EP2782762B1 - Device for applying images to cans - Google Patents
Device for applying images to cans Download PDFInfo
- Publication number
- EP2782762B1 EP2782762B1 EP12783111.3A EP12783111A EP2782762B1 EP 2782762 B1 EP2782762 B1 EP 2782762B1 EP 12783111 A EP12783111 A EP 12783111A EP 2782762 B1 EP2782762 B1 EP 2782762B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- transfer
- container
- coat
- transfer element
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
- B41F15/18—Supports for workpieces
- B41F15/30—Supports for workpieces for articles with curved surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangementsĀ of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangementsĀ of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
Definitions
- the invention relates to a device according to the preamble of claim 1.
- the respective equipment ultimately consists of the base layer and the imprint.
- the base layer not only an improvement of the adhesion of the print is achieved, but it is also possible to choose the material for the base layer (base layer material) and the printing inks or printing inks taking into account the material of the container so that the adhesion between the printing and the base layer is greater than the corresponding adhesion between the base layer and the container.
- the adhesion between the base layer and the container is chosen so that during the entire container cycle and also in a possible reuse of the container, the base layer with the print does not dissolve from the respective container, when recycling but the base layer together with the further adhering to it Overprint can be detached from the containers or from the wall.
- Suitable base layer material are, for example, polyolefins or other monomers, in particular also by treatment with UV light or UV radiation crosslinkable plastics or polymers.
- the object of the invention is to provide a device or system for applying, with a simplified application of the base layer forming the base layer material and thus the respective equipment to the container environmentally friendly and large area, even with high power is possible.
- a device according to the patent claim 1 is formed.
- the particular advantage of the invention is that the application by means of transfer element or pad, in particular a transferred from the back transfer element or pad completely solves the aforementioned problem of contamination.
- the use of a transfer element is significantly more economical than e.g. the use of additional print heads.
- the fluid to be applied is transferred from the coating device via circulating transfer elements (14, 21) which transect the transfer layer.
- the respective container e.g. the bottle, for applying the base layer or the base layer material forming this layer rolled, preferably without slippage. This rolling off is usually carried out in that the transfer element and the respective container roll off each other.
- no direct contact is made between the elements of the container and the transfer layer, but the liquid adhering in the region of greatest approximation of the container and transfer layer or transfer surface forms a fluidic bridge.
- the transfer layer is convexly curved about an axis, for example about a pivoting or pivoting axis of the transfer element, preferably convexly in the shape of a circular cylinder.
- the transfer element is a cylindrical or annular element forming the transfer layer on its preferably circular cylindrical outer surface.
- containers are in particular cans, bottles, tubes, pouches, each made of metal, glass and / or plastic, but also other packaging materials which are suitable for filling liquid or viscous products.
- Container according to the invention are in particular those made of plastic, for example PET (polyethylene terephthalate).
- 1 container in the form of bottles preferably in the form of bottles made of plastic, for example made of PET, which are provided in a the device 2 designated attachment or device on the outside of its container wall 3 with a container equipment 4 by printing.
- the container equipment 4 consists of a base layer 5, which can also be referred to as a print carrier layer, is applied directly to the container wall 3, as well as from an applied to the base layer 5 imprint 6 in the form of a multi-color print.
- the base layer 5 is used inter alia. to improve the adhesion of the imprint 6 or of the print forming this imprint and generated by the printing inks or printing ink used on the container wall 3 or to decouple the container or bottle material from the printed image, so that for the formulation of the ink of a uniform surface quality can be assumed. Furthermore, however, the base layer serves to take over performance characteristics of the ink, for example with regard to recyclability, in order, for example, to recycle the respective container 1, the equipment, i.
- the base layer 5 together with the imprint 6 easily to solve from the relevant container, for example in amaschine-Sink method in which the components of the shredded or crushed container 2 is introduced into a separating liquid and through this the constituents of the container equipment 4 of the material the container wall can be separated and separated at the same time in the separating liquid or in another liquid by floating from the shredded components of the container material.
- the choice of material for the base layer 5 and the imprint 6 or for the printing inks or printing inks used for this imprint is taking into account the material of the container 1 u.a. is selected so that the adhesion between the imprint and the base layer 5 is greater than the adhesion between the base layer 5 and the container wall 3, and preferably that the total density of the equipment 5 is smaller than the density of the material of the container wall 3. Further the materials are chosen so that the adhesion of the imprint 6 on the base layer 5 and the adhesion of the base layer 5 on the container wall 3 are sufficiently large, so that during the entire container cycle and in particular in a possible reuse of the container 1, a separation does not take place. Furthermore, the material for the base layer 5 is also chosen so that it has sufficient flexibility to follow deformations of the respective container 1 can.
- the imprint 6 is preferably produced by contactless printing, using a plurality of printheads, each producing a color set of the multicolored imprint 6, which work according to the ink-jet method and in each case have a multiplicity of electrically activatable nozzles for discharging the printing ink or Have printing ink.
- the system 2 consists of several in a container transport direction A adjoining modules 7.1 - 7.8, all modules on each a basic unit 8, which is identical, for example, has a rotor which can be driven in rotation around a vertical module or machine axis MA and is provided at its circumference with a multiplicity of container receiving positions or treatment positions 10. The latter are the function of the respective module 7.1 - 7.8 trained on this accordingly.
- the rotors 9 are synchronously but driven in opposite directions so that whenever a treatment positions 10 of a rotor has reached a connection or transfer region of the adjacent rotor 9, on the adjacent rotor also a treatment position 10 for receiving or Delivery of a container 1 is ready.
- the rotors 9 close to each other in terms of transport and form according to the FIG. 4 a meandering container transport route 11, on which the containers 1 are moved in the container transport direction A from a container task 2.1 to a container delivery 2.2.
- the module 7.1 forms, for example, an inlet module, via which the container 1 of the container transport path 11 are supplied. In principle, however, there is the possibility that a pre-treatment of the container 1, which promotes the printing, takes place in this first module.
- the module 7.2 the application of the respective base layer 5 on the outer surface of the container wall 3 by means of circulating together with the containers 1 transfer elements 14.
- the other, in container transport direction A following modules 7.3 - 7.7 are designed as pressure modules, wherein in each module or At the treatment positions 10 of their rotors 9, a color set of the multicolored imprint 6 is respectively applied to the containers 1 and to the base layer 5.
- a part of the modules 7.3 - 7.7 or the treatment positions 10 on the local rotors 9 are also used for drying or crosslinking of the respective imprint 6-forming printing ink or printing ink.
- the module 7.8 forms the outlet module, with which the printed containers are conveyed to the container outlet 2.1 and to a subsequent conveyor line.
- the conveying devices for feeding and discharging the containers into and out of the system as well as the rotors 9 or their treatment positions 10 are designed so that the containers 1 are held suspended there in the region of their upper container opening. Similarly, the containers could stand on a support plate and be held by a centering tulip.
- the printing of the container 1 in the module designed as a pressure modules or at the local treatment positions 10 is carried out without contact with working according to the ink-jet printing printheads, of which at least one is provided at each treatment position 10.
- the peculiarity of the invention consists in the design of the module 7.2 or the treatment positions 10, on which the application of the base layer 5 by rolling or a coating module, here optionally
- FIG. 5 shows in a schematic individual representation and in plan view of an application or coating device 12 a treatment position 10 of the module 7.2, together with a partial view of a container 1, during the application of the base layer 5 forming liquid or flowable base layer material.
- Each treatment position 10 of the module 7.2 is formed with an independent coating device 12.
- the coating device 12 includes, inter alia, a carrier 13 which is drivable about a parallel to the machine axis MA oriented carrier axis TA of the module 7.2 (arrow B), in synchronism with the rotational movement of the rotor 9.
- a carrier 13 which is drivable about a parallel to the machine axis MA oriented carrier axis TA of the module 7.2 (arrow B), in synchronism with the rotational movement of the rotor 9.
- the transfer elements 14 are each formed on their relative to the support axis TA radially outer side with a transfer layer 15 which is part of a circular cylindrical surface about an axis parallel to the axes MA, TA and PA extending axis.
