EP2768997A1 - Plasmaspritzverfahren - Google Patents

Plasmaspritzverfahren

Info

Publication number
EP2768997A1
EP2768997A1 EP12769371.1A EP12769371A EP2768997A1 EP 2768997 A1 EP2768997 A1 EP 2768997A1 EP 12769371 A EP12769371 A EP 12769371A EP 2768997 A1 EP2768997 A1 EP 2768997A1
Authority
EP
European Patent Office
Prior art keywords
weight
plasma
wire
coating
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12769371.1A
Other languages
German (de)
English (en)
French (fr)
Inventor
Leander Schramm
Clemens Maria Verpoort
Alexander Schwenk
Enrico Hauser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ford Werke GmbH
Original Assignee
Ford Werke GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ford Werke GmbH filed Critical Ford Werke GmbH
Publication of EP2768997A1 publication Critical patent/EP2768997A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/0075Nozzle arrangements in gas streams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/22Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/22Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
    • B05B7/222Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc
    • B05B7/224Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc the material having originally the shape of a wire, rod or the like
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/067Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/131Wire arc spraying
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0627Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
    • B05B13/0636Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles

Definitions

  • the present invention relates to a method for producing a coating by thermal spraying, in particular by plasma spraying, in which a component, in particular a cylinder liner of an internal combustion engine, e.g. is made of an aluminum, coated with an alloy, preferably with an iron alloy.
  • EP 1 967 601 A2 From EP 1 967 601 A2 it is known that e.g. To coat an aluminum engine block, in particular its cylinder bore with an iron alloy while performing the arc wire spraying.
  • EP 1 967 601 A2 proposes to use an iron alloy which contains inter alia 5 to 25% by weight of chromium. It is essential in the EP 1 967 601 A2, that the molten iron also an additional powder, namely Borcabid is supplied.
  • the arc wire spraying method of EP 1 967 601 A2 is the so-called TWAS method, in which two wires are fed to a spray head in such a way that power is transmitted to the wires. When the two wires touch each other, a permanent short circuit causes an arc to melt the wires. Behind the nozzle is a nozzle from which compressed air or an inert gas such as nitrogen escapes. This gas stream atomizes the molten iron alloy and supplies it with the molten borocabid powder to the surface to be coated.
  • DE 44 1 1 296 A1 and DE 44 47 514 A1 deal with coatings by means of plasma spraying, wherein, however, a metal powder or a filler wire are melted, and wherein the material mixture nitrogen is supplied by means of metallic nitrogen compounds to harden the coating.
  • Today's internal combustion engines or their engine blocks can be cast from a metal or aluminum, in particular aluminum blocks on their Cylinder bores have an iron or metal layer.
  • the metal layer may be thermally sprayed.
  • thermal spraying methods the above-mentioned methods are known.
  • PTWA inner coating process Pulsma Transfer Wire Are
  • bores cylinder bores
  • the plasma strikes the preheated wire-form spray additive.
  • the plasma gas is usually an argon-hydrogen mixture.
  • transport gas or atomizing gas air or compressed air is used in the PTWA process.
  • the layers produced by this process are characterized by a low porosity.
  • the PTWA internal coating process has so far proven itself in the interior coating of cylinder bores.
  • the metal or iron coatings of the cylinder bores produced according to the hitherto possible coating methods do not withstand the particular corrosion conditions of ethanol-containing fuels or ethanol fuels. This is particularly observed when the motor vehicle or the internal combustion engine is not used for a long time, which may be the case, for example, when parking during a vacation. Even an alloy containing 17% by weight of chromium had corrosive attack marks on the protective coating.
  • the invention is based on the object to provide a method of the type mentioned above, with which a coating improved in this respect can be produced.
  • a method for producing a coating by thermal spraying, in particular by plasma spraying, in which a component, in particular a cylinder liner of an internal combustion engine made of aluminum or cast, is coated with an alloy is proposed in which nitrogen is at least is supplied as a transport gas, wherein a Spitzzusatzwerkstoff is a solid alloy wire, which is fed into a plasma stream, wherein additional powder-free or powder-free is coated.
  • the plasma spraying is a PTWA inner coating (Plasma Transfer Wire Are).
  • additive powder-free or “powder-free” in the sense of the invention means that neither a filler wire filled with (metal) powder nor a separately supplied (metal) powder is used. In fact, in the invention, only a solid, that is to say homogeneous or an unfilled spray additive wire is advantageously used.
  • a suitable alloy for coating has as alloying element chromium and mainly iron. A preferred metal or iron alloy is disclosed below.
  • the spray additive wire according to the invention comprises an iron alloy with 23 wt.% Cr, 5 wt.% Al, less than 0.5 wt.% Si, less than 0.2 wt.% Mn, less than 0.05 Wt% C, the remaining ingredients having an amount less than 2% by weight and the remainder being iron.
  • inventive method can also be used for coating other components.
  • FIG. 1 shows a nozzle unit 1 of a PTWA internal coating device.
  • the PTWA (Plasma Transferred Wire Are) coating system is a system for coating bores, in particular cylinders in engine blocks of internal combustion engines.
  • the nozzle unit 1 consists of a cathode 2, a plasma nozzle 3, and the electrically conductive alloy wire 4 as an anode, which is supplied perpendicular to the plasma nozzle 3.
  • Tungsten is preferably used as the material for the cathode 2, which may be doped with thorium, for example.
  • the plasma gas 5, for example a mixture of argon and hydrogen, is supplied through bores located in the nozzle body 6 and located tangentially to the circumference.
  • the cathode holder 7 insulates the cathode 2 relative to the nozzle body 6.
  • the alloy wire 4 is rotatably guided in the wire feed 15 and longitudinally displaceable.
  • the process is started by a high-voltage discharge which ionizes and dissociates the plasma gas 5 between alloy wire 4, nozzle body 6 and cathode 2.
  • the plasma thus generated flows through the plasma nozzle 3 at high speed.
  • the plasma gas 5 is transported toward the alloy wire 4 fed continuously perpendicular to the nozzle 3, whereby the electric circuit is closed.
  • a transport gas 9 or a Zerstäubergas 9 via feed channels 10 and auxiliary nozzles 1 1 is supplied to the plasma jet 8 emerging from the pilot nozzle 3.
  • the melting and the atomization of the alloy wire 4 are influenced by two phenomena.
  • the wire 4 is on the one hand by high currents, typically 65-90 amps, resistance heated.
  • the impact of the plasma jet 8 on the preheated wire 4 causes its melting at the wire end 12.
  • a plasma is generated within the plasma nozzle 3 by means of high-voltage discharge.
  • a targeted nitrogen gas flow so the transport gas 9 along the discharge path transports the plasma and the molten spray material 13 to the surface 14 of the workpiece to be coated.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electromagnetism (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)
EP12769371.1A 2011-10-17 2012-09-27 Plasmaspritzverfahren Withdrawn EP2768997A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011084608A DE102011084608A1 (de) 2011-10-17 2011-10-17 Plasmaspritzverfahren
PCT/EP2012/069021 WO2013056961A1 (de) 2011-10-17 2012-09-27 Plasmaspritzverfahren

