EP2765238B1 - Diskontinuierliches Mischwerk - Google Patents

Diskontinuierliches Mischwerk Download PDF

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Publication number
EP2765238B1
EP2765238B1 EP14151975.1A EP14151975A EP2765238B1 EP 2765238 B1 EP2765238 B1 EP 2765238B1 EP 14151975 A EP14151975 A EP 14151975A EP 2765238 B1 EP2765238 B1 EP 2765238B1
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EP
European Patent Office
Prior art keywords
aggregates
aggregate
storage device
coating unit
unit according
Prior art date
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EP14151975.1A
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English (en)
French (fr)
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EP2765238A1 (de
Inventor
Thierry De Sars
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Famaro SA
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Famaro SA
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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions

Definitions

  • the present invention relates to a batch coating plant for the production of asphalt, in particular for road pavements.
  • the binder is, for example, a bituminous binder, in which case it is called bituminous mix.
  • bituminous mix in which case it is called bituminous mix.
  • Other types of binders can be used.
  • EP1227187A1 discloses a coating plant in which the batch kneader is below the metering device.
  • FR2728287A1 discloses a modular mobile assembly for the manufacture of white gravel or asphalt mix, the mobile assembly comprising platforms on which are distributed dosing units, a drying drum and a bucket elevator feeding a mixer. In one of the configurations, the feeders feed the dryer drum that feeds the bucket elevator and the mixer.
  • One of the aims of the invention is to propose a coating plant which is easy to install, easy to maintain and of reduced height.
  • the invention proposes a discontinuous coating plant for the production of asphalt, in particular road surfacing mixes, comprising a device for drying aggregates for drying wet and cold aggregates and producing dry and hot aggregates.
  • a device for drying aggregates for drying wet and cold aggregates and producing dry and hot aggregates comprising a device for drying aggregates for drying wet and cold aggregates and producing dry and hot aggregates.
  • an aggregate storage device for storing dry and hot aggregates
  • a metering device for metering aggregates stored in the aggregate storage device
  • a batch kneader for kneading aggregates delivered by the metering device with binder and producing asphalt mixes
  • a concrete storage device for storing the mixes produced by the batch kneader, characterized in that the batch kneader is raised relative to the metering device and the coating plant comprises an aggregate elevator metered to raise the aggregates between the metering device and the batch kneader.
  • the coating plant 2 of the Figure 1 is a batch coating plant for the production of asphalt mixes, in particular paving mixes.
  • the aggregate dryer 4 is configured for continuous drying and heating of aggregates.
  • the aggregates dryer is here a hot gas circulation dryer drum.
  • Such a drying drum comprises a cylindrical casing 14 extending along an envelope axis.
  • the envelope 14 is rotatably mounted about its axis.
  • the casing 14 has, at one axial end, an inlet 14A for the wet and cold aggregates, and at the other axial end, an outlet 14B for the dry and hot aggregates.
  • the envelope axis is inclined relative to the horizontal so that the inlet is raised relative to the exit.
  • the envelope has internal fins configured to mix and advance the aggregates within the envelope of the inlet to the outlet due to the rotation of the envelope around its envelope axis .
  • the dryer drum includes a burner 16 for generating a stream of hot gas flowing axially within the shell to dry the aggregates.
  • the burner 16 is disposed near the outlet so as to generate a stream of hot gas flowing counter-current aggregates.
  • the drying drum is called "against the current".
  • the burner 16 is disposed near the inlet so as to generate a stream of hot gas flowing co-current aggregates.
  • the drying drum is said to be "co-current” or "parallel currents”.
  • the aggregate storage device 6 is configured to temporarily store the hot aggregates delivered by the aggregate dryer.
  • the aggregate storage device 6 comprises at least one aggregate storage hopper.
  • Each aggregate storage hopper has an outlet flap for selectively closing or opening the outlet of the aggregate storage hopper.
  • the outlet is open to deliver aggregates to the aggregate dosing device.
  • the aggregate storage device 6 is configured to store sieved aggregates according to their particle size class.
  • a granulometric class of aggregates corresponds to aggregates having a particle size in a given range.
  • the aggregate storage device 6 comprises a plurality of screened storage hoppers 18, each for storage of a respective size class.
