EP3099580B1 - Method and device for forming packaging units - Google Patents
Method and device for forming packaging units Download PDFInfo
- Publication number
- EP3099580B1 EP3099580B1 EP15702661.8A EP15702661A EP3099580B1 EP 3099580 B1 EP3099580 B1 EP 3099580B1 EP 15702661 A EP15702661 A EP 15702661A EP 3099580 B1 EP3099580 B1 EP 3099580B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- containers
- closure
- unit
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 14
- 238000004806 packaging method and process Methods 0.000 title claims description 11
- 239000000853 adhesive Substances 0.000 claims description 96
- 230000001070 adhesive effect Effects 0.000 claims description 95
- 238000001514 detection method Methods 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 238000001723 curing Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000003848 UV Light-Curing Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000010017 direct printing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 230000003187 abdominal effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 229920006300 shrink film Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
- B65B17/02—Joining articles, e.g. cans, directly to each other for convenience of storage, transport, or handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
- B65B21/06—Forming groups of bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2835—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers applying and rotating preformed threaded caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/2013—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines
Definitions
- the invention relates to a device for producing containers from containers according to the preamble of patent claim 1 and to a method for producing containers from containers according to the preamble of patent claim 12.
- the invention first relates to a device for closing containers by applying closure elements on the container opening.
- unlocked containers are fed via a container feed to a capper unit, at which the closure of the containers takes place by means of a capper head.
- a capper unit In the area of the closure unit, at least one application unit is provided, by means of which an adhesive application takes place on a peripheral side of the wall of the container.
- the containers are provided with the adhesive agent, by means of several, combined into a container container are glued together, in each case adjacent containers by one or more splices.
- the closure unit preferably has means for the controlled rotation of the container about its container vertical axis.
- this means for controlled rotation an orientation of the container can be achieved in a desired rotational position.
- these means are provided for controlled rotation on the transport path between the container feed and the application unit, so that the containers are aligned relative to this before reaching the applicator so that take place at a defined location one or more adhesive orders.
- the containers can be connected to one another in a desired rotational position, so that, for example, a certain feature, for example an imprint or a label area in the container, has a defined orientation.
- the container is rotated several controlled, in such a way that after a first adhesive application, the container is rotated again to make an adhesive application with an applicator at a further predefined position.
- the controlled rotation of the container about the container vertical axis by rotation of a plant and / or footprint against which the container rests and / or stands up take place.
- the investment and / or footprint may be a stand plate on which the container stands up with its container bottom.
- drive means are conceivable, which rest peripherally against the container wall and can cause a controlled rotation of the container about the container vertical axis.
- a sensor unit for detecting an actual rotational position of the container is arranged in the region of the closing unit or upstream of the closing unit.
- a mark, an equipment feature or other identification of the container can be detected to determine the current rotational position (actual rotational position) of the container.
- the sensor unit may in particular be an optical detection unit, by means of which the marking, the equipment feature or the like. is detectable.
- other detection units are possible, which allow a determination of the actual rotational position of the container, for example, a contour detection unit.
- the means for rotating the container to a rotation angle sensor.
- This rotation angle sensor may be, for example, an incremental sensor.
- the rotation angle sensor is preferably coupled to an active element effecting the rotation of the container and can For example, to determine the angle of rotation by which the container is rotated by the active element used.
- a controlled rotation of the container can be achieved in cooperation with the control unit.
- the closure unit comprises a circulating, in particular continuously or intermittently drivable transport element for transporting the container from the container feed to a container delivery.
- the containers are transferred to the container feed a container carrier or a container holder which is connected to the moving transport element, so that the containers are moved with the transport element until the container delivery, at which the removal of the container from the capper unit, for example by a Outlet star occurs.
- the closure unit preferably has a multiplicity of closing stations moved along with the transport element, which each have a container carrier or a container holder and a closure head associated with this container carrier or container holder, so that the containers can be closed during transport.
- the transport element is a rotatable about a machine vertical axis rotor or a linear conveyor.
- this application relates to a device for producing multi-row containers from containers comprising at least one closing unit in which filled containers are closed by means of a capping head and a grouping station for forming containers from closed, filled containers.
- at least one application unit is provided, by means of which adhesive application takes place on a peripheral side of the wall of the container.
- the grouping station is designed for approaching a plurality of containers in such a way that the containers are connected to containers via the adhesives.
- the grouping station preferably comprises a compressor station or compressor section, on which groups of containers are pressed together, at least temporarily, by the adhesives for connecting the containers to one another.
- means for curing the adhesive may be provided in the region of the compressor station or compressor section and / or in the transport direction after the compressor station or compressor section.
- the means for curing the adhesive may in particular be UV lamps, by means of which a UV-curing adhesive is curable.
- this invention also relates to a method for producing containers from containers, wherein filled containers are fed to a closing unit, at which a closure of the respective container takes place by means of a closing element, wherein a plurality of containers are combined after closure into a container group and then closed to be processed in a container.
- a closing unit at which a closure of the respective container takes place by means of a closing element, wherein a plurality of containers are combined after closure into a container group and then closed to be processed in a container.
- an adhesive is applied to a circumferential side of the wall of the container. Subsequently, several, the adhesive application having containers are approximated to each other in such a way that the containers are connected via the adhesive to containers.
- the closure of the container, rotation of the container into a desired rotational position, and adhesive application by the application unit preferably take place in successive, in particular immediately successive, steps on the transport path within the closure unit.
- “Adhesives” within the meaning of the invention are, inter alia, all materials or compounds with which an adhesive bond between containers is possible, in particular compounds, materials or compounds which are in liquid or applied viscous state form a self-adhesive order and / or effect an adhesive bond by application of pressure and / or by energy input and / or after curing or crosslinking (also by energy input).
- “Adhesives” within the meaning of the invention are, inter alia, also multi-layer materials, for example those of at least one carrier material, which is coated with a material with which an adhesive bond between containers is possible, ie at least two-sided adhesive and / or adhesive are active. Such adhesives or adhesives may be referred to as pads.
- An “adhesive" container has adhesives or adhesives according to the invention, or is provided with an adhesive and adhesive application.
- the adhesive or adhesive is preferably selected such that the containers are detachable manually or non-destructively from the container or separable from each other. It is conceivable that liquid adhesive is applied by the applicator elements. It is also possible that a low-viscosity UV-curing adhesive is applied. Also suitable would be a melting or heating glue, which, however, cools very quickly, and so could eventually give up its adhesive properties before the containers of the container are sufficiently glued together.
- a UV-curing adhesive is also advantageous in terms of particularly easy adjustment of its desired properties.
- a corresponding curing station or a curing line is preferably provided downstream of the application elements stationary or along the linear conveyor above or optionally also below.
- a curing station can be, for example, a tunnel with UV illumination.
- the curing station is preferably downstream of the closing device, preferably arranged on the linear transporter.
- the closure unit 5 for closing containers 2 by means of closure elements 3, in particular with screw closures.
- the closure unit 5 has a container feed 4.1, which is formed in particular by an inlet star and by means of the filled, at its container opening 2.1 still open container 2 of the capper unit 5 are supplied according to the machine division.
- the closure unit 5 has a transport element 5.1, which is formed, for example, by a rotor driven peripherally around a machine vertical axis MHA, in particular driven continuously or intermittently.
- the transport element 5.1 may be a conveyor belt or a transport chain, for example a linear conveyor.
- an intermittent operation is possible, ie the closure of the container 2 takes place during a standstill phase of the transport element 5.1.
- at least one capper head 6 is provided in the region of the transport element 5.1, to which closure elements 3 are supplied, for example via a closure element feed 5.2.
- the supplied closure elements 3 are then applied to the container 2 by means of the capper head 6.
- the closure elements 3 are screwed or deformed, for example.
- Other closing mechanisms are possible in principle.
- a plurality of capper heads 6 are provided on the capper unit 5, which are moved synchronously with the transport element 5.1.
- FIG. 1 can be provided on the capper unit 5 more closing stations, which are in particular formed from a container carrier or a container holder and a capper head 6, wherein the closing stations are provided for example on a rotating, in particular continuously circulating driven rotor.
- the container carriers or the container holder at the closing stations can be formed by any suitable means for this purpose, in particular by a neck ring holder, by a container footprint or a stand plate. It is also possible that the container carrier or the container holder is integrated in the capper head 6.
- a neck ring gripper may be provided at the lower free end of the capper head 6.
