CN107570369B - Three-station processing device for Dacromet coating - Google Patents
Three-station processing device for Dacromet coating Download PDFInfo
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- CN107570369B CN107570369B CN201710805864.4A CN201710805864A CN107570369B CN 107570369 B CN107570369 B CN 107570369B CN 201710805864 A CN201710805864 A CN 201710805864A CN 107570369 B CN107570369 B CN 107570369B
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Abstract
The invention relates to a three-station processing device for Dacromet coating, which comprises a bottom plate, wherein a brushing device, a spraying device and an air drying device which are distributed at intervals of 120 degrees are arranged on the bottom plate, a rotating column is arranged in the middle of the bottom plate, a net rack is connected onto the rotating column, a motor with an output shaft connected with the bottom of the rotating column is fixed on the bottom plate, and a driving mechanism for driving the brushing device, the spraying device and the air drying device to move by the same motor is fixed on the rotating column; the brushing device comprises a first mounting seat, a first lead screw, a first bevel gear and a brushing mechanism; the spraying device comprises a second mounting seat, a second lead screw, a second bevel gear, a nozzle and a spraying pot; the air drying device comprises a third mounting seat, a third lead screw, a third bevel gear and a fan; the driving mechanism comprises a lifting cylinder, a driving motor and a driving bevel gear. The automatic brush-coating machine has the advantages of small volume and high automation degree, can respectively realize brush coating, spray coating and air drying operations on the surface of a workpiece, ensures thorough coating of the surface of the workpiece, and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of Dacromet processing machinery, in particular to a three-station processing device for Dacromet coating.
Background
The method is characterized in that a dacromet treatment process is usually adopted when a workpiece is subjected to surface processing, the dacromet process comprises coating operation on the surface of the workpiece, and a common coating method comprises three modes of dip coating, spray coating and brush coating. However, most of the existing workshop production operations are manually operated due to the large volume of coating mechanical equipment, so that the workload of manual operation is large, the processing efficiency is low, the coating process is easily caused by errors, the surface of a workpiece is not completely coated, the quality of the workpiece is unqualified, the whole Dacromet processing process is influenced, the sprayed or brushed workpiece needs to be air-dried and aired, the consumed time is long, and the production period of the workpiece can be prolonged.
Disclosure of Invention
In order to avoid and solve the technical problem, the invention provides a three-station processing device for Dacromet coating.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
the utility model provides a reach three station processingequipment of Crohn coating, includes the bottom plate, be equipped with brush device, spraying device and the air-drying device that distributes at an interval of 120 degrees each other on the bottom plate, the bottom plate middle part be equipped with the rotary column just the rotary column on be connected with the rack, be fixed with the motor that output shaft and rotary column bottom link to each other on the bottom plate, be fixed with on the rotary column by the actuating mechanism of same motor drive brush device, spraying device and the motion of air-drying device.
The brushing device comprises a first mounting seat, a first lead screw, a first bevel gear and a brushing mechanism, wherein the first mounting seat is slidably mounted on the bottom plate, the first lead screw is mounted on the bottom plate and is connected with the first mounting seat, the first bevel gear is fixed at the front end of the first lead screw and can be connected with the driving mechanism, and the brushing mechanism is fixed on the first mounting seat.
The spraying device comprises a second mounting seat, a second lead screw, a second bevel gear, two rows of spray heads and a spray can, wherein the second mounting seat is slidably mounted on the bottom plate, the second lead screw is mounted on the bottom plate from top to bottom and is connected with the second mounting seat, the second bevel gear is fixed at the rear end of the second lead screw and can be connected with the driving mechanism, the two rows of spray heads are fixed on the second mounting seat and are symmetrically distributed up and down, and the spray can is fixed on the second mounting seat and is connected with the spray heads. The nozzles of the spray head are oppositely arranged.
Air-dry the device and include slidable mounting No. three mount pads on the bottom plate, install on the bottom plate and No. three lead screw that links to each other with No. three mount pads, fix No. three lead screw right-hand member and can link to each other with actuating mechanism No. three bevel gear, fix No. three mount pads upper end and wind gap fan that sets up down.
The driving mechanism comprises a lifting cylinder fixed on the rotary column, a driving motor which is connected with the lifting cylinder and moves up and down, and a driving bevel gear fixed on an output shaft of the driving motor, wherein the driving bevel gear can be respectively meshed with a first bevel gear, a second bevel gear and a third bevel gear by lifting through the lifting cylinder in the rotating process of the rotary column.