  • the aggregate storage device 6 comprises a screening device 20 configured to screen the aggregates feeding the aggregate storage device 6 so as to distribute them in the sieved aggregate storage hoppers 18 according to their particle size class.
  • the screening device comprises a series of screening grids 22 having respective orifices of decreasing size and arranged in such a way that aggregates retained by a grid 22 are discharged into a corresponding screened aggregate storage hopper and aggregates passing through this grid. 22 go to the next grid 22 of the series having smaller orifices, and so on until the last grid having the smaller openings.
  • Aggregate storage device 6 is also configured to store unscreened aggregates. It includes an unscreened aggregate storage hopper 24.
  • the aggregate storage device 6 comprises a switching device 26 for directing the aggregates received by the aggregate storage device 6 selectively to the screening device 20 and the screened storage hoppers 18 or to the hopper
  • the switch device 26 is disposed at the inlet 6A of the aggregate storage device 6.
  • the aggregate storage device 6 is raised relative to the aggregate dryer 4.
  • the inlet of the aggregate storage device 6 is raised relative to the outlet of the aggregate dryer 4.
  • the coating plant 2 comprises a hot aggregate elevator 28 for raising the aggregates between the aggregates drying device 4, more particularly the outlet 14B of the aggregates drying device 4 at the inlet 6A of the storage device. Aggregates 6.
  • the hot aggregate elevator 28 is here a bucket elevator 29 visible in tear-offs.
  • the hot aggregate elevator 28 is vertical.
  • the metering device 8 makes it possible to assay aggregates delivered to the batch kneader 10.
  • the metering device 8 is arranged vertically below the aggregate storage device 6, more specifically under the outlet 6B of the aggregate storage device 6, so as to receive aggregates delivered by the aggregate storage device. 6 by gravity.
  • the metering device 8 comprises at least one weigh hopper for weighing aggregates delivered by the aggregate storage device 6. Each weigh hopper is disposed below the outlets of the aggregate storage hoppers.
  • the metering device 8 makes it possible to produce a mixture of aggregates of different size gradings in proportions determined according to a desired formulation of asphalt.
  • the metering device 8 comprises a plurality of weighing hoppers 30, here two weighing hoppers 30.
  • the weigh hoppers 30 are arranged side by side under the storage hoppers 18. They can each dose a portion of the aggregates necessary for the formulation at the same time, thereby reducing the dosing times. Aggregates of two different size classes can be dosed at the same time instead of aggregate of a single size class in the case of a single weigh hopper.
  • the weighing hoppers 30 also make it possible to regularly supply a lift disposed at the outlet of the metering device 8 (for example after the metering of each granulate) rather than waiting until the end of the metering of all the aggregates in the case of a single weigh hopper. Thus the dosing cycle time and transport aggregates is shortened.
  • the batch kneader 10 is configured to knead aggregates delivered by the metering device 8 with a binder so as to form mixes.
  • the binder is, for example, a bituminous binder, in which case the mix is called bituminous mix.
  • the batch kneader 10 is configured for batch kneading, treating the aggregates by successive streaks: a dose of aggregates is introduced into the batch kneader and kneaded with binder so as to form a dose or mix of asphalt, then the batch of asphalt is removed from the batch mixer before loading the batch mixer again with a new aggregate dose.
  • the coating plant comprises a binder dispenser 32 arranged in such a way as to pour binder into the batch kneader 10.
  • the batch kneader 10 is raised relative to the metering device 8.
  • the inlet 10A of the batch kneader is raised relative to the outlet 8B of the metering device.
  • the batch kneader 10 is also offset horizontally relative to the metering device 8.
  • the batch kneader 10 and the metering device 8 are not superimposed vertically.
  • the coating plant 2 comprises a metered aggregate elevator 34 for raising the aggregates between the metering device 8 and the batch mixer 10, plus particularly the output 8B of the metering device 8 at the inlet 10A of the batch mixer 10.
  • the metered aggregate elevator 34 is here a bucket elevator 35 visible in tearing.
  • the metered aggregate elevator 34 is vertical.
  • the asphalt storage device 12 comprises at least one asphalt storage hopper 36.
  • the asphalt storage device 12 is arranged vertically below the batch kneader 10 and the mixes prepared by the batch kneader 10 are transferred by gravity to the asphalt storage device 12.
  • the asphalt storage device 12 comprises several asphalt storage hoppers 36.
  • the coating plant comprises an asphalt dispensing device 38 configured to receive the mixes at the outlet 10B of the batch kneader 10 and to distribute them to the asphalt storage hoppers 36.
  • the asphalt storage device 12 is elevated relative to the ground to allow the passage of dump trucks 42 under the outlet 36B of the or each asphalt storage hopper 36, for pouring asphalt into the dump truck by gravity .
