have an increased mechanical strength.
  • the pivoting movement of the crimping dies 5 produces a continuously decreasing opening 7 of the crimping die 4, in which the wire end ferrule 2 (not shown) is pressed.
  • a force-displacement compensating device in the form of a cascade spring 29 is integrated in each case in the base plate 6, which makes it possible to escape the rear knee pivot point in the direction of the arrow (see Fig. 6 or 7).
  • the second spring 31 of the cascade spring 29 is driven via the cylindrical pin 30.
  • the spring 31 is located on the same plane as the thrust strut 18, which lies between the two base bleaches 6 and has - like the thrust strut 18 - a thickness which is virtually identical to the gap between the base plates 6.
  • the cascade spring 29 takes on the required residual stroke of the crimping die 4 as elastic deformation work when the crimping die 4 has already moved to block during the crimping of a ferrule 2, but still has to be covered, so that the barrier 24 releases the opening of the crimping die 4.
  • the crimping tool 1 thus automatically adjusts to the sleeve and conductor cross-section to be crimped.
  • the crimping tool 1 can be closed until the lock 24 is skipped and opens automatically.
  • the integration of the spring 32 as a parallel-connected leaf spring in the base plates 6 allows a compact design of the crimping tool 1 with simultaneous precise adjustment to the required force-displacement compensation. Compared to constructions, less space is required for the same performance.
  • the spring 32 is realized in each case in the base bleach 6 by a parallel to the outer contour of the base plate 6 extending incision 37 in the base plate 6. To reduce the mechanical stress at the end point 38 of the cut 37, the end point 38 of the cut 37 is made rounded.
  • the incision 37 circumscribes the hinge pin 15 in its contour, so that the hinge pin 15 is in each case in the region of the base plate 6 in the spring 32 and otherwise in the thrust strut 18, and opens at the top of the handle 27 respectively from the base plate 6.
  • the spring 32 thus essentially receives a respective geometry in the form of an arcuate or nikbogenabitessförmigen leaf spring. In order to realize a significant travel, the incision 37 is designed to be correspondingly long and wide. The spring 32 is thus outside of the handle 27th
  • the base plate 6 in each case in the region M has a cross-section with high rigidity. A deformation of the base plates 6 under load is thus prevented and realized a constant reproducible force-displacement.
  • a stop window 33 is integrated with the edges I in the push bar 18, that in combination with a bolt 34 limits the travel of the spring 32 (see Fig. 8 or 9).
  • the edges J of the stop window 33 in combination with the bolt 34 limit the open and closed positions of the crimping die 4.
  • the crimping dies 5 forming the crimping die 4 are shown in detail.
  • the crimping dies 5 For an optimized compression and to reduce the fracture sensitivity of the crimped ferrule 2, the crimping dies 5 have a wave-shaped contour 35 on the punch-effective surface 36.
  • a sharp-edged design, such as triangular or square contours on the punch effective surface 36 would in comparison leave a sharp-edged impression on the finished crimped ferrule 2, which would increase the fracture sensitivity of the crimped ferrule 2.
  • the contour 35 of the punching effective surface 36 is designed such that adjacent crimping dies 5 engage in one another congruently (see FIG Fig. 12 ).
  • the contour 35 of the punch surface 36 of the crimping die 5 is designed so that with appropriate positioning of the ferrule 2 in the crimp die 4 at the end of the wire end ferrule 2, an insertion G is formed, which simplifies the insertion of the wire end ferrule 2 in a clamping system (not shown) (see Fig. 13 ).
  • Fig. 14 is a crimping tool 1 shown with an open crimping die 4, which has four crimping dies 5 and thus forms a square crimp on a wire end ferrule.
  • Fig. 15 is a crimping tool 1 shown with a closed, run on block crimping die 4, which has four crimping dies 5.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (14)