As a further improvement of the invention, the painting mechanism comprises painting components which are fixed on a first mounting seat and are distributed up and down symmetrically, a linkage shaft which is arranged on the first mounting seat and two ends of which are respectively in power transmission with the two painting components, a pinion which is fixed on the linkage shaft, a long rack which is fixed on a bottom plate and is meshed with the pinion, and a paint box which is fixed on the first mounting seat and is connected with a rubber pipe communicated with the painting components at the bottom, wherein the rubber pipe is connected with the painting components at the upper end.
As a further improvement of the invention, the brushing component comprises a connecting plate, a brush wheel arranged on the connecting plate, and a belt transmission mechanism, wherein one end of the belt transmission mechanism is connected with the brush wheel, and the other end of the belt transmission mechanism is connected with the linkage shaft, and the rubber tube penetrates through the connecting plate and is arranged close to the upper end of the brush wheel.
The invention has the beneficial effects that:
the device has the advantages of reasonable structural design, convenience in use, small volume and high automation degree, greatly reduces the labor capacity of workers, can respectively realize brushing, spraying and air drying operations on the surface of a workpiece, avoids errors in the coating process, ensures thorough coating of the surface of the workpiece, greatly shortens the processing time of the workpiece, and improves the working efficiency.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a top view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at I;
FIG. 3 isbase:Sub>A sectional view taken along line A-A of FIG. 1;
FIG. 4 is an enlarged view of a portion II of FIG. 3;
fig. 5 is a sectional view taken along line B-B of fig. 1.
Detailed Description
The present invention will be further described in order to make the technical means, the creation characteristics, the achievement purposes and the effects of the present invention easy to understand.
As shown in fig. 1 to 5, a three-station processing device for dacromet coating comprises a base plate 1, wherein a brushing device, a spraying device and an air drying device which are distributed at intervals of 120 degrees are arranged on the base plate 1, a rotating column 2 is arranged in the middle of the base plate 1, a net rack 3 is connected onto the rotating column 2, a motor 4 with an output shaft connected with the bottom of the rotating column 2 is fixed on the base plate 1, and a driving mechanism which drives the brushing device, the spraying device and the air drying device to move through the same motor is fixed on the rotating column 2. By adopting the mode, the operation of brushing, spraying and air drying the workpiece can be respectively realized, the multiple surface treatment of the workpiece is realized, and the coating effect is improved.
The brushing device comprises a first mounting seat 5 slidably mounted on a bottom plate 1, a first lead screw 6 mounted on the bottom plate 1 and connected with the first mounting seat 5, a first bevel gear 7 fixed at the front end of the first lead screw 6 and capable of being connected with a driving mechanism, and a brushing mechanism fixed on the first mounting seat 5.
The spraying device comprises a second mounting seat 8 slidably mounted on the bottom plate 1, a second lead screw 9 mounted on the bottom plate 1 from the top and connected with the second mounting seat 8, a second bevel gear 10 fixed at the rear end of the second lead screw 9 and capable of being connected with a driving mechanism, and two rows of spray heads 11 fixed on the second mounting seat 8 and symmetrically distributed up and down. And the sprinkling can 25 is fixed on the second mounting seat 8 and is connected with the sprinkling head 11.
The air-drying device comprises a third mounting seat 12, a third lead screw 13, a third bevel gear 14 and a fan 15, wherein the third mounting seat 12 is slidably mounted on a bottom plate 1, the third lead screw 13 is mounted on the bottom plate 1 and connected with the third mounting seat 12, the third bevel gear 14 is fixed at the right end of the third lead screw 13 and can be connected with a driving mechanism, and the fan 15 is fixed at the upper end of the third mounting seat 12 and is provided with an air opening downwards.
The driving mechanism comprises a lifting cylinder 16 fixed on the rotary column 2, a driving motor 17 connected with the lifting cylinder 16 and capable of moving up and down, and a driving bevel gear 18 fixed on an output shaft of the driving motor 17, wherein the driving bevel gear 18 is lifted by the lifting cylinder 16 in the rotating process of the rotary column 2 and can be respectively meshed with the first bevel gear 7, the second bevel gear 10 and the third bevel gear 14. In this way, in the rotating process of the rotating column 2, the lifting air cylinder 16 lifts the driving motor 17 to realize the meshing of the driving bevel gear 18 and different bevel gears, so that the brushing device, the spraying device and the air drying device are respectively driven to move, and the use of a power part motor is reduced.
