EP2774221B1 - Organe de conduction electrique et procede de fabrication d'un tel organe - Google Patents

Organe de conduction electrique et procede de fabrication d'un tel organe Download PDF

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Publication number
EP2774221B1
EP2774221B1 EP12778744.8A EP12778744A EP2774221B1 EP 2774221 B1 EP2774221 B1 EP 2774221B1 EP 12778744 A EP12778744 A EP 12778744A EP 2774221 B1 EP2774221 B1 EP 2774221B1
Authority
EP
European Patent Office
Prior art keywords
bar
tab
wire
sleeve
member according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12778744.8A
Other languages
German (de)
English (en)
Other versions
EP2774221A1 (fr
Inventor
Patrick Rolland
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sagemcom Energy and Telecom SAS
Original Assignee
Sagemcom Energy and Telecom SAS
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Application filed by Sagemcom Energy and Telecom SAS filed Critical Sagemcom Energy and Telecom SAS
Publication of EP2774221A1 publication Critical patent/EP2774221A1/fr
Application granted granted Critical
Publication of EP2774221B1 publication Critical patent/EP2774221B1/fr
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
    • H01R25/16—Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts

Definitions

  • the present invention relates to an electrical conduction member comprising an electrically conductive bar and an electrical wire connected thereto.
  • the invention also relates to a method of manufacturing an electric conduction member of this type.
  • Such electrical conduction members are present in electrical equipment, for example present in the electric meters, to form a connecting element capable of driving relatively large currents, such as a measurement shunt.
  • the electrical conduction member thus generally comprises an electrically conductive bar and an electrical wire which is covered with an electrically insulating sheath and which has a stripped end welded to the bar.
  • the stripped end of the wire is flattened during welding and it appeared that the stripped end of the wire has insufficient mechanical strength and in particular when the conductive core of the electrical wire consists of a plurality of stranded conductors. Indeed, the installation of the conduction member in the electrical equipment and the subsequent maintenance operations require manipulations of the electrical wire subjecting it to repeated bending which may lead to the rupture of the area of the bare end not welded to the bar.
  • the document FR2954602 discloses a known electrical conduction member and its method of manufacture.
  • An object of the invention is to provide a simple, reliable and inexpensive means for attaching the end of the electrical wire to the bar.
  • an electrical conduction member comprising an electrically conductive bar and an electric wire which is covered by an electrically insulating sheath and having a stripped end welded to the bar, characterized in that a one-piece lug with the bar protrudes from one side thereof and in that a non-stripped portion of the wire is fixed on the tab by a sleeve enclosing the tab and said portion.
  • the stripped end of the wire, which is welded to the bar, and the non-stripped portion of the wire, which is attached to the tab, can not be subjected to repeated bending due to the rigidity of the bar which thus protects said end of the efforts excessive.
  • the area of the wire that can be subjected to repeated bending is then the non-stripped portion of the wire that is not fixed to the tab and that has a cross section that is not thwarted because of the proximity of the weld unlike the cross section of the stripped end. This takes advantage of the strength of the sheath and that provided by the unconverted shape of the cross section of the non-stripped portion of the wire which is not fixed to the leg.
  • the thus made connection of the wire on the bar provides better resistance to bending stresses.
  • the sleeve is of a heat-shrinkable material.
  • This embodiment is particularly simple.
  • the tab has a cross section flaring away from the bar.
  • the shape of the tab is opposed to the withdrawal of the sleeve.
  • the tab extends from a bottom of a notch formed in one side of the bar.
  • the arrangement of the tab in a notch provides protection against the risk of snagging of the paw and wire area immediately adjacent to the paw.
  • the invention also relates to a method of manufacturing such an electrical conduction member.
  • the electrical conduction member comprises an electrically conductive bar generally designated 1 and an electrical wire generally designated 10.
  • the electrical conduction member is for example intended to form a shunt measurement in electrical equipment or part of a relay.
  • the bar 1 has a generally parallelepipedal shape in one side of which has been formed a notch 2 having a bottom 3 projecting which extends a tab 4 in one piece with the bar 1.
  • the tab 4 has a cross section flaring opposite of the bar 1. View from above ( figure 3 ), the tab 4 thus has a substantially trapezoidal shape having a small base connecting to the bottom 3 of the notch 2.
  • the large base is connected to the other sides of the trapezoid by curved portions.
  • the large base is here formed of a portion arc.
  • the electrical wire 10 comprises a core 11 which consists of a plurality of conductors and which is covered with an electrically insulating sheath 12.
  • the electrical wire 10 has a stripped end 13 welded to the bar 1.
  • a non-stripped portion 14 of the electrical wire 10 is fixed on the lug 4 by a sleeve 20 enclosing the lug 4 and said portion 14.
  • the sleeve 20 is made of a heat-shrinkable material.
  • the tab 4 is devoid of angular or sharp portions that could tear the sleeve 20 by creating stress concentration zones.
  • the cutting is performed by punching so as to simultaneously form the notch 2 and the tab 4.
  • the tab 4 may extend laterally from the bar 1.
  • the tab 4 may extend transversely or longitudinally relative to the bar.
  • the sleeve 20 may be formed by an adhesive tape surrounding the portion 14 and the tab 4.
  • the electrical wire may have a core consisting of one or more conductors and be fixed so as to extend transversely or longitudinally with respect to the bar.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