  • the coating plant 2 comprises a first tower 44 and a second tower 46 disposed next to the first tower 44.
  • the aggregate storage device 6 and the metering device 8 are arranged in the first tower 44, the storage of aggregates 6 being disposed vertically above the metering device 8.
  • the batch kneader 10 and the coating storage device 12 are arranged in the second tower 46, the batch kneader 10 being arranged vertically above the device.
  • the dosing aggregate elevator 34 is disposed between the first tower 44 and the second tower 46.
  • the aggregate dryer 4 is disposed adjacent to the first tower 44.
  • the hot aggregate elevator 28 is disposed between the aggregate dryer 4 and the first tower 44.
  • the fines are fine aggregates of size generally between 0 and 125 .mu.m.
  • the fines are "added fines” (also known as “filler” or “addition fines”) reported or "recovered fines” which are small granular fractions collected by a filter media, for example a filter bag , a device for filtering hot gases used in the aggregate drying device 4.
  • the coating plant 2 comprises, for example, a fines feed device 48 configured to add fines (filler fines and / or fine recovered) to the metered aggregates, between the metering device 8 and the batch kneader 10.
  • a fines feed device 48 configured to add fines (filler fines and / or fine recovered) to the metered aggregates, between the metering device 8 and the batch kneader 10.
  • the fines supply device 48 is here configured to add fines to the aggregates at the inlet 34A of the dosed aggregate elevator 34.
  • the fines feeder here comprises a fines storage hopper 50 and a fines conveyor 52 for feeding the fines from the outlet of the fines storage hopper 50 to the inlet 34A of the dosed aggregate elevator. 34.
  • the fines feeder 48 is disposed under the metering device 8 in the first tower 44.
  • the coating plant 2 of the Figure 2 differs from that of Figure 1 in that it further comprises a device for drying asphalt aggregates 54 for the drying of asphalt aggregates.
  • the asphalt aggregate drying device 54 is raised relative to the batch kneader 10. It is here arranged vertically above the batch kneader 10. More particularly, the outlet 54B of the asphalt aggregate drying device 54 is located vertically above the inlet 10A of the batch kneader 10 so as to transfer aggregates of hot and dry mixes into the batch kneader 10 by gravity.
  • the asphalt aggregate drying device 54 is for example a co-current hot gas circulation dryer drum, comprising an inlet for the asphalt aggregates and an outlet for the asphalt aggregates, constituting the outlet 54B of the asphalt aggregate drying device 54.
  • the coating plant 2 comprises a coating aggregate storage hopper 56 disposed vertically under the outlet 54B of the aggregate aggregate drying device 54, and a weigh hopper of asphalt aggregates 58 disposed vertically beneath the surface.
  • the coating plant is compact vertically, which facilitates its installation for example in a building or its integration into the environment.
  • the batch kneader 10 is raised and offset horizontally relative to the metering device 8.
  • the top of the batch kneader 10 is free, which makes it possible to add a recycled aggregate drying device 54 vertically above the kneader 10 while preserving a limited height.
  • This allows a transfer of hot recycled aggregates by a vertical transfer chute whose risks of clogging are limited. Indeed, the transfer of hot recycled aggregates always leads to clogging risks because the recycled aggregates already contain binder which increases the risk of clogging.
  • the fine feed device disposed at a reduced height facilitates its maintenance and maintenance.
  • the provision of at least two weigh hoppers makes it possible to perform faster dosing operations, in particular by operating the weighing hoppers simultaneously to assay each part of the aggregates of the formulation. This is particularly advantageous for recovering all or part of the loss of additional cycle time generated by the addition of the elevator 34.
  • the metered aggregate elevator 34 induces an additional aggregate transfer time, increasing the cycle time between two batches, which could result in a reduction in the production rate.
  • the use of at least two weighing hoppers allows to regularly feed the elevator dosed aggregates 34 to save time by transporting certain aggregates while other aggregates are being dosed. For example, when an aggregate is dosed, the first weigh hopper may empty into the metered aggregate elevator 34 while the second weigh hopper continues to meterate another type of aggregate.
  • the invention relates to a batch coating plant for the production of bituminous mixes, in particular pavements for road pavements, comprising an aggregates metering device for metering aggregates of different particle sizes, and a kneader.
  • the asphalt mixing plant makes it possible, in particular, to produce paving mixes for road surfacing.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Claims (11)

