EP2782762B1 - Vorrichtung zum aufbringen von ausstattungen auf behälter - Google Patents

Vorrichtung zum aufbringen von ausstattungen auf behälter Download PDF

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Publication number
EP2782762B1
EP2782762B1 EP12783111.3A EP12783111A EP2782762B1 EP 2782762 B1 EP2782762 B1 EP 2782762B1 EP 12783111 A EP12783111 A EP 12783111A EP 2782762 B1 EP2782762 B1 EP 2782762B1
Authority
EP
European Patent Office
Prior art keywords
transfer
container
coat
transfer element
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP12783111.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2782762A1 (de
Inventor
Katrin Preckel
Markus Reiniger
Martin Schach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Publication of EP2782762A1 publication Critical patent/EP2782762A1/de
Application granted granted Critical
Publication of EP2782762B1 publication Critical patent/EP2782762B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F15/00—Screen printers
    • B41F15/14—Details
    • B41F15/16—Printing tables
    • B41F15/18—Supports for workpieces
    • B41F15/30—Supports for workpieces for articles with curved surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles

Definitions

  • the invention relates to a device according to the preamble of claim 1.
  • the respective equipment ultimately consists of the base layer and the imprint.
  • the base layer not only an improvement of the adhesion of the print is achieved, but it is also possible to choose the material for the base layer (base layer material) and the printing inks or printing inks taking into account the material of the container so that the adhesion between the printing and the base layer is greater than the corresponding adhesion between the base layer and the container.
  • the adhesion between the base layer and the container is chosen so that during the entire container cycle and also in a possible reuse of the container, the base layer with the print does not dissolve from the respective container, when recycling but the base layer together with the further adhering to it Overprint can be detached from the containers or from the wall.
  • Suitable base layer material are, for example, polyolefins or other monomers, in particular also by treatment with UV light or UV radiation crosslinkable plastics or polymers.
  • the object of the invention is to provide a device or system for applying, with a simplified application of the base layer forming the base layer material and thus the respective equipment to the container environmentally friendly and large area, even with high power is possible.
  • a device according to the patent claim 1 is formed.
  • the particular advantage of the invention is that the application by means of transfer element or pad, in particular a transferred from the back transfer element or pad completely solves the aforementioned problem of contamination.
  • the use of a transfer element is significantly more economical than e.g. the use of additional print heads.
  • the fluid to be applied is transferred from the coating device via circulating transfer elements (14, 21) which transect the transfer layer.
  • the respective container e.g. the bottle, for applying the base layer or the base layer material forming this layer rolled, preferably without slippage. This rolling off is usually carried out in that the transfer element and the respective container roll off each other.
  • no direct contact is made between the elements of the container and the transfer layer, but the liquid adhering in the region of greatest approximation of the container and transfer layer or transfer surface forms a fluidic bridge.
  • the transfer layer is convexly curved about an axis, for example about a pivoting or pivoting axis of the transfer element, preferably convexly in the shape of a circular cylinder.
  • the transfer element is a cylindrical or annular element forming the transfer layer on its preferably circular cylindrical outer surface.
  • containers are in particular cans, bottles, tubes, pouches, each made of metal, glass and / or plastic, but also other packaging materials which are suitable for filling liquid or viscous products.
  • Container according to the invention are in particular those made of plastic, for example PET (polyethylene terephthalate).
  • 1 container in the form of bottles preferably in the form of bottles made of plastic, for example made of PET, which are provided in a the device 2 designated attachment or device on the outside of its container wall 3 with a container equipment 4 by printing.
  • the container equipment 4 consists of a base layer 5, which can also be referred to as a print carrier layer, is applied directly to the container wall 3, as well as from an applied to the base layer 5 imprint 6 in the form of a multi-color print.
  • the base layer 5 is used inter alia. to improve the adhesion of the imprint 6 or of the print forming this imprint and generated by the printing inks or printing ink used on the container wall 3 or to decouple the container or bottle material from the printed image, so that for the formulation of the ink of a uniform surface quality can be assumed. Furthermore, however, the base layer serves to take over performance characteristics of the ink, for example with regard to recyclability, in order, for example, to recycle the respective container 1, the equipment, i.
  • the base layer 5 together with the imprint 6 easily to solve from the relevant container, for example in amaschine-Sink method in which the components of the shredded or crushed container 2 is introduced into a separating liquid and through this the constituents of the container equipment 4 of the material the container wall can be separated and separated at the same time in the separating liquid or in another liquid by floating from the shredded components of the container material.
