EP2748895B1 - Crimpvorrichtung - Google Patents

Crimpvorrichtung Download PDF

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Publication number
EP2748895B1
EP2748895B1 EP12761934.4A EP12761934A EP2748895B1 EP 2748895 B1 EP2748895 B1 EP 2748895B1 EP 12761934 A EP12761934 A EP 12761934A EP 2748895 B1 EP2748895 B1 EP 2748895B1
Authority
EP
European Patent Office
Prior art keywords
cable
insulating body
outer conductor
crimping
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12761934.4A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2748895A1 (de
Inventor
Bernhard Schäfer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaefer Werkzeug und Sondermaschinenbau GmbH
Original Assignee
Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaefer Werkzeug und Sondermaschinenbau GmbH filed Critical Schaefer Werkzeug und Sondermaschinenbau GmbH
Publication of EP2748895A1 publication Critical patent/EP2748895A1/de
Application granted granted Critical
Publication of EP2748895B1 publication Critical patent/EP2748895B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping

Definitions

  • the present invention relates to a device with which a preferably demoadriges cable can be provided with a shielding plug.
  • Such cables are used in particular as a multimedia cable in the automotive sector.
  • DE 20 2004 004 622 U1 shows an RF connector for a fixed attachment to a printed circuit board.
  • the present invention was carried out against the background, a machine preferably with a connector (here: sleeve-shaped outer conductor) to provide a preferably convincedadriges cable with screen mesh (so-called HSD cable) of small cross-section with high precision.
  • a connector here: sleeve-shaped outer conductor
  • inner pin contacts here: inner conductor
  • outer sleeve here: sleeve-shaped outer conductor, which for the sake of clarity also simply referred to as "outer conductor”
  • inner conductor of the cable which are in the case of a four-wire cable with the respective four wires in contact, by an insulating body (preferably made of a plastic material) rotationally aligned parallel to each other.
  • the insulating body with a groove ensures that the insulating body only in a certain Orientation can be inserted into an outer conductor. Furthermore, it is provided that the configuration of the insulating body of a male connector and a female connector they can be pushed into each other only in a certain orientation, and thus only certain inner conductor of the male and female connector come into contact with each other.
  • a device that has an outer conductor crimping unit.
  • Such an outer conductor crimping unit is designed for applying a sleeve-shaped outer conductor at one end portion to the shielding of a shielded cable.
  • the outer conductor crimping unit has a crimping tool for crimping a section of a sleeve-shaped outer conductor on an end section of a cable, and a position detection unit, in particular a sensor, with which at least the relative position between the end of an inner conductor of a cable or an insulator connected to the inner conductor (s) and a End surface of an outer conductor can be determined.
  • a control device is also provided, which controls the crimping tool for crimping the section of the outer conductor on the cable on the basis of a detection result of the position detection unit.
  • the position detection device is arranged interchangeably on the outer conductor crimping unit.
  • both the male and the outer conductor crimping unit can be used female plugs are processed.
  • the respective position detection device can be fitted into the outer conductor crimping unit without the need for further adjustments. Rather, upon insertion of the corresponding position sensing device, a new processing operation can be directly performed to make either a male or a female plug.
  • the outer conductor crimping unit can have a cable guide channel in which a cable is guided longitudinally.
  • an alignment section 203 can be provided, in which the outer conductor can be aligned relative to a cable inserted in the cable guide channel. In this way, a pre-positioning between the outer conductor and the end portion of the cable is ensured, wherein in the end portion of the cable, the inner conductors are provided, which are to be aligned with an end face of the outer conductor.
  • an insulator mounting device in which an insulating body can be positioned relative to the inner conductors of a cable, wherein the Isolier Sciencesmontagevoriques has movable slides in a horizontal direction, with which the inner conductor can be pressed into the insulating body.
  • the insulating body serves to align the inner conductor parallel to each other and hold.
  • an insulation with respect to the outer conductor is provided above the insulating body, when the insulating body is introduced with the inner conductors in the outer conductor.
  • the insulating body ensures a defined alignment in the circumferential direction between the inner conductors and the outer conductor.
  • the insulating body with the inner conductors oriented parallel to one another can only be accommodated in an outer conductor in a specific orientation.
  • the defined orientation in the circumferential direction is ensured by the configuration of the inner conductor in a male and a female connector that a male connector can be inserted only in a certain orientation in a female connector, and thus the inner conductor of the male connector only in certain inner conductor of female plug can be added.
