EP2737114B1 - Procédé et installation de fabrication d'un fil hmls - Google Patents

Procédé et installation de fabrication d'un fil hmls Download PDF

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Publication number
EP2737114B1
EP2737114B1 EP12745993.1A EP12745993A EP2737114B1 EP 2737114 B1 EP2737114 B1 EP 2737114B1 EP 12745993 A EP12745993 A EP 12745993A EP 2737114 B1 EP2737114 B1 EP 2737114B1
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Prior art keywords
roller pair
drafting
pair
drafting roller
rollers
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EP12745993.1A
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German (de)
English (en)
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EP2737114A1 (fr
Inventor
Lassaad NASRI
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Truetzschler Switzerland AG
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Truetzschler Switzerland AG
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/16Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters

Definitions

  • the present invention relates to an apparatus for producing an HMLS yarn from polyester.
  • HMLS High Modulus Low Shrinkage yarns are mainly used in tire reinforcement, the so-called tire cord.
  • a large number of filament strands are extruded through spinnerets in a spinning device and then cooled. Cooling is mostly done with air in a so-called blow chute.
  • the filament strands are combined into a yarn and stretched in a stretching zone.
  • the yarn is then wound onto a bobbin.
  • the starting product used to manufacture the game and the way the filament strands are stretched influence the properties to be achieved in the end product. It should be emphasized here that a large proportion of the total stretching takes place between the spinneret and the merging of the filament strands into a yarn.
  • the filament strands leave the spinneret at a speed of around 10 m/min and are drawn off by an infeed roller at the start of the drawing zone at around 2,000 m/min. Between the spinneret and the infeed roller, the filament strands are stretched by about 200 times their length. This results in very high speeds of the rolls and spools in the drawing zone as well as on the winder. Due to the high speed, the thread guide elements are also heavily stressed. This leads to high wear and a correspondingly short service life for the elements used.
  • the device for producing an HMLS yarn from a PET-polyester melt comprises a spinning device with a spinneret for extrusion and a blowing shaft for cooling a large number of filament strands, a device for applying a spin finish and for combining the filament strands into a thread, with a winding device and with a stretching zone provided between the spinning device and the winding device for stretching the thread.
  • the draw zone is formed by a pair of inlet rollers arranged after the spinning device and subsequent five pairs of draw rollers.
  • the first pair of stretching rolls are provided with a heating device and the last pair of stretching rolls are provided with a cooling device. At least one of the two rolls of a respective pair of stretching rolls is provided with a heating or cooling device.
  • the speed at which the thread is drawn off the spinning device by the pair of infeed rollers is 400 m/min to 700 m/min.
  • the active cooling of the thread via the last pair of stretching rollers influences the molecular chains in the polyester, which leads to an increase in strength.
  • the crystallinity and the orientation of the molecules are influenced and the molecular structure is fixed by cooling.
  • the active cooling of the thread at the end of the drawing zone reduces the distortion of the filament strands in the spinning process compared to conventional Process can be greatly reduced and still a thread with a high modulus with low shrinkage (shrinkage) can be produced.
  • the stretching amounts in detail between the pair of infeed rollers and the first pair of stretching rollers 1.02 to 1.1, between the first pair of stretching rollers and the second pair of stretching rollers 4 to 6, between the second pair of stretching rollers and the third pair of stretching rollers 1.2 to 2.0, between the third pair of stretching rollers and the fourth pair of stretching rollers 0.7 to 1.2 and between the fourth pair of stretching rollers and the fifth pair of stretching rollers 0.7 to 1.2.
  • a surface temperature of less than 100° C. of the roller of the last pair of stretching rollers provided with the cooling device is provided.
  • the surface temperature is preferably less than 80°C.
  • the cooling effect on the thread repeatedly wrapped around the pair of stretching rollers can be additionally increased in that both rollers of the last pair of stretching rollers are provided with a cooling device.
  • Liquid cooling is best suited as a cooling device. Heat is extracted from the thread via the surface of the roll. The heat is dissipated via a cooling liquid circulating in the roller and is in turn extracted from the cooling liquid in a heat exchanger. The temperature of the coolant is controlled in such a way that the surface temperature of the roller does not exceed the specified temperature of 100°C, preferably 80°C.
  • Such cooling systems are known from the prior art.
  • the pair of infeed rollers as well as the pairs of stretching rollers can be designed as so-called duos with two driven rollers or as so-called monos with one driven roller and an associated auxiliary roller.
  • one infeed roller and five pairs of stretching rollers are used, with the infeed roller being designed as a mono and the pairs of stretching rollers as a duo.
  • the respective pairs of rollers are looped around several times by the thread.
  • the stretching zone is formed by the pair of entry rollers and the subsequent pairs of stretching rollers.
  • Five pairs of stretching rollers are preferably arranged downstream of the pair of infeed rollers.
