EP2740759A1 - Kautschukzusammensetzung und luftreifen - Google Patents

Kautschukzusammensetzung und luftreifen Download PDF

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Publication number
EP2740759A1
EP2740759A1 EP12825185.7A EP12825185A EP2740759A1 EP 2740759 A1 EP2740759 A1 EP 2740759A1 EP 12825185 A EP12825185 A EP 12825185A EP 2740759 A1 EP2740759 A1 EP 2740759A1
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EP
European Patent Office
Prior art keywords
group
rubber composition
composition according
silica
copolymer
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EP12825185.7A
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English (en)
French (fr)
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EP2740759A4 (de
Inventor
Noboru Okabe
Kenichi Uesaka
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Sumitomo Rubber Industries Ltd
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Sumitomo Rubber Industries Ltd
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Publication of EP2740759A1 publication Critical patent/EP2740759A1/de
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06—Copolymers with styrene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0016—Compositions of the tread
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00—Chemical modification of rubber
    • C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
    • C08C19/42—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
    • C08C19/44—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups of polymers containing metal atoms exclusively at one or both ends of the skeleton
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/34—Silicon-containing compounds
    • C08K3/36—Silica
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L47/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds; Compositions of derivatives of such polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/16—Nitrogen-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/54—Silicon-containing compounds
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction 

Definitions

  • the present invention relates to a rubber composition and a pneumatic tire formed using the composition.
  • a common goal to be achieved by all vehicles is improved fuel economy, which can be achieved by improvement of the rolling resistance of tires.
  • Another growing need for vehicles is improved driving safety.
  • the fuel economy and safety of vehicles largely depend on the performance of tires used.
  • the vehicle tires are increasingly required to have improved fuel economy, wet grip performance, handling stability, and durability.
  • These properties of tires depend on various factors, such as the structure of tires and materials contained, and in particular depend on the properties of rubber compositions used for their treads, which are tire components to be in contact with a road. Accordingly, many technical improvements of tire rubber compositions have been considered and proposed, and are practically employed.
  • Tire tread rubber should meet the following requirements: low hysteresis loss for improved fuel economy; and high wet-skid resistance for improved wet grip performance. Low hysteresis loss and high wet-skid resistance are opposing properties, and improvement of either one of these properties is not enough to solve the above problems.
  • One typical strategy to provide improved tire rubber compositions is to use improved materials, specifically to use rubber materials (e.g. styrene butadiene rubber, butadiene rubber) with an improved structure or to use reinforcing fillers (carbon black, silica), vulcanizing agents, and plasticizers with an improved structure or an improved composition.
  • Patent Literature 1 discloses a method for producing a rubber composition with good fuel economy and good wet grip performance by mixing a zinc aliphatic carboxylate and chain end-modified styrene butadiene rubber with a specific compound containing nitrogen and silicon. Still, there is a need for other methods.
  • Patent Literature 1 JP 2010-111754 A
  • An object of the present invention is to provide a rubber composition that can solve the above problems, and improve the fuel economy, wet grip performance, and dry grip performance together while maintaining the balance between them, and a pneumatic tire, a component (in particular, a tread) of which includes the rubber composition.
  • the present invention relates to a rubber composition containing: a rubber component containing a copolymer; and a silica, wherein the copolymer is obtained by copolymerization of 1,3-butadiene, styrene, and a compound represented by formula (I) below, has an amino group at a first chain end and a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon at a second chain end, and has a weight average molecular weight of 1.0 ⁇ 10 5 to 2.5 ⁇ 10 6 , and the silica has an average length W 1 between branched particles Z-Z inclusive of the branched particles Zs of 30 to 400 nm, wherein the branched particles Zs are each adjacent to at least three particles; wherein R 1 represents a C1 to C10 hydrocarbon group.
  • the copolymer is obtained by copolymerization of 1,3-butadiene, styrene, and a compound represented by formula (I) below,
  • the present invention also relates to a rubber composition, obtained by mixing a silica sol and a copolymer, wherein the copolymer is obtained by copolymerization of 1,3-butadiene, styrene, and a compound represented by formula (I) below, has an amino group at a first chain end and a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon at a second chain end, and has a weight average molecular weight of 1.0 ⁇ 10 5 to 2.5 ⁇ 10 6 ; wherein R 1 represents a C1 to C10 hydrocarbon group.
  • the functional group is preferably an alkoxysilyl group, and is more preferably a combination of an alkoxysilyl group and an amino group.
  • the amino group at the first chain end is preferably an alkylamino group or a group represented by the following formula (II): wherein R 11 represents a divalent C2 to C50 hydrocarbon group optionally containing at least one of nitrogen and oxygen atoms.
  • the group represented by the formula (II) is preferably a group represented by the following formula (III): wherein R 12 to R 19 , which may be the same or different, each represent a hydrogen atom or a C1 to C5 hydrocarbon group optionally containing at least one of nitrogen and oxygen atoms.
  • the copolymer preferably has, in addition to the amino group, an isoprene unit at the first chain end.
  • the copolymer preferably contains 0.05 to 35% by mass of the compound represented by the formula (I).
  • the copolymer is preferably obtained by copolymerizing 1,3-butadiene, styrene, and the compound represented by the formula (I) using a compound containing a lithium atom and an amino group as a polymerization initiator, and modifying a polymerizing end of the resulting copolymer with a modifier containing a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon.
  • the modifier is preferably a compound represented by the following formula (IV), (V), or (VI): wherein R 21 , R 22 , and R 23 , which may be the same or different, each represent an alkyl, alkoxy, silyloxy, carboxyl, or mercapto group, or a derivative of any of these groups; R 24 and R 25 , which may be the same or different, each represent a hydrogen atom or an alkyl group; and n represents an integer; wherein R 26 , R 27 , and R 28 , which may be the same or different, each represent an alkyl, alkoxy, silyloxy, carboxyl, or mercapto group, or a derivative of any of these groups; R 29 represents a cyclic ether group; and p and q each represent an integer; wherein R 30 to R 33 , which may be the same or different, each represent an alkyl, alkoxy, silyloxy, carboxyl, or mercapto group, or a derivative of any of
  • the polymerization initiator preferably contains an alkylamino group or a group represented by the following formula (II): wherein R 11 represents a divalent C2 to C50 hydrocarbon group optionally containing at least one of nitrogen and oxygen atoms.