  • an insulating body positioning device may further be provided with a rail designed to be complementary to a groove in the insulating body.
  • the insulator positioning device is further configured to align the prepositioned insulator relative to the inner conductors of a cable. Subsequently, the inner conductor can be pressed laterally into the insulating body.
  • the device according to the invention further comprises a stripping and crimping unit, which is designed to strip two substantially parallel cores of a cable and to crimp with inner conductors.
  • the stripping and crimping unit has a support surface inclined to a horizontal direction, on which a retaining clip receiving a cable can be arranged such that two wires of the cable can be aligned to form a stripping and crimping tool.
  • a retaining clip receiving a cable can be arranged such that two wires of the cable can be aligned to form a stripping and crimping tool.
  • the device according to the invention is at least partially provided with a sliding protective door.
  • the protective door may cover the outer conductor crimping unit and / or the Isolier Sciencesmontagevoriques and / or the stripping and crimping unit.
  • the protective door ensures that operation of the device is only partially granted with the protective door closed. This ensures that manual safety increases work safety.
  • the present application relates to a retaining clip for use in a said stripping and crimping unit and / or an insulator mounting device, which retaining clip mutually movable, for example pivotable or displaceable retaining clip segments which define a cable channel for receiving a cable in the closed state.
  • Such a retaining clip may have an exchangeable mouth portion, which is preferably connected by means of screws with at least one retaining clip segment.
  • Such a mouth portion includes an opening that is tuned to a particular cable size.
  • the retaining clip can be used variably.
  • the device according to the invention has the stripping and crimping unit and / or the insulating body mounting device instead of in addition to the outer conductor crimping unit.
  • the Isolier analysesmontagevoriques in which an insulating body can be positioned relative to the inner conductors of a cable, but in addition to support arms 131, 132 and other support arms 133, 134 have two mutually vertically movable pairs of holders. With these, a gap between the respective holder of a pair of holders and the holding arms can be formed to define the position of the inner conductor and to hold them if necessary.
  • FIG. 1 is a schematic representation, with which the different stations of the device according to the invention are shown. The operations performed by the individual stations result in detail from the explanations to the other figures.
  • a support sleeve crimping unit 1 is provided, with which a cable is provided with a support sleeve.
  • the device has a stripping and crimping unit 10 and an insulating body mounting device 100.
  • an outer conductor is applied to the cable by means of an outer conductor crimping unit 200.
  • Individual work steps can be partially performed manually, in particular the transfer of a cable to another station. Alternatively, however, all steps by the inventive device run in a controlled manner.
  • the individual stations may be accommodated within one machine or may extend to a plurality of machine modules arranged one after the other.
  • a cable 2 which has a cable sheath 2a, a shielding braid 2b and four cores 2c.
  • Each of the wires 2c comprises an insulation 2d and a conductor 2e.
  • the cable sheath 2a and the shielding braid 2b are arranged coaxially with each other.
  • the four wires 2c are parallel to each other, forming a substantially rectangular shape in plan view.
  • the cable 2 is first stripped in a region spaced from the cable end, and the cable sheath 2 a is drawn in the direction of the cable end. As a result, the shielding braid 2b is exposed in sections (see FIG. 2a )). In a next step, a support sleeve 3 is crimped in the region of the exposed shielding braid 2b (see FIG. 2b )), and the cable sheath 2a withdrawn in the direction of the cable end.
  • the shielding braid 2b is slipped over the support sleeve 3 in a direction away from the cable end direction, so that the shielding braid 2b rests on the support sleeve 3 and partially on the cable sheath 2a.
  • the cores 2c thus exposed are then freed in sections in the region of the stripping and crimping unit 10 from their respective insulation 2d so that the respective conductor 2e is exposed (see FIG Figure 2c )). Also in the area of the stripping and crimping unit 10 are crimped onto the respective conductors 2e of the wires 2c inner conductor 2f (see Figure 2d )).
  • an insulating body 4 is applied to the end of the cable 2 in the region of the insulating body mounting device 100 such that the crimped inner conductors 2f are received within the insulating body 4.
  • the inner conductor 2f each pressed laterally in longitudinal grooves of the insulating body 4.
  • the inner conductor 2f are aligned substantially parallel to each other and evenly spaced from each other.
  • an outer conductor 5 is applied to a portion of the cable 2. This serves to shield the cable 2, and is in contact with the shielding braid 2b.
  • the outer conductor 5 receives the insulating body 4 and the inner conductors 2f accommodated therein, and extends beyond the region of the cable 2 in which the shielding braid 2b has been folded over onto the cable jacket 2a.