  • a total stretching of the thread entering from the spinning device to three to eight times its original length is provided over the entire stretching zone.
  • the total drawing is preferably five to seven times.
  • the stretching between the pair of infeed rollers and the first pair of stretching rollers is 1.04, between the first pair of stretching rollers and the second pair of stretching rollers 4.6, between the second pair of stretching rollers and the third pair of stretching rollers 1.3, between the third pair of stretching rollers and the fourth pair of stretching rollers 0.96 , and between the fourth pair of draw rolls and the fifth pair of draw rolls, 0.97.
  • the actual stretching takes place between the pairs of stretching rollers.
  • the two rolls of a pair of stretching rolls are operated at essentially the same speed.
  • the temperatures of the heated stretching rolls are to be provided according to the polyester melt used. At least one of the two rollers in a pair of stretching rollers is heated. Both rolls of a pair of stretching rolls are preferably heated to the same temperature.
  • the surface temperatures are in the range of 40°C to 90°C for the first pair of stretching rolls, 80°C to 170°C for the second pair of stretching rolls, 120°C to 280°C for the third pair of stretching rolls and 120°C to 250°C for the fourth pair of stretching rollers. In a preferred embodiment, the surface temperatures are 85°C for the first pair of stretching rollers, 110°C for the second pair of stretching rollers, 250°C for the third pair of stretching rollers and 250°C for the fourth pair of stretching rollers.
  • the fifth pair of stretching rollers Due to the cooled surface, the fifth pair of stretching rollers has the effect that the molecular orientation within the individual filaments of the thread is influenced and fixed, resulting in greater strength.
  • threads can be produced which have a strength of more than 70 cN/tex with an elongation of less than 13%.
  • the threads produced in this way also have a shrinkage of less than 4%, preferably less than 3.2%.
  • the thread is exposed to a temperature of 180° C. for a period of 15 minutes. During this measurement, the thread is kept under a constant tension of 0.1 cN/tex (BISFA standard).
  • the method for producing an HMLS yarn from a PET-polyester melt using the device according to any one of claims 1 to 7 comprises the method steps according to claim 8.
  • the filament strands are stretched between the spinneret and the pair of inlet rollers by a factor of 50 to 80, preferably by a factor of 60, and wound up at a speed of 1500 to 3500 m/min.
  • the synthetic polyester melt preferably used in the process according to the invention has an intrinsic viscosity of less than 0.9 dl/g.
  • the invention is based on an exemplary embodiment based on the figure 1 explained in more detail.
  • FIG 1 shows a schematic representation of an embodiment of a device for producing a continuous thread from a synthetic polymer melt.
  • a large number of filament strands 4 are extruded with a spinning device 1 at a temperature of 40° to 50° above the melting temperature of the polyester used.
  • the spinning device 1 comprises a spinneret 2 through which the individual filaments of the filament strand are formed.
  • the filament strands 4 are fed from the spinneret 2 at a specific speed V1 to a blowing duct 3.
  • the filament strands 4 pass through the blowing duct 3 and are thereby cooled to a temperature below 50°C.
  • the cooling usually takes place by blowing cooled blown air onto the filament strands 4 .
  • the filament strands 4 are then combined into a thread 6 and provided with a spin finish 5 .
  • the thread 6 arrives at a pair of inlet rollers 7.
  • the pair of inlet rollers 7 consists of a driven roller and a non-driven auxiliary roller.
  • the take-off speed V2 of the thread from the blowing chute 3 is determined by the pair of infeed rollers 7 .
  • the difference between the two speeds V1 and V2 results in the stretching of the filament strands 4 in the spinning process.
  • the filament strands 4 are drawn off by the infeed roller 7 at a speed V2 that is higher than the spinning speed V1.
  • the thread 6 is guided over five pairs of drawing rollers 8 , 9 , 10 , 11 , 12 .
  • the inlet roller pair 7 and the stretch roller pairs 8, 9, 10, 11, 12 are wrapped by the thread 6 several times.
  • the two rollers of a pair of stretching rollers 8, 9, 10, 11, 12 are essentially operated at the same speed.
  • the thread 6 is stretched between the pairs of stretching rollers 8, 9, 10, 11, 12 and the first pair of stretching rollers 8 and the pair of inlet rollers 7.
  • the former pairs of stretching rollers 8, 9, 10, 11 are provided with a heating device (not shown).
  • the last pair of stretching rollers 12 is provided with a cooling device 14 .
  • At least one roller of the pair of stretching rollers 12 is connected to the cooling device 14 .
  • the heat introduced by the thread 6 into the stretching rollers of the pair of stretching rollers 12 via their surface is dissipated with the aid of a coolant via coolant connections 13 to the cooling device 14 .
  • the cooling device essentially consists of a heat exchanger, via which the heat contained in the coolant can be dissipated before it is in turn fed to the pair of stretching rollers 8 .
  • Both rollers of the pair of stretching rollers 12 could also be connected to the cooling device 14 to improve the efficiency.
  • the thread 6 is fed via a turbulence 15 to a winding device 16 and wound up by the latter at a speed V3.
  • the speed V3 of the thread 6 on the winding device 16 is determined by the speed V1 of the filament strands 4 immediately after the spinneret 2 and the entire Stretching of the filament strands 4 or the thread 6 on their way from the spinneret 2 via the blowing shaft 3 and the stretching zone to the winding device 16.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Artificial Filaments (AREA)
  • Adornments (AREA)