  • La présente invention concerne un organe de conduction électrique comprenant un barreau électriquement conducteur et un fil électrique connecté à celui-ci. L'invention a également pour objet un procédé de fabrication d'un organe de conduction électrique de ce type.
  • De tels organes de conduction électrique sont présents dans les équipements électriques, par exemple présents dans les compteurs électriques, pour former un élément de liaison susceptible de conduire des courants relativement importants, comme un shunt de mesure.
  • L'organe de conduction électrique comprend ainsi généralement un barreau électriquement conducteur et un fil électrique qui est recouvert d'une gaine électriquement isolante et qui possède une extrémité dénudée soudée sur le barreau.
  • L'extrémité dénudée du fil est aplatie lors du soudage et il est apparu que l'extrémité dénudée du fil présente une résistance mécanique insuffisante et notamment lorsque l'âme conductrice du fil électrique est constituée d'une pluralité de conducteurs toronnés. En effet, l'installation de l'organe de conduction dans l'équipement électrique et les opérations ultérieures de maintenance nécessitent des manipulations du fil électrique soumettant celui-ci à des flexions répétées qui risquent de conduire à la rupture de la zone de l'extrémité dénudée non soudée au barreau.
  • Le document FR2954602 divulgue un organe de conduction électrique connu ainsi que son procédé de fabrication.
  • Un but de l'invention est de fournir un moyen simple, fiable et peu coûteux pour fixer l'extrémité du fil électrique au barreau.
  • A cet effet, on prévoit, selon l'invention, un organe de conduction électrique comportant un barreau électriquement conducteur et un fil électrique qui est recouvert d'une gaine électriquement isolante et qui possède une extrémité dénudée soudée sur le barreau, caractérisé en ce qu'une patte en une seule pièce avec le barreau s'étend en saillie d'une face de celui-ci et en ce qu'une portion non dénudée du fil est fixée sur la patte par un manchon enserrant la patte et ladite portion.
  • L'extrémité dénudée du fil, qui est soudée au barreau, et la portion non dénudée du fil, qui est fixée à la patte, ne peuvent être soumises à des flexions répétées du fait de la rigidité du barreau qui protège ainsi ladite extrémité des efforts excessifs. La zone du fil susceptible d'être soumise à des flexions répétées est alors la portion non dénudée du fil qui n'est pas fixée à la patte et qui présente une section transversale qui n'est pas contrariée du fait de la proximité de la soudure au contraire de la section transversale de l'extrémité dénudée. On profite ainsi de la résistance de la gaine et de celle procurée par la forme non contrariée de la section transversale de la portion non dénudée du fil qui n'est pas fixée à la patte. Le raccordement ainsi réalisé du fil sur le barreau offre une meilleure résistance aux sollicitations en flexion.
  • De préférence, le manchon est en un matériau thermorétractable.
  • Ce mode de réalisation est particulièrement simple.
  • Avantageusement, la patte a une section transversale s'évasant à l'opposé du barreau.
  • La forme de la patte s'oppose au retrait du manchon.
  • Avantageusement encore, la patte s'étend depuis un fond d'une encoche ménagée dans un côté du barreau.
  • L'agencement de la patte dans une encoche assure une protection contre les risques d'accrochage de la patte et de la zone du fil immédiatement adjacente à la patte.