  • the outer conductor is partially crimped circumferentially with the cable 2. This happens in the area of the outer conductor crimping unit 200.
  • a secondary fuse 6 is applied to the outer conductor 5 by being guided in the axial direction of the cable over the cable 2 until a contact (not shown) engages. With this not explicitly in FIG. 1 illustrated method step, the production of the cable connector is completed.
  • FIG. 3 shows essentially the same procedure as FIG. 2
  • the manufactured connector is a female connector to the inner conductors 2f of the male connector complementarily designed inner conductors 2f ', in which by the method of FIG. 2 manufactured male connector can be inserted.
  • the inner conductors 2f penetrate into the inner conductors 2f ', and thus establish a respective contact.
  • an insulating body 4 ' which is formed to be complementary to the insulating body 4, is used.
  • a groove N ' provided in the insulating body 4' ensures that the insulating body 4 'can be introduced into the outer conductor 5' only in a specific orientation.
  • the insulating body 4 of the male connector and the insulating body 4 'of the female connector are designed such that a male connector can be inserted into the female connector only in a certain orientation relative thereto.
  • both male and female plugs can be manufactured.
  • the production of a male plug is primarily described below.
  • a retaining clip 20 which serves to fix the cable 2 in the stripping and crimping unit 10.
  • the retaining clip 20 has a first retaining clip segment 21 and a second retaining clip segment 22. Both retaining clip segments 21, 22 are movable relative to each other. By moving the retaining clip segments 21, 22 relative to each other, the retaining clip 20 can be opened / closed.
  • a rail 26 is used, which allows a concern of the retaining clip segments 21, 22 to each other, and a locking lever 27, with which the retaining clip 20 can be held in the closed state.
  • the holder 20 also includes an exchangeable mouth portion 24, which by means of Screws 28 with the respective retaining clip segment 21, 22 is connected.
  • a cable channel 23 is formed in the closed state by the two retaining clip segments 21, 22, in which a cable 2 can be inserted.
  • the cable In the closed state of the retaining clip 20, the cable is held against rotation.
  • the cable channel 23 extends substantially parallel to the rail 26 of the retaining clip segments 21, 22 (longitudinal direction), and likewise extends through the segments of the mouth section 24 with the retaining clip segments 21, 22.
  • another mouth portion with a different sized opening 25 can be fixed to the retaining clip 20.
  • an opening is also provided, from which the cable can protrude as desired.
  • the retaining clip 20 is used to insert a cable with exposed wires 2 c in the stripping and crimping unit 10 can.
  • a positional positioning of the retaining clip 20 relative to elements of the stripping and crimping unit 10 is provided by corresponding alignment means (not explicitly shown).
  • the stripping and crimping unit 10 itself comprises a holder 30 arranged obliquely to a horizontal direction.
  • the retaining clip 20 is inserted, wherein the mouth portion 24 of the retaining clip 20 in the direction of the stripping and crimping tool 40 has.
  • the retaining clip 20 is inserted into the holder 30, so it rests on a support surface 31 inclined to the horizontal direction, and is held laterally by means of different jaw surfaces 32, 33 and 34.
  • a screwed-on end piece 35 is provided, which comes into contact with a rear surface of the retaining clip 20.
  • the stripping and crimping tool 40 comprises two tool halves 41, 42 which are arranged so as to be movable in the vertical direction and which, when closed, form two openings 43 into which two wires 2c of a cable 2 can be inserted.
  • the wires 2c are each spread apart in pairs, so that when inserting the retaining clip 20 into the holder 30, two of the wires 2c can penetrate into the openings 41.
  • the insulating body mounting device 100 has a holding block 110 which is movable in the horizontal direction along a rail 111.
  • the support block 110 further includes a holding block receiving portion, in which the retaining clip 20 can be inserted.
  • 113-115 positioning aids are provided on the support surface 112 and / or the jaws, so that the retaining clip 20 is located within the receiving unit 12 in a defined position.
  • an insulating body positioning device 120 provided with a V-shaped groove 121 is provided.
  • the rail 122 is complementary to a groove N formed in the insulating body 4, so that the insulating body 4 can be inserted along the rail 122 within the groove 121 at the bottom of the groove 121. In this way, the insulating body 4 can be prepositioned. Subsequently, the insulating body 4 is moved to the mounting position, in FIG. 8 is located in the left area of the representation (it is in the presentation already an insulating 4 in the mounting position).
  • holding arms 131-134 are provided, which hold the insulating body 4 at four positions in the circumferential direction.
  • the holding arms 131, 132 support the insulating body 4 in a vertical direction, and the holding arms 133, 134 support the insulating body 4 in a horizontal direction.
  • the horizontally extending retaining arms 133, 134 are designed such that they also serve as guides for two slides 135, 136.
  • the slide 135, 136 have the function of the inner conductor 2f, which are after inserting the retaining clip 20 in the holding block receiving portion 112 at a radial distance from the insulating body 4, depress by a horizontal sliding movement in the insulating body 4.