Claims (11)

  1. Installation de fabrication d'un fil HMLS (« High Modulus Low Shrinkage », module élevé et faible retrait) à partir d'une masse fondue de polyester, dotée d'un dispositif de filage (1) avec une filière (2) pour extrusion et une cheminée de soufflage (3) pour refroidissement d'une pluralité de torons de filaments (4), dotée d'une installation (5) pour ensimage et assemblage des torons de filaments (4) en une fibre (6), dotée d'un dispositif de bobinage (16) et d'une zone d'étirage prévue entre le dispositif de filage (1) et le dispositif de bobinage (16) pour l'étirage de la fibre (6), dans laquelle la zone d'étirage est formée par plusieurs paires de rouleaux d'étirage consécutives (8, 9, 10, 11, 12) et les premières paires de rouleaux d'étirage (8, 9, 10, 11) sont pourvues d'un dispositif chauffant et la dernière paire de rouleaux d'étirage (12) est pourvue d'un dispositif de refroidissement (14), dans laquelle une température de surface inférieure à 100 °C des rouleaux de la dernière paire de rouleaux d'étirage (12) pourvue du dispositif de refroidissement (14) est prévue, dans laquelle au moins un des deux rouleaux d'une paire de rouleaux d'étirage respective (8, 9, 10, 11, 12) est pourvu du dispositif chauffant ou de refroidissement (14) et la vitesse (V2) à laquelle la fibre (6) est tirée à travers la paire de rouleaux d'entrée (7) par le dispositif de filage (1) est comprise entre 400 m/min et 700 m/min,
    caractérisée
    en ce que pour fabriquer un fil HMLS à partir d'une masse fondue de polyester PET la zone d'étirage est formée par une paire de rouleaux d'entrée (7) et cinq paires de rouleaux d'étirage consécutives (8, 9, 10, 11, 12), en ce que dans la zone d'étirage un étirage total d'une valeur comprise entre trois et huit est effectué, dans laquelle l'étirage a une valeur comprise entre 1,02 et 1,1 entre la paire de rouleaux d'entrée (7) et la première paire de rouleaux d'étirage (8), une valeur comprise entre 4 et 6 entre la première paire de rouleaux d'étirage (8) et la deuxième paire de rouleaux d'étirage (9), une valeur comprise entre 1,2 et 2,0 entre la deuxième paire de rouleaux d'étirage (9) et la troisième paire de rouleaux d'étirage (10), une valeur comprise entre 0,7 et 1,2 entre la troisième paire de rouleaux d'étirage (10) et la quatrième paire de rouleaux d'étirage (11) et une valeur comprise entre 0,7 et 1,2 entre la quatrième paire de rouleaux d'étirage (11) et la cinquième paire de rouleaux d'étirage (12).
  2. Installation selon la revendication 1, caractérisée en ce que la vitesse (V2) à laquelle la fibre (6) est tirée à travers la paire de rouleaux d'entrée (7) par le dispositif de filage (1) est de 475 m/min.
  3. Installation selon la revendication 1 ou 2, caractérisée en ce qu'un chauffage par le biais des dispositifs chauffants des quatre premières paires de rouleaux d'étirage (8, 9, 10, 11) est prévu de telle sorte que la température de surface des rouleaux de la première paire de rouleaux d'étirage (8) est comprise entre 40 et 90 °C, celle de ceux de la deuxième paire de rouleaux d'étirage (9) entre 80 et 170 °C, celle de ceux de la troisième paire de rouleaux d'étirage (10) entre 120 et 280 °C et celle de ceux de la quatrième paire de rouleaux d'étirage (11) entre 120 et 250 °C.
  4. Installation selon l'une des revendications précédentes, caractérisée en ce qu'une vitesse (V1) des torons de filaments (4) à la filière est comprise entre 5 et 15 m/min et la vitesse (V2) de la fibre (6) à la paire de rouleaux d'entrée (7) de la zone d'étirage est comprise entre 550 m/min et 650 m/min.