  • the choice of material for the base layer 5 and the imprint 6 or for the printing inks or printing inks used for this imprint is taking into account the material of the container 1 u.a. is selected so that the adhesion between the imprint and the base layer 5 is greater than the adhesion between the base layer 5 and the container wall 3, and preferably that the total density of the equipment 5 is smaller than the density of the material of the container wall 3. Further the materials are chosen so that the adhesion of the imprint 6 on the base layer 5 and the adhesion of the base layer 5 on the container wall 3 are sufficiently large, so that during the entire container cycle and in particular in a possible reuse of the container 1, a separation does not take place. Furthermore, the material for the base layer 5 is also chosen so that it has sufficient flexibility to follow deformations of the respective container 1 can.
  • the imprint 6 is preferably produced by contactless printing, using a plurality of printheads, each producing a color set of the multicolored imprint 6, which work according to the ink-jet method and in each case have a multiplicity of electrically activatable nozzles for discharging the printing ink or Have printing ink.
  • the system 2 consists of several in a container transport direction A adjoining modules 7.1 - 7.8, all modules on each a basic unit 8, which is identical, for example, has a rotor which can be driven in rotation around a vertical module or machine axis MA and is provided at its circumference with a multiplicity of container receiving positions or treatment positions 10. The latter are the function of the respective module 7.1 - 7.8 trained on this accordingly.
  • the rotors 9 are synchronously but driven in opposite directions so that whenever a treatment positions 10 of a rotor has reached a connection or transfer region of the adjacent rotor 9, on the adjacent rotor also a treatment position 10 for receiving or Delivery of a container 1 is ready.
  • the rotors 9 close to each other in terms of transport and form according to the FIG. 4 a meandering container transport route 11, on which the containers 1 are moved in the container transport direction A from a container task 2.1 to a container delivery 2.2.
  • the module 7.1 forms, for example, an inlet module, via which the container 1 of the container transport path 11 are supplied. In principle, however, there is the possibility that a pre-treatment of the container 1, which promotes the printing, takes place in this first module.
  • the module 7.2 the application of the respective base layer 5 on the outer surface of the container wall 3 by means of circulating together with the containers 1 transfer elements 14.
  • the other, in container transport direction A following modules 7.3 - 7.7 are designed as pressure modules, wherein in each module or At the treatment positions 10 of their rotors 9, a color set of the multicolored imprint 6 is respectively applied to the containers 1 and to the base layer 5.
  • a part of the modules 7.3 - 7.7 or the treatment positions 10 on the local rotors 9 are also used for drying or crosslinking of the respective imprint 6-forming printing ink or printing ink.
  • the module 7.8 forms the outlet module, with which the printed containers are conveyed to the container outlet 2.1 and to a subsequent conveyor line.
  • the conveying devices for feeding and discharging the containers into and out of the system as well as the rotors 9 or their treatment positions 10 are designed so that the containers 1 are held suspended there in the region of their upper container opening. Similarly, the containers could stand on a support plate and be held by a centering tulip.
  • the printing of the container 1 in the module designed as a pressure modules or at the local treatment positions 10 is carried out without contact with working according to the ink-jet printing printheads, of which at least one is provided at each treatment position 10.
  • the peculiarity of the invention consists in the design of the module 7.2 or the treatment positions 10, on which the application of the base layer 5 by rolling or a coating module, here optionally
  • FIG. 5 shows in a schematic individual representation and in plan view of an application or coating device 12 a treatment position 10 of the module 7.2, together with a partial view of a container 1, during the application of the base layer 5 forming liquid or flowable base layer material.
  • Each treatment position 10 of the module 7.2 is formed with an independent coating device 12.
  • the coating device 12 includes, inter alia, a carrier 13 which is drivable about a parallel to the machine axis MA oriented carrier axis TA of the module 7.2 (arrow B), in synchronism with the rotational movement of the rotor 9.
  • a carrier 13 which is drivable about a parallel to the machine axis MA oriented carrier axis TA of the module 7.2 (arrow B), in synchronism with the rotational movement of the rotor 9.
  • the transfer elements 14 are each formed on their relative to the support axis TA radially outer side with a transfer layer 15 which is part of a circular cylindrical surface about an axis parallel to the axes MA, TA and PA extending axis.
  • each transfer element 14 is first moved with its transfer layer 15 at a station 16, with which the base layer 5 forming base layer material having a defined layer thickness and a defined width (in the direction of the axis PA) and with a defined length (in the direction of rotation B) is applied to the transfer layer 15.