  • FIG. 2 also shows two pairs of holders 137, 138 which can be moved vertically relative to one another.
  • the respective holder pair 137 or 138 can thus be moved in the direction of the holding arms 133, 134, in this state a gap between the respective holder of a holder pair 137, 138 and the holding arms 133 To train 134.
  • This mechanism serves to pre-position the four inner conductors 2f first on the holding arms 133, 134 in this case, and by moving the holding pairs 137, 138 toward each other in the vertical direction to align with each other.
  • the sliders 135, 136 are moved toward each other in the horizontal direction and take with them the inner conductors 2f in this direction.
  • the movement is completed by inserting or clicking the inner conductor 2f into the insulating body 4.
  • the sliders are opened (moved away from each other in the horizontal direction) and the cable 2 with the insulating body attached to the inner conductor 2f can be removed.
  • the outer conductor crimping unit 200 comprises a cable guide channel 201 into which a cable 2 is inserted.
  • the cable 2 is in this case brought into contact with the outer conductor 5.
  • the outer conductor crimping unit 200 further includes a crimping tool 202 and an aligning portion 203.
  • the aligning portion 203 is provided such that a positioning portion 5b of the outer conductor 5 can be inserted therein only in a certain orientation.
  • a crimping section 5a extends through the crimping tool 202, and a plug section 5c extends on the opposite side thereof.
  • the plug portion 5 c extends through a stopper portion 204 of the outer conductor crimping unit 200.
  • the displacement sensor 220 is located FIG. 10 the cover 221 of the displacement sensor 220 is shown, in which the outer conductor 5 is received in sections. Further, a screw 222 is provided, which penetrates in the vertical direction in the housing 221.
  • a contact stop standard 223 is provided inside the housing 221, the tapered end of which extends in the direction of the prepositioned plug (outer conductor 5 and the inner conductor 2f received in the insulating body 4).
  • the contact abutment 223 has a groove 224 which provides an oval opening. Through the groove 224, the screw 222 extends in the vertical direction. The screw 222 serves as a backup for inner parts of the displacement sensor 220, namely the contact stop 223 and the button 225th
  • a probe 225 is received in the axial direction, the tapered portion extends in the direction of the stopper portion 204.
  • the button 225 has a groove 226 into which the screw 222 penetrates.
  • the button 225 is in communication with a measuring pin 227 which is in contact with a displacement sensor, not shown.
  • the end face 5d of the outer conductor 5 in the cover 221 is brought to abutment, so that the axial position of the two parts is secured relative to each other.
  • a cable 2 with an insulating body 4 and inner conductors 2f is inserted into the outer conductor 5 until the inner conductors 2f and possibly also the insulating body 4 project beyond the end surface 5d of the outer conductor 5.
  • the contact stopper 223 is moved by means of a slider 230 in the direction of the cable 2 and pushes the insulating body 4 with the inner conductors 2f back in the direction of the outer conductor 5.
  • the slider 230 is hereby limited mechanically by the cover 221.
  • the crimping tool 202 is triggered by a control device only when the inner conductor 2f or the insulating body 4 is brought by pushing the cable 2 in the axial direction at a certain distance to the end side 5d of the outer conductor 5 / is.
  • This specific distance is determined by the contact between the measuring pin 227 and an inner conductor 2f or the insulating body 4. Such measurement is performed before crimping (to initiate crimping) and after crimping for quality control purposes. In both cases, the button 225 is moved over another cylinder (not shown).
  • the crimping tool 202 is triggered and the outer conductor 5 is fixed immovably on the cable 2.
  • the end face 5d of the outer conductor 5 is in this case a plane formed perpendicular to the longitudinal axis of the outer conductor 5 through the edges of the opening of the outer conductor 5 level.
  • the distance between the insulating body 4 and the already aligned end face 5d of the outer conductor 5 and the inner conductor 2f is checked in a subsequent step by means of the fine probe 225, which is in contact with a displacement sensor via the measuring pin 227. In this way it can be determined whether the plug meets the quality requirements.
  • the measuring unit 220 is interchangeable, with one measuring unit 220 being provided for one male connector and another for a female connector. To an exchange no further settings must be made on the used displacement sensor.
  • the distance between the end face 5d of the outer conductor 5, 5' and an insulating body 4, 4 'received therein is determined, the insulating body 4, 4' receiving the inner conductors 2f, 2f 'picks up and positioned relative to each other.
  • Such a method preferably takes place before the method for applying the outer conductor 5 on a cable 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP12761934.4A 2011-09-09 2012-09-06 Crimpvorrichtung Active EP2748895B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202011105520U DE202011105520U1 (de) 2011-09-09 2011-09-09 Crimpvorrichtung
PCT/EP2012/067401 WO2013034637A1 (de) 2011-09-09 2012-09-06 Crimpvorrichtung

