EP2785596B1 - Apparatus for forming packaging units - Google Patents
Apparatus for forming packaging units Download PDFInfo
- Publication number
- EP2785596B1 EP2785596B1 EP12775438.0A EP12775438A EP2785596B1 EP 2785596 B1 EP2785596 B1 EP 2785596B1 EP 12775438 A EP12775438 A EP 12775438A EP 2785596 B1 EP2785596 B1 EP 2785596B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- containers
- equipping
- container
- adhesive
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004806 packaging method and process Methods 0.000 title claims description 12
- 239000000853 adhesive Substances 0.000 claims description 80
- 230000001070 adhesive effect Effects 0.000 claims description 79
- 241000722921 Tulipa gesneriana Species 0.000 claims description 15
- 238000002372 labelling Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims 6
- 238000005034 decoration Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 239000000976 ink Substances 0.000 claims 1
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000001723 curing Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000003848 UV Light-Curing Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000011049 filling Methods 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920006300 shrink film Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 210000001015 abdomen Anatomy 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
- B65B17/02—Joining articles, e.g. cans, directly to each other for convenience of storage, transport, or handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/04—Bundling groups of cans or bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/46—Arranging and feeding articles in groups by rotary conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/54—Feeding articles along multiple paths to a single packaging position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C3/00—Labelling other than flat surfaces
- B65C3/06—Affixing labels to short rigid containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C3/00—Labelling other than flat surfaces
- B65C3/06—Affixing labels to short rigid containers
- B65C3/08—Affixing labels to short rigid containers to container bodies
- B65C3/14—Affixing labels to short rigid containers to container bodies the container being positioned for labelling with its centre-line vertical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
- Y10T156/1702—For plural parts or plural areas of single part
- Y10T156/1744—Means bringing discrete articles into assembled relationship
- Y10T156/1768—Means simultaneously conveying plural articles from a single source and serially presenting them to an assembly station
- Y10T156/1771—Turret or rotary drum-type conveyor
Definitions
- the invention relates to a device for the production of containers according to the preamble of claim 1, comprising a single or multi-lane container feed or single or multi-lane container streams, at least one rotating about a central axis damagessnikel a treatment device with at least one applicator element in the region of the treatment device , by means of which at least one adhesive or adhesive and / or at least one adhesive or adhesive application can be applied to or on containers.
- Containers according to the invention are for example bottles, cans, tubes, pouches, each of metal, glass and / or plastic, so for example PET bottles, but also other packaging, especially those suitable for filling liquid or viscous products are, but also already grouped into groups (multiple pack) containers.
- Such containers e.g. PET bottles have a contact area, which is designed spherically curved, so that the containers can virtually roll around one another around a circumferential path, that is to say on a "unrolling ring". In the case of glass bottles, this is recognizable in the case of repeated use of the bottle, for example by means of the wear ring, which is usually recognizable in a light highlighting.
- Such "roll-off rings” can be arranged in PET bottles not only in the head area but also in the foot area.
- containers such as glass bottles or PET bottles
- containers are closed after filling and then provided with one or more labels.
- one or more individual labels with a glue on or attached to the container such as in the DE 40 13 938 C2 or DE 197 12 193 C2 shown.
- a label tube or a so-called roll-feed label It is also known to fully envelop the container with a label tube or a so-called roll-feed label.
- the DE 201 10 763 U1 shows such a sleeve labeling device, wherein the label tube (sleeve label) of a Supply roll is taken, cut to a suitable length and then stretched and pulled over a bottle. There, the hose piece relaxes, so that the label sleeve fits snugly against the surface of the bottle.
- the roll-feed method and such a device is known from DE 102 43 701 A1 known.
- the bottle is wrapped with a label whose beginning is glued to the container and its end on the label beginning.
- the bottle on the labeling device such that e.g. Belly and breast label or the decorative image on the closure, are arranged in a defined position to each other.
- the thus labeled bottles are often subsequently packaged on packaging machines by wrapping a group of bottles or containers, often four or six single bottles, with a film and then shrunk this film so as to obtain a stable salable unit.
- the production of the container is carried out, for example, in such a way that the containers on a transport plane of a transporter upright and oriented with its container axis in the vertical direction or substantially vertical direction in a mass transport or in a wide container stream are supplied in which the container have an arbitrary orientation with respect to distinctive containers and / or features.
- This wide container stream is then converted by lane division into several single-lane container streams.
- the compartments of the later containers or their container groups forming of the single-lane container streams bringing together the necessary number of containers each to a compacted container group, in which the container with multiple shell or peripheral surfaces, ie with the contact or Touch surfaces against each other, and that connecting the container of each group of containers to the compact and solid and stable container.
- the DE 10 2006 037 105 A1 deals with a method for assembling bottle packages, in which on both sides of a web a rotary star is provided, which bottlenecks in brackets on flat girders pushes.
- the bottle package is still covered with a tape or wrapping (foil).
- the object of the invention is to provide an apparatus and a method for producing containers of the type mentioned above, to make the labeling and the manufacture of containers compact and to speed.
- the treatment device has one or more equipment gyro on which both one or more labels or printed images and an adhesive and / or adhesive application is made for the immediately following compression of the container and container formation.
- the containers can be rotated on the equipment gyroscope about a vertical axis, provided at each treatment position of a container on the equipment gyro idealarweise a suitable plurality of foot-side guides, for example. Stand- / turntable, and / or a variety of head guides, eg Shape of holding and centering tulips.
- Containers are, e.g. PET bottles, i. et al Bottles, cans, tubes, pouches, each made of metal, glass and / or plastic, but also other packaging, especially those that are suitable for filling liquid or viscous products, but also already grouped into groups (multiple pack) container.
- the containers of the container are arranged in a non-nesting position.
- Adhesives within the meaning of the invention are, inter alia, all materials or compounds with which an adhesive bond between containers is possible, in particular compounds, materials or compositions which are applied in the liquid or viscous state form a self-adhesive order and / or using Pressure and / or by energy input and / or after curing or crosslinking (also by energy input) effect an adhesive bond.
- Adhesives within the meaning of the invention are, inter alia, also multi-layer materials, for example those of at least one carrier material, which is coated with a material with which an adhesive connection between containers is possible, ie at least two-sided adhesive and / or adhesive are active. Such adhesives or adhesives may be referred to as pads.
- An "adhesive" container has in the context of the invention adhesives or adhesives, that is provided with an adhesive and adhesive application.
- the adhesive or adhesive is preferably selected such that the containers are detached manually and non-destructively from the container and separable from each other. It is conceivable that liquid adhesive is applied by the applicator elements. It is possible to apply a low-viscosity UV-curing adhesive. Also suitable would be a Schuleim, which, however, cools very quickly, and so could possibly give up its adhesive properties before the containers of the container are sufficiently glued together.
- a UV-curing adhesive is also advantageous in terms of particularly easy adjustment of its desired properties.
- a corresponding curing station or a curing section is provided in a sensible manner downstream of the application elements stationary or along the linear conveyor above and optionally also below.
- a curing station can, for example, a tunnel with UV illumination be.
- the curing station is preferably downstream of the treatment device, preferably arranged on the linear transporter.
- the objective is when the treatment device has the equipment gyro, an introduction device and the discharge device.
- the introduction device can be embodied as an inlet star, inlet screw, etc.
- a device should be selected which keeps the containers non-rotatable.
- a Ausleitstern be provided in the pockets of a rubber-like, rotationally locking surface or elements are arranged.
- an outlet star is provided which has a suction element at each receiving location for a bottle or a container, wherein the suction elements are connected to a vacuum pump, and ideally the vacuum supply is switched so that it is active only in a defined angular range of the outlet star.
- the introduction device causes an adaptation of the incoming container flow to the division of the equipment gyro, so that the respective containers can be easily handed over to the equipment gyro. With the diversion device, the containers can be transported further at a predetermined distance.
- the foot-side guides are designed as a turntable
- the head guides on the supply side have packing or centering tulips, or as these are configured.
- the respective container is as it were clamped between the turntable and the packing or centering tulip, and kept secure.
- additional rotation of the individual container can be effected.