- each transfer element 14 is first moved with its transfer layer 15 at a station 16, with which the base layer 5 forming base layer material having a defined layer thickness and a defined width (in the direction of the axis PA) and with a defined length (in the direction of rotation B) is applied to the transfer layer 15.
- the station 16 has a drum 17 which is driven circumferentially about an axis parallel to the machine axis MA and which is provided with a uniform application of the base layer material having the required layer thickness, similar to the glue drum of a labeling unit at a station (not shown).
- the transfer elements 14 roll with their transfer layer 15 without slip or substantially slip-free on the drum 17, and indeed by appropriate control of their pivotal movement about the axes PA.
- Each thus provided on its transfer layer 15 with the order of the base layer material transfer element 14 then passes with the rotating carrier 13 to a transfer position 18, at which the base layer material is transferred from the transfer layer 15 to the outer surface of the container wall 3 of the container 1, by rolling on.
- the coating device 12 furthermore has a station 19 for drying or curing or crosslinking of the base layer 5, for example by heating, for example by infrared heat radiation and / or by UV light.
- the transfer elements 14 are each formed on their transfer layers 15 with a soft and absorbent, for example with a sponge-like material and the base layer material is applied by gently sweeping over the outer surface of the container wall 3 with the transfer layer rolling there 15 and without or substantially without the action of force of the transfer layer on the container.
- the transfer layers 15 are each segments of an imaginary, circular axis concentrically surrounding the axis TA, so that then a controlled pivotal movement of the transfer elements 14 about the axes PA is not required.
- the FIG. 6 shows a coating device 12a, which is provided instead of the coating device 12 at each treatment position 10 of the module 7.2.
- the coating device 12a in turn comprises a carrier 20 driven about the carrier axis TA in synchronism with the rotational movement of the rotor 9 in the direction of the arrow B, on which a plurality of segment-like application and transfer elements 21 are provided at equal angular intervals about the axis TA the axis TA lying radially outwardly form a transfer layer 22 for transferring the base layer material onto the container 1 which rolls on this transfer layer 21.
- the transfer layers 22 are each arranged radially on the outside of a damping and buffer layer 23 of a soft, elastic and absorbable as well as permeable material which is provided on a transfer layer carrier 24, at least on its radially outer side with respect to the axis TA forms a curved about the axis TA pitch circular cylinder surface, so that the transfer layer 22 is curved accordingly.
- the transfer layer carrier 24 is made of a material having sufficient strength, such as metal (sintered metal) or ceramic (sintered ceramic) and is porous or formed with a plurality of openings or micro-openings such that within the transfer layer carrier 24, a uniform pressure distribution for the under pressure the base layer material conveyed by the transfer layer carrier 24, and in particular also a uniform distribution of the base layer material in the damping and buffer layer 23, ie This layer is soaked as evenly as possible with the liquid base layer material.
- a material having sufficient strength such as metal (sintered metal) or ceramic (sintered ceramic) and is porous or formed with a plurality of openings or micro-openings such that within the transfer layer carrier 24, a uniform pressure distribution for the under pressure the base layer material conveyed by the transfer layer carrier 24, and in particular also a uniform distribution of the base layer material in the damping and buffer layer 23, ie This layer is soaked as evenly as possible with the liquid base layer material.
- the transfer element 21 On the side facing away from the damping and buffer layer 23 of the transfer layer carrier 24 or the ring segment-shaped wall forming the carrier, the transfer element 21 is provided with a supply or buffer chamber 25 for receiving a buffer volume of the liquid, base layer material. Relative to the axis TA lying radially outward, the interior of the supply or buffer chamber 25 is limited by the transfer layer carrier 24, so that the base layer material from the supply or buffer chamber 25 can be conveyed under pressure through the transfer layer carrier 24 in the damping and buffer layer 23. Furthermore, the interior of the supply or buffer chamber 25 is connected via a line 26 to a source for supplying the base layer material under pressure and to a conduit 27 for returning excess base layer material to this source, of which in the US Pat FIG. 5 only a pressure or feed pump 28 is shown.
- an electric heater 29 is further provided with which the local base layer material is temperature-controlled at a temperature optimum for the coating, so that there are consistent conditions or parameters.
- the heater 29 can also be used with appropriate dimensioning to clean the transfer element 21 at the end of a production phase by heat or pyrolytic.
- the electrical connections of the heater 29 and also the lines 26 and 27 are guided via at least one rotary distributor 30, so that the source of the base layer material and means for controlling and / or regulating the heater 29 for all treatment positions 10 of the module 7.2 together in the associated basic unit 8 can be accommodated.
- the application of the base layer takes place on the coating device 12a by rolling on, ie by holding the container 1 suspended on a container carrier 31 and rotated about the vertical container axis with this container carrier at the respective transfer layer circulating in the direction of the arrow B. 22 without slip or essentially without slippage, by gently sweeping the outer surface of the container wall 3 with the transfer layer 22 and without or substantially no force of the transfer layer 22 on the container 1.
- the coating device 12a in turn has a, but not shown station for Drying or curing of the applied base layer 5 on.
- FIG. 7 shows as a further embodiment, a coating device 12b, which is provided for applying the base layer 5 respectively at the treatment positions 10 of the module 7.1 and in essential elements coincides with the coating device 12a, so that in the FIGS. 6 and 7 for such elements that are constructive and / or functional to the elements of FIG. 5 correspond to the same reference numerals as in the FIG. 5 are used.
- the coating device 12b differs from the coating device 12a, however, inter alia in that on the respective, the transfer element 21, the lower edge of the damping and buffer layer 23 and the transfer layer carrier 24 forming ring segment-shaped wall abut against a ring segment 32, which consists of a porous material, for example, metal or ceramic with a plurality of micropores or micro-openings.
- the ring segment 32 forms the inlet of a collection chamber 33 and with this a drainage unit for collecting and returning base layer material from the damping and buffer layer 23 and from the transfer layer support 24 during the operation of the system 2, but also after switching off this system.
- the collection chamber 33 is connected via a line 34 and a feed pump 35 to a chamber 36, to which the pump 28 is also connected and which for example contains the source for the base layer material accommodated in the base unit 8 or a temporary store provided for this purpose on the rotor 5 Material is.
- the line 34 is also guided over at least one rotary distributor.
- the coating device 12b is further provided with a sensor 37, for example laser sensor for distance or occupancy measurement, ie, the sensor 37 provides, for example, one of the distance between the container outer surface and the transfer layer 22 and / or one of the elastic deformation of the damping and Buffer layer 23 by the container 1-dependent signal with which controls the delivery of the coating device 12a with respect to the respective container 1 to achieve the powerless or substantially powerless application of the coating material and / or the proper application of the base layer 5 is monitored.
- a sensor 37 for example laser sensor for distance or occupancy measurement, ie, the sensor 37 provides, for example, one of the distance between the container outer surface and the transfer layer 22 and / or one of the elastic deformation of the damping and Buffer layer 23 by the container 1-dependent signal with which controls the delivery of the coating device 12a with respect to the respective container 1 to achieve the powerless or substantially powerless application of the coating material and / or the proper application of the base layer 5 is monitored.
- FIG. 8 shows in partial view the transfer element 21 of a coating device 12c, which differs from the coating device 12b substantially only in that the inlet 32 into the collecting chamber 33 forming ring segment 32 is provided only below the damping and buffer layer 23, via the ring segment 32 and the Collecting chamber 33 in this embodiment, therefore, only excess or unneeded base layer material from the damping and buffer layer 23 is dissipated, ie, the ring segment 32 and the collection chamber 33 form a drainage for the damping and buffer layer 23.
- the base layer material provided by the transfer layer 22 is schematically indicated.
- a closure cap or capsule for cleaning cycles is provided on or for the transfer element 21, by means of which a closed discharge space or gap can be created in front of the transfer layer 22.
- a cleaning or solvent may be rinsed through the layers 24 and 23 via line 27 after the transfer layer 22 has been attached or closed, and is circulated through the drainage space or gap thus formed, and subsequently the collection chamber 33 by means of the pumps 28 and 35 or derived.
- This cap or capsule is ideally designed as an automatically strigk- or movable element.