Publications (2)

Publication Number Publication Date
EP2748895A1 EP2748895A1 (de) 2014-07-02
EP2748895B1 true EP2748895B1 (de) 2016-03-30

Family

ID=46888402

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12761934.4A Active EP2748895B1 (de) 2011-09-09 2012-09-06 Crimpvorrichtung

Country Status (5)

Country Link
EP (1) EP2748895B1 (pl)
DE (1) DE202011105520U1 (pl)
ES (1) ES2575706T3 (pl)
PL (1) PL2748895T3 (pl)
WO (1) WO2013034637A1 (pl)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018127969A1 (de) * 2018-11-08 2020-05-14 Rosenberger Hochfrequenztechnik Gmbh & Co. Kg Mess- und Positionierungsverfahren sowie Anordnungen für die Konfektionierung eines elektrischen Kabels
CN109921256B (zh) * 2019-04-18 2020-09-29 欣德森电缆有限公司 一种电缆绞合设备
CN113922187B (zh) * 2021-10-22 2024-05-10 江苏博之旺自动化设备有限公司 一种fakra线缆处理设备及方法
CN117950123B (zh) * 2024-03-21 2024-06-07 武汉驿路通科技股份有限公司 一种双插芯快接连接器的压接设备及压接方法

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3590481A (en) * 1969-01-17 1971-07-06 Amp Inc Method and means for facilitating rapid termination of coaxial connectors
JP2002262429A (ja) * 2001-03-02 2002-09-13 Yazaki Corp シールド電線の編組折返し装置及び編組折返し方法
DE202004004622U1 (de) * 2004-03-24 2004-05-19 Virant, Robert HF-Anschlussteil für festen Anbau an eine Leiterplatte

Also Published As

Publication number Publication date
WO2013034637A1 (de) 2013-03-14
PL2748895T3 (pl) 2016-09-30
EP2748895A1 (de) 2014-07-02
DE202011105520U1 (de) 2012-12-12
ES2575706T3 (es) 2016-06-30

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