The painting mechanism comprises painting components which are fixed on the first mounting seat 5 and are distributed up and down symmetrically, a linkage shaft 19 which is arranged on the first mounting seat 5 and two ends of which are respectively in power transmission with the two painting components, a pinion 20 which is fixed on the linkage shaft 19, a long rack 21 which is fixed on the bottom plate 1 and is meshed with the pinion 20, and a paint box 27 which is fixed on the first mounting seat 5 and the bottom of which is connected with a rubber pipe 26 which is communicated with the painting components. The brushing component comprises a connecting plate 22, a brush wheel 23 arranged on the connecting plate 22, and a belt transmission mechanism 24 of which one end is connected with the brush wheel 23 and the other end is connected with the linkage shaft 19. The hose 26 is arranged through the connecting plate 22 near the upper end of the brush wheel 23. In this way, when the rotary brush of the brush wheel 23 slides through the first mounting seat 5, the pinion 20 is meshed with the long rack 21, the power of the pinion 20 is transmitted to the brush wheel 23 through the belt transmission mechanism 24, and the use of a motor is reduced.
The method of use of the present invention is further illustrated below:
in operation, the lifting cylinder 16 lifts the driving motor 17, the driving bevel gear 18 is meshed with the first bevel gear 7, the first lead screw 6 rotates and drives the first mounting seat 5 to slide on the bottom plate 1, the pinion 20 is meshed with the long rack 21 on the bottom plate 1 in the sliding process to drive the belt transmission mechanism 24 to rotate, so that the brush wheel 23 performs rotary brush coating, the rubber tube 26 flows the coating box 27 onto the brush wheel 23 through the through hole 28, and the brush coating of workpieces on the net rack 3 is realized.
The motor 4 drives the rotary column 2 to rotate to the spraying device, the lifting cylinder 16 lifts the driving motor 17, the driving bevel gear 18 is meshed with the second bevel gear 10, the second lead screw 9 rotates and drives the second mounting seat 8 to slide on the bottom plate 1, and the two rows of spray heads 11 spray the surface of the workpiece.
The motor 4 drives the rotary column 2 to rotate to the air drying device, the lifting cylinder 16 lifts the driving motor 17, the driving bevel gear 18 is meshed with the third bevel gear 14, the third screw 13 is driven to rotate, the third mounting seat 12 is driven to slide, and the fan 15 is used for simulating natural wind to dry the surface of the workpiece.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. A method of using a three-station Dacromet-coated processing apparatus comprising a base plate (1), characterized in that: the automatic spraying and drying device is characterized in that a brushing device, a spraying device and an air drying device which are distributed at an interval of 120 degrees are arranged on the bottom plate (1), a rotating column (2) is arranged in the middle of the bottom plate (1), a net rack (3) is connected onto the rotating column (2), a motor (4) with an output shaft connected with the bottom of the rotating column (2) is fixed on the bottom plate (1), and a driving mechanism for driving the brushing device, the spraying device and the air drying device to move by the same motor is fixed on the rotating column (2);
the brushing device comprises a first mounting seat (5) which is slidably mounted on the bottom plate (1), a first lead screw (6) which is mounted on the bottom plate (1) and connected with the first mounting seat (5), a first bevel gear (7) which is fixed at the front end of the first lead screw (6) and can be connected with the driving mechanism, and a brushing mechanism which is fixed on the first mounting seat (5);
the spraying device comprises a second mounting seat (8) slidably mounted on the bottom plate (1), a second lead screw (9) mounted on the bottom plate (1) from the top and connected with the second mounting seat (8), a second bevel gear (10) fixed at the rear end of the second lead screw (9) and connected with the driving mechanism, two rows of spray heads (11) fixed on the second mounting seat (8) and symmetrically distributed up and down, and a spray can (25) fixed on the second mounting seat (8) and connected with the spray heads (11);
the air drying device comprises a third mounting seat (12) which is slidably mounted on the bottom plate (1), a third lead screw (13) which is mounted on the bottom plate (1) and connected with the third mounting seat (12), a third bevel gear (14) which is fixed at the right end of the third lead screw (13) and can be connected with the driving mechanism, and a fan (15) which is fixed at the upper end of the third mounting seat (12) and provided with an air port facing downwards;
the driving mechanism comprises a lifting cylinder (16) fixed on the rotary column (2), a driving motor (17) which is connected with the lifting cylinder (16) and moves up and down, and a driving bevel gear (18) fixed on an output shaft of the driving motor (17), wherein the driving bevel gear (18) is lifted by the lifting cylinder (16) in the rotating process of the rotary column (2) and can be respectively meshed with the first bevel gear (7), the second bevel gear (10) and the third bevel gear (14);