- the use of the vacuum pump 35 is not absolutely necessary, but their use reduces the loss of solvent or cleaning agent, as targeted in the derivative, a negative pressure can be adjusted, thereby further reducing the design effort for the sealing of the cap or capsule.
- the transfer layers 15 and 24 are respectively formed on transfer elements 14 and 21 in the form of segments.
- the respective coating device 12, 12a, 12b and 12c has a continuous, annular transfer layer, for example enclosing the axis TA of the respective carrier 13 or 20, in particular when the application of the base layer material takes place in such a way, the base layer completely encloses the respective container at a container outer region.
- base layer 5 in a multi-layered manner with a plurality of individual layers, with the device 2 then producing each individual layer on different modules.
- a seal or a coating can be applied analogously, a seal or a coating, so that the term ābase layerā is not meant to be limiting, but must be generally understood as a "coatingā.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Ink Jet (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Description
Die Erfindung bezieht sich auf eine Vorrichtung gemĆ¤Ć Oberbegriff Patentanspruch 1.The invention relates to a device according to the preamble of
Verfahren und Vorrichtungen zum Erzeugen von Ausstattungen oder Ausstattungsmerkmalen durch Bedrucken von BehƤltern an ihrer BehƤlterauĆenflƤche sind bekannt (
Obwohl das direkte Bedrucken von BehƤltern u.a. hinsichtlich der FlexibilitƤt des Druckbildes und dessen Gestaltung und/oder Ćnderung und auch hinsichtlich der Kosten erhebliche Vorteile bietet, besteht aber das Problem, dass beim Recyceln derartiger BehƤlter BehƤltermaterial zusammen mit der Druckfarbe in das Recylingmaterial gelangt, was zu einer unerwĆ¼nschten Kontaminierung des recycelten Materials fĆ¼hrt. Um dieses Problem zu lƶsen, wurde bereits vorgeschlagen (
Die jeweilige Ausstattung besteht damit letztlich aus der Basisschicht und dem Aufdruck. Mit der Basisschicht wird nicht nur eine Verbesserung der Haftung des Aufdrucks erreicht, sondern es besteht dann auch die Mƶglichkeit, das Material fĆ¼r die Basisschicht (Basisschichtmaterial) und die Druckfarben bzw. Drucktinten unter BerĆ¼cksichtigung des Materials der BehƤlter so zu wƤhlen, dass die Haftung zwischen dem Aufdruck und der Basisschicht grƶĆer ist als die entsprechende Haftung zwischen der Basisschicht und dem BehƤlter. Die Haftung zwischen der Basisschicht und dem BehƤlter ist so gewƤhlt, dass wƤhrend des gesamten BehƤlterzyklus und auch bei einer eventuellen Wiederverwendung der BehƤlter sich die Basisschicht mit dem Aufdruck nicht von dem jeweiligen BehƤlter lƶst, beim Recyceln aber die Basisschicht zusammen mit dem an ihr weiterhin haftenden Aufdruck von den BehƤltern bzw. von deren Wand abgelƶst werden kann. Dieses Ablƶsen erfolgt dann z.B. mechanisch und/oder mit einem geeigneten flĆ¼ssigen Medium usw. Als Basisschichtmaterial eignen sich beispielsweise Polyolefine oder andere Monomere, insbesondere auch durch Behandlung mit UV-Licht oder UV-Strahlung vernetzbare Kunststoffe oder Polymere. Insgesamt ist bei gekannten Lƶsungen problematisch, dass die verwendeten Fluide der Basisschichten, Coatings, Finishing, etc. in der Regel sehr dĆ¼nnflĆ¼ssig sind, also eine geringe ViskositƤt aufweisen, so dass deren Handling und Verwendung bei sehr hohen Maschinengeschwindigkeiten bzw. Transportgeschwindigkeiten aufgrund der Vernebellung und Ablƶsung bisher nicht eingesetzt wird.The respective equipment ultimately consists of the base layer and the imprint. With the base layer not only an improvement of the adhesion of the print is achieved, but it is also possible to choose the material for the base layer (base layer material) and the printing inks or printing inks taking into account the material of the container so that the adhesion between the printing and the base layer is greater than the corresponding adhesion between the base layer and the container. The adhesion between the base layer and the container is chosen so that during the entire container cycle and also in a possible reuse of the container, the base layer with the print does not dissolve from the respective container, when recycling but the base layer together with the further adhering to it Overprint can be detached from the containers or from the wall. This detachment then takes place, for example, mechanically and / or with a suitable liquid medium, etc. Suitable base layer material are, for example, polyolefins or other monomers, in particular also by treatment with UV light or UV radiation crosslinkable plastics or polymers. Overall, it is problematic in known solutions that the fluids used in the base layers, coatings, finishing, etc. are usually very thin, so have a low viscosity, so that their handling and use at very high machine speeds and transport speeds due to the nebulization and Replacement has not been used so far.
Aufgabe der Erfindung ist es, eine Vorrichtung oder Anlage zum Aufbringen aufzuzeigen, mit der eine vereinfachtes Aufbringen des die Basisschicht bildenden Basisschichtmaterials und damit auch der jeweiligen Ausstattung auf die BehƤlter umweltschonend und groĆflƤchig, auch mit hoher Leistung mƶglich ist. Zur Lƶsung dieser Aufgabe ist eine Vorrichtung entsprechend dem Patentanspruch 1 ausgebildet.The object of the invention is to provide a device or system for applying, with a simplified application of the base layer forming the base layer material and thus the respective equipment to the container environmentally friendly and large area, even with high power is possible. To solve this problem, a device according to the
Der besondere Vorteil der Erfindung besteht darin, dass die Applikation mittels Transferelement oder -pad, insbesondere eines von der RĆ¼ckseite angestrƶmten Transferelement oder -pads vorgenannte Verschmutzungsproblematik vollstƤndig lƶst. Dabei ist der Einsatz eines Transferelementes deutlich wirtschaftlicher als z.B. der Einsatz zusƤtzlicher Druckkƶpfe. Dabei wird das aufzutragende Fluid von der Beschichtungseinrichtung Ć¼ber umlaufende und die Transferschicht trangende Transferelemente (14, 21) Ć¼bertragen. Hierbei wird der jeweilige BehƤlter, z.B. die Flasche, zum Aufbringen der Basisschicht oder des diese Schicht bildenden Basisschichtmaterials abgewƤlzt, vorzugsweise schlupffrei. Diese AbwƤlzen kann erfolgt in der Regel dadurch, dass das Transferelement und der jeweilige BehƤlter sich aneinander abwƤlzen. Dabei erfolgt idealerweise keine unmittelbarer berĆ¼hrender Kontakt der Elemente BehƤlter und Transferschicht, sondern die im Bereich grƶĆter AnnƤherung von BehƤlter und Transferschicht oder TransferflƤche anhaftende FlĆ¼ssigkeit, bildet eine fluidische BrĆ¼cke.The particular advantage of the invention is that the application by means of transfer element or pad, in particular a transferred from the back transfer element or pad completely solves the aforementioned problem of contamination. The use of a transfer element is significantly more economical than e.g. the use of additional print heads. In this case, the fluid to be applied is transferred from the coating device via circulating transfer elements (14, 21) which transect the transfer layer. Here, the respective container, e.g. the bottle, for applying the base layer or the base layer material forming this layer rolled, preferably without slippage. This rolling off is usually carried out in that the transfer element and the respective container roll off each other. Ideally, no direct contact is made between the elements of the container and the transfer layer, but the liquid adhering in the region of greatest approximation of the container and transfer layer or transfer surface forms a fluidic bridge.
Die Transferschicht ist um eine Achse, beispielsweise um eine Dreh- oder Schwenkachse des Transferelementes konvex gekrĆ¼mmt, vorzugsweise kreiszylinderfƶrmig konvex. Dabei ist insbesondere das Transferelement ein an seiner vorzugsweise kreiszylinderfƶrmigen AuĆenflƤche die Transferschicht bildendes walzen- oder ringartiges Element.The transfer layer is convexly curved about an axis, for example about a pivoting or pivoting axis of the transfer element, preferably convexly in the shape of a circular cylinder. In this case, in particular, the transfer element is a cylindrical or annular element forming the transfer layer on its preferably circular cylindrical outer surface.