  1. Diskontinuierliche Mischanlage zur Herstellung von Mischgut, insbesondere von Mischgut für Strassenbeschichtungen, umfassend:
    - eine Vorrichtung zum Trockenen von Granulaten (4), um feuchte und kalte Granulate zu trocknen und trockene und heiße Aggregate herzustellen,
    - ein Vorrichtung zur Lagerung von Aggregaten (6), um die trockenen und heißen Aggretate zu lagern,
    - eine Vorrichtung zur Dosierung (8), um die gelagerten Aggregate in der Vorrichtung zur Lagerung von Aggregaten zu dosieren,
    - einen diskontinuierlichen Mischer (10), um Aggregate, die von der Vorrichtung zur Dosierung (8) geliefert wurden, mit Bindemittel zu mischen und Mischgut herzustellen; und
    - eine Vorrichtung zum Lagern von Mischgut (12), um Mischgut, hergestellt vom diskontinuierlichen Mischer, zu lagern.
    dadurch gekennzeichnet, dass der diskontinuierliche Mischer (10) mit Bezug auf die Vorrichtung zur Dosierung (8) erhöht ist, und die Mischanlage (2) einen Heber von dosierten Aggregaten (34 umfasst, um die Aggregate zwischen der Mischanlage (8) und dem diskontinuierlichen Mischer (10) zu erhöhen.
  2. Mischanlage nach Anspruch 1, wobei die Vorrichtung zur Dosierung (8) unter der Vorrichtung zur Lagerung von Aggregaten (6) angeordnet ist.
  3. Mischanlage nach Anspruch 1 oder 2, wobei die Vorrichtung zur Lagerung von Aggregaten (6) eine Vorrichtung zum Sieben (20) umfasst, um die Aggregate zu sieben, die von der Vorrichtung zur Lagerung von Aggregaten (6) erhalten wurden.
  4. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, wobei die Vorrichtung zur Dosierung (8) mindestens zwei Wiegeschächte (30) zur Dosierung von Aggregaten umfasst.
  5. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, umfassend eine Vorrichtung zur Versorgung mit feinem Pulver (48), um feine Eintrags- oder Recycling-Pulver zu den Aggregaten zwischen der Vorrichtung der Dosierung (8) und dem diskontinuierlichen Mischer (10) zuzugeben.
  6. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, umfassend eine Vorrichtung zum Trocknen von Mischgutaggregaten (54), um Mischgutaggregate zu trockenen und sie am den diskontinuierlichen Mischer (10) zu liefern, der mit Bezug auf den diskontinuierlichen Mischer (10) erhöht ist, und vorzugsweise vertikal über dem diskontinuierlichen Mischer (10) angeordnet ist.
  7. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, wobei die Vorrichtung zum Lagern von Mischgut (12) mehrere Schächte zur Lagerung von Mischgut (36) und eine Vorrichtung zur Verteilung zum Verteilen des Mischguts, erzeugt durch den Mischer in den Schächten zum Lagern von Mischgut umfasst.
  8. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, wobei die Vorrichtung zum Trocknen von Granulaten eine Trockentrommel im Strom oder gegen den Strom ist.
  9. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, wobei der Heber von dosierten Aggregaten (34) ein Heber mit Schaufeln ist.
  10. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, wobei die Vorrichtung zum Lagern von Aggregaten (6) mit Bezug auf die Vorrichtung zum Trockenen von Granulaten (4) erhöht ist, wobei die Mischanlage (2) einen Heber für heiße Aggregate (28) umfasst, um die Aggregate zwischen der Vorrichtung zum Trockenen von Granulaten (4) und der Vorrichtung zur Lagerung von Aggregaten (6) zu heben.
  11. Mischanlage nach einem beliebigen der vorhergehenden Ansprüche, wobei die Vorrichtung zum Lagern von Aggregaten (6) über der Vorrichtung zur Dosierung (8) in einem ersten Turm (44) angeordnet ist, und der diskontinuierliche Mischer (10) über der Vorrichtung zur Lagerung von Mischgut (12) in einem zweiten Turm (46) angeordnet ist, der an der Seite des ersten Turms (44) angeordnet ist.
EP14151975.1A 2013-02-07 2014-01-21 Diskontinuierliches Mischwerk Active EP2765238B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1351066A FR3001739B1 (fr) 2013-02-07 2013-02-07 Centrale d'enrobage discontinu