- an application unit 7 may be provided in the region of the transport path between the container feed 4.1 and the container delivery 4.2, by means of which an adhesive application is effected on the container 2.
- the application unit 7 is in this case preferably provided stationarily in the region of the transport path on which the containers 2 are moved by the transport element 5.1, so that the containers 2 are approximated by this transport element 5.1 to the application unit 7 such that an adhesive application is possible.
- the Appliziericaen 7 can be designed in particular for the application of a liquid or viscous adhesive material, such as a hot melt adhesive, a UV-curing adhesive or even adhesive pads.
- the adhesive application can be done in the transport direction before closing the container 2 or even after the closure of the same.
- the adhesive application can take place at one or more locations on the container 2.
- a plurality of adhesive applications can be distributed circumferentially on the container 2, for example, two by 90 ° or substantially 90 ° staggered adhesive orders, so that the container 2 can be connected to a plurality of container 2 adjacent containers.
- a plurality of application units 7 can be provided on the closure unit 5, which placed differently on the container vertical axis BHA after rotation of the container 2, in particular effecting a plurality of circumferentially offset adhesive applications.
- FIG. 2 shows a device 20 for producing multi-row containers from containers 2 by gluing the container 2 together, the closing devices 1 according to the previously described FIG. 1 exhibit.
- the device is mirror-symmetrical or substantially mirror-symmetrical to a in FIG. 2 formed horizontally extending center plane ME and has two counter-rotating processing areas 20.1, 20.2.
- FIG. 2 shows a device 20 for producing multi-row containers from containers 2 by gluing the container 2 together, the closing devices 1 according to the previously described FIG. 1 exhibit.
- the device is mirror-symmetrical or substantially mirror-symmetrical to a in FIG. 2 formed horizontally extending center plane ME and has two counter-rotating processing areas 20.1, 20.2.
- the first processing area 20.1 is written, the same applies analogously to the second processing area 20.2.
- the open at its container opening 2.1 container 2 are standing in a transport direction TR via a feed an infeed star 11, by means of which the transfer of the container 2 to the capper unit 5 is effected.
- the containers 2 are then moved by the closure unit 5 to the outlet star 12, which takes over the container 2 suitable and forwards it to a grouping station 9.
- sealing of the containers 2 in the region of their container opening 2.1 with the closure element as well as at least one adhesive application by means of the application unit 7 takes place in the region of the closure unit 5 between the container feed effected by the inlet star 11 and the container discharge caused by the outlet star 12 in a sub-region of the transport path immediately following the container feed, the container 2 is first closed and then the adhesive application is carried out in a further, subsequent region of the transport path.
- the adhesive application by means of the application unit 7 and in the following, subsequent region of the transport path the closure of the container 2 takes place.
- the actual rotational position After the actual rotational position has been detected, it can be compared with the desired nominal rotational position by means of a control device and a rotation angle derived or calculated therefrom. Subsequently, the rotation of the container 2 from the actual rotational position takes place in the desired rotational position by rotation of the container 2 by the calculated or determined angle of rotation.
- the amount of the angle of rotation during the rotation of the container 2 can be detected by means of an angle-determining sensor unit, for example an incremental encoder, and thus the rotation of the container 2 can be controlled.
- the adhesive application After the controlled rotation, the adhesive application can then be carried out by means of the application unit 7.
- a first application unit 7 can cause an adhesive application at a first rotational position and a second application unit 7 a further adhesive application at a further rotational position, for example at a by a fixed angular amount, for example, 90 ° to the first rotational position offset rotational position.
- a plurality of application units 7 may be provided on the capper unit 5 in a direction parallel to the container vertical axis BHA arranged one above the other. As a result, at a fixed rotational position, a plurality of adhesive applications can be applied one above the other, for example an upper and a lower adhesive application, so that the containers 2 can be connected to one another in a stable manner.
- the rotation of the container 2 for positionally accurate placement of the adhesive application or the adhesive jobs can be done by suitable rotating means in the transport path of the container 2 between the container supply to the capper unit 5 and the applicator 7.
- the rotating means are formed by the respective closing head 6, which is preferably moved with the respective container 2 and acts on the container 2 in question for closing.
- the closing head 6 has a rotary driven active element, by means of which the closure element 3 is screwed onto the container opening.
- This rotationally driven active element can also be used, for example, to turn the container 2 as a whole into the desired rotational position, so that the adhesive application can take place at the desired location.
- the capping head 6 can be applied with its rotationally driven active element to the mouth of the container 2 (rotation of the unlocked container 2) or a screwed thereon closure element 3 (rotation of the closed container 2), so that by a controlled rotation of the active element Rotation of the container 2 is reached around the container vertical axis BHA.
- a relieving of the container 2 for example, by slightly lifting the capping head 6 and / or bottom-side lifting of the container 2 done to facilitate the same easier to rotate.
- Another alternative to the controlled rotation of the container is that the container 2 circumferentially at least partially rests against a controlled rotatable or movable active element and / or the container 2 rests on a controlled rotating stand plate. This can also be achieved a rotation of the container 2, in the closed or unlocked state.
- the containers 2 provided with the still moist or activatable adhesive application are preferably grouped during their continuous further movement, for example on a linear conveyor, to form the containers.
- the containers 2 are brought closer to each other in such a way that the adhesive jobs produce an adhesive bond between adjacent containers 2.
- a compressor station 10 may also be provided, which is passed through by the grouped containers 2.
- the containers 2 are pressed against one another or pressed in such a way that a firm connection can be established between the containers 2 connected to one another via the adhesives.
- 10 may be provided for curing and / or crosslinking of the adhesive in the region of the grouping station 9 and / or the compressor station.
- These means may be a UV lamp or an array of UV lamps, for example in a curing tunnel, when using a UV-curable adhesive.
- other curing agents are conceivable, for example those which cause curing of the adhesive by thermal energy.
- a handle insert can be introduced between the containers 2.
- loop-shaped grip bands or gripping means are attached to the containers after the curing of the adhesive. The containers thus formed can then be suitably removed and palletized.
- FIG. 2 shown device in which in parallel operation by a plurality of closure units 5, a closure of the container 2 or the respective adhesive application to this container 2, multi-row containers can be produced in an optimized manner, since each capper unit 5 each provides a number of containers 2 for the container , which are then grouped and thus processed into containers. As a result, it is possible, in particular, to bring together the containers 2 in a positionally accurate manner in such a way that the containers 2 are approximated or pressed together with the regions to which the adhesives are applied and are thereby adhesively bonded.
- FIG. 3 shows a further embodiment of a closure unit 5.
- the closure unit has a plurality of Verschwinköpfen 6, which are held on a driven about a machine vertical axis MHA machine element.
- the closure unit 5 has a plurality of stand plates 5.3 designed as container carriers, onto which the containers 2 are applied or placed upright.
- the base plates 5.3 of which in FIG. 3 only a few are shown schematically, each associated with a capping head 6 and preferably run synchronously with the Versch thoroughlyköpfen 6.
- a container 2 supplied to the container feeder 4.1 is placed on a container carrier and preferably continuously moved through it until it is removed from the container dispenser 4.2. On the transport route between the container feeder 4.1 and 4.2 container dispensing again the adhesive application.
- two applicator units 7 are provided one above the other in the embodiment shown, which are connected via a supply line with an adhesive reservoir 13.
- the application units 7 are in particular arranged such that adhesive can be applied in the abdominal region and / or just above the container bottom.
- the Appliziericaen 7 are ideally mounted vertically displaceable and pivotable about a vertical axis, for setting the optimal application angle of the adhesive to the container surface.
- closure elements 3 are fed to the respective sealing heads 6, which are applied during the movement of the containers 2 on a first subregion of the transport path in the closure unit 5.
- closure head 6 located above the respective container 2 is lowered onto the container mouth and the closure element 3 is applied to the container opening 2.1, preferably screwed on.
- a rotation of the same can take place in the desired rotational position.
- This controlled rotation can be effected by the capping head 6 or the base plate 5.3.
- the capping head 6 controlled by the cam control 14 can be easily lifted from the container 2 to reduce the clamping of the same and allow for easier twisting.
- After reaching the desired rotational position occurs when passing the at least one application unit 7 of the adhesive application.
- the cam control 14 a lifting of the capping head 6 from the container 2 and the removal of the container carrier at the container delivery 4.2.