- the container is rotated as needed on its transport path about the rotational axis of the equipment gyro, so that in the circumferential direction of the container features, such as labels can be applied, and further several contact and contact surfaces of the container can be provided with adhesive or adhesive.
- the upright container can also be favorably aligned according to specific container and / or equipment features, so for example according to so-called embossing and then container-specific so provided with adhesive and / or adhesive that the Containers of a container are accommodated exactly identically aligned with each other within the container.
- each case two application elements are arranged one above the other, optionally subsequent application elements are also arranged one above the other.
- one application element always provide exactly one container area, that is to say a section of the contact and contact area with adhesive and adhesive.
- the applicator elements can be controlled, for example, in a spraying or spraying order of adhesive and adhesive, so be adjustable in their inclination with respect to each spatial axis.
- the applicator elements can also be carried along with at least a portion of the relevant container, but this is not absolutely necessary.
- the treatment device preferably the equipment gyro or the diversion device, is immediately downstream of a compartment or compressor section or device, for example a linear transporter, wherein the containers provided with the still moist or activatable adhesive and adhesive are combined into containers and transported further.
- a compartment or compressor section or device for example a linear transporter
- Static and / or movable guide elements can be provided in each case laterally of the linear transporter, and further driver elements can be provided, which are each associated with a container.
- the guide elements are formed, for example, as a railing, which lead and support the container, or the container of the container between them. It is conceivable to execute the guide elements rigid. However, it is also possible to carry out the guide elements so that the containers or containers have no relative speed to the laterally arranged guide elements. With the laterally arranged guide elements, a lateral pressure can be generated, which is expedient for an adhesive connection of the container of the container.
- the guide elements not only have the function of guiding and supporting but also the function of generating a force acting on the container, which compresses the container or the container seen transversely to the transport direction, i. approaches each other, presses against each other or pressed, so as to effect a sufficient adhesive bond can.
- the driver elements are arranged transversely to the transport direction, and completely overlap the linear transporter, wherein the driver elements arranged in the transport direction behind the container, so that the driver elements push the container almost in front of him.
- a force is advantageously generated, which seen a connection of the container with each other in or against the transport direction and supports a compression.
- the carriers can seen in the transport direction apply relative to the transport relative speed on the container or on the container.
- the driver elements may be designed in a preferred embodiment as a rod, so as Mit NHLstab. Further, the driver elements may be driven by themselves, and / or be in communication with the guide elements. In this respect, the guide elements to the already mentioned functions could virtually take over the guiding function for the driver elements. If the guide elements are driven, thus provided circumferentially, it is entirely within the meaning of the invention to fasten the driver elements rigidly to the guide elements, wherein the above-mentioned relative speed could be generated by means of the guide element drive.
- the guide elements could also be viewed in the transverse direction so that the device can also be adjusted to different container dimensions.
- the conveying speed of the linear transporter, the guide elements and / or the driver elements can be individually adjustable, for which purpose suitable control centers or central control units of a complete system can be used.
- the container in the area of the compartmenting and / or compacting unit with a carrying element, for example with a handle, for which purpose suitable devices can be provided which are arranged downstream of the discharge side or at a suitable point on the linear conveyor.
- the support element with the aforementioned adhesive or adhesive can be attached to the container or zw. Adjacent containers of a container in which this is glued in parallel with the compaction and approach of the container after the equipment gyro or the discharge in the area of the compartment - and / or compression unit.
- an apparatus for producing a container which avoids in a simple manner, despite the omission of a encompassing film and / or a strapping, that the containers reach a nesting position during transport and the aforementioned film is completely eliminated can. It remains even after the removal of one or more containers from a container, the cohesion of the remaining containers in the container.
- a foil or a strapping band foil-less bottle pack
- the environment is relieved by avoiding waste, thereby also conserving resources for the production of the films or immatures usually made of plastic.
- the container of a container during transport so in the continuous operation of the device for the production of Containers, ie the packaging machine, glued directly to each other.
- a foil-less bottle pack can be achieved with minimal adhesive application, which has a sufficient binding of the individual containers to one another.
- the particular advantage lies in the fact that can be omitted by the arrangement of application elements for adhesives and adhesives on a Etikettiernikel, quasi the packaging machine and the usual shrink tunnel. This is a significant advantage on the energy as well as the cost side.
- FIG. 1 shows a section of an apparatus 1 for the production of containers 2 from containers 3, ie a packaging machine, wherein in advance from a wide container stream container 3 into several, as exemplified in two single-lane container streams 4.1 and 4.2 are converted, in which the container 3 a have arbitrary orientation.
- a suitable and structurally adapted compartment and compressor section or device to form a single-track or a more than two-lane overall system using the following statements.
- a treatment device 5.1 and 5.2 is provided for each of the container streams 4.1 and 4.2, the respective treatment device 5 having a plurality of foot-side guides 6 and head guides 7 for the container 3, wherein along the transport path of the container 3 first ever Equipment module 23, as labeling, on the treatment device or on its equipment gyro 12 or 12.1 and 12.2 provided and subsequent two application elements 8 are arranged.
- the applicator elements 8 arranged such that the adhesive and adhesive dispensing can be done above and below the label on the bottle surface. Downstream of the treatment device 5, the containers 3 are combined into containers 2.
- the containers 3 are transported from an input side 9 toward an output side 10 (axial transport direction 14), wherein equipment modules 23 and the applicator elements 8 are provided on the treatment device 5 for applying adhesives, and the containers 3 are downstream of the treatment device 5 merged into the total package 2 and transported in the direction of the discharge side 10.
- FIG. 1 shows that each treatment device 5 or 5.1 and 5.2 has an introduction device 11 or 11.1 and 11.2, the equipment circuit 12, or 12.1 and 12.2 and a discharge device 13 or 13.1 and 13.2 for the respective container track 4.1 and 4.2.
- the introduction device 11 is designed as a starter, wherein the discharge device 13 is designed as a discharge star.
- a treatment device 5 is provided for each container track 4.1 and 4.2, these or their components are provided in the figures with the reference number ".1" or ".2" to clarify the assignment to the respective container track 4.1 and 4.2.
- the respective components are usually identical in each case, but could, if necessary, also be formed differently or omitted, if this makes sense technically.
- no application elements 8 could be provided on one of the two transport paths if the application of adhesive and adhesive 25 on the other transport path is sufficient.
- the foot-side guides 6 are executed on the equipment circuit 12 as a motor-driven turntable, wherein the head guides 7 have bearing-mounted packing or centering tulips or are designed as such.
- the respective container 3 is quasi-securely held between the turntable 6 and the packing tulip 7 as it were.
- Such turntables and packing or centering tulips are, as mentioned in the introduction, known from industrial labeling machines.
- the upright container can also be favorably aligned according to certain container - and / or equipment features, so for example so-called embossing and then container specific so provided with adhesive and adhesive that the container 3 of a container 2 aligned exactly identical are added to each other within the container 2.
- suitable and not shown inspection devices can be provided.
- a rotation of the container can also be carried out only for the sake of providing the container or containers 3 in the circumferential direction at several contact and contact surfaces with adhesive and adhesive, for example in fixed 90 ° increments. Aligning or rotating z. B. before application elements 8 and / or between following in the direction of rotation 19 application elements 8 is denoted by the reference numeral 20 in FIG. 2 indicated.
- each case two application elements 8 are arranged one above the other, wherein the subsequent application elements 8 are also arranged one above the other.
- an applicator element 8 always exactly one container area, so provide a portion of the contact and contact surface with adhesive and adhesive.
- the applicator elements 8 may be controllable, for example, in a spraying or spraying order of adhesive and adhesive, so be adjustable in their inclination with respect to each spatial axis.
- the applicator elements 8 can also be carried along at least part of the way with the relevant container 3, but i.d.R. is not necessary.
- a linear transporter 15 is arranged, which acts as a compartment and / or compressor section 22.
- the diversion device 13 or the two Ausleitsterne 13.1 and 13.2 lead the adhesive container 3 transversely to the axial transport direction 14 together and pass the adhesive container 3 in pairs to the linear conveyor 15, which in FIG. 2 represented by the reference numeral 19.
- the linear transporter 15 can be designed so that a merging of several, for example, three container pairs to the container 2, which has six containers 3, is effected.