Publications (1)

Publication Number Publication Date
EP2768997A1 true EP2768997A1 (de) 2014-08-27

Family

ID=46982554

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12769371.1A Withdrawn EP2768997A1 (de) 2011-10-17 2012-09-27 Plasmaspritzverfahren

Country Status (7)

Country Link
US (1) US20140186540A1 (enrdf_load_stackoverflow)
EP (1) EP2768997A1 (enrdf_load_stackoverflow)
CN (1) CN104053810A (enrdf_load_stackoverflow)
DE (1) DE102011084608A1 (enrdf_load_stackoverflow)
IN (1) IN2014CN02566A (enrdf_load_stackoverflow)
RU (1) RU2650222C2 (enrdf_load_stackoverflow)
WO (1) WO2013056961A1 (enrdf_load_stackoverflow)

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CN106103785B (zh) * 2014-01-29 2020-02-14 马勒国际有限公司 具有经涂覆的销孔的活塞
DE102015014192A1 (de) * 2015-11-03 2016-09-08 Daimler Ag Funktionsschicht
US10440808B2 (en) 2015-11-17 2019-10-08 Southwest Research Institute High power impulse plasma source
US10354845B2 (en) * 2016-02-18 2019-07-16 Southwest Research Institute Atmospheric pressure pulsed arc plasma source and methods of coating therewith
CN107052549A (zh) * 2016-08-29 2017-08-18 镇江市天通新材料科技有限公司 一种铝散热器用低熔点Zn‑Al合金钎焊层的制备方法
CN107164715B (zh) 2017-06-09 2019-03-26 华晨宝马汽车有限公司 用于电弧丝材喷涂的方法、设备及产品
CN112941452A (zh) * 2019-12-10 2021-06-11 扬州市恒宇金属制品有限公司 一种耐磨高强度金属制品制备方法
CN111085359B (zh) * 2019-12-31 2021-06-15 北京航空航天大学 用于喷涂的流体引导装置、喷涂系统及喷涂方法
US11866813B2 (en) * 2020-04-09 2024-01-09 Nissan Motor Co., Ltd. Spray coating

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DE3816310A1 (de) * 1987-06-26 1989-01-12 Bbc Brown Boveri & Cie Verfahren zur anreicherung von titan in der unmittelbaren oberflaechenzone eines bauteils aus einer mindestens 2,0 gew.-% titan enthaltenden nickelbasis-superlegierung und verwendung der nach dem verfahren angereicherten oberflaeche
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Also Published As

Publication number Publication date
RU2650222C2 (ru) 2018-04-11
WO2013056961A1 (de) 2013-04-25
US20140186540A1 (en) 2014-07-03
CN104053810A (zh) 2014-09-17
IN2014CN02566A (enrdf_load_stackoverflow) 2015-08-07
DE102011084608A1 (de) 2013-04-18
RU2014119972A (ru) 2015-11-27

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