the painting mechanism comprises painting components which are fixed on a first mounting seat (5) and are distributed up and down symmetrically, a linkage shaft (19) which is arranged on the first mounting seat (5) and two ends of which are respectively in power transmission with the two painting components, a pinion (20) which is fixed on the linkage shaft (19), a long rack (21) which is fixed on the bottom plate (1) and is meshed with the pinion (20), and a paint box (27) which is fixed on the first mounting seat (5) and the bottom of which is connected with a rubber tube (26) communicated with the painting components; the brushing component comprises a connecting plate (22), a brush wheel (23) arranged on the connecting plate (22), and a belt transmission mechanism (24) with one end connected with the brush wheel (23) and the other end connected with the linkage shaft (19);
the using method comprises the following steps:
when the paint brush is in work, the lifting cylinder (16) lifts the driving motor (17), the driving bevel gear (18) is meshed with the first bevel gear (7), the first lead screw (6) rotates and drives the first mounting seat (5) to slide on the bottom plate (1), in the sliding process, the pinion (20) is meshed with the long rack (21) on the bottom plate (1) to drive the belt transmission mechanism (24) to rotate, so that the brush wheel (23) performs rotary brush coating, the rubber tube (26) flows the paint box (27) onto the brush wheel (23) through the through hole (28), and the brush coating of workpieces on the net rack (3) is realized;
the motor (4) drives the rotary column (2) to rotate to the spraying device, the lifting cylinder (16) lifts the driving motor (17), the driving bevel gear (18) is meshed with the second bevel gear (10), the second lead screw (9) rotates and drives the second mounting seat (8) to slide on the bottom plate (1), and the two rows of spray heads (11) spray the surface of a workpiece;
the motor (4) drives the rotary column (2) to rotate to the air drying device, the lifting cylinder (16) lifts the driving motor (17), the driving bevel gear (18) is meshed with the third bevel gear (14), the third screw rod (13) is driven to rotate and the third mounting seat (12) is driven to slide, and the fan (15) is used for simulating natural wind on the surface of a workpiece to dry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710805864.4A CN107570369B (en) | 2017-09-08 | 2017-09-08 | Three-station processing device for Dacromet coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710805864.4A CN107570369B (en) | 2017-09-08 | 2017-09-08 | Three-station processing device for Dacromet coating |
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| Publication Number | Publication Date |
|---|---|
| CN107570369A CN107570369A (en) | 2018-01-12 |
| CN107570369B true CN107570369B (en) | 2022-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710805864.4A Active CN107570369B (en) | 2017-09-08 | 2017-09-08 | Three-station processing device for Dacromet coating |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113005938B (en) * | 2021-02-23 | 2022-07-12 | 明达海洋工程有限公司 | Machine of full-automatic installation hundred meters stake |
| CN114247596B (en) * | 2021-12-22 | 2023-04-25 | 深圳市多美达数码科技有限公司 | Automatic production line for mobile phone and working method thereof |
| CN115069438B (en) * | 2022-08-23 | 2022-11-08 | 佛山市顺德区乐普达电机有限公司 | Water pump impeller spraying anti-rust device and using method thereof |
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| GB631496A (en) * | 1946-07-05 | 1949-11-03 | British Hartford Fairmont Synd | Improvements in or relating to machines for applying surface decorations |
| US6412309B1 (en) * | 1999-07-13 | 2002-07-02 | Nippon Sheet Glass Co., Ltd. | Glass quenching apparatus |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE102011119169A1 (en) * | 2011-11-23 | 2013-05-23 | Khs Gmbh | Apparatus for applying equipment to containers |
| GB201305213D0 (en) * | 2013-03-21 | 2013-05-01 | Crown Packaging Technology Inc | Spray machine |
| US10406551B2 (en) * | 2015-08-18 | 2019-09-10 | Deere & Company | Spray nozzle mounting for receiving fluid from distribution pipe |
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- 2017-09-08 CN CN201710805864.4A patent/CN107570369B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB631496A (en) * | 1946-07-05 | 1949-11-03 | British Hartford Fairmont Synd | Improvements in or relating to machines for applying surface decorations |
| US6412309B1 (en) * | 1999-07-13 | 2002-07-02 | Nippon Sheet Glass Co., Ltd. | Glass quenching apparatus |
| CN105583622A (en) * | 2016-03-09 | 2016-05-18 | 宾兴 | Power source automatic assembly production line and assembly process thereof |
| CN105618302A (en) * | 2016-03-23 | 2016-06-01 | 叶侃 | Automatic-counting rotating mechanism for ceramic processing |
| CN207254643U (en) * | 2017-09-08 | 2018-04-20 | 安徽省振华科技工业有限公司 | A kind of three station processing devices of Dacroment coating |
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