  • the group represented by the formula (II) is preferably a group represented by the following formula (III): wherein R 12 to R 19 , which may be the same or different, each represent a hydrogen atom or a C1 to C5 hydrocarbon group optionally containing at least one of nitrogen and oxygen atoms.
  • the polymerization initiator preferably contains an isoprene unit.
  • the rubber component contains the copolymer in an amount of not less than 5% by mass based on 100% by mass of the rubber component.
  • the rubber composition preferably contains the silica in an amount of 5 to 150 parts by mass relative to 100 parts by mass of the rubber component.
  • the silica preferably has an average aspect ratio W 1 /D determined between branched particles Z-Z inclusive the branched particles Zs of 3 to 100, wherein D is an average primary particle size.
  • the silica preferably has an average primary particle size D of 5 to 1000 nm.
  • the rubber composition preferably contains a silane coupling agent in an amount of 1 to 20 parts by mass relative to 100 parts by mass of silica.
  • the rubber composition is preferably for use as a rubber composition for a tire tread.
  • the present invention further relates to a pneumatic tire, formed from the rubber composition.
  • the present invention provides a rubber composition containing a rubber component containing a copolymer, and a specific silica, wherein the copolymer is obtained by copolymerizing 1,3-butadiene, styrene, and a compound represented by the formula (I), has an amino group at a first chain end and a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon at a second chain end, and has a weight average molecular weight in a specific range.
  • This composition improves the fuel economy, wet grip performance, and dry grip performance together while maintaining the balance between them, and can be used for tire components (in particular, treads) to prepare pneumatic tires that are excellent in these performance properties.
  • the rubber composition of the present invention contains a rubber component containing a copolymer, and a silica (structure silica (linear silica)), wherein the copolymer is obtained by copolymerization of 1,3-butadiene, styrene, and a compound represented by formula (I) below, has an amino group at a first chain end and a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon at a second chain end, and has a weight average molecular weight of 1.0 ⁇ 10 5 to 2.5 ⁇ 10 6 , and the silica has an average length W 1 between branched particles Z-Z inclusive of the branched particles Zs of 30 to 400 nm, wherein the branched particles Zs are each adjacent to at least three particles.
  • R 1 represents a C1 to C10 hydrocarbon group.
  • the main chain of the copolymer is modified with the compound represented by the formula (I).
  • the compound in particular, oxygen in the compound
  • the amino group at the first chain end and the functional group at the second chain end of the copolymer also cause an interaction between the filler and both ends of the copolymer to improve the dispersibility of the filler and constrain the copolymer.
  • the combination of the units derived from the compound represented by the formula (I), the amino group at the first chain end, and the functional group at the second chain end of the copolymer synergistically improves the fuel economy, wet grip performance, and dry grip performance.
  • the addition of a functional group to a chain end of a polymer having a functional group at the main chain does not always result in improvement in the above-mentioned performance properties.
  • a main chain-modified polymer or in other words, modification into a main chain- and chain end-modified polymer
  • the very important factor to successfully improve the performance properties is combination of functional groups.
  • the combination of the units derived from the compound represented by the formula (I), the amino group at the first chain end, and the functional group at the second chain end is very good. This good combination is presumed to synergistically improve the fuel economy, wet grip performance, and dry grip performance.
  • the structure silica becomes oriented along the circumferential direction of the tire tread. This orientation causes rubber areas around the structure silica particles to exponentially deform, and thus increases the hysteresis loss. Accordingly, the dry grip performance is improved. Moreover, the combined use of the copolymer and the structure silica synergistically increases their improving effects. Owing to these effects, the fuel economy, wet grip performance, and dry grip performance can be improved together to high levels while maintaining the balance between them.
  • the rubber composition containing the structure silica of the present invention can be prepared by, for example, mixing the copolymer and a silica sol.
  • copolymer as used herein is included in the concept of the term "rubber component”.
  • R 1 is a C1 to C10 hydrocarbon group. If the number of carbon atoms is more than 10, higher costs may be required. Additionally, the fuel economy, wet grip performance, and dry grip performance may not be sufficiently improved. In order for the resulting polymer to have higher effects of improving the fuel economy, wet grip performance, and dry grip performance, the number of carbon atoms is preferably 1 to 8, more preferably 1 to 6, and still more preferably 1 to 3.
  • hydrocarbon groups for R 1 include monovalent aliphatic hydrocarbon groups, such as alkyl groups, and monovalent aromatic hydrocarbon groups, such as aryl groups.
  • R 1 is preferably an alkyl group, and more preferably a methyl or tert-butyl group.
  • Examples of the compound represented by the formula (I) include p-methoxystyrene, p-ethyoxystyrene, p-(n-propoxy)styrene, p-(tert-butoxy)styrene, and m-methoxystyrene. These may be used alone, or two or more of these may be used in combination.
  • the copolymer preferably contains the compound represented by the formula (I) in an amount of not less than 0.05% by mass, more preferably not less than 0.1% by mass, still more preferably not less than 0.3% by mass. Additionally, the amount is preferably not more than 35% by mass, more preferably not more than 20% by mass, still more preferably not more than 10% by mass, particularly preferably not more than 5% by mass, and most preferably not more than 2% by mass. If the amount is less than 0.05% by mass, the effects of improving the fuel economy, wet grip performance, and dry grip performance may not be obtained; if the amount is more than 35% by mass, higher costs may be required.
  • the copolymer preferably contains styrene in an amount of not less than 2% by mass, more preferably not less than 5% by mass, still more preferably not less than 10% by mass, particularly preferably not less than 15% by mass. Additionally, the amount is preferably not more than 50% by mass, more preferably not more than 30% by mass, still more preferably not more than 25% by mass, and particularly preferably not more than 22% by mass. If the amount is less than 2% by mass, the wet grip performance and dry grip performance may be degraded; if the amount is more than 50% by mass, the fuel economy may be degraded.
  • the amount of 1,3-butadiene in the copolymer is not limited at all, and can be appropriately determined according to the amounts of other components.
  • the amount is preferably not less than 15% by mass, more preferably not less than 20% by mass, and still more preferably not less than 60% by mass. Additionally, the amount is preferably not more than 97% by mass, more preferably not more than 85% by mass, and still more preferably not more than 80% by mass. If the amount of 1, 3-butadiene is less than 15% by mass, the wet grip performance and dry grip performance may be degraded; if the amount is more than 97% by mass, the fuel economy may be degraded.
  • the amounts of the compound represented by the formula (I), 1,3-butadiene, and styrene in the copolymer can be determined by the method described below in EXAMPLES.