  • the station 16 has a drum 17 which is driven circumferentially about an axis parallel to the machine axis MA and which is provided with a uniform application of the base layer material having the required layer thickness, similar to the glue drum of a labeling unit at a station (not shown).
  • the transfer elements 14 roll with their transfer layer 15 without slip or substantially slip-free on the drum 17, and indeed by appropriate control of their pivotal movement about the axes PA.
  • Each thus provided on its transfer layer 15 with the order of the base layer material transfer element 14 then passes with the rotating carrier 13 to a transfer position 18, at which the base layer material is transferred from the transfer layer 15 to the outer surface of the container wall 3 of the container 1, by rolling on.
  • the coating device 12 furthermore has a station 19 for drying or curing or crosslinking of the base layer 5, for example by heating, for example by infrared heat radiation and / or by UV light.
  • the transfer elements 14 are each formed on their transfer layers 15 with a soft and absorbent, for example with a sponge-like material and the base layer material is applied by gently sweeping over the outer surface of the container wall 3 with the transfer layer rolling there 15 and without or substantially without the action of force of the transfer layer on the container.
  • the transfer layers 15 are each segments of an imaginary, circular axis concentrically surrounding the axis TA, so that then a controlled pivotal movement of the transfer elements 14 about the axes PA is not required.
  • the FIG. 6 shows a coating device 12a, which is provided instead of the coating device 12 at each treatment position 10 of the module 7.2.
  • the coating device 12a in turn comprises a carrier 20 driven about the carrier axis TA in synchronism with the rotational movement of the rotor 9 in the direction of the arrow B, on which a plurality of segment-like application and transfer elements 21 are provided at equal angular intervals about the axis TA the axis TA lying radially outwardly form a transfer layer 22 for transferring the base layer material onto the container 1 which rolls on this transfer layer 21.
  • the transfer layers 22 are each arranged radially on the outside of a damping and buffer layer 23 of a soft, elastic and absorbable as well as permeable material which is provided on a transfer layer carrier 24, at least on its radially outer side with respect to the axis TA forms a curved about the axis TA pitch circular cylinder surface, so that the transfer layer 22 is curved accordingly.
  • the transfer layer carrier 24 is made of a material having sufficient strength, such as metal (sintered metal) or ceramic (sintered ceramic) and is porous or formed with a plurality of openings or micro-openings such that within the transfer layer carrier 24, a uniform pressure distribution for the under pressure the base layer material conveyed by the transfer layer carrier 24, and in particular also a uniform distribution of the base layer material in the damping and buffer layer 23, ie This layer is soaked as evenly as possible with the liquid base layer material.
  • a material having sufficient strength such as metal (sintered metal) or ceramic (sintered ceramic) and is porous or formed with a plurality of openings or micro-openings such that within the transfer layer carrier 24, a uniform pressure distribution for the under pressure the base layer material conveyed by the transfer layer carrier 24, and in particular also a uniform distribution of the base layer material in the damping and buffer layer 23, ie This layer is soaked as evenly as possible with the liquid base layer material.
  • the transfer element 21 On the side facing away from the damping and buffer layer 23 of the transfer layer carrier 24 or the ring segment-shaped wall forming the carrier, the transfer element 21 is provided with a supply or buffer chamber 25 for receiving a buffer volume of the liquid, base layer material. Relative to the axis TA lying radially outward, the interior of the supply or buffer chamber 25 is limited by the transfer layer carrier 24, so that the base layer material from the supply or buffer chamber 25 can be conveyed under pressure through the transfer layer carrier 24 in the damping and buffer layer 23. Furthermore, the interior of the supply or buffer chamber 25 is connected via a line 26 to a source for supplying the base layer material under pressure and to a conduit 27 for returning excess base layer material to this source, of which in the US Pat FIG. 5 only a pressure or feed pump 28 is shown.
  • an electric heater 29 is further provided with which the local base layer material is temperature-controlled at a temperature optimum for the coating, so that there are consistent conditions or parameters.
  • the heater 29 can also be used with appropriate dimensioning to clean the transfer element 21 at the end of a production phase by heat or pyrolytic.
  • the electrical connections of the heater 29 and also the lines 26 and 27 are guided via at least one rotary distributor 30, so that the source of the base layer material and means for controlling and / or regulating the heater 29 for all treatment positions 10 of the module 7.2 together in the associated basic unit 8 can be accommodated.
  • the application of the base layer takes place on the coating device 12a by rolling on, ie by holding the container 1 suspended on a container carrier 31 and rotated about the vertical container axis with this container carrier at the respective transfer layer circulating in the direction of the arrow B. 22 without slip or essentially without slippage, by gently sweeping the outer surface of the container wall 3 with the transfer layer 22 and without or substantially no force of the transfer layer 22 on the container 1.
