EP2774221B1 - Elektrisches leitelement und verfahren zur herstellung eines solchen elements - Google Patents

Elektrisches leitelement und verfahren zur herstellung eines solchen elements Download PDF

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Publication number
EP2774221B1
EP2774221B1 EP12778744.8A EP12778744A EP2774221B1 EP 2774221 B1 EP2774221 B1 EP 2774221B1 EP 12778744 A EP12778744 A EP 12778744A EP 2774221 B1 EP2774221 B1 EP 2774221B1
Authority
EP
European Patent Office
Prior art keywords
bar
tab
wire
sleeve
member according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12778744.8A
Other languages
English (en)
French (fr)
Other versions
EP2774221A1 (de
Inventor
Patrick Rolland
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sagemcom Energy and Telecom SAS
Original Assignee
Sagemcom Energy and Telecom SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sagemcom Energy and Telecom SAS filed Critical Sagemcom Energy and Telecom SAS
Publication of EP2774221A1 publication Critical patent/EP2774221A1/de
Application granted granted Critical
Publication of EP2774221B1 publication Critical patent/EP2774221B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
    • H01R25/16—Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts

Definitions

  • the present invention relates to an electrical conduction member comprising an electrically conductive bar and an electrical wire connected thereto.
  • the invention also relates to a method of manufacturing an electric conduction member of this type.
  • Such electrical conduction members are present in electrical equipment, for example present in the electric meters, to form a connecting element capable of driving relatively large currents, such as a measurement shunt.
  • the electrical conduction member thus generally comprises an electrically conductive bar and an electrical wire which is covered with an electrically insulating sheath and which has a stripped end welded to the bar.
  • the stripped end of the wire is flattened during welding and it appeared that the stripped end of the wire has insufficient mechanical strength and in particular when the conductive core of the electrical wire consists of a plurality of stranded conductors. Indeed, the installation of the conduction member in the electrical equipment and the subsequent maintenance operations require manipulations of the electrical wire subjecting it to repeated bending which may lead to the rupture of the area of the bare end not welded to the bar.
  • the document FR2954602 discloses a known electrical conduction member and its method of manufacture.
  • An object of the invention is to provide a simple, reliable and inexpensive means for attaching the end of the electrical wire to the bar.
  • an electrical conduction member comprising an electrically conductive bar and an electric wire which is covered by an electrically insulating sheath and having a stripped end welded to the bar, characterized in that a one-piece lug with the bar protrudes from one side thereof and in that a non-stripped portion of the wire is fixed on the tab by a sleeve enclosing the tab and said portion.
  • the stripped end of the wire, which is welded to the bar, and the non-stripped portion of the wire, which is attached to the tab, can not be subjected to repeated bending due to the rigidity of the bar which thus protects said end of the efforts excessive.
  • the area of the wire that can be subjected to repeated bending is then the non-stripped portion of the wire that is not fixed to the tab and that has a cross section that is not thwarted because of the proximity of the weld unlike the cross section of the stripped end. This takes advantage of the strength of the sheath and that provided by the unconverted shape of the cross section of the non-stripped portion of the wire which is not fixed to the leg.
  • the thus made connection of the wire on the bar provides better resistance to bending stresses.
  • the sleeve is of a heat-shrinkable material.
  • This embodiment is particularly simple.
  • the tab has a cross section flaring away from the bar.
  • the shape of the tab is opposed to the withdrawal of the sleeve.
  • the tab extends from a bottom of a notch formed in one side of the bar.
  • the arrangement of the tab in a notch provides protection against the risk of snagging of the paw and wire area immediately adjacent to the paw.
  • the invention also relates to a method of manufacturing such an electrical conduction member.
  • the electrical conduction member comprises an electrically conductive bar generally designated 1 and an electrical wire generally designated 10.
  • the electrical conduction member is for example intended to form a shunt measurement in electrical equipment or part of a relay.
  • the bar 1 has a generally parallelepipedal shape in one side of which has been formed a notch 2 having a bottom 3 projecting which extends a tab 4 in one piece with the bar 1.
  • the tab 4 has a cross section flaring opposite of the bar 1. View from above ( figure 3 ), the tab 4 thus has a substantially trapezoidal shape having a small base connecting to the bottom 3 of the notch 2.
  • the large base is connected to the other sides of the trapezoid by curved portions.
  • the large base is here formed of a portion arc.
  • the electrical wire 10 comprises a core 11 which consists of a plurality of conductors and which is covered with an electrically insulating sheath 12.
  • the electrical wire 10 has a stripped end 13 welded to the bar 1.
  • a non-stripped portion 14 of the electrical wire 10 is fixed on the lug 4 by a sleeve 20 enclosing the lug 4 and said portion 14.
  • the sleeve 20 is made of a heat-shrinkable material.
  • the tab 4 is devoid of angular or sharp portions that could tear the sleeve 20 by creating stress concentration zones.
  • the cutting is performed by punching so as to simultaneously form the notch 2 and the tab 4.
  • the tab 4 may extend laterally from the bar 1.
  • the tab 4 may extend transversely or longitudinally relative to the bar.
  • the sleeve 20 may be formed by an adhesive tape surrounding the portion 14 and the tab 4.
  • the electrical wire may have a core consisting of one or more conductors and be fixed so as to extend transversely or longitudinally with respect to the bar.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (7)