  • the amino group (a primary amino group, secondary amino group, or tertiary amino group) at the first chain end may be an acyclic amino group or a cyclic amino group.
  • Examples of acyclic amines from which acyclic amino groups are derived include monoalkylamines, such as 1,1-dimethylpropylamine, 1,2-dimethylpropylamine, 2,2-dimethylpropylamine, 2-ethylbutylamine, pentylamine, 2,2-dimethylbutylamine, hexylamine, cyclohexylamine, octylamine, 2-ethylhexylamine, and isodecylamine; dialkylamines, such as dimethylamine, methylisobutylamine, methyl(t-butyl)amine, methylpentylamine, methylhexylamine, methyl(2-ethylhexyl)amine, methyloctylamine, methylnonylamine, methylisodecylamine, diethylamine, ethylpropylamine, ethylisopropylamine, ethyl
  • Preferred acyclic amino groups are alkylamino groups (formed by releasing a hydrogen bonded to the nitrogen of the monoalkylamines and dialkylamines), and dialkylamino groups (formed by releasing a hydrogen bonded to the nitrogen of the dialkylamines) are more preferred, because these groups improve the fuel economy, wet grip performance, and dry grip performance more synergistically with the units derived from the compound represented by the formula (I) and the functional group at the second chain end.
  • These alkylamino and dialkylamino groups preferably contain a C1 to C10 alkyl group, more preferably a C1 to C3 alkyl group.
  • cyclic amines from which cyclic amino groups are derived include aziridine, 2-methylaziridine, 2-ethylaziridine, compounds containing a pyrrolidine ring (pyrrolidine, 2-methylpyrrolidine, 2-ethylpyrrolidine, 2-pyrrolidone, succinimide), piperidine, 2-methylpiperidine, 3,5-dimethylpiperidine, 2-ethylpiperidine, 4-piperidinopiperidine, 2-methyl-4-piperidinopiperidine, 1-methylpiperazine, 1-methyl-3-ethyl piperazine morpholine, 2-methylmorpholine, 3,5-dimethylmorpholine, thiomorpholine, 3-pyrroline, 2,5-dimethyl-3-pyrroline, 2-phenyl-2-pyrroline, pyrazoline, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, pyrazole, pyrazole carboxylic acid, ⁇ -pyridone
  • Preferred cyclic amino groups are compounds represented by formula (II) below because these groups improve the fuel economy, wet grip performance, and dry grip performance more synergistically with the units derived from the compound represented by the formula (I) and the functional group at the second chain end.
  • R 11 represents a divalent C2 to C50 hydrocarbon group optionally containing a nitrogen and/or oxygen atom.
  • R 11 is a divalent C2 to C50 (preferably C2 to C10, more preferably C3 to C5) hydrocarbon group.
  • hydrocarbon groups examples include C2 to C10. alkylene groups, C2 to C10 alkenylene groups, C2 to C10 alkynylene groups, and C6 to C10 arylene groups. In particular, such alkylene groups are preferred.
  • R 12 to R 19 which may be the same or different, each represent a hydrogen atom or a C1 to C5 hydrocarbon group optionally containing a nitrogen and/or oxygen atom.
  • C1 to C5 preferably C1 to C3 hydrocarbon groups for R 12 to R 19 are the same hydrocarbon groups as listed above for R 1 . Among them, alkyl groups are preferred, and methyl and ethyl groups are more preferred.
  • R 12 to R 19 are each preferably hydrogen. More preferably, all of R 12 to R 19 are hydrogen.
  • the copolymer preferably has, in addition to the amino group, isoprene unit(s) (unit(s) represented by formula (VII) below) at the first chain end.
  • isoprene unit(s) unit(s) represented by formula (VII) below
  • This structure improves the fuel economy, wet grip performance, and dry grip performance more synergistically with the units derived from the compound represented by the formula (I) and the functional group at the second chain end.
  • the combination of an alkylamino group and isoprene unit(s) is more preferred, and the combination of a dialkylamino group and isoprene unit(s) is still more preferred.
  • groups represented by the formula (A) are suitable.
  • s represents an integer of 1 to 100 (preferably 1 to 50, more preferably 1 to 10, and still more preferably 1 to 5.)) (In the formula, s represents an integer of 1 to 100 (preferably 1 to 50, more preferably 1 to 10, still more preferably 1 to 5.))
  • Examples of the functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon at the second chain end include amino, amide, alkoxysilyl, isocyanate, imino, imidazole, urea, ether, carbonyl, carboxyl, hydroxyl, nitril, and pyridyl groups.
  • the functional group at the second chain end is preferably an alkoxysilyl, amino, or ether group, and is more preferably a combination of an alkoxysilyl group and an amino group, because these groups improve the fuel economy, wet grip performance, and dry grip performance more synergistically with the units derived from the compound represented by the formula (I) and the amino group at the first chain end.
  • amino groups include the same groups as listed above for the amino group at the first chain end.
  • alkylamino groups are preferred, and dialkylamino groups are more preferred.
  • These alkylamino and dialkylamino groups preferably contain a C1 to C10 alkyl group, more preferably a C1 to C3 alkyl group.
  • alkoxysilyl groups include methoxysilyl, ethoxysilyl, propoxysilyl, and butoxysilyl groups. These alkoxysilyl groups preferably contain a C1 to C10 alkoxy group, more preferably a C1 to C3 alkoxy group.
  • the copolymer of the present invention can be prepared by, for example, copolymerizing 1, 3-butadiene, styrene, and the compound represented by the formula (I) using a compound containing a lithium atom and an amino group as a polymerization initiator, and modifying a polymerizing end of the polymer with a modifier that contains a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon.
  • a modifier that contains a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon.
  • the copolymerization of monomer components including styrene, 1,3-butadiene, and the compound represented by the formula (I) can be accomplished by any polymerization method without limitation, and specifically any of solution polymerization, vapor phase polymerization, and bulk polymerization can be used. In particular, solution polymerization is preferred for reasons of stability of the compound represented by the formula (I).
  • the polymerization may be carried out in either a batch-wise or continuous manner.
  • a solution having a monomer concentration (a combined concentration of styrene, 1, 3-butadiene, and the compound represented by the formula (I)) of not lower than 5% by mass is preferably used.
  • the monomer concentration is more preferably not lower than 10% by mass.
  • the use of a solution having a monomer concentration of less than 5% by mass provides only a small amount of the copolymer, and may increase costs.