- FIG. 4 shows another embodiment of a container manufacturing device 20 similar FIG. 2 ,
- the essential difference of the embodiment shown here compared to FIG. 2 consists in that in each case an alignment unit 15, in particular an alignment star is provided in front of the capper units 5, by means of which an alignment of the container 2 takes place in a desired rotational position in front of the capper unit 5.
- a sensor unit 8 is provided in the region of the alignment unit 15, by means of which the actual rotational position of the container 2 can be detected.
- This sensor unit 8 can be formed for example by an optical detection system for detecting certain features or markings. After detecting the actual rotational position, actual data is transmitted to a control unit and compared with stored target data to determine the angle by which the container 2 is to be rotated.
- the containers 2 are controlled in the alignment of the alignment unit 15 is rotated to the desired rotational position, for example by rotation of the footprint on which the container 2 stands up (turntable) or by rotation on a suitable active element at the container mouth.
- the desired rotational position for example by rotation of the footprint on which the container 2 stands up (turntable) or by rotation on a suitable active element at the container mouth.
- only in the region of the alignment unit 15 only a detection of the actual rotational position via the sensor unit 8 and the rotation into the desired rotational position can take place only in the region of the closure unit 5.
- the rotation already takes place in the alignment unit 15 it must be ensured that the container remains on the further transport path up to the application unit 7 in this nominal rotational position.
- the remaining structure of the container manufacturing device 20 substantially corresponds to the structure in FIG. 2 , so that reference is made to the description there.
- these containers can be palletized and transported away. Not shown, but are encompassed by the invention in particular so-called blocked solution or block plants, in which all or part of the treatment machines are directly gekopplet.
- a transport is usually provided as neckhandling of the container by means of transport stars between the treatment machines, in which the containers are held by means of grippers or clamps on the neck area.
- it would be a blocking of at least the closure unit according to the invention with the associated unit for adhesive application to the container and the downstream grouping station with an upstream labeling and / or filling machine.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closing Of Containers (AREA)
- Sealing Of Jars (AREA)
Description
Die Erfindung bezieht sich auf eine Vorrichtung zur Herstellung von Gebinden aus Behältern gemäß dem Oberbegriff des Patentanspruchs 1 sowie ein Verfahren zur Herstellung von Gebinden aus Behältern gemäß dem Oberbegriff des Patentanspruchs 12.The invention relates to a device for producing containers from containers according to the preamble of
Vorrichtungen und Verfahren zur Bildung von Verpackungseinheiten, im folgenden Gebinde genannt, sind bekannt. Es ist bekannt, mehrere Artikel jeweils zu einer Artikelgruppe zusammen zu fassen oder zu formieren und aus den Artikelgruppen unter Verwendung von Schrumpffolien (z.B.
Ferner ist aus der Druckschrift
Ausgehend hiervon ist es Aufgabe der Erfindung, eine Vorrichtung anzugeben, mittels der eine effiziente Applikation von Klebemitteln auf Behälter möglich ist, um durch Verkleben der Behälter untereinander aufwandsminimiert und um damit möglichst kostengünstig Gebinde enthaltend mehrere Behälter bilden zu können. Die Aufgabe wird ausgehend vom Oberbegriff des Patentanspruchs 1 durch dessen kennzeichnende Merkmale gelöst. Ein entsprechendes Verfahren ist Gegenstand des nebengeordneten Patentanspruchs 12.Proceeding from this, it is an object of the invention to provide a device by means of which an efficient application of adhesives on containers is possible to minimize expenses by gluing the container together and thus to form a cost-effective container containing a plurality of containers. The object is achieved on the basis of the preamble of
Die Erfindung betrifft zunächst eine Vorrichtung zum Verschließen von Behältern durch Aufbringen von Verschlusselementen auf deren Behälteröffnung. Dabei werden unverschlossene Behälter über eine Behälterzuführung einer Verschließereinheit zugeführt, an der das Verschließen der Behälter mittels eines Verschließerkopfs erfolgt. Im Bereich der Verschließereinheit ist zumindest eine Appliziereinheit vorgesehen, mittels der ein Klebemittelauftrag auf eine Umfangsseite der Wandung des Behälters erfolgt. Dadurch wird erreicht, dass bereits in der Verschließereinheit die Behälter mit dem Klebemittelauftrag versehen werden, mittels dem mehrere, zu einem Gebinde zusammengefasste Behälter untereinander verklebt werden, und zwar jeweils aneinander angrenzende Behälter durch ein oder mehrere Klebestellen. Durch die Integration des Klebemittelauftrags in die Verschließereinheit wird der Maschinenaufwand wesentlich minimiert, da keine zusätzliche Maschine oder Behandlungsstation für den Klebemittelauftrag nötig ist. Des Weiteren werden auch Vorteile im Hinblick auf die Störanfälligkeit der Gesamtmaschine bzw. Einsparungen bei Umrüstzeiten z.B. bei einem Formatwechsel der zu behandelnden Behälter erreicht.The invention first relates to a device for closing containers by applying closure elements on the container opening. In this case, unlocked containers are fed via a container feed to a capper unit, at which the closure of the containers takes place by means of a capper head. In the area of the closure unit, at least one application unit is provided, by means of which an adhesive application takes place on a peripheral side of the wall of the container. This ensures that already in the capper unit, the containers are provided with the adhesive agent, by means of several, combined into a container container are glued together, in each case adjacent containers by one or more splices. By integrating the adhesive application into the sealer unit, the machine outlay is substantially minimized since no additional machine or treatment station is required for the adhesive application. Furthermore, advantages with regard to the susceptibility of the overall machine to failure or savings in changeover times, for example in the case of a format change of the containers to be treated, are also achieved.
Bevorzugt weist die Verschließereinheit Mittel zur gesteuerten Drehung des Behälters um seine Behälterhochachse auf. Durch diese Mittel zur gesteuerten Drehung kann eine Ausrichtung des Behälters in eine Solldrehlage erreicht werden. Vorzugsweise sind daher diese Mittel zur gesteuerten Drehung auf der Transportstrecke zwischen der Behälterzuführung und der Appliziereinheit vorgesehen, so dass die Behälter vor Erreichen der Appliziereinheit relativ zu dieser so ausgerichtet sind, dass an einer definierten Stelle ein oder mehrere Klebemittelaufträge erfolgen. Dadurch können die Behälter in einer gewünschten Drehlage untereinander verbunden werden, so dass beispielsweise ein bestimmtes Ausstattungsmerkmal, beispielsweise ein Aufdruck oder ein Etikettenbereich im Gebinde eine definierte Ausrichtung aufweist. Ferner ist es auch möglich, dass der Behälter mehrfach gesteuert gedreht wird, und zwar derart, dass nach einem ersten Klebemittelauftrag der Behälter erneut gedreht wird, um an einer weiteren vordefinierten Stelle einen Klebemittelauftrag mit einer Appliziereinheit vorzunehmen.The closure unit preferably has means for the controlled rotation of the container about its container vertical axis. By this means for controlled rotation, an orientation of the container can be achieved in a desired rotational position. Preferably, therefore, these means are provided for controlled rotation on the transport path between the container feed and the application unit, so that the containers are aligned relative to this before reaching the applicator so that take place at a defined location one or more adhesive orders. As a result, the containers can be connected to one another in a desired rotational position, so that, for example, a certain feature, for example an imprint or a label area in the container, has a defined orientation. Furthermore, it is also possible that the container is rotated several controlled, in such a way that after a first adhesive application, the container is rotated again to make an adhesive application with an applicator at a further predefined position.
Vorzugsweise erfolgt die gesteuerte Drehung des Behälters um die Behälterhochachse durch den Verschließerkopf. Ein zur Aufbringung eines Schraubverschlusses ausgebildeter Verschließerkopf weist vorzugsweise ein drehbar angetriebenes Wirkelement auf, um ein Aufschrauben des Verschlusses auf die Behälteröffnung zu bewirken. Mittels dieses Wirkelementes kann vorzugsweise auch die Ausrichtung des Behälters in eine Solldrehlage erfolgen. Dabei wird vorzugsweise nach dem Verschließen des Behälters der Verschließerkopf auf dem Behälter bzw. dem darauf aufgebrachten Verschlusselement aufgesetzt oder aufgesetzt gehalten und durch gesteuerten Antrieb des Wirkelementes der Behälter aus der IST-Drehlage in die SOLL-Drehlage gedreht. Vorteilhafterweise wird damit der Verschließerkopf neben dem Verschließen zusätzlich zum Verdrehen des Behälters in die Solldrehlage verwendet.Preferably, the controlled rotation of the container takes place around the container vertical axis through the capper head. A closure head designed for applying a screw cap preferably has a rotatably driven active element in order to bring about a screwing of the closure onto the container opening. By means of this active element, the orientation of the container in a desired rotational position can preferably also take place. In this case, preferably after closing the container, the capper head is placed or mounted on the container or the closure element applied thereto and rotated by controlled drive of the active element of the container from the actual rotational position in the target rotational position. Advantageously, with it the capper head in addition to closing in addition to twisting the container used in the desired rotational position.