"BehƤlter" sind im Sinne der Erfindung insbesondere Dosen, Flaschen, Tuben, Pourches, jeweils aus Metall, Glas und/oder Kunststoff, aber auch andere Packmittel, die zum AbfĆ¼llen von flĆ¼ssigen oder viskosen Produkten geeignet sind. BehƤlter im Sinne der Erfindung sind insbesondere solche aus Kunststoff, beispielsweise aus PET (Polyethylenterephthalat).For the purposes of the invention, "containers" are in particular cans, bottles, tubes, pouches, each made of metal, glass and / or plastic, but also other packaging materials which are suitable for filling liquid or viscous products. Container according to the invention are in particular those made of plastic, for example PET (polyethylene terephthalate).
Der Ausdruck "im Wesentlichen" bzw. "etwa" bedeutet im Sinne der Erfindung Abweichungen vom jeweils exakten Wert um +/- 10%, bevorzugt um +/- 5% und/oder Abweichungen in Form von fĆ¼r die Funktion unbedeutenden Ćnderungen.The expression "essentially" or "approximately" in the sense of the invention means deviations from the exact value by +/- 10%, preferably by +/- 5% and / or deviations in the form of changes that are insignificant for the function.
Die Erfindung wird im Folgenden anhand der Figuren an AusfĆ¼hrungsbeispielen nƤher erlƤutert. Es zeigen:
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Fig. 1 in schematischer Darstellung und im Schnitt die BehƤlterwand eines BehƤlters sowie eine auf die AuĆenflƤche der BehƤlterwand aufgebrachte Ausstattung bestehend aus einer Trenn- oder Basisschicht und aus einem Aufdruck; -
Fig. 2 in vereinfachter schematischer und perspektivischer Darstellung eine Vorrichtung bzw. Anlage zum Aufbringen der Ausstattung in Form eines Mehrfach- oder Mehrfarbendrucks auf die BehƤlter; -
Fig. 3 in schematischer Darstellung die Vorrichtung bzw. Anlage der in Draufsicht;Figur 2 -
Fig. 4 in schematischer Darstellung und in Draufsicht einen Transport- oder Fƶrderweg der BehƤlter durch die Vorrichtung bzw. Anlage der ;Figur 2 -
Fig. 5 in vereinfachter schematischer Darstellung eine Beschichtungseinrichtung einer Behandlungsstation zum Aufbringen der Basisschicht auf die BehƤlter; -
Fig. 6 ,7 und8 jeweils in vereinfachter perspektivischer Darstellung eine Beschichtungseinrichtung einer Behandlungsstation zum Aufbringen der Basisschicht auf die BehƤlter bei unterschiedlichen AusfĆ¼hrungsformen der Erfindung.
-
Fig. 1 in a schematic representation and in section the container wall of a container and a device applied to the outer surface of the container wall equipment consisting of a release or base layer and a print; -
Fig. 2 in a simplified schematic and perspective view of a device or system for applying the equipment in the form of a multi-color or multi-color printing on the container; -
Fig. 3 in a schematic representation of the device or system of theFIG. 2 in plan view; -
Fig. 4 in a schematic representation and in plan view of a transport or conveying path of the container by the device or system of theFIG. 2 ; -
Fig. 5 in a simplified schematic representation of a coating device of a treatment station for applying the base layer to the container; -
Fig. 6 .7 and8th each in a simplified perspective view of a coating device of a treatment station for applying the base layer to the container in different embodiments of the invention.
In den Figuren sind 1 BehƤlter in Form von Flaschen, vorzugsweise in Form von Flaschen aus Kunststoff, beispielsweise aus PET, die in einer den Figuren mit 2 bezeichneten Anlage oder Vorrichtung an der AuĆenseite ihrer BehƤlterwand 3 mit einer BehƤlterausstattung 4 durch Bedrucken versehen werden. Die BehƤlterausstattung 4 besteht aus einer Basisschicht 5, die auch als DrucktrƤgerschicht bezeichnet werden kann, unmittelbar auf die BehƤlterwand 3 aufgebracht ist, sowie aus einem auf die Basisschicht 5 aufgebrachten Aufdruck 6 in Form eines Mehrfarbendrucks.In the figures, 1 container in the form of bottles, preferably in the form of bottles made of plastic, for example made of PET, which are provided in a the
Die Basisschicht 5 dient u.a. dazu, die Haftung des Aufdrucks 6 bzw. der diesen Aufdruck bildenden und durch die verwendeten Druckfarben oder Drucktinte erzeugten Druckpunkte auf der BehƤlterwand 3 zu verbessern bzw. das BehƤlter- oder Flaschenmaterial von dem Druckbild zu entkoppeln, so dass fĆ¼r die Formulierung der Tinte von einer einheitlichen OberflƤchenqualitƤt ausgegangen werden kann. Weiterhin dient die Basisschicht aber dazu, Leistungsmerkmale der Tinte zu Ć¼bernehmen, zum Beispiel hinsichtlich der RecyclingfƤhigkeit, um bspw. beim Recyceln des jeweiligen BehƤlters 1 die Ausstattung, d.h. die Basisschicht 5 zusammen mit dem Aufdruck 6 problemlos von dem betreffenden BehƤlter zu lƶsen, beispielsweise in einem Treib-Sink-Verfahren, bei dem die Bestandteile des geschredderten oder zerkleinerten BehƤlters 2 in eine TrennflĆ¼ssigkeit eingebracht und durch diese die Bestandteile der BehƤlterausstattung 4 von dem Material der BehƤlterwand getrennt und zugleich auch in der TrennflĆ¼ssigkeit oder in einer weiteren FlĆ¼ssigkeit durch Aufschwimmen von den geschredderten Bestandteilen des BehƤltermaterials getrennt werden kƶnnen.The
Die Materialwahl fĆ¼r die Basisschicht 5 und den Aufdruck 6 bzw. fĆ¼r die fĆ¼r diesen Aufdruck verwendeten Druckfarben oder Drucktinten ist dabei unter BerĆ¼cksichtigung des Materials der BehƤlter 1 u.a. so gewƤhlt, dass die Haftung oder Haftfestigkeit zwischen dem Aufdruck und der Basisschicht 5 grƶĆer ist als die Haftung oder Haftfestigkeit zwischen der Basisschicht 5 und der BehƤlterwand 3 und dass vorzugsweise die Gesamtdichte der Ausstattung 5 kleiner ist als die Dichte des Materials der BehƤlterwand 3. Weiterhin sind die Materialien so gewƤhlt, dass die Haftung des Aufdrucks 6 auf der Basisschicht 5 und die Haftung der Basisschicht 5 auf der BehƤlterwand 3 ausreichend groĆ sind, sodass wƤhrend des gesamten BehƤlterzyklus und insbesondere auch bei einer eventuellen Wiederverwendung der BehƤlter 1 eine Trennung nicht erfolgt. Weiterhin ist das Material fĆ¼r die Basisschicht 5 auch so gewƤhlt, dass diese eine ausreichende FlexibilitƤt besitzt, um Verformungen des jeweiligen BehƤlters 1 folgen zu kƶnnen.The choice of material for the
Als Material fĆ¼r die Basisschicht 5 eigenen sich beispielsweise Polyolefine oder andere MonomƤre. Der Aufdruck 6 wird bevorzugt durch berĆ¼hrungsloses Bedrucken erzeugt, und zwar unter Verwendung von mehreren, jeweils einen Farbsatz des mehrfarbigen Aufdrucks 6 erzeugenden Druckkƶpfen, die nach dem Ink-Jet-Verfahren arbeiten und jeweils eine Vielzahl von elektrisch ansteuerbaren DĆ¼sen zum Ausbringen der Druckfarbe bzw. Drucktinte aufweisen.For example, polyolefins or other monomers are suitable as the material for the