  1. Elektrisches Leitelement, umfassend einen elektrisch leitenden Stab (1) und ein elektrisches Kabel (10), das von einem elektrisch isolierenden Mantel (12) umhüllt ist und ein mit dem Stab verschweißtes freigelegtes Ende (13) hat, und wobei eine einstückig mit dem Stab ausgebildete Lasche (14) von einer Seite desselben vorsteht, dadurch gekennzeichnet, dass ein nicht freigelegter Abschnitt des Kabels an der Lasche durch eine Hülle (20) befestigt ist, die die Lasche und den genannten Abschnitt umschließt.
  2. Element nach Anspruch 1, wobei die Hülle (20) aus einem wärmeschrumpfbaren Material ist.
  3. Element nach Anspruch 1, wobei die Lasche (4) einen Querschnitt hat, der sich entgegengesetzt zum Stab (1) erweitert.
  4. Element nach Anspruch 1, wobei sich die Lasche (4) von einem Boden (3) einer Auskerbung (2) aus erstreckt, die in einer Seite des Stabes (1) ausgebildet ist.
  5. Element nach Anspruch 1, wobei die Lasche (4) eine Form hat, die die Gefahr eines Reißens der Hülle (20) begrenzt.
  6. Verfahren zum Herstellen eines elektrischen Leitelements nach einem der Ansprüche 1 bis 5, umfassend die Schritte:
    - Ausbilden einer Lasche (4) in dem Stab (1) durch Schneiden,
    - Verschweißen des freigelegten Endes (13) des elektrischen Kabels (10) mit dem Stab,
    - Anbringen der Hülle (20), um den nicht freigelegten Abschnitt (14) des Kabels an der Lasche zu befestigen.
  7. Verfahren nach Anspruch 6, wobei das Schneiden durch Stanzen erfolgt.
EP12778744.8A 2011-11-04 2012-10-30 Elektrisches leitelement und verfahren zur herstellung eines solchen elements Active EP2774221B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1160032A FR2982429B1 (fr) 2011-11-04 2011-11-04 Organe de conduction electrique et procede de fabrication d'un tel organe
PCT/EP2012/071452 WO2013064483A1 (fr) 2011-11-04 2012-10-30 Organe de conduction electrique et procede de fabrication d'un tel organe

Publications (2)

Publication Number Publication Date
EP2774221A1 EP2774221A1 (de) 2014-09-10
EP2774221B1 true EP2774221B1 (de) 2015-12-16

Family

ID=47080533

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12778744.8A Active EP2774221B1 (de) 2011-11-04 2012-10-30 Elektrisches leitelement und verfahren zur herstellung eines solchen elements

Country Status (5)

Country Link
EP (1) EP2774221B1 (de)
CN (1) CN103999289B (de)
BR (1) BR112014010659B1 (de)
FR (1) FR2982429B1 (de)
WO (1) WO2013064483A1 (de)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2078180C (en) * 1992-09-10 2000-01-18 Craig W. Renwick Injection molding nozzle having an electrical terminal with an insulative connector
SG111255A1 (en) * 2003-10-31 2005-05-30 Tyco Electronics Raychem Kk Waterproof type lead, method of making waterproof type lead, and jig for making waterproof
CN2731770Y (zh) * 2004-07-02 2005-10-05 王连生 具有电源线止滑装置的插头
US7775825B2 (en) * 2008-05-27 2010-08-17 Apple Inc. Cable connector assembly having strain relief member for cable
JP2010040478A (ja) * 2008-08-08 2010-02-18 Sumitomo Wiring Syst Ltd 端子金具
US8043109B2 (en) * 2009-07-27 2011-10-25 Avx Corporation Wire to board connector
FR2954602B1 (fr) * 2009-12-17 2012-10-05 Sc2N Sa Procede de fixation d'un faisceau electrique

Also Published As

Publication number Publication date
BR112014010659A2 (pt) 2017-04-25
EP2774221A1 (de) 2014-09-10
FR2982429A1 (fr) 2013-05-10
WO2013064483A1 (fr) 2013-05-10
CN103999289A (zh) 2014-08-20
BR112014010659B1 (pt) 2020-08-18
FR2982429B1 (fr) 2013-11-15
CN103999289B (zh) 2017-09-29

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