Alternativ kann die gesteuerte Drehung des Behälters um die Behälterhochachse durch eine Drehung einer Anlage- und/oder Aufstellfläche, gegenüber der der Behälter anliegt und/oder aufsteht, erfolgen. Insbesondere kann die Anlage- und/oder Aufstellfläche ein Standteller sein, auf dem der Behälter mit seinem Behälterboden aufsteht. Auch sind Antriebsmittel denkbar, die umfangsseitig gegen die Behälterwandung anliegen und eine gesteuerte Verdrehung des Behälters um dessen Behälterhochachse bewirken können.Alternatively, the controlled rotation of the container about the container vertical axis by rotation of a plant and / or footprint against which the container rests and / or stands up, take place. In particular, the investment and / or footprint may be a stand plate on which the container stands up with its container bottom. Also, drive means are conceivable, which rest peripherally against the container wall and can cause a controlled rotation of the container about the container vertical axis.
Vorzugsweise ist im Bereich der Verschließereinheit oder stromaufwärts vor der Verschließereinheit eine Sensoreinheit zur Erfassung einer Ist-Drehlage des Behälters angeordnet. Mittels dieser Sensoreinheit ist beispielsweise eine Markierung, ein Ausstattungsmerkmal oder eine andere Kennzeichnung des Behälters erfassbar, um die aktuelle Drehlage (Ist-Drehlage) des Behälters zu ermitteln. Die Sensoreinheit kann insbesondere eine optische Erfassungseinheit sein, mittels der die Markierung, das Ausstattungsmerkmal o.ä. erfassbar ist. Alternativ sind auch andere Erfassungseinheiten möglich, die eine Bestimmung der Ist-Drehlage des Behälters ermöglichen, beispielsweise eine Konturerfassungseinheit.Preferably, a sensor unit for detecting an actual rotational position of the container is arranged in the region of the closing unit or upstream of the closing unit. By means of this sensor unit, for example, a mark, an equipment feature or other identification of the container can be detected to determine the current rotational position (actual rotational position) of the container. The sensor unit may in particular be an optical detection unit, by means of which the marking, the equipment feature or the like. is detectable. Alternatively, other detection units are possible, which allow a determination of the actual rotational position of the container, for example, a contour detection unit.
Weiterhin vorzugsweise ist eine Steuereinheit vorgesehen, die zum Empfang von Informationen bezüglich der Ist-Drehlage des Behälters ausgebildet ist und mit den Mitteln zur Drehung des Behälters derart zusammenwirkt, dass eine Drehung des Behälters aus der Ist-Drehlage in eine Soll-Drehlage erfolgt. Die Steuereinheit kann fußend auf der Ist-Drehlage und der Soll-Drehlage zur Ermittlung eines Drehwinkels ausgebildet sein, um den der Behälter um seine Behälterhochachse zu verdrehen ist. Ferner ist die Steuereinheit beispielsweise mit den Mitteln zur Drehung des Behälters derart gekoppelt bzw. diese Mittel werden durch die Steuereinheit derart gesteuert, dass eine Drehung aus der Ist-Drehlage in die Soll-Drehlage erfolgt.Further preferably, a control unit is provided which is adapted to receive information regarding the actual rotational position of the container and cooperates with the means for rotating the container such that rotation of the container from the actual rotational position takes place in a desired rotational position. The control unit can be designed to be based on the actual rotational position and the desired rotational position for determining a rotational angle by which the container is to be rotated about its container vertical axis. Furthermore, the control unit is coupled to the means for rotating the container, for example, or these means are controlled by the control unit such that a rotation from the actual rotational position takes place in the desired rotational position.
In einem bevorzugten Ausführungsbeispiel weisen die Mittel zur Drehung des Behälters einen Drehwinkelsensor auf. Dieser Drehwinkelsensor kann beispielsweise ein Inkrementalsensor sein. Der Drehwinkelsensor ist vorzugsweise mit einem die Drehung des Behälters bewirkenden Wirkelement gekoppelt und kann beispielsweise zur Bestimmung des Drehwinkels, um den der Behälter durch das Wirkelement gedreht wird, verwendet werden. Dadurch lässt sich eine gesteuerte Drehung des Behälters im Zusammenwirken mit der Steuereinheit erreichen. Bevorzugt weist die Verschließereinheit ein umlaufend, insbesondere kontinuierlich oder intermittierend antreibbares Transportelement zum Transport der Behälter von der Behälterzuführung zu einer Behälterabgabe auf. Beispielsweise werden die Behälter an der Behälterzuführung einem Behälterträger oder einer Behälterhalterung übergeben, der mit dem bewegten Transportelement verbunden ist, so dass die Behälter mit dem Transportelement mitbewegt werden und zwar bis zur Behälterabgabe, an der die Entnahme der Behälter aus der Verschließereinheit, beispielsweise durch einen Auslaufstern erfolgt. Vorzugsweise weist die Verschließereinheit eine Vielzahl von mit dem Transportelement mitbewegten Verschließstationen auf, die jeweils einen Behälterträger oder eine Behälterhalterung und einen diesem Behälterträger oder dieser Behälterhalterung zugeordneten Verschließerkopf aufweisen, so dass während des Transportes das Verschließen der Behälter erfolgen kann. In einem bevorzugten Ausführungsbeispiel ist das Transportelement ein um eine Maschinenhochachse drehbarer Rotor oder ein Linearförderer.In a preferred embodiment, the means for rotating the container to a rotation angle sensor. This rotation angle sensor may be, for example, an incremental sensor. The rotation angle sensor is preferably coupled to an active element effecting the rotation of the container and can For example, to determine the angle of rotation by which the container is rotated by the active element used. As a result, a controlled rotation of the container can be achieved in cooperation with the control unit. Preferably, the closure unit comprises a circulating, in particular continuously or intermittently drivable transport element for transporting the container from the container feed to a container delivery. For example, the containers are transferred to the container feed a container carrier or a container holder which is connected to the moving transport element, so that the containers are moved with the transport element until the container delivery, at which the removal of the container from the capper unit, for example by a Outlet star occurs. The closure unit preferably has a multiplicity of closing stations moved along with the transport element, which each have a container carrier or a container holder and a closure head associated with this container carrier or container holder, so that the containers can be closed during transport. In a preferred embodiment, the transport element is a rotatable about a machine vertical axis rotor or a linear conveyor.
Gemäß einem weiteren Aspekt betrifft diese Anmeldung eine Vorrichtung zur Herstellung von mehrreihigen Gebinden aus Behältern umfassend zumindest eine Verschließeinheit, in der befüllte Behälter mittels eines Verschließkopfs verschlossen werden sowie eine Gruppierungsstation zur Bildung von Gebinden aus verschlossenen, befüllten Behältern. Im Bereich der Verschließereinheit ist zumindest eine Appliziereinheit vorgesehen, mittels der ein Klebemittelauftrag auf eine Umfangsseite der Wandung der Behälter erfolgt. Die Gruppierungsstation ist zur Annäherung mehrerer Behälter derart ausgebildet, dass die Behälter über die Klebemittel zu Gebinden verbunden werden.According to a further aspect, this application relates to a device for producing multi-row containers from containers comprising at least one closing unit in which filled containers are closed by means of a capping head and a grouping station for forming containers from closed, filled containers. In the area of the closure unit, at least one application unit is provided, by means of which adhesive application takes place on a peripheral side of the wall of the container. The grouping station is designed for approaching a plurality of containers in such a way that the containers are connected to containers via the adhesives.