Im Detail besteht die Anlage 2 aus mehreren in einer BehƤltertransportrichtung A aneinander anschlieĆenden Modulen 7.1 - 7.8, wobei sƤmtliche Module jeweils auf einer beispielsweise identischen Grundeinheit 8 einen um eine vertikale Modul- oder Maschinenachse MA umlaufend antreibbaren Rotor aufweisen, der an seinem Umfang mit einer Vielzahl von BehƤlteraufnahmepositionen bzw. Behandlungspositionen 10 versehen ist. Letztere sind der Funktion des jeweiligen Moduls 7.1 - 7.8 an diesem entsprechend ausgebildet. WƤhren des Betriebes der Anlage 2 sind die Rotoren 9 synchron, aber gegenlƤufig derart angetrieben, dass immer dann, wenn eine Behandlungspositionen 10 eines Rotors einen Anschluss- oder Ćbergabebereich des benachbarten Rotors 9 erreicht hat, an dem benachbarten Rotor ebenfalls eine Behandlungsposition 10 zur Aufnahme oder Abgabe eines BehƤlters 1 bereitsteht. Die Rotoren 9 schlieĆen transportmƤĆig aneinander an und bilden entsprechend der
Bei der dargestellten AusfĆ¼hrungsform bildet das Modul 7.1 beispielsweise ein Einlaufmodul, Ć¼ber welches die BehƤlter 1 der BehƤltertransportstrecke 11 zugefĆ¼hrt werden. GrundsƤtzlich besteht aber die Mƶglichkeit, dass in diesem ersten Modul bereits eine das Bedrucken fƶrdernde Vorbehandlung der BehƤlter 1 erfolgt. In dem Modul 7.2 erfolgt das Aufbringen der jeweiligen Basisschicht 5 auf die AuĆenflƤche der BehƤlterwand 3 mittels der gemeinsam mit den BehƤltern 1 umlaufenden Transferelemente 14. Die weiteren, in BehƤltertransportrichtung A folgenden Module 7.3 - 7.7 sind als Druckmodule ausgebildet, wobei in jedem Modul bzw. an den Behandlungspositionen 10 ihrer Rotoren 9 jeweils ein Farbsatz des mehrfarbigen Aufdrucks 6 auf die BehƤlter 1 bzw. auf die Basisschicht 5 aufgebracht wird. Ein Teil der Module 7.3 - 7.7 bzw. die Behandlungspositionen 10 an den dortigen Rotoren 9 dienen auch zum Trocknen bzw. Vernetzen der den jeweiligen Aufdruck 6 bildenden Druckfarbe oder Drucktinte. Das Modul 7.8 bildet das Auslaufmodul, mit dem die bedruckten BehƤlter an den BehƤlterauslauf 2.1 sowie an eine daran anschlieĆende Fƶrderstrecke gefƶrdert werden. Die Fƶrdereinrichtungen zum ZufĆ¼hren und AbfĆ¼hren der BehƤlter in bzw. aus der Anlage sowie auch die Rotoren 9 bzw. deren Behandlungspositionen 10 sind so ausgefĆ¼hrt, dass die BehƤlter 1 dort im Bereich ihrer oberen BehƤlterƶffnung hƤngend gehalten sind. GleichermaĆen kƶnnten die BehƤlter auf einem Tragteller stehen und mittels einer Zentriertulpe gehalten sein.In the illustrated embodiment, the module 7.1 forms, for example, an inlet module, via which the
Das Bedrucken der BehƤlter 1 in den als Druckmodule ausgebildeten Modulen bzw. an den dortigen Behandlungspositionen 10 erfolgt berĆ¼hrungslos mit nach dem Ink-Jet-Verfahren arbeitenden Druckkƶpfen, von denen jeweils wenigstens einer an jeder Behandlungsposition 10 vorgesehen ist. Die Besonderheit der Erfindung besteht in der Ausbildung des Moduls 7.2 bzw. der BehandlĆ¼ngspositionen 10, an denen das Aufbringen der Basisschicht 5 durch Aufwalzen bzw. eines Coating-Moduls, hier ggf.The printing of the
Modul 7.7, bei welchem mit einem analogen Verfahren eine abschlieĆende Versiegelung, Lackierung oder dergleichen des Druckbildes erfolgt. Solch ein Coating-Modul wird nachfolgend nicht gesondert beschrieben oder genannt, da es grundsƤtzlich analog aufgebaut ist bzw. analog betrieben wird.Module 7.7, in which an analogous process is followed by a final sealing, painting or the like of the printed image. Such a coating module is not separately described or named below, since it is basically constructed analogously or is operated analogously.
Die
Die Beschichtungseinrichtung 12 umfasst u.a. einen TrƤger 13, der um eine parallel zur Maschinenachse MA orientierte TrƤgerachse TA des Moduls 7.2 antreibbar ist (Pfeil B), und zwar synchron mit der Drehbewegung des Rotors 9. Um die TrƤgerachse TA in gleichmƤĆigen WinkelabstƤnden verteilt und in dem selben radialen Abstand von dieser TrƤgerachse TA sind am TrƤger 13 mehrere segmentartige Transferelemente 14 jeweils um eine Achse PA parallel zur Maschinenachse MA und zur TrƤgerachse TA schwenkbar gelagert. Die Transferelemente 14 sind jeweils an ihrer bezogen auf die TrƤgerachse TA radial auĆenliegenden Seite mit einer Transferschicht 15 ausgebildet, die Teil einer KreiszylinderflƤche um eine parallel zu den Achsen MA, TA und PA verlaufenden Achse ist. Bei in Richtung des Pfeils B umlaufend angetriebenen TrƤger 13 wird jede Transferelement 14 mit seiner Transferschicht 15 zunƤchst an einer Station 16 vorbei bewegt, mit der das die Basisschicht 5 bildende Basisschichtmaterial mit einer definierten Schichtdicke und einer definierten Breite (in Richtung der Achse PA) sowie mit einer definierten LƤnge (in Drehrichtung B) auf die Transferschicht 15 aufgebracht wird. Die Station 16 weist hierfĆ¼r eine um eine Achse parallel zur Maschinenachse MA umlaufend angetriebene Trommel 17 auf, die Ƥhnlich der Leimtrommel eines Etikettieraggregates an einer nicht dargestellten Station mit einem gleichmƤĆigen, die erforderliche Schichtdicke aufweisenden Auftrag des Basisschichtmaterials versehen wird. Die Transferelemente 14 wƤlzen sich mit ihrer Transferschicht 15 schlupffrei oder im Wesentlichen schlupffrei an der Trommel 17 ab, und zwar auch durch entsprechende Ansteuerung ihrer Schwenkbewegung um die Achsen PA. Jedes so an seiner Transferschicht 15 mit dem Auftrag des Basisschichtmaterials versehenes Transferelement 14 gelangt dann mit dem rotierenden TrƤger 13 an eine Ćbergabeposition 18, an der das Basisschichtmaterial von der Transferschicht 15 auf die AuĆenflƤche der BehƤlterwand 3 des bereitstehenden BehƤlters 1 Ć¼bertragen wird, und zwar durch Aufwalzen. HierfĆ¼r werden bei in Richtung des Pfeils B kontinuierlich umlaufendem TrƤger 13 der BehƤlter 1 um seine vertikale BehƤlterachse in Richtung des Pfeils C gedreht und das betreffende Transferelement 14 um die Achse PA gesteuert derart geschwenkt bzw. gedreht, dass sich der BehƤlter 1 mit der AuĆenflƤche seiner BehƤlterwand 3 schlupffrei oder im Wesentlichen schlupffrei auf der Transferschicht 15 abwƤlzt und hierdurch das Basisschichtmaterial mit der fĆ¼r die Basisschicht 5 erforderlichen Dicke auf die BehƤlterwand 3 aufgebracht wird. Die Beschichtungseinrichtung 12 weist weiterhin eine Station 19 zum Trocknen bzw. AushƤrten oder Vernetzen der Basisschicht 5 auf, beispielsweise durch ErwƤrmen, z.B. durch Infrarot-WƤrmestrahlung und/oder durch UV-Licht.The
Wird als Basisschichtmaterial ein flĆ¼ssiges Material verwendet, so sind die Transferelemente 14 an ihren Transferschichten 15 jeweils mit einem weichen und saugfƤhigen, beispielsweise mit einem schwammartigen Material ausgebildet und das Aufbringen des Basisschichtmaterials erfolgt durch leichtes Ćberstreichen der AuĆenflƤche der BehƤlterwand 3 mit der sich dort abwƤlzenden Transferschicht 15 und ohne oder im Wesentlichen ohne Krafteinwirkung der Transferschicht auf den BehƤlter 1.If a liquid material is used as the base layer material, then the
In einer bevorzugten AusfĆ¼hrung der Beschichtungseinrichtung 12 sind die Transferschichten 15 jeweils Segmente eines gedachten, die Achse TA konzentrisch umschlieĆenden Kreiszylinders, sodass dann eine gesteuerte Schwenkbewegung der Transferelemente 14 um die Achsen PA nicht erforderlich ist.In a preferred embodiment of the
Die
Der TransferschichtentrƤger 24 besteht aus einem Material mit ausreichender Festigkeit, beispielsweise aus Metall (Sintermetall) oder Keramik (Sinterkeramik) und ist porƶs oder mit einer Vielzahl von DurchbrĆ¼chen oder Mikroƶffnungen derart ausgebildet, dass sich innerhalb des TransferschichtentrƤgers 24 eine gleichmƤĆige Druckverteilung fĆ¼r das unter Druck durch den TransferschichtentrƤger 24 gefƶrderte Basisschichtmaterial sowie insbesondere auch eine gleichmƤĆige Verteilung des Basisschichtmaterial in der DƤmpf- und Pufferschicht 23 ergibt, d.h. diese Schicht mƶglichst gleichmƤĆig mit dem flĆ¼ssigen Basisschichtmaterial getrƤnkt ist.The