Publications (2)

Publication Number Publication Date
EP2765238A1 EP2765238A1 (de) 2014-08-13
EP2765238B1 true EP2765238B1 (de) 2017-08-09

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EP14151975.1A Active EP2765238B1 (de) 2013-02-07 2014-01-21 Diskontinuierliches Mischwerk

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EP (1) EP2765238B1 (de)
CN (1) CN103981790A (de)
DK (1) DK2765238T3 (de)
FR (1) FR3001739B1 (de)

Families Citing this family (3)

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Publication number Priority date Publication date Assignee Title
CN104608248B (zh) * 2015-01-15 2016-08-24 长江勘测规划设计研究有限责任公司 混凝土生产中小于5mm细骨料再利用方法
CN105350431A (zh) * 2015-12-04 2016-02-24 湖南三一路面机械有限公司 沥青搅拌站
CN108221563A (zh) * 2018-03-14 2018-06-29 山推建友机械股份有限公司 一种间歇式厂拌沥青冷再生设备

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US4993839A (en) * 1989-03-20 1991-02-19 Astec Industries, Inc. Method and apparatus for producing asphaltic mix
FR2728287B1 (fr) * 1994-12-20 1997-07-11 Eurasphalte Ensemble mobile adaptable a la fabrication de graves blancs ou d'enrobe
FR2819832B1 (fr) * 2001-01-24 2003-04-18 Famaro Centrale d'enrobage discontinue comportant un bati de montage
US6656242B1 (en) * 2002-05-21 2003-12-02 Asphalt Innovators, Inc. Hot mix asphalt facility
CN2799649Y (zh) * 2005-06-30 2006-07-26 无锡龙立工程机械有限公司 沥青搅拌设备的成品料双通道结构
CN2828122Y (zh) * 2005-09-09 2006-10-18 王希仁 一种沥青混凝土搅拌装置
CN102127893A (zh) * 2010-01-14 2011-07-20 福建铁拓机械有限公司 结构改进的沥青混凝土厂拌热再生设备
CN102359051B (zh) * 2011-10-11 2013-09-18 无锡雪桃集团有限公司 室内沥青混合料搅拌装置

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Also Published As

Publication number Publication date
FR3001739B1 (fr) 2015-03-06
CN103981790A (zh) 2014-08-13
FR3001739A1 (fr) 2014-08-08
EP2765238A1 (de) 2014-08-13
DK2765238T3 (da) 2017-11-06

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