  • the coating device 12a in turn has a, but not shown station for Drying or curing of the applied base layer 5 on.
  • FIG. 7 shows as a further embodiment, a coating device 12b, which is provided for applying the base layer 5 respectively at the treatment positions 10 of the module 7.1 and in essential elements coincides with the coating device 12a, so that in the FIGS. 6 and 7 for such elements that are constructive and / or functional to the elements of FIG. 5 correspond to the same reference numerals as in the FIG. 5 are used.
  • the coating device 12b differs from the coating device 12a, however, inter alia in that on the respective, the transfer element 21, the lower edge of the damping and buffer layer 23 and the transfer layer carrier 24 forming ring segment-shaped wall abut against a ring segment 32, which consists of a porous material, for example, metal or ceramic with a plurality of micropores or micro-openings.
  • the ring segment 32 forms the inlet of a collection chamber 33 and with this a drainage unit for collecting and returning base layer material from the damping and buffer layer 23 and from the transfer layer support 24 during the operation of the system 2, but also after switching off this system.
  • the collection chamber 33 is connected via a line 34 and a feed pump 35 to a chamber 36, to which the pump 28 is also connected and which for example contains the source for the base layer material accommodated in the base unit 8 or a temporary store provided for this purpose on the rotor 5 Material is.
  • the line 34 is also guided over at least one rotary distributor.
  • the coating device 12b is further provided with a sensor 37, for example laser sensor for distance or occupancy measurement, ie, the sensor 37 provides, for example, one of the distance between the container outer surface and the transfer layer 22 and / or one of the elastic deformation of the damping and Buffer layer 23 by the container 1-dependent signal with which controls the delivery of the coating device 12a with respect to the respective container 1 to achieve the powerless or substantially powerless application of the coating material and / or the proper application of the base layer 5 is monitored.
  • a sensor 37 for example laser sensor for distance or occupancy measurement, ie, the sensor 37 provides, for example, one of the distance between the container outer surface and the transfer layer 22 and / or one of the elastic deformation of the damping and Buffer layer 23 by the container 1-dependent signal with which controls the delivery of the coating device 12a with respect to the respective container 1 to achieve the powerless or substantially powerless application of the coating material and / or the proper application of the base layer 5 is monitored.
  • FIG. 8 shows in partial view the transfer element 21 of a coating device 12c, which differs from the coating device 12b substantially only in that the inlet 32 into the collecting chamber 33 forming ring segment 32 is provided only below the damping and buffer layer 23, via the ring segment 32 and the Collecting chamber 33 in this embodiment, therefore, only excess or unneeded base layer material from the damping and buffer layer 23 is dissipated, ie, the ring segment 32 and the collection chamber 33 form a drainage for the damping and buffer layer 23.
  • the base layer material provided by the transfer layer 22 is schematically indicated.
  • a closure cap or capsule for cleaning cycles is provided on or for the transfer element 21, by means of which a closed discharge space or gap can be created in front of the transfer layer 22.
  • a cleaning or solvent may be rinsed through the layers 24 and 23 via line 27 after the transfer layer 22 has been attached or closed, and is circulated through the drainage space or gap thus formed, and subsequently the collection chamber 33 by means of the pumps 28 and 35 or derived.
  • This cap or capsule is ideally designed as an automatically strigk- or movable element.
  • the use of the vacuum pump 35 is not absolutely necessary, but their use reduces the loss of solvent or cleaning agent, as targeted in the derivative, a negative pressure can be adjusted, thereby further reducing the design effort for the sealing of the cap or capsule.
  • the transfer layers 15 and 24 are respectively formed on transfer elements 14 and 21 in the form of segments.
  • the respective coating device 12, 12a, 12b and 12c has a continuous, annular transfer layer, for example enclosing the axis TA of the respective carrier 13 or 20, in particular when the application of the base layer material takes place in such a way, the base layer completely encloses the respective container at a container outer region.
  • base layer 5 in a multi-layered manner with a plurality of individual layers, with the device 2 then producing each individual layer on different modules.
  • a seal or a coating can be applied analogously, a seal or a coating, so that the term “base layer” is not meant to be limiting, but must be generally understood as a "coating”.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coating Apparatus (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Ink Jet (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
EP12783111.3A 2011-11-23 2012-10-18 Vorrichtung zum aufbringen von ausstattungen auf behälter Not-in-force EP2782762B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011119169A DE102011119169A1 (de) 2011-11-23 2011-11-23 Vorrichtung zum Aufbringen vonAusstattungen auf Behälter
PCT/EP2012/004360 WO2013075774A1 (de) 2011-11-23 2012-10-18 Vorrichtung zum aufbringen von ausstattungen auf behälter