Bevorzugt umfasst die Gruppierungsstation eine Verdichterstation oder Verdichterstrecke, auf der Gruppen von Behältern zumindest zeitweise zum Verbinden der Behälter untereinander durch die Klebemittel zusammengepresst werden.The grouping station preferably comprises a compressor station or compressor section, on which groups of containers are pressed together, at least temporarily, by the adhesives for connecting the containers to one another.
Weiterhin können im Bereich der Verdichterstation oder Verdichterstrecke und/oder in Transportrichtung nach der Verdichterstation oder Verdichterstrecke Mittel zum Aushärten der Klebemittel vorgesehen sein. Die Mittel zum Aushärten der Klebemittel können insbesondere UV-Lampen sein, mittels denen ein UV-härtendes Klebemittel aushärtbar ist.Furthermore, means for curing the adhesive may be provided in the region of the compressor station or compressor section and / or in the transport direction after the compressor station or compressor section. The means for curing the adhesive may in particular be UV lamps, by means of which a UV-curing adhesive is curable.
Gemäß einem weiteren Aspekt betrifft diese Erfindung auch ein Verfahren zur Herstellung von Gebinden aus Behältern, wobei befüllte Behälter einer Verschließeinheit zugeführt werden, an der ein Verschließen des jeweiligen Behälters mittels eines Verschließelements erfolgt, wobei mehrere Behälter nach dem Verschließen zu einer Behältergruppe zusammengefasst und anschließend zu einem Gebinde verarbeitet werden. Im Bereich der Verschließereinheit wird dabei ein Klebemittel auf eine Umfangsseite der Wandung des Behälters aufgetragen. Anschließend werden mehrere, den Klebemittelauftrag aufweisende Behälter derart aneinander angenähert werden, dass die Behälter über die Klebemittel zu Gebinden verbunden werden.According to a further aspect, this invention also relates to a method for producing containers from containers, wherein filled containers are fed to a closing unit, at which a closure of the respective container takes place by means of a closing element, wherein a plurality of containers are combined after closure into a container group and then closed to be processed in a container. In the area of the closure unit, an adhesive is applied to a circumferential side of the wall of the container. Subsequently, several, the adhesive application having containers are approximated to each other in such a way that the containers are connected via the adhesive to containers.
Vorzugsweise erfolgt in zeitlich aufeinanderfolgenden, insbesondere unmittelbar aufeinanderfolgenden Schritten auf der Transportstrecke innerhalb der Verschließereinheit das Verschließen des Behälters, ein Drehen des Behälters in eine Soll-Drehlage und der Klebemittelauftrag durch die Appliziereinheit.The closure of the container, rotation of the container into a desired rotational position, and adhesive application by the application unit preferably take place in successive, in particular immediately successive, steps on the transport path within the closure unit.
Alternativ erfolgt in zeitlich aufeinanderfolgenden, insbesondere unmittelbar aufeinanderfolgenden Schritten auf einer Transportstrecke innerhalb der Verschließereinheit das Drehen des Behälters in die Soll-Drehlage, der Klebemittelauftrag durch die Appliziereinheit und das Verschließen des Behälters. Behälter im Sinne der Erfindung sind beispielsweise Flaschen, Dosen, Tuben, Pouches, jeweils aus Metall, Glas und/oder Kunststoff, also zum Beispiel auch PET-Flaschen, aber auch andere Packmittel, insbesondere solche, die zum Abfüllen von flüssigen oder viskosen Produkten geeignet sind.Alternatively, in successive, in particular immediately successive, steps on a transport path within the closure unit, the container is rotated into the desired rotational position, the adhesive application by the application unit and the closure of the container. Containers according to the invention are for example bottles, cans, tubes, pouches, each of metal, glass and / or plastic, so for example PET bottles, but also other packaging, especially those suitable for filling liquid or viscous products are.
"Haft- oder Klebemittel" in Sinne der Erfindung sind u.a. alle Materialien oder Massen, mit denen eine Klebeverbindung zwischen Behältern möglich ist, insbesondere Verbindungen, Materialien oder Massen, die im flüssigen oder zähflüssigen Zustand aufgebracht einen selbstklebenden Auftrag bilden und/oder unter Anwendung von Druck und/oder durch Energieeintrag und/oder nach einem Aushärten oder Vernetzen (auch durch Energieeintrag) eine Klebeverbindung bewirken. "Haft- oder Klebemittel" in Sinne der Erfindung sind u.a. auch Mehrschichtmaterialien, z.B. solche aus wenigstens einem Trägermaterial, welches mit einem Material beschichtet ist, mit dem eine Klebeverbindung zwischen Behältern möglich ist, also mindestens zweiseitig haftend- und/oder klebend aktiv sind. Solche Haft- oder Klebemittel können als Pads bezeichnet werden. Ein "klebender" Behälter weist im Sinne der Erfindung Haft- oder Klebemittel auf, bzw. ist mit einem Haft- und Klebemittelauftrag versehen. Das Haft- oder Klebemittel ist bevorzugt derart gewählt, dass die Behälter händisch und zerstörungsfrei aus dem Gebinde lösbar bzw. voneinander trennbar sind. Denkbar ist, dass flüssiges Klebemittel von den Auftragselementen aufgetragen wird. Möglich ist auch, dass ein niedrigviskoser UV-aushärtender Klebstoff aufgetragen wird. Geeignet wäre auch ein Schmelz- oder Heizleim, welcher jedoch sehr schnell abkühlt, und so eventuell seine Klebeigenschaften aufgeben könnte, bevor die Behälter des Gebindes hinreichend miteinander verklebt sind."Adhesives" within the meaning of the invention are, inter alia, all materials or compounds with which an adhesive bond between containers is possible, in particular compounds, materials or compounds which are in liquid or applied viscous state form a self-adhesive order and / or effect an adhesive bond by application of pressure and / or by energy input and / or after curing or crosslinking (also by energy input). "Adhesives" within the meaning of the invention are, inter alia, also multi-layer materials, for example those of at least one carrier material, which is coated with a material with which an adhesive bond between containers is possible, ie at least two-sided adhesive and / or adhesive are active. Such adhesives or adhesives may be referred to as pads. An "adhesive" container has adhesives or adhesives according to the invention, or is provided with an adhesive and adhesive application. The adhesive or adhesive is preferably selected such that the containers are detachable manually or non-destructively from the container or separable from each other. It is conceivable that liquid adhesive is applied by the applicator elements. It is also possible that a low-viscosity UV-curing adhesive is applied. Also suitable would be a melting or heating glue, which, however, cools very quickly, and so could eventually give up its adhesive properties before the containers of the container are sufficiently glued together.
Ein UV-aushärtender Klebstoff ist auch vorteilhaft hinsichtlich der besonders leichten Einstellung seiner gewünschten Eigenschaften. Eine entsprechende Aushärtestation bzw. eine Aushärtestrecke ist vorzugsweise stromab der Auftragselemente stationär oder entlang des Lineartransporteurs oberhalb bzw. gegebenenfalls auch unterhalb vorgesehen. Eine Aushärtestation kann zum Beispiel ein Tunnel mit UV-Ausleuchtung sein. Die Aushärtestation ist bevorzugt stromab der Verschließvorrichtung, bevorzugt an dem Lineartransporteur angeordnet.A UV-curing adhesive is also advantageous in terms of particularly easy adjustment of its desired properties. A corresponding curing station or a curing line is preferably provided downstream of the application elements stationary or along the linear conveyor above or optionally also below. A curing station can be, for example, a tunnel with UV illumination. The curing station is preferably downstream of the closing device, preferably arranged on the linear transporter.
Der Ausdruck "im Wesentlichen" bzw. "etwa" bedeutet im Sinne der Erfindung Abweichungen vom jeweils exakten Wert um +/- 10%, bevorzugt um +/- 5% und/oder Abweichungen in Form von für die Funktion unbedeutenden Änderungen. Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren. Dabei sind alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger Kombination grundsätzlich Gegenstand der Erfindung. Auch wird der Inhalt der Ansprüche zu einem Bestandteil der Beschreibung gemacht.The expression "essentially" or "approximately" in the sense of the invention means deviations from the exact value by +/- 10%, preferably by +/- 5% and / or deviations in the form of changes that are insignificant for the function. Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures. In this case, all described and / or illustrated features alone or in any combination in principle subject of the invention. Also, the content of the claims is made an integral part of the description.