  5. Installation selon l'une des revendications précédentes, caractérisée en ce que les deux rouleaux de la dernière paire de rouleaux d'étirage (12) sont pourvus du dispositif de refroidissement (14).
  6. Installation selon l'une des revendications précédentes, caractérisée en ce que le dispositif de refroidissement (14) est un refroidissement liquide.
  7. Installation selon l'une des revendications précédentes, caractérisée en ce qu'un étirage total d'une valeur comprise entre 5 et 7 est prévu dans la zone d'étirage.
  8. Procédé de fabrication d'un fil HMLS (« High Modulus Low Shrinkage », module élevé et faible retrait) à partir d'une masse fondue de polyester en utilisant l'installation selon l'une des revendications 1 à 7, caractérisé par les étapes de procédé suivantes :
    a) extrusion de torons de filament (4) à partir d'une masse fondue de polyester PET dans un dispositif de filage (1), à travers une filière (2) avec une vitesse (V1) comprise entre 5 et 15 m/min,
    b) refroidissement des torons de filament (4) dans une cheminée de soufflage (3) et assemblage des torons de filament (4) en une fibre (6),
    c) application d'un ensimage,
    d) tirage de la fibre (6) hors de la cheminée de soufflage (3) par une paire de rouleaux d'entrée (7) avec une vitesse (V2) comprise entre 400 m/min et 700 m/min,
    e) étirage de la fibre (6) avec un étirage total du fil d'une valeur comprise entre 3 et 8 par le biais de la paire de rouleaux d'entrée (7) et de cinq paires de rouleaux d'étirage consécutives (8, 9, 10, 11, 12), dans lequel les premières paires de rouleaux d'étirage (8, 9, 10, 11) sont chauffées et la dernière paire de rouleaux d'étirage (12) est refroidie à une température de surface inférieure à 100 °C,
    dans lequel un étirage est ajusté à une valeur comprise entre 1,02 et 1,1 entre la paire de rouleaux d'entrée (7) et la première paire de rouleaux d'étirage (8), une valeur comprise entre 4 et 6 entre la première paire de rouleaux d'étirage (8) et la deuxième paire de rouleaux d'étirage (9), une valeur comprise entre 1,2 et 2,0 entre la deuxième paire de rouleaux d'étirage (9) et la troisième paire de rouleaux d'étirage (10), une valeur comprise entre 0,7 et 1,2 entre la troisième paire de rouleaux d'étirage (10) et la quatrième paire de rouleaux d'étirage (11) et une valeur comprise entre 0,7 et 1,2 entre la quatrième paire de rouleaux d'étirage (11) et la cinquième paire de rouleaux d'étirage (12), et
    f) étirage des torons de filament (4) entre la filière (2) et la paire de rouleaux d'entrée (7) d'un facteur compris entre 50 et 80 et enroulage de la fibre (6) en PET avec un dispositif de bobinage (16) avec une vitesse (V3) comprise entre 1500 et 3500 m/min.
  9. Procédé selon la revendication 8, caractérisé en ce que les torons de filament (4) sont étirés d'un facteur compris entre 50 et 80 entre la filière (2) et la paire de rouleaux d'entrée (7).
  10. Procédé selon la revendication 8, caractérisé en ce que les torons de filament (4) sont étirés d'un facteur 60 entre la filière (2) et la paire de rouleaux d'entrée (7).
  11. Procédé selon l'une des revendications 7 à 9, caractérisé en ce que la masse fondue synthétique de polyester PET comporte une viscosité intrinsèque inférieure à 0,9 dL/g.
EP12745993.1A 2011-07-25 2012-07-23 Procédé et installation de fabrication d'un fil hmls Active EP2737114B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH01240/11A CH705306B1 (de) 2011-07-25 2011-07-25 Verfahren und Vorrichtung zur Herstellung eines HMLS-Garnes aus einer Polyesterschmelze.
PCT/CH2012/000173 WO2013013332A1 (fr) 2011-07-25 2012-07-23 Procede et installation de fabrication d'un fil hmls