An der DƤmpf- und Pufferschicht 23 abgewandten Seite des TransferschichtentrƤgers 24 bzw. der diesen TrƤger bildenden ringsegmentfƶrmigen Wand ist das Transferelement 21 mit einer Versorgungs- oder Pufferkammer 25 versehen, und zwar zur Aufnahme eines Puffervolumens des flĆ¼ssigen, BasisschichtmƤterials. Bezogen auf die Achse TA radial auĆen liegend ist der Innenraum der Versorgungs- oder Pufferkammer 25 durch den TransferschichtentrƤger 24 begrenzt, sodass das Basisschichtmaterial aus der Versorgungs- oder Pufferkammer 25 unter Druck durch den TransferschichtentrƤger 24 in die DƤmpf- und Pufferschicht 23 gefƶrdert werden kann. Weiterhin ist der Innenraum der Versorgungs- oder Pufferkammer 25 Ć¼ber eine Leitung 26 mit einer Quelle zum ZufĆ¼hren des Basisschichtmaterials unter Druck sowie mit einer Leitung 27 zum RĆ¼ckfĆ¼hren von Ć¼berschĆ¼ssigem Basisschichtmaterial an diese Quelle verbunden, von der in der
In der Versorgungs- oder Pufferkammer 25 ist Weiterhin eine elektrische Heizung 29 vorgesehen, mit der das dortige Basisschichtmaterial temperaturgeregelt auf einer fĆ¼r die Beschichtung optimalen Temperatur gehalten wird, so dass sich gleichbleibende Bedingungen oder Parameter ergeben. Die Heizung 29 kann bei entsprechender Dimensionierung auch dazu verwendet werden, um das Transferelement 21 am Ende einer Produktionsphase durch Hitzeeinwirkung bzw. pyrolytisch zu reinigen. Die elektrischen AnschlĆ¼sse der Heizung 29 und ebenso die Leitungen 26 und 27 sind Ć¼ber wenigstens einen Drehverteiler 30 gefĆ¼hrt, sodass die Quelle fĆ¼r das Basisschichtmaterial sowie Einrichtungen zur Ansteuerung und/oder Regelung der Heizung 29 fĆ¼r sƤmtliche Behandlungspositionen 10 des Moduls 7.2 gemeinsam in der zugehƶrigen Grundeinheit 8 untergebracht werden kƶnnen.In the supply or
Das Aufbringen der Basisschicht erfolgt an der Beschichtungseinrichtung 12a durch Aufwalzen, d.h. dadurch, dass sich der an einem BehƤltertrƤger 31 hƤngend gehaltene und mit diesen BehƤltertrƤger um die vertikale BehƤlterachse gedrehte BehƤlter 1 an der jeweiligen, in Richtung des Pfeils B umlaufenden Transferschicht 22 schlupffrei oder im Wesentlichen schlupffrei abwƤlzt, und zwar durch leichtes Ćberstreichen der AuĆenflƤche der BehƤlterwand 3 mit der Transferschicht 22 und ohne oder im Wesentlichen ohne Krafteinwirkung der Transferschicht 22 auf den BehƤlter 1. Auch die Beschichtungseinrichtung 12a weist wiederum eine, allerdings nicht dargestellte Station zum Trocknen oder AushƤrten der aufgebrachten Basisschicht 5 auf.The application of the base layer takes place on the
Die
Die Beschichtungseinrichtung 12b ist weiterhin mit einem Sensor 37, beispielsweise Laser-Sensor zur Distanz- oder Belegungsmessung ausgebildet, d.h. der Sensor 37 liefert z.B. ein von dem Abstand zwischen der BehƤlterauĆenflƤche und der Transferschicht 22 und/oder ein von der elastischen Verformung der DƤmpf- und Pufferschicht 23 durch den BehƤlter 1 abhƤngiges Signal, mit dem z.B. die Zustellung der Beschichtungseinrichtung 12a in Bezug auf den jeweiligen BehƤlter 1 zur Erzielung des kraftlosen oder im Wesentlichen kraftlosen Aufbringens des Beschichtungsmaterial gesteuert und/oder das ordnungsgemƤĆe Aufbringen der Basisschicht 5 Ć¼berwacht wird.The
Die
In einer nicht dargestellten Weiterentwicklung ist an oder fĆ¼r das Transferelement 21 eine Verschlusskappe oder -kapsel fĆ¼r Reinigungszyklen vorgesehen, mittels welcher ein geschlossener Ablaufraum oder -spalt vor der Transferschicht 22 geschaffen werden kann. Ein Reinigungs- oder Lƶsungsmittel kann nach dem Anbringen oder VerschlieĆen der Transferschicht 22 Ć¼ber die Leitung 27 durch die Schichten 24 und 23 gespĆ¼lt werden und wird Ć¼ber den so gebildeten Ablaufraum oder -spalt und nachfolgend die Sammelkammer 33 mittels den Pumpen 28 und 35 im Kreis gefĆ¼hrt bzw. abgeleitet. Diese Verschlusskappe oder -kapsel ist dabei idealerweise als automatisch verschenk- oder verfahrbares Element ausgebildet. Der Einsatz der Vakuumpumpe 35 ist nicht zwingend nƶtig, deren Einsatz vermindert aber den Verlust von Lƶsungs- oder Reinigungsmittel, da gezielt in der Ableitung ein Unterdruck eingestellt werden kann, wodurch sich weiterhin der Konstruktive Aufwand fĆ¼r die Abdichtung der Verschlusskappe oder -kapsel verringert.In a further development, not shown, a closure cap or capsule for cleaning cycles is provided on or for the
Die Erfindung wurde voranstehend an AusfĆ¼hrungsbeispielen beschrieben. Es versteht sich, dass zahlreiche Abwandlungen und Ćnderungen mƶglich sind. So wurde vorstehend davon ausgegangen, dass die Transferschichten 15 und 24 jeweils an Transferelementen 14 bzw. 21 in Form von Segmenten ausgebildet sind. SelbstverstƤndlich besteht auch die Mƶglichkeit, dass die jeweilige Beschichtungseinrichtung 12, 12a, 12b und 12c eine durchgehende, ringfƶrmige, beispielsweise die Achse TA des jeweiligen TrƤgers 13 bzw. 20 umschlieĆende Transferschicht aufweist, und zwar insbesondere dann, wenn der Auftrag des Basisschichtmaterials derart erfolgt, dass die Basisschicht den jeweiligen BehƤlter an einem BehƤlterauĆenbereich vollstƤndig umschlieĆt.The invention has been described above by means of exemplary embodiments. It is understood that numerous modifications and changes are possible. It has been assumed above that the transfer layers 15 and 24 are respectively formed on
Weiterhin besteht auch die Mƶglichkeit, die Basisschicht 5 mehrschichtig mit mehreren Einzelschichten auszubilden, wobei dann bei der Vorrichtung 2 jede Einzelschicht an unterschiedlichen Modulen erzeugt wird. Wie vorstehend genannt, kann analog eine Versiegelung oder eine Coating angebracht werden, so dass der Begriff der "Basisschicht" hier nicht einschrƤnkend zu verstehen ist, sondern allgemein als "Beschichtung" verstanden werden muss.Furthermore, it is also possible to form the
- 11
- BehƤltercontainer
- 22
- Vorrichtung oder AnlageDevice or system
- 2.12.1
- BehƤltereinlaufcontainer inlet
- 2.22.2
- BehƤlterauslaufcontainer outlet
- 33
- BehƤlterwandcontainer wall
- 44
- BehƤlterausstattungcontainer equipment
- 55
- Basisschicht, BeschichtungBase layer, coating
- 66
- Aufdruckimprint
- 7.1 - 7.87.1 - 7.8
- Modulmodule
- 88th
- Grundeinheitbasic unit
- 99
- Rotorrotor
- 1010
- Behandlungspositiontreatment position
- 1111
-
BehƤltertranspƶrtstrecke durch die Anlage 2Container transport path through the
system 2 - 12, 12a, 12b, 12c12, 12a, 12b, 12c
- Beschichtungseinrichtung zum Aufbringen des BasisschichtmaterialsCoating device for applying the base layer material
- 1313
- TrƤgercarrier
- 1414
- Transferelementtransfer element
- 1515
- Transferschichttransfer layer
- 1616
- Stationstation
- 1717
- Trommeldrum
- 1818
- ĆbergabepositionTransfer position
- 1919
- Station zum AushƤrten und/oder Vernetzen der BasisschichtStation for curing and / or crosslinking the base layer
- 2020
- TrƤgercarrier
- 2121
- Transferelementtransfer element
- 2222
- Transferschichttransfer layer