- the linear transporter 15 may have entrainment elements 21, wherein, in addition, lateral guide elements 16 may be provided, as in FIG FIG. 4 is recognizable. All components are connected to each other via a control and control unit 27.
- the diverter 13 is ideally, as in FIG. 3 shown connected to a vacuum pump 28, and has suction elements (not shown), which hold the container 3 in a defined and fixed angular position. Ideally, the containers 3 are only released when the contact with an adjacent container 3 has taken place.
- the diversion device 28 may also have recesses and / or surfaces which avoid or prevent rotations of the container 3 due to increased coefficient of friction, for example a rubber coating or tooth-like formations, as well as a combination thereof.
- the treatment device 5, or the discharge device 13 is thus downstream of the linear transporter 15, which acts as a compartment and compression section.
- static and / or movable guide elements 16 are provided laterally along the linear transporter 15, wherein in the present example, entrainment elements 21 are provided which are each associated with a container 2.
- the driver elements 21 cause a merge along the axial transport direction 14, so a pressing together the container 3 of a container 2.
- the guide elements 16 cause the contact force of the container 3 transversely to the transport direction 14, so that in the transverse direction of the adhesive bond is favorably influenced and for a defined duration is maintained.
- a curing station 17 for example in the embodiment as a UV curing station for UV-curing adhesive, this is expedient arranged on the linear conveyor 15.
- a UV emitter 26 extending in the transport direction can be arranged above the grouped containers or the containers 3.
- FIG. 5 and 6 an alternative compaction station is shown.
- the container flow / streams, or the container 3 are not already moved by the diversion elements 13 in pairs transversely to the transport direction and brought into contact.
- the spaced-apart containers 3 are transferred after the equipment gyro 12 and possibly a discharge element 13 to a linear conveyor 15, in whose area an endlessly circulating head drive 30 with lifting and lowering centering tulips 31 and / or an endlessly revolving ground drive 29 with driving elements 21 are arranged, by means of which the containers 3 are guided against rotation and stable in position and are approximated.
- the two drives run virtually over the entire length of the compaction and department parallel.
- the example shown is first a lowering of the centering tulips 31 of the head drive 30 to the container 3, wherein the endless peripheral head drive 30 moves the centering tulips 31 at the same transport speed as that of the linear conveyor 15 in the transport direction.
- the centering tulip 31 runs while held in the transverse guides 32, transverse to the transport direction 14.
- the so connected container 3 are released from the lock by the centering tulip 31, which are raised by control cams, not shown, and guided to the outside.
- the driving element 21 is brought from the ground drive 29.
- the speed of the ground drive 29 is higher than the previous one Transport speed or that of the linear transporter 15 in the region of the second section 22.2 of the compartment and compression section 22, so that the container group is accelerated and compressed into a container 2.
- the curing or drying of an adhesive or adhesive 25 is analogous to the aforementioned embodiment.
- the first pair of containers can of course be stopped or slowed down in their transport speed until all container pairs of a container 2, here three per container 2, are in contact.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Labeling Devices (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Container Filling Or Packaging Operations (AREA)
Description
Die Erfindung bezieht sich auf eine Vorrichtung zur Herstellung von Gebinden gemäß dem Oberbegriff des Patentanspruchs 1, umfassend eine ein- oder mehrbahnige Behälterzuführung oder ein- oder mehrbahnige Behälterströme, mindestens einen um eine zentrale Achse rotierenden Ausstattungskreisel einer Behandlungsvorrichtung mit mindestens einern Auftragselement im Bereich der Behandlungsvorrichtung, mittels welchem mindestens einem Haft- oder Klebemittel und/oder mindestens einem Haft- oder Klebemittelauftrag auf oder an Behälter applizierbar ist.The invention relates to a device for the production of containers according to the preamble of claim 1, comprising a single or multi-lane container feed or single or multi-lane container streams, at least one rotating about a central axis Ausstattungskreisel a treatment device with at least one applicator element in the region of the treatment device , by means of which at least one adhesive or adhesive and / or at least one adhesive or adhesive application can be applied to or on containers.
Behälter im Sinne der Erfindung sind beispielsweise Flaschen, Dosen, Tuben, Pouches, jeweils aus Metall, Glas und/oder Kunststoff, also zum Beispiel auch PET-Flaschen, aber auch andere Packmittel, insbesondere solche, die zum Abfüllen von flüssigen oder viskosen Produkten geeignet sind, aber auch bereits zu Gruppen (Mehrfachpack) zusammengefasste Behälter. Derartige Behälter, z.B. PET-Flaschen weisen einen Kontaktbereich auf, welcher sphärisch gewölbt ausgeführt ist, so dass die Behälter quasi aneinander um eine Umfangsbahn, also an einem "Abrollring" abrollen können. Bei Glasflaschen ist dies bei mehrmaligem Gebrauch der Flasche zum Beispiel mittels des meistens in heller Hervorhebung erkennbaren Abnutzungsringes erkennbar. Derartige "Abrollringe" können bei PET-Flaschen nicht nur im Kopfbereich, sondern auch im Fußbereich angeordnet sein.Containers according to the invention are for example bottles, cans, tubes, pouches, each of metal, glass and / or plastic, so for example PET bottles, but also other packaging, especially those suitable for filling liquid or viscous products are, but also already grouped into groups (multiple pack) containers. Such containers, e.g. PET bottles have a contact area, which is designed spherically curved, so that the containers can virtually roll around one another around a circumferential path, that is to say on a "unrolling ring". In the case of glass bottles, this is recognizable in the case of repeated use of the bottle, for example by means of the wear ring, which is usually recognizable in a light highlighting. Such "roll-off rings" can be arranged in PET bottles not only in the head area but also in the foot area.
Es ist bekannt, dass Behälter, wie Glasflaschen oder PET-Flaschen, nach dem Füllen verschlossen werden und anschließend mit einem oder mehreren Etiketten versehen werden. Hierzu wird beispielsweise eine oder mehrere Einzeletiketten mit einem Leim auf oder an dem Behälter angebracht, wie beispielsweise in der
Das Roll-Feed-Verfahren und eine solche Vorrichtung ist aus der
Insbesondere für die Applikation von mehreren Einzelblattetiketten auf eine Flasche, ist es bekannt, die Flasche auf der Etikettiervorrichtung derart auszurichten, dass z.B. Bauch- und Brustetikett oder auch das Dekorbild auf dem Verschluss, in einer definierten Lage zueinander angeordnet sind. Die derart etikettierten Flaschen werden häufig nachfolgend auf Verpackungsmaschinen zu Gebinden zusammenfasst, indem eine Gruppe von Flaschen oder Behältern, häufig vier oder sechs Einzelflaschen, mit einer Folie eingeschlagen werden und anschließend diese Folie geschrumpft wird, um so eine stabile verkaufsfähige Einheit zu erhalten.In particular, for the application of several single-sheet labels on a bottle, it is known to align the bottle on the labeling device such that e.g. Belly and breast label or the decorative image on the closure, are arranged in a defined position to each other. The thus labeled bottles are often subsequently packaged on packaging machines by wrapping a group of bottles or containers, often four or six single bottles, with a film and then shrunk this film so as to obtain a stable salable unit.
Im Detail erfolgt die Herstellung der Gebinde z.B. in der Weise, dass die Behälter auf einer Transportebene eines Transporteurs aufstehend und mit ihrer Behälterachse in vertikaler Richtung oder im Wesentlichen vertikaler Richtung orientiert in einem Massentransport bzw. in einem breiten Behälterstrom zugeführt werden, in dem die Behälter hinsichtlich markanter Behälter und/oder Ausstattungsmerkmale eine willkürliche Orientierung aufweisen. Dieser breite Behälterstrom wird dann durch Gasseneinteilung in mehrere einspurige Behälterströme umgewandelt. In weiteren Verfahrensschritten erfolgt das Abteilen der die späteren Gebinde oder deren Behältergruppen bildenden Behälter aus den einspurigen Behälterströmen, das Zusammenführen der notwendigen Anzahl von Behältern jeweils zu einer verdichteten Behältergruppe, in der die Behälter mit mehreren Mantel- oder Umfangsflächen, also mit den Kontakt- oder Berührflächen gegeneinander anliegen, und dass Verbinden der Behälter jeder Behältergruppe zu dem kompakten und festen sowie stabilen Gebinde.In detail, the production of the container is carried out, for example, in such a way that the containers on a transport plane of a transporter upright and oriented with its container axis in the vertical direction or substantially vertical direction in a mass transport or in a wide container stream are supplied in which the container have an arbitrary orientation with respect to distinctive containers and / or features. This wide container stream is then converted by lane division into several single-lane container streams. In further process steps, the compartments of the later containers or their container groups forming of the single-lane container streams, bringing together the necessary number of containers each to a compacted container group, in which the container with multiple shell or peripheral surfaces, ie with the contact or Touch surfaces against each other, and that connecting the container of each group of containers to the compact and solid and stable container.