Die Erfindung wird im Folgenden anhand der Figuren an von Ausführungsbeispielen näher erläutert. Es zeigen:
- Fig.1
- beispielhaft ein erstes Ausführungsbeispiel einer Vorrichtung zum Verschließen von Behältern in einer Seitenansicht;
- Fig. 2
- beispielhaft ein erstes Ausführungsbeispiel einer Vorrichtung zur Herstellung von Gebinden aus Behältern in einer schematischen Draufsicht;
- Fig.3
- beispielhaft ein zweites Ausführungsbeispiel einer Vorrichtung zum Verschließen von Behältern in einer schematischen Seitenansicht;
- Fig. 4
- beispielhaft ein zweites Ausführungsbeispiel einer Vorrichtung zur Herstellung von Gebinden aus Behältern in einer schematischen Draufsicht;
- Fig. 5a
- beispielhaft ein schematisches Verfahrensdiagramm zur Einbindung einer erfindungsgemäßen Verschließvorrichtung in den Abfüll- und Gebindeherstellungsprozess gemäß einem ersten Ausführungsbeispiel; und
- Fig. 5b
- beispielhaft ein schematisches Verfahrensdiagramm zur Einbindung einer erfindungsgemäßen Verschließvorrichtung in den Abfüll- und Gebindeherstellungsprozess gemäß einem zweiten Ausführungsbeispiel;
- Fig.1
- by way of example a first embodiment of a device for closing containers in a side view;
- Fig. 2
- Example, a first embodiment of an apparatus for producing containers from containers in a schematic plan view;
- Figure 3
- a second exemplary embodiment of a device for closing containers in a schematic side view;
- Fig. 4
- Example of a second embodiment of an apparatus for producing containers from containers in a schematic plan view;
- Fig. 5a
- by way of example, a schematic process diagram for the integration of a closing device according to the invention in the filling and container manufacturing process according to a first embodiment; and
- Fig. 5b
- by way of example a schematic process diagram for the integration of a closing device according to the invention in the filling and container manufacturing process according to a second embodiment;
Dargestellt ist in der
Vorzugsweise sind eine Vielzahl von Verschließerköpfen 6 an der Verschließereinheit 5 vorgesehen, die synchron mit dem Transportelement 5.1 bewegt werden. Wie insbesondere in
Nach der Übergabe der Behälter 2 an die Verschließereinheit 5 werden damit die Behälter 2 zusammen mit den Verschließerköpfen 6 von der Behälterzuführung 4.1 zu einer Behälterabgabe 4.2 bewegt und dabei an ihrer Behälteröffnung 2.1 verschlossen. Wie in
Die an ihrer Behälteröffnung 2.1 offenen Behälter 2 werden stehend in einer Transportrichtung TR über einen Transporteur einem Einlaufstern 11 zugeführt, mittels dem die Weitergabe der Behälter 2 zu der Verschließereinheit 5 bewirkt wird. Die Behälter 2 werden anschließend durch die Verschließereinheit 5 zu dem Auslaufstern 12 bewegt, der die Behälter 2 geeignet übernimmt und an eine Gruppierungsstation 9 weiterleitet.The open at its container opening 2.1
Im Detail erfolgt im Bereich der Verschließereinheit 5 zwischen der durch den Einlaufstern 11 bewirkten Behälterzuführung und der durch den Auslaufstern 12 bewirkten Behälterabgabe sowohl das Verschließen der Behälter 2 im Bereich ihrer Behälteröffnung 2.1 mit dem Verschlusselement als auch zumindest ein Klebemittelauftrag mittels der Appliziereinheit 7. Beispielsweise kann in einem auf die Behälterzuführung unmittelbar folgenden Teilbereich der Transportstrecke zunächst der Behälter 2 verschlossen und anschließend in einem weiteren, nachfolgenden Bereich der Transportstrecke der Klebemittelauftrag erfolgen. Alternativ ist es möglich, dass zunächst unmittelbar auf die Behälterzuführung folgend der Klebemittelauftrag mittels der Appliziereinheit 7 und in dem darauf folgenden, anschließenden Bereich der Transportstrecke erst das Verschließen des Behälters 2 erfolgt.In detail, sealing of the
Um insbesondere zu erreichen, dass bestimmte Bereiche der Behälteraußenfläche oder Ausstattungsmerkmale, insbesondere bei etikettierten Behältern 2 bestimmte Etikettenbereiche oder bei direktbedruckten Behältern 2 bestimmte Druckbildbereiche eine definierte Lage innerhalb des nachfolgend gebildeten Gebindes einnehmen, ist es vonnöten, dass die Behälter vor dem Klebemittelauftrag eine definierte Drehlage, nachfolgend Soll-Drehlage genannt relativ zur Appliziereinheit 7 einnehmen. Hierzu ist es ferner vonnöten, die Ist-Drehlage des Behälters 2 vor dem Klebemittelauftrag zu ermitteln und den Behälter 2 um dessen Behälterhochachse BHA derart zu verdrehen, dass dieser aus dieser Ist-Drehlage in die Soll-Drehlage verdreht wird. Zur Ermittlung der Ist-Drehlage kann im Bereich der Verschließereinheit 5 eine Sensoreinheit 8 vorgesehen sein, mittels der die Ist-Drehlage des Behälters 2 erfassbar ist. Diese Sensoreinheit 8 kann beispielsweise durch ein optisches Erfassungssystem zur Erfassung bestimmter Ausstattungsmerkmale oder Markierungen gebildet werden. Alternativ sind auch Sensoreinheiten zur Erfassung anderer behälterspezifischer Merkmale, beispielsweise Konturen oder Kennungen möglich.In order to achieve in particular that certain areas of the container outer surface or equipment characteristics, especially in labeled
Nach der Erfassung der Ist-Drehlage kann diese mittels einer Steuereinrichtung mit der gewünschten Soll-Drehlage verglichen und daraus ein Drehwinkel abgeleitet bzw. berechnet werden. Anschließend erfolgt die Drehung des Behälters 2 aus der Ist-Drehlage in die Soll-Drehlage durch Verdrehung des Behälters 2 um den berechneten oder ermittelten Drehwinkel. Der Betrag des Drehwinkels bei der Verdrehung des Behälters 2 kann mittels einer winkelbestimmenden Sensoreinheit, beispielsweise einem Inkrementalgeber erfasst und damit die Drehung des Behälters 2 gesteuert werden. Nach der gesteuerten Drehung kann anschließend der Klebemittelauftrag mittels der Appliziereinheit 7 erfolgen.After the actual rotational position has been detected, it can be compared with the desired nominal rotational position by means of a control device and a rotation angle derived or calculated therefrom. Subsequently, the rotation of the
Wie in
Die Drehung der Behälter 2 zur lagegenauen Platzierung des Klebemittelauftrags bzw. der Klebemittelaufträge kann durch geeignete Drehmittel im Bereich der Transportstrecke der Behälter 2 zwischen der Behälterzuführung an die Verschließereinheit 5 und der Appliziereinheit 7 erfolgen. Insbesondere werden die Drehmittel durch den jeweiligen Verschließkopf 6 gebildet, der vorzugsweise mit dem jeweiligen Behälter 2 mitbewegt wird und auf den betreffenden Behälter 2 zum Verschließen einwirkt. Vorzugsweise weist der Verschließkopf 6 ein rotativ angetriebenes Wirkelement auf, mittels dem das Verschlusselement 3 auf die Behälteröffnung aufgeschraubt wird. Dieses rotativ angetriebene Wirkelement kann beispielsweise auch dazu verwendet werden, dass der Behälter 2 insgesamt in die Soll-Drehlage gedreht wird, so dass der Klebemittelauftrag an der gewünschten Stelle erfolgen kann. Dabei kann der Verschließkopf 6 mit seinem rotativ angetriebenen Wirkelement auf die Mündung des Behälters 2 (Drehung des unverschlossenen Behälters 2) bzw. ein darauf bereits aufgeschraubtes Verschlusselement 3 (Drehung des verschlossenen Behälters 2) aufgebracht werden, so dass durch eine gesteuerte Drehung des Wirkelements eine Drehung des Behälters 2 um die Behälterhochachse BHA erreicht wird. Hierzu kann insbesondere ein Entlasten des Behälters 2 beispielsweise durch leichtes Abheben des Verschließkopfs 6 und/oder bodenseitiges Anheben des Behälters 2 erfolgen, um ein erleichtertes Drehen desselben zu ermöglichen. Eine weitere Alternative zur gesteuerten Drehung des Behälters besteht darin, dass der Behälter 2 gegenüber einem gesteuert drehbaren bzw. bewegbaren Wirkelement umfangsseitig zumindest teilweise anliegt und/oder der Behälter 2 auf einem gesteuert drehbaren Standteller aufsteht. Damit kann ebenso eine Drehung des Behälters 2 erreicht werden, und zwar im verschlossenen oder unverschlossenen Zustand.The rotation of the