  • the monomer concentration of the solution is preferably not more than 50% by mass, and more preferably not more than 30% by mass. A solution having a monomer concentration of more than 50% by mass is too viscous to stir, and therefore may not allow the polymerization to successfully proceed.
  • a compound containing a lithium atom and an amino group is preferably used as a polymerization initiator. This use results in a conjugate diene polymer (living polymer) having an amino group at the polymerization initiation end and an active polymerization site at the other end.
  • the amino group of the polymerization initiator (the compound containing a lithium atom and an amino group) itself will remain at the polymerization initiation end, the amino group is suitably a group as listed above as the acyclic or cyclic amino group. Preferred forms are also the same.
  • the compound containing a lithium atom and an amino group can be prepared by, for example, reacting a lithium compound and an amino group-containing compound (e.g. a lithium amide compound).
  • the lithium compound is not limited at all, and preferred examples include hydrocarbyllithiums.
  • hydrocarbyllithiums having a C2 to C20 hydrocarbyl group, and specific examples include ethyllithium, n-propyllithium, isopropyllithium, n-butyllithium, sec-butyllithium, tert-octyllithium, n-decyllithium, phenyllithium, 2-naphtyllithium, 2-butyl-phenyllithium, 4-phenyl-butyllithium, cyclohexyllithium, cyclopentyllithium, and a reaction product of diisopropenylbenzene and butyllithium.
  • n-butyllithium is particularly suitable.
  • the amino group-containing compound may suitably be a compound as listed above as the acyclic amine from which the acyclic amino group is derived or the cyclic amine from which the cyclic amino group is derived (in particular, a pyrrolidine ring-containing compound).
  • the amino group-containing compound is preferably an alkylamino group-containing compound (a monoalkylamine or dialkylamine), and more preferably a dialkylamino group-containing compound (dialkylamine).
  • the preferred number of carbon atoms in the alkyl group of the alkylamino or dialkylamino group is as defined for the acyclic amino group.
  • the amino group-containing compound is preferably a compound having a group represented by the formula (II), and more preferably a compound having a group represented by the formula (III).
  • Preferred examples of groups represented by the formulas (II) and (III) are as listed above for the cyclic amino group.
  • the reaction between the lithium compound and the amino group-containing compound can be carried out under any conditions without limitation.
  • the lithium compound and the amino group-containing compound are dissolved in a hydrocarbon solvent, and reacted at 0 to 80°C for 0.01 to 1 hour.
  • the lithium compound and the amino group-containing compound are used at a molar ratio [(lithium compound) / (amino group-containing compound)] of, but not limited to, 0.8 to 1.5, for example.
  • the hydrocarbon solvent used in the reaction is not limited at all, and is preferably a C3 to C8 hydrocarbon solvent.
  • Examples thereof include propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene, isobutene, trans-2-butene, cis-2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene, benzene, toluene, xylene, and ethylbenzene. These may be used alone, or two or more of these may be used in combination.
  • the compound containing a lithium atom and an amino group can be prepared by reacting the lithium compound and the amino group-containing compound, or alternatively, a commercial product may be used.
  • the lithium compound and the amino group-containing compound may be reacted before being combined with the monomer components, or may be reacted in the presence of the monomer components. Since the amino group-containing compound is more reactive than the monomer components, the reaction between the lithium compound and the amino group-containing compound preferentially proceeds even in the presence of the monomer components.
  • lithium amide compounds include lithium hexamethyleneimide, lithium pyrrolidide, lithium piperidide, lithium heptamethyleneimide, lithium dodecamethyleneimide, lithium dimethylamide, lithium diethylamide, lithium dibutylamide, lithium dipropylamide, lithium diheptylamide, lithium dihexylamide, lithium dioctylamide, lithium di-2-ethylhexylamide, lithium didecylamide, lithium-N-methylpiperazide, lithium ethylpropylamide, lithium ethylbutylamide, lithium ethylbenzylamide, lithium methylphenethylamide, and compounds represented by formula shown below.
  • lithium pyrrolidide, lithium dimethylamide, and lithium diethylamide are preferred.
  • the compound containing a lithium atom and an amino group include compounds containing an amino group and isoprene unit(s) (unit(s) represented by formula (VII) below). These compounds improves the fuel economy, wet grip performance, and dry grip performance more synergistically with the units derived from the compound represented by the formula (I) and the functional group at the second terminal. (In the formula, s represents an integer of 1 to 100 (preferably 1 to 50, more preferably 1 to 10, still more preferably 1 to 5.))
  • compounds containing an alkylamino group and the isoprene unit(s) are preferred, and compounds containing a dialkylamino group and the isoprene unit(s) are more preferred.
  • compounds represented by the formula below are preferred.
  • the anionic polymerization to produce the copolymer using the compound containing a lithium atom and an amino group as a polymerization initiator can be accomplished by any method without limitation, and conventional known methods can be used. Specifically, styrene, 1,3-butadiene, and the compound represented by the formula (I) are anionically polymerized in an inert organic solvent, such as a hydrocarbon solvent (e.g. an aliphatic, alicyclic, or aromatic hydrocarbon compound), using the compound containing a lithium atom and an amino group as a polymerization initiator and optionally a randomizer.
  • a hydrocarbon solvent e.g. an aliphatic, alicyclic, or aromatic hydrocarbon compound
  • the hydrocarbon solvent is preferably one having 3 to 8 carbon atoms, and examples include propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene, isobutene, trans-2-butene, cis-2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene, benzene, toluene, xylene, and ethylbenzene. These may be used alone, or two or more of these may be used in combination.
  • the randomizer is a compound that controls the microstructure of conjugated diene units in the copolymer (for example, to increase the content of 1,2-butadiene units), and the distribution of monomer units in the copolymer (for example, to randomize the distribution of butadiene units and styrene units in a butadiene-styrene copolymer).
  • the randomizer is not limited at all, and any of compounds conventionally known as randomizers can be used.
  • Examples include ethers and tertiary amines, such as dimethoxybenzene, tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether, bistetrahydrofurylpropane, triethylamine, pyridine, N-methylmorpholine, N,N,N',N'-tetramethylethylenediamine, and 1,2-dipiperidinoethane.
  • Other examples include potassium salts, such as potassium-t-amylate, and potassium-t-butoxide, and sodium salts, such as sodium-t-amylate.
  • the randomizer is preferably used in an amount of not less than 0.01 molar equivalents, more preferably of not less than 0.05 molar equivalents relative to the polymerization initiator.
  • the use of less than 0.01 molar equivalents of the randomizer tends to have a small effect and result in insufficient randomization.