Es ist bekannt, mehrere Artikel jeweils zu einer Artikelgruppe zusammen zu fassen oder zu formieren und aus den Artikelgruppen unter Verwendung von Schrumpffolien (z.B.
Vorgeschlagen wurde auch bereits, transportfähige Gebinde dadurch herzustellen, dass die jeweils zu einer Behältergruppe formierten Behälter durch eine die Behältergruppe schlaufenartig umgreifende Umreifung (
Weiterhin besteht beim Transport derartiger Gebinde auf einem Bandfördermittel immer die Gefahr, dass sich zylindrische oder weitgehend zylindrische Artikel, wie Dosen, Flaschen oder Behälter durch Vibration, Stöße etc. eine nestende Position einnehmen, also in die Lücke der Nachbarreihe rutschen. Um dies zu verhindern muss bei bekannten Gebinden eine sehr große Spannung auf die Umreifung gebracht werden.Furthermore, when transporting such containers on a belt conveyor there is always the danger that cylindrical or largely cylindrical articles, such as cans, bottles or containers, will assume a nesting position due to vibration, impacts etc., ie slip into the gap of the neighboring row. In order to prevent this, a very high tension must be applied to the strapping in known containers.
Die
Gemäß der
Aufgabe der Erfindung ist es, eine Vorrichtung und ein Verfahren zum Herstellen von Gebinden der Eingangs genannten Art anzugeben, das Etikettieren und das Herstellen von Gebinden kompakt zu gestalten und zu beschleunigen.The object of the invention is to provide an apparatus and a method for producing containers of the type mentioned above, to make the labeling and the manufacture of containers compact and to speed.
Zur Lösung dieser Aufgabe ist eine Vorrichtung zur Herstellung von Gebinden entsprechend dem Patentanspruch 1 oder ein Verfahren nach Anspruch 14 vorgesehen.To solve this problem, a device for the production of containers according to claim 1 or a method according to
Die Behandlungsvorrichtung weist dabei einen oder mehrere Ausstattungskreisel auf, auf welchen sowohl ein oder mehrere Etiketten oder Druckbilder und ein Haft- und/oder Klebemittelauftrag vorgenommen wird, für die unmittelbar nachfolgende Verdichtung der Behälter und Gebindebildung. Hierfür können die Behälter auf dem Ausstattungskreisel um eine vertikale Achse rotiert werden, wobei an jeder Behandlungsposition eines Behälters auf dem Ausstattungskreisel idealarweise eine geeignete Vielzahl von fußseitigen Führungen vorgesehen, bspw. Stand-/Drehteller, und/oder eine Vielzahl von Kopfführungen, bspw. in Form von Halte- und Zentriertulpen.The treatment device has one or more equipment gyro on which both one or more labels or printed images and an adhesive and / or adhesive application is made for the immediately following compression of the container and container formation. For this purpose, the containers can be rotated on the equipment gyroscope about a vertical axis, provided at each treatment position of a container on the equipment gyro idealarweise a suitable plurality of foot-side guides, for example. Stand- / turntable, and / or a variety of head guides, eg Shape of holding and centering tulips.
Behälter im Sinne der Erfindung sind, z.B. PET-Flaschen, d.h. u.a. Flaschen, Dosen, Tuben, Pouches, jeweils aus Metall, Glas und/oder Kunststoff, aber auch andere Packmittel, insbesondere solche, die zum Abfüllen von flüssigen oder viskosen Produkten geeignet sind, aber auch bereits zu Gruppen (Mehrfachpack) zusammengefasste Behälter. Die Behälter des Gebindes sind in nicht-nestender Position angeordnet.Containers according to the invention are, e.g. PET bottles, i. et al Bottles, cans, tubes, pouches, each made of metal, glass and / or plastic, but also other packaging, especially those that are suitable for filling liquid or viscous products, but also already grouped into groups (multiple pack) container. The containers of the container are arranged in a non-nesting position.
"Haft- oder Klebemittel" im Sinne der Erfindung sind u.a. alle Materialien oder Massen, mit denen eine Klebeverbindung zwischen Behältern möglich ist, insbesondere Verbindungen, Materialien oder Massen, die im flüssigen oder zähflüssigen Zustand aufgebracht einen selbstklebenden Auftrag bilden und/oder unter Anwendung von Druck und/oder durch Energieeintrag und/oder nach einem Aushärten oder Vernetzen (auch durch Energieeintrag) eine Klebeverbindung bewirken. "Haft- oder Klebemittel" im Sinne der Erfindung sind u.a. auch Mehrschichtmaterialien, z.B. solche aus wenigstens einem Trägermaterial, welches mit einem Material beschichtet ist, mit dem eine Klebeverbindung zwischen Behältern möglich ist, also mindestens zweiseitig haftend- und/oder klebend aktiv sind. Solche Haft- oder Klebemittel können als Pads bezeichnet werden. Ein "klebender" Behälter weist im Sinne der Erfindung Haft- oder Klebemittel auf, d.h. ist mit einem Haft- und Klebemittelauftrag versehen. Das Haft- oder Klebemittel ist bevorzugt derart gewählt, dass die Behälter händisch und zerstörungsfrei aus dem Gebinde lösbar und voneinander trennbar sind. Denkbar ist, dass flüssiges Klebemittel von den Auftragselementen aufgetragen wird. Möglich ist, wenn ein niedrigviskoser UV-aushärtender Klebstoff aufgetragen wird. Geeignet wäre auch ein Heizleim, welcher jedoch sehr schnell abkühlt, und so eventuell seine Klebeigenschaften aufgeben könnte, bevor die Behälter des Gebindes hinreichend miteinander verklebt sind. Ein UV-aushärtender Klebstoff ist auch vorteilhaft hinsichtlich der besonders leichten Einstellung seiner gewünschten Eigenschaften. Eine entsprechende Aushärtstation oder eine Aushärtstrecke ist in sinnvoller Weise stromab der Auftragselemente stationär oder entlang des Lineartransporteurs oberhalb und gegebenenfalls auch unterhalb vorgesehen. Eine Aushärtstation kann zum Beispiel ein Tunnel mit UV-Ausleuchtung sein. Die Aushärtstation ist bevorzugt stromab der Behandlungsvorrichtung, bevorzugt an dem Lineartransporteur angeordnet."Adhesives" within the meaning of the invention are, inter alia, all materials or compounds with which an adhesive bond between containers is possible, in particular compounds, materials or compositions which are applied in the liquid or viscous state form a self-adhesive order and / or using Pressure and / or by energy input and / or after curing or crosslinking (also by energy input) effect an adhesive bond. "Adhesives" within the meaning of the invention are, inter alia, also multi-layer materials, for example those of at least one carrier material, which is coated with a material with which an adhesive connection between containers is possible, ie at least two-sided adhesive and / or adhesive are active. Such adhesives or adhesives may be referred to as pads. An "adhesive" container has in the context of the invention adhesives or adhesives, that is provided with an adhesive and adhesive application. The adhesive or adhesive is preferably selected such that the containers are detached manually and non-destructively from the container and separable from each other. It is conceivable that liquid adhesive is applied by the applicator elements. It is possible to apply a low-viscosity UV-curing adhesive. Also suitable would be a Heizleim, which, however, cools very quickly, and so could possibly give up its adhesive properties before the containers of the container are sufficiently glued together. A UV-curing adhesive is also advantageous in terms of particularly easy adjustment of its desired properties. A corresponding curing station or a curing section is provided in a sensible manner downstream of the application elements stationary or along the linear conveyor above and optionally also below. A curing station can, for example, a tunnel with UV illumination be. The curing station is preferably downstream of the treatment device, preferably arranged on the linear transporter.