Unabhängig vom verwendeten Mittel zur Bewirkung der Drehbewegung wird der Behälter 2 sensorüberwacht so lange gedreht, bis die Soll-Drehlage erreicht ist. Diese Drehung muss spätestens zu dem Zeitpunkt abgeschlossen sein, an dem der gedrehte Behälter 2 aufgrund der Fortbewegung durch das Transportelement 5.1 die Appliziereinheit 7 erreicht hat. Dort erfolgt dann der Klebeauftrag auf den Behälter 2. Für den Fall, dass mehrere Klebemittelaufträge erfolgen, kann auf der Transportstrecke zwischen einer ersten Appliziereinheit 7 und einer zweiten Appliziereinheit 7 ein weiteres gesteuertes Drehen des Behälters 2 erfolgen, so dass der weitere Klebemittelauftrag auf einer unterschiedlichen Position, insbesondere an einer um 90° verdrehten Position erfolgt. Dadurch können Behälter 2 in mehrreihigen Gebinden angeordnet werden, wobei die Behälter 2 einer Reihe sowie die jeweils einander in unterschiedlichen Reihen gegenüberliegenden Behälter 2 klebend miteinander verbunden sind. Auch können die Appliziereinheiten 7 auf einem Teilbereich der Transportstrecke mitbewegbar ausgebildet sein.Regardless of the means used to effect the rotational movement of the
In der Gruppierungsstation 9 werden die mit dem noch feuchten oder aktivierbaren Klebemittelauftrag versehenen Behälter 2 vorzugsweise während deren kontinuierlichen Weiterbewegung, beispielsweise auf einem Linearförderer, zur Bildung der Gebinde gruppiert. Dabei werden die Behälter 2 derart aneinander angenähert, dass die Klebemittelaufträge eine Klebeverbindung zwischen angrenzenden Behältern 2 herstellen. Insbesondere kann auch eine Verdichterstation 10 vorgesehen sein, die von den gruppierten Behältern 2 durchlaufen wird. In dieser Verdichterstation 10 werden die Behälter 2 derart aneinandergedrückt bzw. - gepresst, dass eine feste Verbindung zwischen den über die Klebemittel miteinander verbundenen Behältern 2 entstehen kann. Ferner können im Bereich der Gruppierungsstation 9 und/oder der Verdichterstation 10 Mittel zur Aushärtung und/oder Vernetzung der Klebemittel vorgesehen sein. Diese Mittel können bei Verwendung eines unter UV-Lichteinstrahlung aushärtenden Klebemittels eine UV-Lampe bzw. eine Anordnung von UV-Lampen, beispielsweise in einem Aushärtetunnel sein. Alternativ sind auch andere Aushärtemittel denkbar, beispielsweise solche, die eine Aushärtung des Klebers durch thermische Energie bewirken.In the
Ferner kann in Bereich der Gruppierungsstation 9 eine Griffeinlage zwischen die Behälter 2 eingebracht werden. Alternativ ist es möglich, dass nach der Aushärtung der Klebemittel schlaufenförmige Griffbänder oder Greifmittel an den Gebinden angebracht werden. Die somit gebildeten Gebinde können anschließend geeignet abgeführt und palettiert werden.Furthermore, in the area of the
Durch die in
Durch eine Verschlusselementzuführung 5.2 werden Verschlusselemente 3 den jeweiligen Verschließköpfen 6 zugeführt, die während der Bewegung der Behälter 2 auf einem ersten Teilbereich der Transportstrecke in der Verschließereinheit 5 aufgebracht werden. Dabei wird durch eine Kurvensteuerung 14 gesteuert der über dem jeweiligen Behälter 2 befindliche Verschließkopf 6 auf die Behältermündung abgesenkt und dabei das Verschlusselement 3 auf die Behälteröffnung 2.1 aufgebracht, vorzugsweise aufgeschraubt.By means of a closure element feed 5.2,
Während der weiteren Fortbewegung des jeweiligen Behälters 2 kann ein Verdrehen desselben in die Soll-Drehlage erfolgen. Diese gesteuerte Drehung kann durch den Verschließkopf 6 oder den Standteller 5.3 bewirkt werden. Hierzu kann beispielsweise der Verschließkopf 6 durch die Kurvensteuerung 14 gesteuert leicht vom Behälter 2 abgehoben werden, um die Klemmung desselben zu reduzieren und damit ein leichteres Verdrehen zu ermöglichen. Nach Erreichen der Soll-Drehlage erfolgt beim Passieren der zumindest einen Appliziereinheit 7 der Klebemittelauftrag. Zuletzt erfolgt durch die Kurvensteuerung 14 ein Abheben des Verschließkopfs 6 vom Behälter 2 und die Entnahme vom Behälterträger an der Behälterabgabe 4.2.During the further movement of the
Dabei können die vorstehend genannten Ausführungsvarianten und Beispiele auch in geeigneter Weise angepasst und kombiniert werden.In this case, the abovementioned embodiments and examples can also be adapted and combined in a suitable manner.
Die Erfindung wurde voranstehend an Ausführungsbeispielen beschrieben. Es versteht sich, dass zahlreiche Änderungen sowie Abwandlungen möglich sind.The invention has been described above by means of exemplary embodiments. It is understood that numerous changes and modifications are possible.
- 11
- Verschließvorrichtungsealer
- 22
- Behältercontainer
- 2.12.1
- Behälteröffnungcontainer opening
- 33
- Verschlusselementclosure element
- 4.14.1
- Behälterzuführungcontainer supply
- 4.24.2
- Behälterabgabecontainer discharge
- 55
- Verschließereinheitclosing purity
- 5.15.1
- Transportelementtransport element
- 5.25.2
- VerschlusselementzuführungClosure element feed
- 5.35.3
- Standtellerstand plate
- 66
- Verschließkopfseaming
- 77
- Appliziereinheitapplication unit
- 88th
- Sensoreinheitsensor unit
- 99
- Gruppierungsstationgrouping station
- 1010
- Verdichterstationcompressor station
- 1111
- Einlaufsternfeed star
- 1212
- Auslaufsternoutlet star
- 1313
- KlebemittelvorratAdhesive stock
- 1414
- Kurvensteuerungcam control
- 1515
- Ausrichteinheitalignment
- 2020
- GebindeherstellungsvorrichtungContainer manufacturing apparatus
- 20.120.1
- erster Verarbeitungsbereichfirst processing area
- 20.220.2
- zweiter Verarbeitungsbereichsecond processing area
- BHABHA
- BehälterhochachseContainer vertical axis
- MHAMHA
- MaschinenhochachseMachines vertical axis
- MEME
- Mittelebenemidplane
Claims (19)
- Device for forming packaging units of containers (2), comprising a closure unit (5), at which the closure of the containers (2) takes place by means of a closure head (6) by the application of closure elements (3) onto a container opening (2.1), and comprising a container delivery element (4.1) for delivering open containers (2) and a grouping station (9) for forming packaging units from closed filled containers (2), characterised in that at least one application unit (7) is provided in the region of the closure unit (5), by means of which adhesive is applied onto a circumferential side of the wall of the container (2), and wherein the grouping station (9) for bringing together a plurality of containers (2) is configured in such a way that the containers (2) are connected by means of the adhesive to form packaging units.
- Device according to claim 1, characterised in that the closure unit (5) comprises means for the controlled rotation of the container (2) about its container vertical axis (BHA).
- Device according to claim 2, characterised in that the controlled rotation of the container (2) about the container vertical axis (BHA) is carried out by the closure head (6).
- Device according to claim 2, characterised in that the controlled rotation of the container (2) about the container vertical axis (BHA) is carried out by a rotation of a contact surface and/or stand surface, against which the container (2) is in contact and/or stands on.
- Device according to any one of the preceding claims, characterised in that, arranged in the region of the closure unit (5) or upstream of the closure unit (5), is a sensor unit (8) for detecting an actual rotation position of the container (2).