Publications (2)

Publication Number Publication Date
EP2737114A1 EP2737114A1 (fr) 2014-06-04
EP2737114B1 true EP2737114B1 (fr) 2023-06-07

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EP12745993.1A Active EP2737114B1 (fr) 2011-07-25 2012-07-23 Procédé et installation de fabrication d'un fil hmls

Country Status (6)

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EP (1) EP2737114B1 (fr)
JP (1) JP5984929B2 (fr)
CN (1) CN103797165B (fr)
CH (1) CH705306B1 (fr)
ES (1) ES2954268T3 (fr)
WO (1) WO2013013332A1 (fr)

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CN104060352B (zh) * 2014-05-30 2020-02-28 泰州市常沪线网有限公司 一种牵伸捻线机
JP6385790B2 (ja) * 2014-10-21 2018-09-05 Tmtマシナリー株式会社 紡糸延伸装置
HUE052026T2 (hu) 2014-12-19 2021-04-28 Truetzschler Gmbh & Co Kg Eljárás és berendezés alacsony zsugorodású alifás poliamid szál elõállítására, valamint alacsony zsugorodású szál

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US4374797A (en) * 1980-07-12 1983-02-22 Davy Mckee Aktiengesellschaft Process for the production of high strength yarns by spin-stretching and yarns produced by the process, especially from polyamide-6 and polyester filaments
WO2004011702A1 (fr) * 2002-07-26 2004-02-05 Kolon Industries, Inc. Fil etire de polyester a faible retrait et a haute resistance et procede de preparation associe
EP1382724B1 (fr) * 2002-07-20 2009-04-15 Hyosung Corporation Fil de polyester à haute résistance et faible rétraction et son procédé de production

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JP3134480B2 (ja) * 1992-04-15 2001-02-13 東レ株式会社 スクリーン紗用ポリエステルモノフィラメントの製造方法
JP3224275B2 (ja) * 1992-06-26 2001-10-29 帝人株式会社 異収縮混繊糸の製造方法
JP3130683B2 (ja) * 1992-10-22 2001-01-31 帝人株式会社 寸法安定性の改善されたポリエステル繊維の製造法
JPH09316725A (ja) * 1996-05-31 1997-12-09 Nippon Ester Co Ltd ポリエステル繊維の紡糸直接延伸装置
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DE19937729A1 (de) * 1999-08-10 2001-02-15 Lurgi Zimmer Ag Hochfeste Polyesterfäden und Verfahren zu deren Herstellung
EP1221499A1 (fr) * 2001-01-05 2002-07-10 Acordis Industrial Fibers bv Procédé de filage par étirage pour la fabrication de fils par le filage au fondu
JP4928308B2 (ja) * 2007-02-28 2012-05-09 帝人ファイバー株式会社 産業資材用ポリエチレンナフタレート繊維とその製造方法
CN101855394B (zh) * 2007-11-09 2012-06-20 可隆株式会社 蠕变特性优异的工业用高韧度聚酯纤维及其制造

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4374797A (en) * 1980-07-12 1983-02-22 Davy Mckee Aktiengesellschaft Process for the production of high strength yarns by spin-stretching and yarns produced by the process, especially from polyamide-6 and polyester filaments
EP1382724B1 (fr) * 2002-07-20 2009-04-15 Hyosung Corporation Fil de polyester à haute résistance et faible rétraction et son procédé de production
WO2004011702A1 (fr) * 2002-07-26 2004-02-05 Kolon Industries, Inc. Fil etire de polyester a faible retrait et a haute resistance et procede de preparation associe

Also Published As

Publication number Publication date
ES2954268T3 (es) 2023-11-21
CH705306B1 (de) 2015-06-30
WO2013013332A1 (fr) 2013-01-31
CN103797165A (zh) 2014-05-14
CN103797165B (zh) 2017-02-15
CH705306A1 (de) 2013-01-31
EP2737114A1 (fr) 2014-06-04
JP2014523494A (ja) 2014-09-11
JP5984929B2 (ja) 2016-09-06

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