  • the amount of randomizer is preferably not more than 1000 molar equivalents, and more preferably not more than 500 molar equivalents relative to the polymerization initiator. The use of more than 1000 molar equivalents of the randomizer tends to largely change the rate of the reaction of monomers and end up being insufficient randomization.
  • the modification with the modifier can be accomplished by any method without limitation, and known methods can be used.
  • a copolymer having a modified main chain is synthesized by anionic polymerization, and the copolymer is contacted with the modifier so that the anionic end of the copolymer reacts with the functional group of the modifier to modify the end of the copolymer.
  • the modifier is reacted with the copolymer in an amount of 0.01 to 10 parts by mass relative to 100 parts by mass of the copolymer.
  • modifiers examples include 3-glycidoxypropyltrimethoxysilane, (3-triethoxysilylpropyl)tetrasulfide, 1-(4-N,N-dimethylaminophenyl)-1-phenylethylene, 1,1-dimethoxytrimethylamine, 1,2-bis(trichlorosilyl)ethane, 1,3,5-tris(3-triethoxysilylpropyl)isocyanurate, 1,3,5-tris(3-trimethoxysilylpropyl)isocyanurate, 1,3-dimethyl-2-imidazolidinone, 1,3-propanediamine, 1,4-diaminobutane, 1-[3-(triethoxysilyl)propyl]-4,5-dihydroimidazole, 1-glycidyl-4-(2-pyridyl)piperazinc, 1-glycidyl-4-phenylpiperazine, 1-glycidyl-4-methyl
  • the modifier is preferably a compound represented by any one of formulas (IV), (V), and (VI) below, more preferably a compound represented by the formula (IV) or (V), and still more preferably a compound represented by the formula (IV) because these compounds improve the fuel economy, wet grip performance, and dry grip performance more synergistically with the units derived from the compound represented by the formula (I) and the amino group at the first chain end.
  • R 21 , R 22 , and R 23 which may be the same or different, each represent an alkyl, alkoxy, silyloxy, carboxyl (-COOH), or mercapto (-SH) group, or a derivative of any of these groups;
  • R 24 and R 25 which may be the same or different, each represent a hydrogen atom or an alkyl group; and n represents an integer.
  • R 26 , R 27 , and R 28 which may be the same or different, each represent an alkyl, alkoxy, silyloxy, carboxyl (-COOH), or mercapto (-SH) group, or a derivative of any of these groups;
  • R 29 represents a cyclic ether group; and p and q each represent an integer.
  • R 30 to R 33 which may be the same or different, each represent an alkyl, alkoxy, silyloxy, carboxyl (-COOH), or mercapto (-SH
  • examples of alkyl groups for R 21 , R 22 , and R 23 include C1 to C4 (preferably C1 to C3) alkyl groups such as a methyl group.
  • alkoxy groups for R 21 , R 22 , and R 23 include C1 to C8 (preferably C1 to C6, more preferably C1 to C4) alkoxy groups such as a methoxy group.
  • alkoxy group is intended to include cycloalkoxy and aryloxy groups.
  • Examples of silyloxy groups for R 21 , R 22 , and R 23 include silyloxy groups (e.g. trimethylsilyloxy and tribenzylsilyloxy groups) having C1 to C20 aliphatic or aromatic groups as substituents.
  • examples of alkyl groups for R 24 and R 25 include the alkyl groups mentioned above (the alkyl groups listed for R 21 , R 22 , and R 23 ).
  • R 21 , R 22 , and R 23 are each preferably an alkoxy group, and R 24 and R 25 are each preferably an alkyl group.
  • n integer is preferably 0 to 5, more preferably 2 to 4, and most preferably 3. If n is 6 or more, higher costs are required.
  • Specific examples of the compound represented by the formula (IV) include 3-(N,N-dimethylamino)propyltriethoxysilane and 3-(N,N-dimethylamino)propyltrimethoxysilane, which are already listed above as examples of the modifier.
  • 3-(N,N-dimethylamino)propyltrimethoxysilane is preferred.
  • R 26 , R 27 , and R 28 are defined as above for R 21 , R 22 , and R 23 of compounds represented by the formula (IV).
  • R 26 , R 27 , and R 28 are each preferably an alkoxy group.
  • examples of cyclic ether groups for R 29 include cyclic ether groups containing one ether bond, such as an oxirane group, cyclic ether groups containing two ether bonds, such as a dioxolane group, and cyclic ether groups containing three ether bonds, such as a trioxane group.
  • cyclic ether groups containing one ether bond are preferred, and an oxirane group is more preferred.
  • the number of carbon atoms in these cyclic ether groups is preferably 2 to 7, and more preferably 2 to 4.
  • cyclic ether groups with a ring structure free of unsaturated bonds are preferred.
  • p integer is preferably 0 to 5, more preferably 2 to 4, and most preferably 3. If p is 6 or more, higher costs are required.
  • q integer is preferably 0 to 5, more preferably 1 to 3, and most preferably 1. If q is 6 or more, higher costs are required.
  • compounds represented by the formula (V) include 3-glycidoxypropyltrimethoxysilane and 3-glycidoxypropyltriethoxysilane, which are already listed above as examples of the modifier.
  • 3-glycidoxypropyltrimethoxysilane is preferred.
  • R 30 to R 33 are defined as above for R 21 , R 22 , and R 23 of compounds represented by the formula (IV).
  • R 30 to R 33 are each preferably an alkoxy group.
  • compounds represented by the formula (VI) include tetraethoxysilane and tetramethoxysilane, which are already listed above as examples of the modifier.
  • tetraethoxysilane is preferred.
  • N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole, silicon tetrachloride, and the like are also preferably used as the modifier.
  • antioxidants after the modification reaction with the modifier, known antioxidants, alcohols to stop the polymerization, and other agents may be optionally added.
  • the weight average molecular weight Mw of the copolymer is 1.0 ⁇ 10 5 to 2.5 ⁇ 10 6 . If the Mw is less than 1.0 ⁇ 10 5 , the fuel economy may be degraded; if the Mw is more than 2.5 ⁇ 10 6 , the processability may be degraded.
  • the lower limit of the Mw is preferably not less than 2.0 ⁇ 10 5 , more preferably not less than 3.0 ⁇ 10 5 , and the upper limit is preferably not more than 1. 5 ⁇ 10 6 , and more preferably not more than 1.0x10 6 .