Zielführend ist, wenn die Behandlungsvorrichtung den Ausstattungskreisel, eine Einleitvorrichtung und die Ausleitvorrichtung aufweist. Die Einleitvorrichtung kann als Einleitstern, Einlaufschnecke, etc. ausgeführt sein. Bei der Ausleitvorrichtung, sollte idealerweise eine Vorrichtung gewählt werden, die die Behälter drehsicher hält. Hierbei kann ein Ausleitstern vorgesehen werden, in dessen Taschen eine gummiartige, verdrehsichernde Oberfläche oder Elemente angeordnet sind. Idealerweise wird ein Auslaufstern vorgesehen, welcher an jedem Aufnahmeplatz für eine Flasche oder einen Behälter ein Saugelement aufweist, wobei die Saugelemente mit einer Vakuumpumpe verbunden sind, und idealerweise die Vakuumversorgung so geschaltet ist, dass diese nur in einem definierten Winkelbereich des Auslaufsterns aktiv ist. Die Einleitvorrichtung bewirkt eine Anpassung des einlaufenden Behälterstromes an die Teilung des Ausstattungskreisels, so dass die jeweiligen Behälter problemlos an den Ausstattungskreisel übergeben werden können. Mit der Ausleitvorrichtung können die Behälter in vorbestimmten Abstand weitertransportiert werden.The objective is when the treatment device has the equipment gyro, an introduction device and the discharge device. The introduction device can be embodied as an inlet star, inlet screw, etc. In the case of the diversion device, ideally a device should be selected which keeps the containers non-rotatable. Here, a Ausleitstern be provided in the pockets of a rubber-like, rotationally locking surface or elements are arranged. Ideally, an outlet star is provided which has a suction element at each receiving location for a bottle or a container, wherein the suction elements are connected to a vacuum pump, and ideally the vacuum supply is switched so that it is active only in a defined angular range of the outlet star. The introduction device causes an adaptation of the incoming container flow to the division of the equipment gyro, so that the respective containers can be easily handed over to the equipment gyro. With the diversion device, the containers can be transported further at a predetermined distance.
Zweckmäßig ist, wenn die fußseitigen Führungen als Drehteller ausgeführt sind, wobei die Kopfführungen halteseitig Pack- oder Zentriertulpen aufweisen, oder als diese ausgestaltet sind. Der jeweilige Behälter ist so quasi zwischen dem Drehteller und der Pack- oder Zentriertulpe eingespannt, und lagesicher gehalten. Mit dem motorischen Antrieb des Drehtellers und/oder der Kopfführung, kann eine zur Rotation um die Achse des Ausstattungskreisels zusätzliche Rotation des einzelnen Behälters bewirkt werden. Hierdurch wird der Behälter auf seinem Transportweg um die Rotationsachse des Ausstattungskreisels relativ zu diesem bedarfsgerecht verdreht, so dass in Umfangsrichtung des Behälters Ausstattungsmerkmale, wie Etiketten appliziert werden können, und weiterhin mehrere Kontakt- und Berührflächen des Behälters mit Haft- oder Klebemittel versehen werden können. Zweckmäßig ist dabei, wenn mehrere Auftragselemente vorgesehen sind, welche in Rotationsrichtung des Ausstattungskreisels gesehen aufeinander folgen oder wenn Auftragselemente sowohl radial innen und radial außen angeordnet sind, da hierdurch die Rotationszeit bei der Applikation mehrere Haft- und Klebemittelmengen auf dem Umfang eines Behälters, verkürzt wird.It is expedient if the foot-side guides are designed as a turntable, the head guides on the supply side have packing or centering tulips, or as these are configured. The respective container is as it were clamped between the turntable and the packing or centering tulip, and kept secure. With the motor drive of the turntable and / or the head guide, for rotation about the axis of the equipment gyro additional rotation of the individual container can be effected. As a result, the container is rotated as needed on its transport path about the rotational axis of the equipment gyro, so that in the circumferential direction of the container features, such as labels can be applied, and further several contact and contact surfaces of the container can be provided with adhesive or adhesive. It is expedient if a plurality of application elements are provided, which in the direction of rotation of the equipment gyroscope follow one another or if application elements Both radially inward and radially outward are arranged, as a result, the rotation time in the application of multiple amounts of adhesive and adhesive on the circumference of a container, is shortened.
Mittels der Antriebe, im Zusammenwirken mit geeigneten Inspektionsvorrichtungen, können die aufstehenden Behälter zudem noch günstiger Weise nach bestimmten Behälter - und/oder Ausstattungsmerkmalen, also beispielsweise nach so genannten Embossings ausgerichtet und sodann behälterspezifisch so mit Haft- und/oder Klebemittel versehen werden, dass die Behälter eines Gebindes genau identisch ausgerichtet zueinander innerhalb des Gebindes aufgenommen sind.By means of the drives, in cooperation with suitable inspection devices, the upright container can also be favorably aligned according to specific container and / or equipment features, so for example according to so-called embossing and then container-specific so provided with adhesive and / or adhesive that the Containers of a container are accommodated exactly identically aligned with each other within the container.
In bevorzugter Ausgestaltung kann vorgesehen sein, dass jeweils zwei Auftragselemente übereinander angeordnet sind, wobei ggf. nachfolgende Auftragselemente ebenso übereinander angeordnet sind. So kann jeweils ein Auftragselement stets genau einen Behälterbereich, also einen Abschnitt der Kontakt- und Berührfläche mit Haft- und Klebemittel versehen. Natürlich können die Auftragselemente beispielsweise bei einem sprühenden oder spritzenden Auftrag von Haft- und Klebmittel steuerbar sein, also in ihrer Neigung bezüglich jeder Raumachse einstellbar sein. Selbstverständlich können die Auftragselemente auch zumindest eine Teilstrecke mit dem betreffenden Behälter mitgeführt werden, was aber nicht zwingend notwendig ist.In a preferred embodiment it can be provided that in each case two application elements are arranged one above the other, optionally subsequent application elements are also arranged one above the other. Thus, in each case one application element always provide exactly one container area, that is to say a section of the contact and contact area with adhesive and adhesive. Of course, the applicator elements can be controlled, for example, in a spraying or spraying order of adhesive and adhesive, so be adjustable in their inclination with respect to each spatial axis. Of course, the applicator elements can also be carried along with at least a portion of the relevant container, but this is not absolutely necessary.
Der Behandlungsvorrichtung, bevorzugt dem Ausstattungskreisel oder der Ausleitvorrichtung, ist unmittelbar eine Abteil- oder Verdichterstrecke oder - vorrichtung nachgeschaltet, bspw. ein Lineartransporteur, wobei die mit dem noch feuchten oder aktivierbaren Haft- und Klebemittel versehenen Behälter zu Gebinden zusammengefasst und weitertransportiert werden. Statische und/oder bewegliche Führungselemente können dabei jeweils seitlich des Lineartransporteurs vorgesehen sein, und weiterhin können Mitnehmerelemente vorgesehen werden, welche jeweils einem Gebinde zugeordnet sind.The treatment device, preferably the equipment gyro or the diversion device, is immediately downstream of a compartment or compressor section or device, for example a linear transporter, wherein the containers provided with the still moist or activatable adhesive and adhesive are combined into containers and transported further. Static and / or movable guide elements can be provided in each case laterally of the linear transporter, and further driver elements can be provided, which are each associated with a container.