  • L'invention concerne également un procédé de fabrication d'un tel organe de conduction électrique.
  • D'autres caractéristiques et avantages de l'invention ressortiront à la lecture de la description qui suit de modes de réalisation particuliers non limitatifs de l'invention.
  • Il sera fait référence aux dessins annexés, parmi lesquels :
    • la figure 1 est une vue en perspective d'un organe de conduction électrique avant la mise en place du manchon ;
    • la figure 2 est une vue en perspective de l'organe de conduction électrique après la mise en place du manchon ;
    • la figure 3 est une vue de dessus de l'organe de conduction électrique.
  • En référence aux figures, l'organe de conduction électrique conforme à l'invention comporte un barreau électriquement conducteur généralement désigné en 1 et un fil électrique généralement désigné en 10. L'organe de conduction électrique est par exemple destiné à constituer un shunt de mesure dans un équipement électrique ou une partie d'un relais.
  • Le barreau 1 a une forme généralement parallélépipédique dans un côté duquel a été ménagée une encoche 2 ayant un fond 3 en saillie duquel s'étend une patte 4 en une seule pièce avec le barreau 1. La patte 4 a une section transversale s'évasant à l'opposé du barreau 1. Vue de dessus (figure 3), la patte 4 a ainsi une forme sensiblement trapézoïdale ayant une petite base se raccordant au fond 3 de l'encoche 2. La grande base se raccorde aux autres côtés du trapèze par des portions incurvées. La grande base est ici formée d'une portion en arc-de-cercle.
  • Le fil électrique 10 comprend une âme 11 qui est constituée d'une pluralité de conducteurs et qui est recouverte d'une gaine 12 électriquement isolante. Le fil électrique 10 possède une extrémité dénudée 13 soudée sur le barreau 1.
  • Une portion non dénudée 14 du fil électrique 10 est fixée sur la patte 4 par un manchon 20 enserrant la patte 4 et ladite portion 14. Le manchon 20 est en un matériau thermorétractable.
  • On notera que, du fait des portions incurvées, la patte 4 est dépourvue de portions anguleuses voire pointues qui risqueraient de déchirer le manchon 20 en créant des zones de concentration de contraintes.
  • L'organe de conduction électrique est réalisé au moyen d'un procédé de fabrication comportant les étapes de :
    • former la patte 4 dans le barreau 1 par découpe,
    • souder au barreau 1 l'extrémité dénudée 13 du fil électrique 10,
    • mettre en place le manchon 20 pour fixer la portion non dénudée 14 du fil électrique 10 à la patte 4.
  • La découpe est effectuée par poinçonnage de manière à former simultanément l'encoche 2 et la patte 4.
  • Bien entendu, l'invention n'est pas limitée au mode de réalisation décrit mais englobe toute variante entrant dans le champ de l'invention telle que définie par les revendications.
  • En particulier, la patte 4 peut s'étendre en saillie latérale du barreau 1. La patte 4 peut s'étendre transversalement ou longitudinalement par rapport au barreau.
  • Le manchon 20 peut être formé par un ruban adhésif entourant la portion 14 et la patte 4.
  • Le fil électrique peut avoir une âme constituée d'un ou plusieurs conducteurs et être fixée de manière à s'étendre transversalement ou longitudinalement par rapport au barreau.
  • Il est possible de mettre en place le manchon avant de réaliser le soudage.
  • Il est possible de casser les arêtes de la patte 4 pour prévenir un risque de déchirement du manchon 20.