  • the Mw can be appropriately controlled by, for example, varying the amount of polymerization initiator used in the polymerization, and can be determined by the method described below in EXAMPLES.
  • the amount of the copolymer based on 100% by mass of the rubber component is preferably not less than 5% by mass, more preferably not less than 10% by mass, and still more preferably not less than 40% by mass. If the amount is less than 5% by mass, the effects of improving the fuel economy, wet grip performance, and dry grip performance may not be obtained.
  • the amount of the copolymer is preferably not more than 90% by mass, more preferably not more than 80% by mass, and still more preferably not more than 60% by mass. If the amount is more than 90% by mass, higher costs are required, and additionally the abrasion resistance may be degraded.
  • the copolymer may be used in combination with other rubber materials.
  • Preferred examples of other rubber materials include diene rubbers.
  • diene rubbers include natural rubber (NR) and synthetic diene rubbers.
  • synthetic diene rubbers include isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), acrylonitrile butadiene rubber (NBR), chloroprene rubber (CR), and butyl rubber (IIR).
  • IR isoprene rubber
  • BR butadiene rubber
  • SBR styrene butadiene rubber
  • NBR acrylonitrile butadiene rubber
  • CR chloroprene rubber
  • IIR butyl rubber
  • NR, BR, and SBR are preferred. More preferably, all of NR, BR, and SBR are used in combination with the copolymer. These rubber materials may be used alone, or two or more of these may be used in combination.
  • the amount of NR based on 100% by mass of the rubber component is preferably not less than 5% by mass, and more preferably not less than 10% by mass. Additionally, the amount is preferably not more than 40% by mass, and more preferably not more than 30% by mass.
  • the use of NR in an amount within the range mentioned above provides fuel economy, wet grip performance, and dry grip performance together while maintaining the balance between them.
  • the amount of BR based on 100% by mass of the rubber component is preferably not less than 5% by mass, and more preferably not less than 8% by mass. Additionally, the amount is preferably not more than 30% by mass, and more preferably not more than 20% by mass.
  • the use of BR in an amount within the range mentioned above provides fuel economy, wet grip performance, and dry grip performance together while maintaining the balance between them.
  • the amount of SBR based on 100% by mass of the rubber component is preferably not less than 5% by mass, and more preferably not less than 10% by mass. Additionally, the amount is preferably not more than 95% by mass, more preferably not more than 90% by mass, still more preferably not more than 75% by mass, and particularly preferably not more than 50% by mass.
  • the use of SBR in an amount within the range mentioned above provides fuel economy, wet grip performance, and dry grip performance together while maintaining the balance between them.
  • the structure silica (linear silica) used in the present invention includes particles (hereinafter, branched particles Zs) each of which is adjacent to at least three particles, and has a branched structure formed by branched particles Zs and their adjacent particles.
  • the "branched particle Zs" corresponds to particles Zs that are each adjacent to at least three other particles as shown in Fig. 1 that is a schematic view illustrating branched particles.
  • Structure silicas include those having a branched structure (for example, see Fig. 2 ); and those having no branched structure. Structure silica having no branched structure easily aggregates, and practically does not exist.
  • the structure silica has an average length (W 1 in Fig. 2 ) between branched particles Z-Z inclusive of the branched particles Zs of not less than 30 nm, preferably not less than 40 nm. If W 1 is less than 30 nm, the dry grip performance may not be sufficiently improved. Also, W 1 is not more than 400 nm, preferably not more than 200 nm, and still more preferably not more than 100 nm. If W 1 is more than 400 nm, the hysteresis loss tends to be increased and the fuel economy tends to be degraded.
  • the structure silica preferably has an average primary particle size (D, see Fig. 2 that is a schematic view of structure silica including branched particles) of not less than 5 nm, more preferably not less than 7 nm. If D is less than 5 nm, the hysteresis loss tends to be increased and the fuel economy tends to be degraded. Also, D is preferably not more than 1000 nm, more preferably not more than 100 nm, and still more preferably 18 nm. If D is more than 1000 nm, the dry grip performance may not be sufficiently improved.
  • D average primary particle size
  • the structure silica preferably has an average aspect ratio (W 1 /D) determined between branched particles Z-Z inclusive of the branched particles Zs of not less than 3, more preferably not less than 4. If the ratio is less than 3, the dry grip performance may not be sufficiently improved. Also, W 1 /D is preferably not more than 100, and more preferably not more than 30. If W 1 /Dis more than 100, the hysteresis loss tends to be increased and the fuel economy tends to be degraded.
  • W 1 /D average aspect ratio
  • the D, W 1 , and W 1 /D of silica can be determined by analyzing silica dispersed in a vulcanized rubber composition using a transmission electron microscope.
  • W 1 /D is 5.
  • the amount of the structure silica relative to 100 parts by mass of the rubber component is not less than 5 parts by mass, preferably not less than 10 parts by mass, and more preferably not less than 30 parts by mass. If the amount is less than 5 parts by mass, the addition of the structure silica may result in insufficient effects. Additionally, the amount of the structure silica is not more than 150 parts by mass, preferably not more than 120 parts by mass, more preferably not more than 100 parts by mass, and still more preferably not more than 70 parts by mass. If the amount is more than 150 parts by mass, the rubber composition has high rigidity, and may have bad processability and poor wet grip performance.
  • the proportion of the structure silica based on 100% by mass in total of the structure silica and carbon black is preferably not less than 60% by mass, more preferably not less than 85% by mass, and still more preferably not less than 95% by mass.
  • the upper limit thereof is not limited at all.
  • the use of the structure silica in an amount within the range mentioned above improves the fuel economy, wet grip performance, and dry grip performance together to high levels while maintaining the balance between them.
  • the structure silica is preferably used with a silane coupling agent.
  • the silane coupling agent is not limited at all, and those widely used in the tire industries can be used. Examples thereof include sulfide silane coupling agents, mercapto silane coupling agents, vinyl silane coupling agents, amino silane coupling agents, glycidoxy silane coupling agents, nitro silane coupling agents, and chloro silane coupling agents.
  • sulfide silane coupling agents such as bis(3-triethoxysilylpropyl)tetrasulfide, bis(2-triethoxysilylethyl)tetrasulfide, bis(3-triethoxysilylpropyl)disulfide, and bis(2-triethoxysilylethyl)disulfide, are suitably used.
  • bis(3-triethoxysilylpropyl)tetrasulfide and 3-trimethoxysilylpropylbenzothiazolyltetrasulfide are preferred.
  • These silane coupling agents may be used alone, or two or more of these may be used in combination.