Die Führungselemente sind beispielsweise als Geländer ausgeformt, welche die Gebinde, bzw. die Behälter des Gebindes zwischen sich führen und stützen. Denkbar ist, die Führungselemente starr auszuführen. Möglich ist aber auch, die Führungselemente mitlaufend auszuführen, so dass die Behälter oder die Gebinde keine Relativgeschwindigkeit zu den seitlich angeordneten Führungselementen aufweisen. Mit den seitlich angeordneten Führungselementen kann ein seitlicher Druck erzeugt werden, welcher für eine Klebverbindung der Behälter des Gebindes zweckdienlich ist. Mit anderen Worten haben die Führungselemente nicht nur die Funktion des Führens und Stützens sondern auch noch die Funktion eine auf die Behälter wirkende Kraft zu erzeugen, welche die Behälter bzw. das Gebinde quer zur Transportrichtung gesehen verdichtet, d.h. einander annähert, gegeneinander drückt oder anpresst, um so eine hinreichende Klebverbindung bewirken zu können.The guide elements are formed, for example, as a railing, which lead and support the container, or the container of the container between them. It is conceivable to execute the guide elements rigid. However, it is also possible to carry out the guide elements so that the containers or containers have no relative speed to the laterally arranged guide elements. With the laterally arranged guide elements, a lateral pressure can be generated, which is expedient for an adhesive connection of the container of the container. In other words, the guide elements not only have the function of guiding and supporting but also the function of generating a force acting on the container, which compresses the container or the container seen transversely to the transport direction, i. approaches each other, presses against each other or pressed, so as to effect a sufficient adhesive bond can.
In bevorzugter Ausgestaltung sind die Mitnehmerelemente quer zur Transportrichtung angeordnet, und übergreifen den Lineartransporteur vollständig, wobei die Mitnehmerelemente in Transportrichtung gesehen hinter dem Gebinde angeordnet, so dass die Mitnehmerelemente das Gebinde quasi vor sich herschieben. Hierdurch wird vorteilhaft eine Kraft erzeugt, welche eine Verbindung der Behälter untereinander in oder entgegen der Transportrichtung gesehen und eine Verdichtung unterstützt. Um den Verbund der Behälter des Gebindes untereinander nicht nur quer zur Transportrichtung, sondern auch in Transportrichtung gesehen zu verbessern, können die Mitnehmer in Transportrichtung gesehen eine bezüglich des Transporteurs bewirkende Relativgeschwindigkeit auf die Behälter oder auf die Gebinde aufbringen. Ist die Fördergeschwindigkeit des oder der Mitnehmerelemente größer als die Fördergeschwindigkeit des Lineartransporteurs, bewirkt dies ein Schieben oder Gleiten der Behälter oder des Gebindes von der Eingangsseite in Richtung zur Austragsseite. Ersichtlich ist, dass die Schiebekraft den Klebverbund deutlich erhöhen kann. Die Mitnehmerelemente können in bevorzugter Ausgestaltung als Stab, also als Mitnehmerstab ausgeführt sein. Weiter können die Mitnehmerelemente selbst angetrieben sein, und/oder mit den Führungselementen in Verbindung stehen. Insofern könnten die Führungselemente zu den bereits genannten Funktionen quasi noch die Führungsfunktion für die Mitnehmerelemente übernehmen. Sind die Führungselemente angetrieben, also umlaufend vorgesehen, liegt es durchaus im Sinne der Erfindung, die Mitnehmerelemente starr an den Führungselementen zu befestigen, wobei die oben erwähnte Relativgeschwindigkeit mittels des Führungselementenantriebes erzeugt werden könnte. Die Führungselemente könnten auch in Querrichtung betrachtet einstellbar sein, so dass die Vorrichtung auch auf unterschiedliche Behälterdimensionen einstellbar ist. Die Fördergeschwindigkeit des Lineartransporteurs, der Führungselemente und/oder der Mitnehmerelemente kann individuell einstellbar sein, wozu geeignete Steuerzentralen oder zentrale Steuereinheiten einer Gesamtanlage herangezogen werden können.In a preferred embodiment, the driver elements are arranged transversely to the transport direction, and completely overlap the linear transporter, wherein the driver elements arranged in the transport direction behind the container, so that the driver elements push the container almost in front of him. As a result, a force is advantageously generated, which seen a connection of the container with each other in or against the transport direction and supports a compression. In order to improve the composite of the containers of the container with one another not only transversely to the transport direction, but also seen in the transport direction, the carriers can seen in the transport direction apply relative to the transport relative speed on the container or on the container. If the conveying speed of the driving element (s) is greater than the conveying speed of the linear conveyor, this causes a sliding or sliding of the containers or the container from the input side in the direction of the discharge side. It can be seen that the pushing force can significantly increase the adhesive bond. The driver elements may be designed in a preferred embodiment as a rod, so as Mitnehmerstab. Further, the driver elements may be driven by themselves, and / or be in communication with the guide elements. In this respect, the guide elements to the already mentioned functions could virtually take over the guiding function for the driver elements. If the guide elements are driven, thus provided circumferentially, it is entirely within the meaning of the invention to fasten the driver elements rigidly to the guide elements, wherein the above-mentioned relative speed could be generated by means of the guide element drive. The guide elements could also be viewed in the transverse direction so that the device can also be adjusted to different container dimensions. The conveying speed of the linear transporter, the guide elements and / or the driver elements can be individually adjustable, for which purpose suitable control centers or central control units of a complete system can be used.
Möglich ist, das Gebinde im Bereich der Abteil- und/oder Verdichtungseinheit noch mit einem Trageelement, beispielsweise mit einem Griff zu versehen, wozu geeignete Vorrichtungen vorgesehen werden können, welche stromab der Austragsseite oder an geeigneter Stelle an dem Lineartransporteur angeordnet ist.It is possible to provide the container in the area of the compartmenting and / or compacting unit with a carrying element, for example with a handle, for which purpose suitable devices can be provided which are arranged downstream of the discharge side or at a suitable point on the linear conveyor.
Natürlich kann das Tragelement mit dem zuvor genannten Haft- oder Klebemittel an dem Gebinde oder zw. benachbarten Behältern eines Gebindes befestigt werden, in dem dieses parallel mit eingeklebt wird, bei der Verdichtung und Annäherung der Behälter nach dem Ausstattungskreisel oder der Ausleitung im Bereich der Abteil- und/oder Verdichtungseinheit.Of course, the support element with the aforementioned adhesive or adhesive can be attached to the container or zw. Adjacent containers of a container in which this is glued in parallel with the compaction and approach of the container after the equipment gyro or the discharge in the area of the compartment - and / or compression unit.
Mit der Erfindung wird so eine Vorrichtung zur Herstellung eines Gebindes zur Verfügung gestellt, welche trotz des Verzichts auf eine umgreifende Folie und/oder eine Umreifung, in einfacher Weise vermeidet, dass die Behälter bei dem Transport in eine nestende Position gelangen und vorgenannte Folie vollständig entfallen kann. Dabei bleibt auch nach der Entnahme eines oder mehrerer Behälter aus einem Gebinde der Zusammenhalt der verbliebenen Behälter im Gebinde erhalten. Durch den Verzicht auf eine Folie oder ein Umreifungsband (folienloser Flaschenpack), wird die Umwelt durch Vermeidung von Abfall entlastet, wobei so auch Ressourcen zur Herstellung der meist aus Kunststoff hergestellten Folien oder Unreifungen geschont werden. Die Behälter eines Gebindes werden während des Transportes, also im kontinuierlichen Betrieb der Vorrichtung zur Herstellung von Gebinden, d.h. der Verpackungsmaschine, direkt aneinander geklebt. Zudem ist ein folienloses Flaschenpack bei minimalem Klebemittelauftrag erreichbar, welcher eine hinreichende Bindung der einzelnen Behälter zueinander aufweist.With the invention, an apparatus for producing a container is provided, which avoids in a simple manner, despite the omission of a encompassing film and / or a strapping, that the containers reach a nesting position during transport and the aforementioned film is completely eliminated can. It remains even after the removal of one or more containers from a container, the cohesion of the remaining containers in the container. By dispensing with a foil or a strapping band (foil-less bottle pack), the environment is relieved by avoiding waste, thereby also conserving resources for the production of the films or immatures usually made of plastic. The container of a container during transport, so in the continuous operation of the device for the production of Containers, ie the packaging machine, glued directly to each other. In addition, a foil-less bottle pack can be achieved with minimal adhesive application, which has a sufficient binding of the individual containers to one another.