- 2323
- Pufferschichtbuffer layer
- 2424
- TransferschichtentrƤgerTransfer layer substrate
- 2525
- Versorgungs- oder PufferkammerSupply or buffer chamber
- 26,2726.27
- Leitungmanagement
- 2828
- Pumpepump
- 2929
- elektrische Heizungelectric heating
- 3030
- Drehverteilerrotary distributor
- 3131
- BehƤltertrƤgercontainer carrier
- 3232
- Ringsegmentring segment
- 3333
- Sammelkammerplenum
- 3434
- Leitungmanagement
- 3535
- Pumpepump
- 3636
- Kammerchamber
- 3737
- Sensorsensor
- 3838
- BasisschichtmaterialBase layer material
- AA
- BehƤltertransportrichtungContainer transport direction
- BB
-
Drehrichtung des TrƤgers 13 bzw. 20Direction of rotation of the
13 or 20carrier - CC
- Drehrichtung des BehƤltersDirection of rotation of the container
- TATA
-
Drehachse des TrƤgers 13 bzw. 20Rotary axis of the
13 and 20, respectivelycarrier - PAPA
-
Schwenkachse der Transferelemente 14Pivot axis of the
transfer elements 14 - MAMA
- Maschinen- oder RotorachseMachine or rotor axis
Claims (18)
- Device for applying decorations (4) to containers by digital printing, with a container transport system (7.1 - 7.8), with at least one processing position (10) on the container transport system (7.1 - 7.8), at which the containers (1) can be provided with, in each case, at least one coating namely a coating on which the containers can be printed, and/or a cover coat and/or a sealing or a coating,
characterised in that
the at least one processing position (10) comprises a coating device (12, 12a, 12b, 12c) with at least one transfer element (14, 21), which is configured for the application of a base coat material forming the coating by rolling on, wherein an electrical heating device (29) is provided to control the heating or temperature of the base coat material. - Device according to claim 1, characterised in that the coating device (12, 12a,12b) comprises at least one circulating transfer element (14, 21) comprising a transfer coat (15, 22), on the outer surface of which the respective container (1) rolls for the application of the coating (5) or the base coat material forming this coating, preferably slippage-free or essentially slippage-free, the transfer element (14, 21) rolls on the respective container (1), or both the transfer element (14, 21) and the respective container (1) roll on each other.
- Device according to claim 2, characterised in that the containers (1) and/or the transfer element (14, 21) are arranged and can be driven in such a way that no touch contact takes place between the transfer element (14, 21) and the container (1).
- Device according to claim 3, characterised in that the perpendicular surface distance spacing in the area of greatest closeness between the container (1) and the transfer element (14, 21) can be adjusted.
- Device according to any one of the preceding claims, characterised in that the transfer element (14, 21) and/or the transfer coat (15, 22), is permeable for the viscous coating material.
- Device according to any one of the preceding claims 2 to 5, characterised in that the transfer coat (15, 22) is formed from an elastic and/or soft and/or absorbent and/or sponge-like damping and buffer coat (23) or comprises one such.
- Device according to any one of the preceding claims 2 to 5, characterised in that the transfer element (14, 21) forming the transfer coat (15, 22) is provided with at least one further transfer element (14, 21) at a carrier (13, 20), which can be driven such as to circulate about a carrier axis (TA).
- Device according to any one of the preceding claims 2 to 7, characterised in that the coating device (12) comprises a station (16) at which the circulating transfer element (14) is moved past in order to apply the base coat material onto the transfer coat (15), before the transfer element (15), on rotating further, reaches a transfer position (18), at which the container (1) rolls on the transfer coat (15).
- Device according to any one of the preceding claims 2 to 8, characterised in that the transfer element (21) is configured in the area of its transfer coat (22) with a wall (24), taking effect as a carrier and distributor element and which is porous, comprising a plurality of openings, such as micro-openings or micropores, by means of which the base coat material is distributed uniformly under pressure onto the transfer coat (22), and, specifically, preferably in an axial direction radially to the axis of circulation or rotation (TR) (TA?) of the at least one transfer element (14, 21) or its carrier (13, 20).
- Device according to claim 9, characterised in that the porous wall (24) separates the interior of a supply or buffer chamber (25) from the transfer coat (22) or the damping and buffer coat (23) forming this surface, and that the interior of the supply or buffer chamber (25) is connected via at least one line (26) to a source, by means of which the base coat material of the supply or buffer chamber (25) is conveyed under pressure, wherein the supply or buffer chamber (25) is preferably connected by at least one further line (27) to convey the base coat material out of the chamber to the source.
- Device according to any one of the preceding claims 2 to 8, characterised by a drainage device (32, 33) for catching surplus base coat material from the transfer area (18) between the container (1) and transfer element (22) and/or from the damping and buffer coat (23) forming the transfer coat (22) and/or from the porous wall (24) taking effect as a carrier and distribution layer.
- Device according to claim 10 and in particular according to claim 11, characterised in that the heating device (29) is arranged for the temperature controlling of the base coat material in the supply or buffer chamber (25).
- Device according to claim 11 and in particular according to any one of claims 9 to 12, characterised by a sensor (37) at the transfer or application position (18) for measuring the distance between the container (1) and the transfer element (14, 21) or its transfer coat (15, 22) and/or for measuring and/or monitoring the application forming the base coat on the respective container 1.
- Device according to any one of the preceding claims, characterised in that a plurality of processing positions (10) are provided at a rotor (9) which can be driven such as to circulate about a vertical machine axis (MA), and that each processing position (10) comprises a coating device (12, 12a, 12b).
- Device according to claim 14, characterised in that the rotor (9), with a plurality of further motors (9), forms the container processing or transport section (11), and that the processing positions (10) for the application of the coating (5) are formed on at least one rotor (9) and the processing positions (10) are formed for the printing and for drying and/or cross-linking of printing ink on at least one rotor (9) following in the container transport direction (A), preferably on a plurality of further rotors (9) following in the container transport direction (A).
- Device according to any one of the preceding claims, characterised in that a single-part or multi-part closure cap or capsule, which can be pivoted or moved, is provided at or for the transfer element (14, 21).