  • the amount of silane coupling agent is preferably not less than 1 part by mass, and more preferably not less than 2 parts by mass, relative to 100 parts by mass of the structure silica. If the amount of silane coupling agent is less than 1 part by mass, the rubber composition before vulcanization is too viscous, and therefore tends to be difficult to process. Additionally, the amount of silane coupling agent is preferably not more than 20 parts by mass, more preferably not more than 15 parts by mass, and still more preferably not more than 10 parts by mass, relative to 100 parts by mass of the structure silica. If the amount of silane coupling agent is more than 20 parts by mass, effects proportional to the amount may not be obtained, and higher costs may be required.
  • the rubber composition of the present invention may optionally contain an antioxidant.
  • the antioxidant can be appropriately selected from amine compounds, phenol compounds, imidazole compounds, metal salts of carbamic acid, waxes, and the like.
  • softeners include petroleum softeners, such as process oil, lubricating oil, paraffin, liquid paraffin, petroleum asphalt, and petrolatum; fatty oil-based softening agents such as soybean oil, palm oil, castor oil, linseed oil, rapeseed oil, and coconut oil; waxes such as tall oil, factice, beeswax, carnauba wax, and lanolin; and fatty acids such as linoleic acid, palmitic acid, stearic acid, and lauric acid.
  • the softener is preferably used in an amount of not more than 100 parts by mass, more preferably not more than 10 parts by mass relative to 100 parts by mass of the rubber component. The use thereof within such a range is less likely to degrade the wet grip performance.
  • the rubber composition of the present invention may optionally contain a vulcanizing agent.
  • the vulcanizing agent may be an organic peroxide or a sulfur-containing vulcanizing agent.
  • organic peroxides include benzoyl peroxide, dicumyl peroxide, di-t-butyl peroxide, t-butyl cumyl peroxide, methyl ethyl ketone peroxide, cumene hydroperoxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexano, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane, 2,5-dimethyl-2,5-di(t-butylperoxy)hexine-3, and 1,3-bis(t-butylperoxypropyl)benzene.
  • sulfur-containing vulcanizing agents include sulfur and morpholine disulfide. Among these, preferred is sulfur.
  • the rubber composition of the present invention may optionally contain a vulcanization accelerator.
  • a vulcanization accelerator examples include sulfenamide vulcanization accelerators, thiazole vulcanization accelerators, thiuram vulcanization accelerators, thiourea vulcanization accelerators, guanidine vulcanization accelerators, dithiocarbamic acid vulcanization accelerators, aldehyde-amine vulcanization accelerators, aldehyde-ammonia vulcanization accelerators, imidazoline vulcanization accelerators, and xanthate vulcanization accelerators. These may be used alone, or two or more of these may be used in combination.
  • the rubber composition of the present invention may optionally contain a vulcanization activator.
  • the vulcanization activator may be stearic acid, zinc oxide, or the like.
  • the rubber composition of the present invention may optionally contain other compounding agents and additives used in tire rubber compositions and general rubber compositions, such as reinforcing agents, plasticizers, and coupling agents. These compounding agents and additives can be used in amounts commonly employed.
  • the rubber composition of the present invention can be prepared by any of conventional methods without limitation.
  • the composition is prepared by, for example, mixing the ingredients under commonly used conditions by an ordinary method using a kneader such as a Banbury mixer or a mixing roll.
  • a silica sol be mixed with the rubber component including the copolymer using a rubber kneader. More preferably, the rubber composition is prepared by a method including the following steps:
  • silica sol calculated as silica, is as described for the structure silica.
  • the materials are mixed in toluene, which is a good solvent for rubber, in a mixing step (e.g. the base mixing step) for forming the structure silica, the resulting structure silica tends to have an excessively large W 1 . Therefore, the mixing is preferably carried out without toluene.
  • silica sol refers to a colloid solution in which silica is dispersed in a solvent.
  • the silica sol is not limited at all, and is preferably a colloid solution in which slender particles of silica are dispersed in a solvent because the structure silica is readily formed.
  • a colloid solution (organosilica sol) in which slender particles of silica are dispersed in an organic solvent is more preferred.
  • the "slender particles of silica” herein refers to chain-like structures (secondary particles) of silica consisting of multiple spherical or granular primary particles linked. Either linear or branched structures may be used.
  • Any solvent for dispersing silica can be used without limitation, and preferred examples are alcohols, such as methanol and isopropanol. Isopropanol is more preferred.
  • the silica (secondary particles) in the silica sol preferably consists of primary particles with an average particle size of 1 to 100 nm, more preferably 5 to 80 nm.
  • the average particle size of primary particles is determined as the average (average diameter) of the particle sizes of 50 primary particles visually measured in photographs taken by a transmission electron microscope JEM 2100FX available from JEOL Ltd.
  • the average size of primary particles is determined as an average of the thickness (diameter) measured at randomly selected 50 points of silica (secondary particles) in an electron microscope photography.
  • the average size of primary particles is determined as an average of the thickness (diameter) measured at randomly selected 50 points of silica (secondary particles) in an electron microscope photography.
  • it is determined as an average of the diameter of each of 50 beads in an electron microscope photograph.
  • beads each having longer and shorter diameters, that is, slender beads their short diameter is measured.
  • the silica (secondary particles) in the silica sol preferably has an average particle size of 20 to 300 nm, more preferably 30 to 150 nm.
  • the average particle size of the silica (secondary particles) can be determined by dynamic light scattering, specifically as follows.
  • the average particle size of the silica is measured using a laser particle analyzing system ELS-8000 available from Otsuka Electronics Co., Ltd. (based on cumulant analysis). The measurement is carried out at a temperature of 25°C and an angle between incoming light and the detector of 90° in a number of measurement cycles of 100, and the refraction index of water (1.333) is input as the refraction index of the dispersion solvent. The measurement is typically carried out at a concentration of about 5 ⁇ 10 -3 % by mass.
  • the silica (secondary particles) can be prepared by, for example, the method disclosed in claim 2 and relevant parts in the description of WO 00/15552 , and the method disclosed in Japanese Patent No. 2803134 , and the method disclosed in claim 2 and relevant parts in Japanese Patent No. 2926915 .