Der besondere Vorteil liegt allerdings darin, dass durch die Anordnung von Auftragelementen für Haft- und Klebemittel auf einem Etikettierkreisel, quasi die Verpackungsmaschine und der übliche Schrumpftunnel entfallen können. Dies ist auf energetischer wie auch aus Kostensicht, ein erheblicher Vorteil.The particular advantage lies in the fact that can be omitted by the arrangement of application elements for adhesives and adhesives on a Etikettierkreisel, quasi the packaging machine and the usual shrink tunnel. This is a significant advantage on the energy as well as the cost side.
Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren. Dabei sind alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger Kombination grundsätzlich Gegenstand der Erfindung, unabhängig von ihrer Zusammenfassung in den Ansprüchen oder deren Rückbeziehung. Auch wird der Inhalt der Ansprüche zu einem Bestandteil der Beschreibung gemacht.Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures. In this case, all described and / or illustrated features alone or in any combination are fundamentally the subject of the invention, regardless of their summary in the claims or their dependency. Also, the content of the claims is made an integral part of the description.
Die Erfindung wird im Folgenden anhand der Figuren an einem Ausführungsbeispiel näher erläutert. Es zeigen:
- Fig. 1
- einen Teilabschnitt einer Vorrichtung zum Herstellen eines Gebindes mit sechs Artikeln bzw. Behältern in einer perspektivischen Ansicht,
- Fig. 2
- den Teilabschnitt aus
Figur 1 in einer Aufsicht, - Fig. 3
- den Teilabschnitt aus
Figur 1 in einer Seitenansicht, - Fig. 4
- eine beispielhafte Ausgestaltung einer Abteil- oder Verdichterstrecke in der beispielhaften Ausgestaltung als Lineartransporteur,
- Fig. 5
- Seitenansicht einer alternativen linearen Abteil- und Verdichterstrecke, und
- Fig. 6
- eine Aufsicht des Kopfantriebes einer linearen Abteil- und Verdichtungsstrecke
- Fig. 1
- a partial section of an apparatus for producing a container with six articles or containers in a perspective view,
- Fig. 2
- the subsection off
FIG. 1 in a supervision, - Fig. 3
- the subsection off
FIG. 1 in a side view, - Fig. 4
- an exemplary embodiment of a compartment or compressor section in the exemplary embodiment as a linear conveyor,
- Fig. 5
- Side view of an alternative linear section and compressor section, and
- Fig. 6
- a plan view of the head drive a linear compartment and compression section
In den unterschiedlichen Figuren sind gleiche Teile stets mit denselben Bezugszeichen versehen, weswegen diese in der Regel auch nur einmal beschrieben werden.In the different figures, the same parts are always provided with the same reference numerals, which is why these are usually described only once.
Im vorliegenden Bespiel, ist jeweils eine Behandlungsvorrichtung 5.1 und 5.2 für jeden der Behälterströme 4.1 und 4.2 vorgesehen, wobei der jeweiligen Behandlungsvorrichtung 5 eine Vielzahl von fußseitigen Führungen 6 und Kopfführungen 7 für die Behälter 3 aufweist, wobei entlang des Transportweges der Behälter 3 zuerst je ein Ausstattungsmodul 23, als Etikettiermodul, an der Behandlungsvorrichtung oder an seinem Ausstattungskreisel 12 oder 12.1 und 12.2 vorgesehen und nachfolgende zwei Auftragselemente 8 angeordnet sind. Dabei sind in dem in
Die Behälter 3 werden von einer Eingangsseite 9 in Richtung zu einer Ausgangsseite 10 transportiert (axiale Transportrichtung 14), wobei Ausstattungsmodule 23 und die Auftragselemente 8 an der Behandlungsvorrichtung 5 zum Auftragen von Haft- oder Klebemittel vorgesehen sind und wobei die Behälter 3 stromab der Behandlungsvorrichtung 5 zu dem Gesamtgebinde 2 zusammengeführt und in Richtung zur Austragsseite 10 transportiert werden.The
Beispielhaft sind die fußseitigen Führungen 6 an dem Ausstattungskreisel 12 als motorisch angetriebener Drehteller ausgeführt, wobei dessen Kopfführungen 7 halteseitig gelagerte Pack- oder Zentriertulpen aufweisen oder als solche ausgestaltet sind. Der jeweilige Behälter 3 ist so quasi zwischen dem Drehteller 6 und der Packtulpe 7 lagesicher gehalten. Derartige Drehteller und Pack- oder Zentriertulpen sind, wie einleitend genannt, aus industriellen Etikettiermaschinen bekannt.By way of example, the foot-side guides 6 are executed on the equipment circuit 12 as a motor-driven turntable, wherein the head guides 7 have bearing-mounted packing or centering tulips or are designed as such. The
Wie in den
Ein Drehen der Behälter kann aber auch nur einfach deswegen ausgeführt werden, um den oder die Behälter 3 in Umfangsrichtung gesehen an mehreren Kontakt- und Berührflächen mit Haft- und Klebemittel zu versehen, z.B. in festen 90°-Schritten. Ein Ausrichten bzw. Drehen z. B. vor Auftragselementen 8 und/oder zwischen in Rotationsrichtung 19 folgenden Auftragselementen 8 ist mit dem Bezugszeichen 20 in
In bevorzugter Ausgestaltung kann vorgesehen sein, dass jeweils zwei Auftragselemente 8 übereinander angeordnet sind, wobei die nachfolgenden Auftragselemente 8 ebenso übereinander angeordnet sind. So kann jeweils ein Auftragselement 8 stets genau einen Behälterbereich, also einen Abschnitt der Kontakt- und Berührfläche mit Haft- und Klebemittel versehen. Natürlich können die Auftragselemente 8 beispielsweise bei einem sprühenden oder spritzenden Auftrag von Haft- und Klebmittel steuerbar sein, also in ihrer Neigung bezüglich jeder Raumachse einstellbar sein. Selbstverständlich können die Auftragselemente 8 auch zumindest eine Teilstrecke mit dem betreffenden Behälter 3 mitgeführt werden, was aber i.d.R. nicht notwendig ist.In a preferred embodiment it can be provided that in each case two
Unmittelbar stromab der Ausleitvorrichtung 13, bzw. beider Ausleitsterne 13.1 und 13.2 ist ein Lineartransporteur 15 angeordnet, welcher als Abteil- und/oder Verdichterstrecke 22 fungiert. Die Ausleitvorrichtung 13 oder die beiden Ausleitsterne 13.1 und 13.2 führen die klebenden Behälter 3 quer zur axialen Transportrichtung 14 zusammen und übergeben die klebenden Behälter 3 Paarweise an den Lineartransporteur 15, was in
Die Ausleitvorrichtung 13 ist idealerweise, wie in
Der Behandlungsvorrichtung 5, oder der Ausleitvorrichtung 13 ist also der Lineartransporteur 15 nachgeschaltet, die als Abteil- und Verdichtungsstrecke fungiert. Jeweils seitlich sind statische und/oder bewegliche Führungselemente 16 entlang des Lineartransporteurs 15 vorgesehen, wobei im vorliegenden Beispiel Mitnehmerelemente 21 vorgesehen sind, welche jeweils einem Gebinde 2 zugeordnet sind. Die Mitnehmerelemente 21 bewirken ein Zusammenführung entlang der axialen Transportrichtung 14, also ein aneinanderdrücken der Behälter 3 eines Gebindes 2. Weiterhin bewirken die Führungselemente 16 die Anpresskraft der Behälter 3 quer zur Transportrichtung 14, so dass auch in Querrichtung der Klebeverbund günstig beeinflusst wird und für eine definierte Zeitdauer gehalten wird.The treatment device 5, or the discharge device 13 is thus downstream of the
Wird eine Aushärtestation 17, zum Beispiel in der Ausgestaltung als UV-Aushärtestation für UV-aushärtenden Klebstoff erforderlich, ist diese zweckdienlich an dem Lineartransporteur 15 angeordnet. Alternativ oder in Kombination kann ein sich in Transportrichtung erstreckender UV-Strahler 26 oberhalb der gruppierten Behälter oder der Gebinde 3 angeordnet werden.If a curing
In
Bei dem in
Zeitgleich oder unmittelbar nach vorgenanntem Lösen der Zentriertulpen 31 im Falle des dritten und letzten Behälterpaares einer gewünschten Behältergruppe, die ein Gebinde 2 bilden soll, wird vom Bodenantrieb 29 das Mitnahmeelement 21 herangeführt. Die Geschwindigkeit des Bodenantriebes 29 ist höher als die vorherige Transportgeschwindigkeit oder die des Lineartransporteurs 15 im Bereich der zweiten Teilstrecke 22.2 der Abteil- und Verdichtungsstrecke 22, so dass die Behältergruppe beschleunigt und zu einem Gebinde 2 verdichtet wird. Das Aushärten oder Trocknen eines Haft- oder Klebemittels 25 erfolgt analog vorgenannter Ausführung. Alternativ hierzu können natürlich auch die ersten Behälterpaare solange gestoppt oder in ihrer Transportgeschwindigkeit verlangsamt werden, bis alle Behälterpaare eines Gebindes 2, hier drei je Gebinde 2, in Kontakt sind.At the same time or immediately after the abovementioned release of the centering
Nicht gezeigt ist eine Variante, bei welcher die zu einem Gebinde 2 gehörigen Gruppe von Behältern 3 solange mittels der Zentriertulpen 31 gehalten werden, bis das hinterste der zusammengehörigen Behälterpaare verbunden ist oder die Behälter 3 bis zur finalen Gebindeausformung, d.h. auch die Verdichtung in Transportrichtung, kopfseitig geführt und gehalten werden.