- Device according to claim 16, if dependent on claim 2 or 5, characterised in that the closure cap or capsule in the position of use forms, inter alia, together with the transfer coat (14, 21), a run-off space or gap, through which a cleaning agent and/or solvent can flow, in particular in the circuit.
- Method for contactless printing of containers (1) in processing positions (10) of modules, formed as print modules, comprising printing heads operating in accordance with the ink-jet process, of which at least one is provided at each processing position,
characterised in that, by rolling
a base coat (5) is applied at the processing positions (10) of a module (7.2), and/or a final sealing, lacquering, or the like of the print image takes place at the processing positions (10) of a module (7.7).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011119169A DE102011119169A1 (en) | 2011-11-23 | 2011-11-23 | Apparatus for applying equipment to containers |
PCT/EP2012/004360 WO2013075774A1 (en) | 2011-11-23 | 2012-10-18 | Device for applying decorations to containers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2782762A1 EP2782762A1 (en) | 2014-10-01 |
EP2782762B1 true EP2782762B1 (en) | 2016-06-22 |
Family
ID=47143814
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12783111.3A Not-in-force EP2782762B1 (en) | 2011-11-23 | 2012-10-18 | Device for applying images to cans |
Country Status (5)
Country | Link |
---|---|
US (1) | US9415607B2 (en) |
EP (1) | EP2782762B1 (en) |
JP (1) | JP6411892B2 (en) |
DE (1) | DE102011119169A1 (en) |
WO (1) | WO2013075774A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013207809A1 (en) * | 2013-04-29 | 2014-10-30 | Heidelberger Druckmaschinen Ag | Direct printing with underlayer |
US10543697B2 (en) * | 2016-06-07 | 2020-01-28 | Khs Gmbh | Method and device for the printing of containers |
CN107570369B (en) * | 2017-09-08 | 2022-10-14 | å®å¾½ēęÆåē§ęå·„äøęéå ¬åø | Three-station processing device for Dacromet coating |
PL3684626T3 (en) | 2017-09-19 | 2024-06-17 | Ball Corporation | Container decoration apparatus and method |
DE102022116346A1 (en) | 2022-06-30 | 2024-01-04 | Multivac Marking & Inspection Gmbh & Co. Kg | Printing device for printing packaging |
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US3683799A (en) * | 1965-10-22 | 1972-08-15 | Continental Can Co | High speed can printing machine |
US3368482A (en) * | 1966-08-08 | 1968-02-13 | Owens Illinois Inc | Intaglio printing from stencil wrapped about cylinder |
DE2552171A1 (en) | 1975-11-21 | 1977-06-02 | Kurt G Hinterkopf | MACHINE FOR IN PARTICULAR MULTICOLOR PRINTING OF HOLLOW-BODY WORKPIECES |
NO147206C (en) * | 1976-11-01 | 1983-02-23 | Dymo Industries Inc | INK ROLLER. |
JPS5743893A (en) * | 1980-08-28 | 1982-03-12 | Nippon Alum Mfg Co Ltd:The | Printing on metal barrel-shaped container |
US4491613A (en) * | 1983-08-22 | 1985-01-01 | Adolph Coors Company | Base coat applicator |
DE3811866A1 (en) | 1988-04-09 | 1989-11-23 | Eti Tec Maschinenbau | STORAGE AND DRIVE COUPLING FOR THE REMOVAL ELEMENT HOLDER OF A LABELING STATION FOR A LABELING MACHINE FOR CONTAINERS AND THE LIKE |
US5193456A (en) * | 1991-12-04 | 1993-03-16 | Crown Cork & Seal Company, Inc. | Apparatus for decorating beverage cans using a flexographic process |
JP2887307B2 (en) * | 1995-12-05 | 1999-04-26 | ę Ŗå¼ä¼ē¤¾ć¤ćÆć«ćę¬ē¤¾ | Printing mechanism for circular cross-section containers |
EP0867281A1 (en) * | 1997-03-28 | 1998-09-30 | Schiavi S.p.A. | Method and device for detecting and controlling the printing pressure in flexographic machines |
DE10225198B4 (en) * | 2002-06-06 | 2007-07-12 | Polytype S.A. | Method and apparatus for printing a multicolor image |
DE10306671A1 (en) * | 2003-02-18 | 2004-08-26 | Khs Maschinen- Und Anlagenbau Ag | Modules for labeling machines |
DE102004058542A1 (en) * | 2004-12-03 | 2006-06-08 | Nordson Corporation, Westlake | Rotary applicator head and label applicator for applying labels |
ES2264390B1 (en) * | 2005-06-10 | 2008-03-01 | Comexi, S.A. | METHOD FOR AUTOMATICALLY ADJUSTING PRINT PRESSURE IN FLEXOGRAPHIC PRINTING MACHINES. |
JP2007050311A (en) * | 2005-08-15 | 2007-03-01 | Toyo Seikan Kaisha Ltd | Coating roll |
DE202006002729U1 (en) * | 2006-02-21 | 2006-04-13 | Khs Ag | Machine for providing bottles or the like Containers, in particular labeling machines |
DE102006007950A1 (en) * | 2006-02-21 | 2007-08-30 | Khs Ag | Machine for furnishing bottles or similar containers, in particular a labeling machine |
DE102006038247A1 (en) * | 2006-08-16 | 2008-02-21 | Khs Ag | Process for the circumferential printing of containers |
CN101674940B (en) * | 2007-08-03 | 2012-01-11 | Khsęéč“£ä»»å ¬åø | Device and method for printing containers |
AU2008308316B2 (en) * | 2007-10-04 | 2014-02-20 | Takeuchi Press Industries Co., Ltd. | Process for decorating vessel, decorated vessel produced by the process, and mandrel, drum and decorating apparatus for use in the process |
RU2433049C1 (en) * | 2007-10-19 | 2011-11-10 | ŠŃ Ń ŠŠ³ | Device to apply printed image onto external surface of bottles or vessels of similar type |
JP2009113430A (en) * | 2007-11-08 | 2009-05-28 | Mitsubishi Heavy Ind Ltd | Offset printer and offset printing method |
JP2009202344A (en) * | 2008-02-26 | 2009-09-10 | Fuji Xerox Co Ltd | Image forming method and image forming device |
DE102008049241A1 (en) * | 2008-09-26 | 2010-04-08 | Khs Ag | Device for applying in each case a multiple printing on packaging |
CN102186676B (en) | 2008-10-20 | 2014-12-03 | ę®ęęÆčę“¾å å č£ å ¬åø | Digital printing plastic containers with improved adhesion and recyclability |
DE102009013477B4 (en) * | 2009-03-19 | 2012-01-12 | Khs Gmbh | Printing device for printing on bottles or similar containers |
DE102009020702B4 (en) * | 2009-05-11 | 2011-09-15 | Khs Gmbh | Printing system for printing on bottles or similar containers and printing device or machine with such a printing system |
JP5385199B2 (en) * | 2010-03-31 | 2014-01-08 | äøč±č£½ē“ę Ŗå¼ä¼ē¤¾ | Inkjet recording material |
JP5724285B2 (en) * | 2010-10-19 | 2015-05-27 | ę±ę“č£½ē½ę Ŗå¼ä¼ē¤¾ | Printing seamless can and manufacturing method thereof |
DE102013217669A1 (en) * | 2013-09-04 | 2015-03-05 | Krones Ag | Apparatus and method for printing on containers |
-
2011
- 2011-11-23 DE DE102011119169A patent/DE102011119169A1/en not_active Ceased
-
2012
- 2012-10-18 JP JP2014542724A patent/JP6411892B2/en not_active Expired - Fee Related
- 2012-10-18 US US14/358,837 patent/US9415607B2/en not_active Expired - Fee Related
- 2012-10-18 WO PCT/EP2012/004360 patent/WO2013075774A1/en active Application Filing
- 2012-10-18 EP EP12783111.3A patent/EP2782762B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
US9415607B2 (en) | 2016-08-16 |
DE102011119169A1 (en) | 2013-05-23 |
WO2013075774A1 (en) | 2013-05-30 |
JP6411892B2 (en) | 2018-10-24 |
US20140313247A1 (en) | 2014-10-23 |
JP2015509822A (en) | 2015-04-02 |
EP2782762A1 (en) | 2014-10-01 |
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