  • silica (secondary particles) in the present invention include “'SNOWTEX-OUP” (average secondary particle size: 40 to 100 nm) available from Nissan Chemical Industries, Ltd., “SNOWTEX-UP” (average secondary particle size: 40 to 100 nm) available from Nissan Chemical Industries, Ltd., “SNOWTEX PS-M” (average secondary particle size: 80 to 150 nm) available from Nissan Chemical Industries, Ltd., “SNOWTEX PS-MO” (average secondary particle size: 80 to 150 nm) available from Nissan Chemical Industries, Ltd., “SNOWTEX PS-S” (average secondary particle size: 80 to 120 nm) available from Nissan Chemical Industries, Ltd., “SNOWTEX PS-SO” (average secondary particle size: 80 to 120 nm) available from Nissan Chemical Industries, Ltd., “IPA-ST-UP” (average secondary particle size: 40 to 100 nm), and “Quartron PL-7” (average secondary particle size: 130 nm) available from Fuso Chemical Co., Ltd.
  • the use of the rubber composition of the present invention thus obtained provides a pneumatic tire whose fuel economy, wet grip performance, and dry grip performance are improved together while maintaining the balance between them.
  • the rubber composition can be used for any components of tires, and is suitable for treads and side walls.
  • the pneumatic tire of the present invention can be manufactured by an ordinary method using the above-described rubber composition.
  • an unvulcanized rubber composition containing the above-mentioned components is extruded and processed into the shape of a desired tire component such as a tread, and assembled with other tire components into an unvulcanized tire by an ordinary method using a tire building machine.
  • This unvulcanized tire is then heated and pressed in a vulcanizer. In this way, the pneumatic tire is manufactured.
  • Copolymers prepared as described below were analyzed by the following methods.
  • the weight average molecular weight Mw of the copolymers was determined using a gel permeation chromatograph (GPC) (GPC-8000 series available from Tosoh Corporation, detector: differential refractometer, column: TSKGEL SUPERMALTPORE HZ-M available from Tosoh Corporation) relative to polystyrene standards.
  • GPC gel permeation chromatograph
  • the copolymers were analyzed using a device of JNM-ECA series available from JEOL Ltd. Based on the results, the amounts of 1,3-butadiene, compounds represented by the formula (I) (p-methoxystyrene and p-(tert-butoxy) styrene), and styrene in the copolymers were calculated.
  • a heat-resistant container was sufficiently purged with nitrogen, and charged with n-hexane (1500 ml), styrene (100 mmol), 1,3-butadiene (800 mmol), p-methoxystyrene (5 mmol), tetramethylethylenediamine (0.2 mmol), Modifier A-1 (0.12 mmol), and n-butyllithium (0.12 mmol). The mixture was stirred at 0°C for 48 hours. Then, Modifier B-1 (0.15 mmol) was added thereto, and the mixture was stirred at 0°C for 15 minutes.
  • the weight average molecular weight of the copolymer (1) was 500,000, the amount of the compound represented by the formula (I) (the amount of alkoxystyrene units) was 1.1% by mass, and the amount of styrene (the amount of styrene units) was 19% by mass.
  • Copolymers were synthesized in the same manner as that for the copolymer (1).
  • Table 1 shows the characteristics of the polymers.
  • Another portion of the unvulcanized rubber composition was formed into a tread shape, and assembled with other tire components into an unvulcanized tire using a tire building machine.
  • the tire was vulcanized at 170°C for 12 minutes to obtain a test tire (tire size: 195/65R15).
  • the vulcanized rubber compositions and test tires thus obtained were evaluated for their performance by the methods described below.
  • the wet grip performance was evaluated using a flat belt friction tester (FR5010 Series) available from Ueshima Seisakusho Co., Ltd.
  • a cylindrical rubber test piece with a width of 20 mm and a diameter of 100 mm was prepared from each vulcanized rubber composition.
  • the slip ratio of the test pieces on a road surface was varied from 0 to 70% at a speed of 20 km/hour, a load of 4 kgf, and a road surface temperature of 20°C, and the maximum value of the friction coefficient detected during the variations was read. The measured value is expressed as an index using the equation shown below. A higher index indicates higher wet grip performance.
  • Index of wet grip performance 1 maximum friction coefficient of each formulation / maximum friction coefficient of Comparative Example 1 ⁇ 100
  • test tires were mounted on the wheels of an FR car (engine size: 2000 cc) made in Japan.
  • FR car engine size: 2000 cc
  • the running distance required for the vehicle to stop after braking tires at 70 km/h was measured.
  • the measured value is expressed as an index using the equation shown below. A higher index indicates higher wet grip performance.
  • Index of wet grip performance 2 braking distance of Comparative Example 1 / braking distance of each formulation ⁇ 100
  • the dry grip performance was evaluated using a flat belt friction tester (FR5010 Series) available from Ueshima Seisakusho Co., Ltd.
  • a cylindrical rubber test piece with a width of 20 mm and a diameter of 100 mm was prepared from each vulcanized rubber composition.
  • the slip ratio of the test pieces on a dry road surface was varies from 0 to 50% at a speed of 20 km/hour, a load of 4 kgf, and an outside temperature of 30°C, and the maximum value of the friction coefficient detected during the variations was read. The measured value is expressed as an index using the equation shown below. A higher index indicates higher dry grip performance.
  • Index of dry grip performance maximum friction coefficient of each formulation / maximum friction coefficient of Comparative Example 1 ⁇ 100
  • a test piece was cut out from the tread of each test tire, and the silica dispersed therein was observed using a transmission electron microscope to calculate the average primary particle size (D), average length between branched particles Z-Z inclusive of the branched particles Zs (W 1 in Fig. 2 ), average length between branched particles Z-Z exclusive of the branched particles Zs (W 2 in Fig. 2 ), average aspect ratio determined between branched particles Z-Z inclusive of the branched particles Zs (W 1 /D), and average aspect ratio determined between branched particles Z-Z exclusive of the branched particles Zs (W 2 /D) of the silica.
  • the silica was measured at 30 points, and the average was employed.
  • compositions of the examples which contained a rubber component containing a copolymer obtained by copolymerization of 1,3-butadiene, styrene, and a compound represented by the formula (I), having an amino group at a first chain end and a functional group containing at least one atom selected from the group consisting of nitrogen, oxygen, and silicon at a second chain end, and having a weight average molecular weight within a specific range, and a specific silica, showed improved fuel economy, wet grip performance, and dry grip performance together while maintaining the balance between them.

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JP6219709B2 (ja) * 2013-12-20 2017-10-25 住友ゴム工業株式会社 空気入りタイヤ
JP2015120793A (ja) * 2013-12-20 2015-07-02 住友ゴム工業株式会社 空気入りタイヤ
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