Claims (7)

  1. Organe de conduction électrique comportant un barreau (1) électriquement conducteur et un fil électrique (10) qui est recouvert d'une gaine électriquement isolante (12) et qui possède une extrémité dénudée (13) soudée sur le barreau, et dans lequel une patte (14) en une seule pièce avec le barreau s'étend en saillie d'une face de celui-ci, caractérisé en ce qu'une portion non dénudée du fil est fixée sur la patte par un manchon (20) enserrant la patte et ladite portion.
  2. Organe selon la revendication 1, dans lequel le manchon (20) est en un matériau thermorétractable.
  3. Organe selon la revendication 1, dans lequel la patte (4) a une section transversale s'évasant à l'opposé du barreau (1).
  4. Organe selon la revendication 1, dans lequel la patte (4) s'étend depuis un fond (3) d'une encoche (2) ménagée dans un côté du barreau (1).
  5. Organe selon la revendication 1, dans lequel la patte (4) a une forme limitant un risque de déchirure du manchon (20).
  6. Procédé de fabrication d'un organe de conduction électrique selon l'une quelconque des revendications 1 à 5, comportant les étapes de :
    - former une patte (4) dans le barreau (1) par découpe,
    - souder au barreau l'extrémité dénudée (13) du fil électrique (10),
    - mettre en place le manchon (20) pour fixer la portion non dénudée (14) du fil à la patte.
  7. Procédé selon la revendication 6, dans lequel la découpe est effectuée par poinçonnage.
EP12778744.8A 2011-11-04 2012-10-30 Organe de conduction electrique et procede de fabrication d'un tel organe Active EP2774221B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1160032A FR2982429B1 (fr) 2011-11-04 2011-11-04 Organe de conduction electrique et procede de fabrication d'un tel organe
PCT/EP2012/071452 WO2013064483A1 (fr) 2011-11-04 2012-10-30 Organe de conduction electrique et procede de fabrication d'un tel organe

Publications (2)

Publication Number Publication Date
EP2774221A1 EP2774221A1 (fr) 2014-09-10
EP2774221B1 true EP2774221B1 (fr) 2015-12-16

Family

ID=47080533

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12778744.8A Active EP2774221B1 (fr) 2011-11-04 2012-10-30 Organe de conduction electrique et procede de fabrication d'un tel organe

Country Status (5)

Country Link
EP (1) EP2774221B1 (fr)
CN (1) CN103999289B (fr)
BR (1) BR112014010659B1 (fr)
FR (1) FR2982429B1 (fr)
WO (1) WO2013064483A1 (fr)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2078180C (fr) * 1992-09-10 2000-01-18 Craig W. Renwick Buse de moulage par injection a element chauffant a connecteur isolant
SG111255A1 (en) * 2003-10-31 2005-05-30 Tyco Electronics Raychem Kk Waterproof type lead, method of making waterproof type lead, and jig for making waterproof
CN2731770Y (zh) * 2004-07-02 2005-10-05 王连生 具有电源线止滑装置的插头
US7775825B2 (en) * 2008-05-27 2010-08-17 Apple Inc. Cable connector assembly having strain relief member for cable
JP2010040478A (ja) * 2008-08-08 2010-02-18 Sumitomo Wiring Syst Ltd 端子金具
US8043109B2 (en) * 2009-07-27 2011-10-25 Avx Corporation Wire to board connector
FR2954602B1 (fr) * 2009-12-17 2012-10-05 Sc2N Sa Procede de fixation d'un faisceau electrique

Also Published As

Publication number Publication date
BR112014010659A2 (pt) 2017-04-25
FR2982429A1 (fr) 2013-05-10
CN103999289B (zh) 2017-09-29
WO2013064483A1 (fr) 2013-05-10
FR2982429B1 (fr) 2013-11-15
EP2774221A1 (fr) 2014-09-10
BR112014010659B1 (pt) 2020-08-18
CN103999289A (zh) 2014-08-20

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