  1. Outil à sertir (1) pour embouts de câbles (2), prises femelles de contact, cosses de câble ou similaires sur des conducteurs électrique (3), présentant une matrice de sertissage (4) formée d'au moins quatre poinçons de sertissage (5), qui présente en outre des tôles de base (6) et au moins un levier (19) à l'aide duquel une ouverture (7) de la matrice de sertissage (4) peut être réduite par un mécanisme de levier à genouillère (14), et qui présente un dispositif de compensation de l'effort sur la course conçu pour absorber une course restante nécessaire de la matrice de sertissage (4) sous la forme d'un travail de déformation élastique lorsque la matrice de sertissage (4) est déjà arrivée en butée lors du sertissage d'un embout de câble (2) mais doit encore parcourir une distance pour qu'un verrou (24) libère l'ouverture de la matrice de sertissage (4), le dispositif de compensation de l'effort sur la course étant réalisé comme un ressort en cascade (29) présentant un premier ressort (32) qui fait partie des tôles de base (6) et un autre ressort (31) qui est un levier intégré entre les tôles de base (6), caractérisé en ce que le ressort (32) du ressort en cascade (29) qui fait partie des tôles de base (6) est formé par des incisions (37) dans les tôles de base (6) de telle sorte que la géométrie de ce ressort (32) ait pour l'essentiel la forme d'un ressort à lame en forme d'arc.
  2. Outil à sertir (1) selon la revendication 1, caractérisé en ce que chaque incision (37) est parallèle au contour extérieur de la tôle de base (6).
  3. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que le ressort à lames a une géométrie en forme de ressort à lames en segment d'arc de cercle.
  4. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que l'outil à sertir (1) présente une plaque à coulisse (8) pour recevoir la matrice de sertissage (4), laquelle plaque à coulisse (8) présente une percée en forme de profil à six lobes internes.
  5. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que le poinçon de sertissage (5) de la matrice de sertissage (4) est supporté avec possibilité de rotation par deux tourillons de support (9) qui se terminent chacun dans un trou borgne (29) du poinçon de sertissage (5).
  6. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que le poinçon de sertissage (5) de la matrice de sertissage (4) est guidé dans le sens axial par une rainure (11) formée dans la coulisse (10).
  7. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que la coulisse (10) a une géométrie de base cylindrique.
  8. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que la coulisse (10) est supportée avec possibilité de rotation dans la plaque à coulisse (8).
  9. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que les poinçons de sertissage (5) présentent une surface d'action du poinçon (36) avec un contour ondulé (35).
  10. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que le contour (35) de la surface d'action du poinçon (36) des poinçons de sertissage (5) de la matrice de sertissage (4) est réalisé de telle manière que les poinçons de sertissage (5) de la matrice de sertissage (4) voisins se mettent en prise les uns dans les autres par congruence des contours.
  11. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que le contour (35) de la surface d'action du poinçon (36) des poinçons de sertissage (5) de la matrice de sertissage (4) est conçu de telle manière que lorsque l'embout de câble (2) est positionné de la manière correspondante dans la matrice de sertissage (4), il se crée un biseau d'insertion à l'extrémité de l'embout de câble (2).
  12. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que l'outil à sertir (1) présente un goujon excentrique (17) avec lequel la position de base de la matrice de sertissage (4) peut être réglée.
  13. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que l'outil à sertir (1) présente une rondelle d'ajustement (21) et une vis à tête plate (22) avec laquelle le goujon excentrique (17) est fixé dans la position réglée.
  14. Outil à sertir (1) selon l'une des revendications précédentes, caractérisé en ce que l'outil à sertir (1) présente un bras de poussée (18) dans lequel est formée une denture (23) dans laquelle un verrou (24) se met en prise et empêche ainsi une ouverture prématurée de la matrice de sertissage (4).
EP13729319.7A 2012-07-11 2013-06-12 Outil de sertissage pour douille d'extrêmité de conducteur Active EP2873122B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI201330752T SI2873122T1 (sl) 2012-07-11 2013-06-12 Orodje za krimpanje za končne tulce žic
PL13729319T PL2873122T3 (pl) 2012-07-11 2013-06-12 Narzędzie zagniatające do tulejek końcówek żył

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202012102561U DE202012102561U1 (de) 2012-07-11 2012-07-11 Crimpwerkzeug für Aderendhülsen
PCT/EP2013/062079 WO2014009083A1 (fr) 2012-07-11 2013-06-12 Outil de sertissage d'embouts

Publications (2)

Publication Number Publication Date
EP2873122A1 EP2873122A1 (fr) 2015-05-20
EP2873122B1 true EP2873122B1 (fr) 2017-05-24

Family

ID=48628657

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13729319.7A Active EP2873122B1 (fr) 2012-07-11 2013-06-12 Outil de sertissage pour douille d'extrêmité de conducteur

Country Status (10)

Country Link
US (1) US9496671B2 (fr)
EP (1) EP2873122B1 (fr)
CN (1) CN104396099B (fr)
DE (1) DE202012102561U1 (fr)
DK (1) DK2873122T3 (fr)
ES (1) ES2638336T3 (fr)
PL (1) PL2873122T3 (fr)
PT (1) PT2873122T (fr)
SI (1) SI2873122T1 (fr)
WO (1) WO2014009083A1 (fr)

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BE1027095B1 (de) * 2019-03-05 2020-10-05 Phoenix Contact Gmbh & Co Magazin zur Verarbeitung von Aderendhülsen und Handwerkzeug zum Verpressen von Aderendhülsen
USD910395S1 (en) 2019-03-11 2021-02-16 Milwaukee Electric Tool Corporation Pliers
DE102019117856A1 (de) * 2019-07-02 2021-01-07 Phoenix Contact Gmbh & Co. Kg Magazin zur Verarbeitung von Aderendhülsen und Handwerkzeug zum Verpressen von Aderendhülsen
DE102019127047B4 (de) * 2019-10-08 2023-04-27 CIMCO-Werkzeugfabrik Carl Jul. Müller GmbH & Co. KG Crimpzange
EP3840125B1 (fr) * 2019-12-18 2023-10-11 MD Elektronik GmbH Procédé et dispositif de fabrication d'un ensemble de conduite
EP3904006B1 (fr) 2020-04-28 2023-06-07 WEZAG GmbH & Co. KG Matrice de pince à sertir et pince à sertir
JP2021171916A (ja) 2020-04-28 2021-11-01 ウェザッグ ゲーエムベーハー アンド コー．ケージー 圧着プライヤダイおよび圧着プライヤ
USD901271S1 (en) * 2020-07-23 2020-11-10 Shenzhenshi Qinbaokeji Youxiangongsi Crimping tool
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SE529617C2 (sv) 2006-02-21 2007-10-09 Pressmaster Ab Klämback och krimpverktyg

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PL2873122T3 (pl) 2017-10-31
US9496671B2 (en) 2016-11-15
WO2014009083A1 (fr) 2014-01-16
DK2873122T3 (en) 2017-09-11
CN104396099A (zh) 2015-03-04
CN104396099B (zh) 2017-03-08
DE202012102561U1 (de) 2013-10-14
EP2873122A1 (fr) 2015-05-20
ES2638336T3 (es) 2017-10-19
US20150180190A1 (en) 2015-06-25
PT2873122T (pt) 2017-08-28
SI2873122T1 (sl) 2017-10-30

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