Publications (2)

Publication Number Publication Date
EP2782762A1 EP2782762A1 (de) 2014-10-01
EP2782762B1 true EP2782762B1 (de) 2016-06-22

Family

ID=47143814

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12783111.3A Not-in-force EP2782762B1 (de) 2011-11-23 2012-10-18 Vorrichtung zum aufbringen von ausstattungen auf behälter

Country Status (5)

Country Link
US (1) US9415607B2 (enExample)
EP (1) EP2782762B1 (enExample)
JP (1) JP6411892B2 (enExample)
DE (1) DE102011119169A1 (enExample)
WO (1) WO2013075774A1 (enExample)

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US10543697B2 (en) * 2016-06-07 2020-01-28 Khs Gmbh Method and device for the printing of containers
CN107570369B (zh) * 2017-09-08 2022-10-14 安徽省振华科技工业有限公司 一种达克罗涂覆的三工位加工装置
IL273445B2 (en) 2017-09-19 2024-12-01 Ball Corp Device and method for decorating a container
DE102022116346A1 (de) 2022-06-30 2024-01-04 Multivac Marking & Inspection Gmbh & Co. Kg Druckvorrichtung zum Bedrucken von Verpackungen

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Also Published As

Publication number Publication date
JP6411892B2 (ja) 2018-10-24
EP2782762A1 (de) 2014-10-01
DE102011119169A1 (de) 2013-05-23
US9415607B2 (en) 2016-08-16
US20140313247A1 (en) 2014-10-23
JP2015509822A (ja) 2015-04-02
WO2013075774A1 (de) 2013-05-30

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