Claims (15)
- Handling apparatus (5) for containers (3) for forming packaging units (2) from labelled and/or decorated containers (3), comprising a one-track or multi-track container feed or one-track or multi-track container streams (4.1 and 4.2), at least one equipping rotor (12) rotating about a central axis, with at least one equipping module (23) in each case in the region of the equipping rotor (12), by means of which at least one equipping feature (24.1, 24.2) can be applied onto the containers (3), characterised in that the apparatus comprises- at least one application element (8) in the region of the equipping rotor (12), by means of which, outside the surface of a container (3) on which an equipping feature (24.1, 24.2) can be applied by the equipping module (23), at least one adhesive or gluing means (25) and/or at least one adhesive or glue application can be applied to containers (3), and wherein- provided immediately downstream of the equipping rotor (12) and/or a discharge device (13) is a compartmenting and/or compaction unit or a compartmenting and/or compaction segment (22), for grouping and compacting as well as temporary compressing of a predetermined number of containers (3), by means of which the containers (3) are assembled to form the packaging unit by the adhering and/or gluing of the containers (3) to one another, by means of the adhesive or gluing means and/or adhesive or glue application, and are transported onwards.
- Handling apparatus according to claim 1, characterised in that the at least one application element (8) is arranged vertically above or below a dispensing head (23.1) for equipping features (24) of the equipping module (23).
- Handling apparatus according to claim 1 or 2, characterised in that the equipping rotor (12) is a labelling rotor, the equipping module (23) is a labelling module, and the equipping feature (24.1, 24.2) is one or more labels.
- Handling apparatus according to claim 1 or 2, characterised in that the equipping rotor (12) is a printing rotor with circulating printing stations and printing heads, the equipping module (23) is one or more printing stations, and the equipping feature (24.1, 24.2) is one or more printed or decoration images.
- Handling apparatus according to claim 4, characterised in that a plurality of printing heads are provided per circulating printing station, for the application of different inks and/or fluids.
- Handling apparatus according to claim 1 or 2, characterised in that the discharge device (13) arranged downstream of the equipping rotor (12) comprises holding elements for the discharge of the containers (3) secure against rotation.
- Handling apparatus according to claim 6, characterised in that the holding elements (25) for securing the rotation are suction elements and are arranged at the circumference of a star-shaped discharge device (13), and wherein the suction elements are connected to a vacuum pump (28).
- Handling apparatus according to claim 6, characterised in that the holding elements (25) for securing against rotation are holding and centring tulips, which are arranged on a head transport (30) arranged above the containers (3) and are driven by this transport.
- Handling apparatus according to any one of the preceding claims, characterised in that the respective equipping rotor (12) of the respective handling apparatus (5) comprises a plurality of foot-side guides (6) and/or head guides (7) for containers (3).
- Apparatus according to any one of the preceding claims, characterised in that, arranged downstream of the handling apparatus (5), is a linear transporter (15) which functions as a compartmenting and/or compaction segment (22), and on which the containers (3) can be assembled to form packaging units (2) and can be transported onwards.
- Apparatus according to any one of the preceding claims, characterised in that the foot-side guides (6) are configured as rotating plates, wherein the head guides (7) comprise a packing and centring tulip or are configured as such.
- Apparatus according to any one of the preceding claims, characterised in that the application elements (8) are arranged following one another in the rotation direction of the equipping rotor (12).
- Apparatus according to any one of the preceding claims, characterised in that in each case at least two application elements (8) are arranged above one another.
- Method for forming packaging elements (2) from labelled containers (3), wherein the containers (3) are provided on an equipping rotor (12) with at least one equipping feature (24.1, 24.2), in the form of at least one label or printed image, and are subsequently assembled to form packing units (2) of a plurality of containers (3), characterised in that- during, immediately before, or immediately after the application of the at least one equipping feature (24) onto the containers (3), at least one adhesive or gluing means and/or at least one adhesive or gluing means application is applied onto the container (3), after which- the containers equipped in this way are discharged by means of a discharge device (13) out of the equipping rotor (12), and after which- the formation of the packaging units (2) takes place from a number of containers (3) in a compartmenting and/or compacting unit or a compartmenting and/or compacting segment (22) by the adhesion and/or gluing of the containers (3) to one another, by means of the adhesive or glue means and/or adhesive or glue applications.
- Method according to claim 14, characterised in that a device according to any one of claims 1 to 13 is used.
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DE102011119966A DE102011119966B3 (en) | 2011-12-02 | 2011-12-02 | Device for forming packaging units |
PCT/EP2012/004189 WO2013079133A1 (en) | 2011-12-02 | 2012-10-02 | Apparatus for forming packaging units |
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EP2785596A1 EP2785596A1 (en) | 2014-10-08 |
EP2785596B1 true EP2785596B1 (en) | 2016-12-28 |
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EP12775438.0A Active EP2785596B1 (en) | 2011-12-02 | 2012-10-02 | Apparatus for forming packaging units |
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US (1) | US9561876B2 (en) |
EP (1) | EP2785596B1 (en) |
JP (1) | JP6062451B2 (en) |
CN (1) | CN103946113B (en) |
BR (1) | BR112014006899B1 (en) |
DE (1) | DE102011119966B3 (en) |
MX (1) | MX347864B (en) |
RU (1) | RU2564390C1 (en) |
WO (1) | WO2013079133A1 (en) |
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- 2012-10-02 MX MX2014006311A patent/MX347864B/en active IP Right Grant
- 2012-10-02 BR BR112014006899-2A patent/BR112014006899B1/en active IP Right Grant
- 2012-10-02 EP EP12775438.0A patent/EP2785596B1/en active Active
- 2012-10-02 JP JP2014543782A patent/JP6062451B2/en active Active
- 2012-10-02 CN CN201280055410.5A patent/CN103946113B/en active Active
- 2012-10-02 US US14/361,836 patent/US9561876B2/en active Active
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023135157A1 (en) | 2022-01-17 | 2023-07-20 | Khs Gmbh | Handling apparatus and method for transporting and handling containers |
DE102022100896A1 (en) | 2022-01-17 | 2023-07-20 | Khs Gmbh | Treatment device and method for transporting and treating containers |
Also Published As
Publication number | Publication date |
---|---|
DE102011119966B3 (en) | 2012-11-22 |
CN103946113A (en) | 2014-07-23 |
BR112014006899A2 (en) | 2017-04-04 |
CN103946113B (en) | 2016-02-03 |
MX347864B (en) | 2017-05-17 |
US20140352868A1 (en) | 2014-12-04 |
BR112014006899B1 (en) | 2020-07-14 |
MX2014006311A (en) | 2014-07-09 |
EP2785596A1 (en) | 2014-10-08 |
JP2015502893A (en) | 2015-01-29 |
RU2564390C1 (en) | 2015-09-27 |
US9561876B2 (en) | 2017-02-07 |
JP6062451B2 (en) | 2017-01-18 |
WO2013079133A1 (en) | 2013-06-06 |
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