- Device according to any one of claims 2 and 5, characterised in that a control unit is provided, which is configured for receiving information regarding the actual rotation position of the container (2) and which interacts with the means for rotating the container (2) in such a way that a rotation of the container (2) out of the actual rotation position into a reference rotation position takes place.
- Device according to any one of claims 2, 3, 4 or 6, characterised in that the means for rotating the container (2) comprise a rotation angle sensor.
- Device according to any one of the preceding claims, characterised in that the closure unit (5) comprises a circulating transport element (5.1), which in particular can be driven continuously or intermittently, for transporting the containers (2) from the container delivery element (4.1) to a container outlet (4.2).
- Device according to claim 8, characterised in that the transport element (5.1) is a rotor which can be driven about a vertical machine axis (MHA) or is a linear conveyor.
- Device according to any one of the preceding claims, characterised in that the grouping station (9) comprises a compacting station (10) or compacting segment, on which groups of containers (2) are, at least at time intervals, pressed together in order to connect the containers (2) to one another by means of the adhesive.
- Device according to claim 10, characterised in that, in the region of the compacting station (10) or compacting segment and/or in the transport direction to the compacting station (10) or compacting segment, means are provided for hardening the adhesive.
- Method for forming packaging units of containers (2), wherein filled containers (2) are delivered to a closure unit (5), at which closure of the containers (2) takes place by means of a closure element, wherein, after the closure, the containers (2) are compacted to a container group and then processed to form a packaging unit, characterised in that, in the region of the closure unit (5), an adhesive is applied onto a circumferential side of the wall of the container (2), and then a plurality of containers (2), exhibiting the application of the adhesive, are brought close together in such a way that the containers (2) are connected by the adhesive such as to form packaging units.
- Method according to claim 12, characterised in that, before the application of the adhesive, the container (2) is rotated about a vertical container axis (BHA) in a controlled manner by a function element arranged in the region of the closure unit (5) and/or allocated to the closure unit (5).
- Method according to claim 13, characterised in that the controlled rotation of the container (2) about the vertical container axis (BHA) is carried out by a closure head (6).
- Method according to claim 13, characterised in that the controlled rotation of the container (2) about the vertical container axis (BHA) is carried out by a rotation of a contact surface and/or stand surface, against which the container (2) is in contact and/or stands on.
- Method according to any one of claims 12 to 15, characterised in that, in the region of the closure unit (5), detection of the actual rotation position of the container (2) takes place by means of a sensor unit (8).
- Method according to any one of claims 12 to 16, characterised in that, a rotation of the container (2) into a reference rotation position takes place by means of the closure unit (5).
- Method according to any one of claims 12 to 17, characterised in that, a rotation of the container (2) into a reference rotation position and the application of adhesive by the application unit (7) takes place in temporally sequential steps, on a transport segment inside the closure unit (5) for the closure of the container (2).
- Method according to any one of claims 12 to 17, characterised in that, a rotation of the container (2) into a reference rotation position, the application of the adhesive by the application unit (7), and the closure of the container (2) takes place in temporally sequential steps on a transport segment inside the closure unit.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014100946.0A DE102014100946B3 (en) | 2014-01-28 | 2014-01-28 | Method and device for forming packaging units |
PCT/EP2015/051072 WO2015113875A1 (en) | 2014-01-28 | 2015-01-21 | Method and device for forming packaging units |
Publications (2)
Publication Number | Publication Date |
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EP3099580A1 EP3099580A1 (en) | 2016-12-07 |
EP3099580B1 true EP3099580B1 (en) | 2017-04-19 |
Family
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Application Number | Title | Priority Date | Filing Date |
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EP15702661.8A Active EP3099580B1 (en) | 2014-01-28 | 2015-01-21 | Method and device for forming packaging units |
Country Status (4)
Country | Link |
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US (1) | US10384818B2 (en) |
EP (1) | EP3099580B1 (en) |
DE (1) | DE102014100946B3 (en) |
WO (1) | WO2015113875A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102015116225B4 (en) | 2015-09-25 | 2017-05-11 | Khs Gmbh | Device for forming packaging units |
CN109665153B (en) * | 2017-10-16 | 2024-05-14 | 金红叶纸业集团有限公司 | Paper handkerchief reason material device |
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GB463289A (en) * | 1936-02-20 | 1937-03-25 | Robert Mcmullen | Improvements in or relating to machines for capping and sealing bottles, jars, and like containers |
US3759373A (en) * | 1971-11-12 | 1973-09-18 | Adolph Coorps Co | Multi-container package |
US4051366A (en) * | 1975-12-31 | 1977-09-27 | United Technologies Corporation | Optical apparatus for sensing clustered package orientation |
FR2493821B1 (en) * | 1980-11-07 | 1985-09-13 | Larrieu Bedin La Girondine Ets | AUTOMATIC CAPSULATING AND LABELING MACHINE FOR BOTTLES OR SIMILAR CONTAINERS |
DE3515324A1 (en) * | 1985-04-27 | 1986-10-30 | Jagenberg AG, 4000 Düsseldorf | LABELING MACHINE FOR APPLYING ALL-ROUND LABELS TO CONTAINERS, ESPECIALLY BOTTLES OR THE LIKE. |
DE3927489A1 (en) * | 1989-08-21 | 1991-02-28 | Alfill Getraenketechnik | DEVICE FOR FILLING CONTAINERS |
IT1308934B1 (en) * | 1999-04-13 | 2002-01-15 | Pe Srl | ORIENTATION DEVICE FOR BOTTLES IN LABELING MACHINES, FILLERS, CAPPING MACHINES AND SIMILAR. |
US6868652B2 (en) * | 2000-01-24 | 2005-03-22 | Illinois Tool Works, Inc. | System and method for packaging oriented containers |
IT1320271B1 (en) * | 2000-10-13 | 2003-11-26 | Robino & Galandrino Spa | IMPROVEMENT OF ORIENTATION MACHINES AND APPLICATION OF SEAL CAPSULES IN SPARKLING WINE BOTTLES AND SIMILAR. |
US8261631B2 (en) * | 2002-09-23 | 2012-09-11 | Computrol, Inc. | Rotary machine with separately controllable stations |
US7198070B1 (en) * | 2003-09-24 | 2007-04-03 | Bissell Homecare, Inc. | Assembling aerosol container packages |
DE10357329A1 (en) * | 2003-12-05 | 2005-07-21 | Khs Maschinen- Und Anlagenbau Ag | Labeling machine with brush bodies |
DE102004050397A1 (en) * | 2004-10-15 | 2006-04-27 | Khs Maschinen- Und Anlagenbau Ag | sealing |
ITMO20060054A1 (en) * | 2006-02-16 | 2007-08-17 | Aetna Group S P A Dimac Division | APPARATUS FOR ORIENTING ITEMS |
US7726464B2 (en) * | 2008-07-18 | 2010-06-01 | Alain Cerf | Apparatus for nesting bottles |
DE102009025912A1 (en) * | 2009-06-03 | 2010-12-09 | Krones Ag | Body and containers made of bodies, and apparatus and method for creating containers |
US8479475B2 (en) * | 2010-06-14 | 2013-07-09 | Conteno | Transportable bottling plant in a container |
US20120144777A1 (en) * | 2010-12-12 | 2012-06-14 | Rolf Miles Olsen | Method for packing easily breakable, product filled containers in unit loads |
DE102011107265B4 (en) * | 2011-07-06 | 2023-06-01 | Khs Gmbh | Process for the production of containers |
DE102011119967B3 (en) * | 2011-12-02 | 2013-01-17 | Khs Gmbh | Apparatus and method for forming packaging units |
DE102011119964B3 (en) * | 2011-12-02 | 2013-01-17 | Khs Gmbh | Apparatus and method for forming packaging units |
DE102011119966B3 (en) * | 2011-12-02 | 2012-11-22 | Khs Gmbh | Device for forming packaging units |
-
2014
- 2014-01-28 DE DE102014100946.0A patent/DE102014100946B3/en active Active
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2015
- 2015-01-21 WO PCT/EP2015/051072 patent/WO2015113875A1/en active Application Filing
- 2015-01-21 US US15/114,539 patent/US10384818B2/en active Active
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EP3099580A1 (en) | 2016-12-07 |
US20160355285A1 (en) | 2016-12-08 |
US10384818B2 (en) | 2019-08-20 |
DE102014100946B3 (en) | 2015-01-15 |
WO2015113875A1 (en) | 2015-08-06 |
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