EP2668308A1 - Matériau à projeter filiforme permettant l'obtention d'une couche à structure perlitique, bainitique, martensitique par projection thermique - Google Patents

Matériau à projeter filiforme permettant l'obtention d'une couche à structure perlitique, bainitique, martensitique par projection thermique

Info

Publication number
EP2668308A1
EP2668308A1 EP11791465.5A EP11791465A EP2668308A1 EP 2668308 A1 EP2668308 A1 EP 2668308A1 EP 11791465 A EP11791465 A EP 11791465A EP 2668308 A1 EP2668308 A1 EP 2668308A1
Authority
EP
European Patent Office
Prior art keywords
weight
spray material
wire
layer
bainite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11791465.5A
Other languages
German (de)
English (en)
Other versions
EP2668308B1 (fr
Inventor
Patrick Izquierdo
Eyuep Akin ÖZDENIZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mercedes Benz Group AG
Original Assignee
Daimler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daimler AG filed Critical Daimler AG
Publication of EP2668308A1 publication Critical patent/EP2668308A1/fr
Application granted granted Critical
Publication of EP2668308B1 publication Critical patent/EP2668308B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/20—Ferrous alloys, e.g. steel alloys containing chromium with copper
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/131—Wire arc spraying
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771—Transition metal-base component
    • Y10T428/12861—Group VIII or IB metal-base component
    • Y10T428/12951—Fe-base component
    • Y10T428/12972—Containing 0.01-1.7% carbon [i.e., steel]

Definitions

  • the invention relates to a wire-shaped spray material, in particular for arc wire spraying, comprising in
  • engine components such as cylinder bores or their walls are provided with a tread layer or it liners are inserted into the cylinder bores, which with a
  • Tread layer are provided.
  • the application of such tread layers mostly takes place by means of thermal spraying, for example electric arc wire spraying.
  • Arc wire spraying is an arc generated by applying a voltage between two wire-shaped spray materials.
  • the wire tips melt and are conveyed, for example, by means of a nebulizer gas to the surface to be coated, for example, the cylinder wall, where they accumulate.
  • a cylinder liner for internal combustion engines comprising a Grund ⁇ body with a wear protection coating on the tread, based on a hard iron alloy with carbon and oxygen, the wear protection layer marten- has physical phases and oxides and the wear protection layer in the arc wire spray method is applicable and the alloy of the coating has a carbon content of 0.05 to 3 wt .-%.
  • An iron base having a bainitic martinsitic structure which has a carbon content of 0.23 wt.% To 0.4 wt.% And a chromium content of 0.75 wt.% To 0.95 wt.% And further alloying constituents.
  • Iron base with. a pearlitic, bainitic, martinsitic structure, which has a carbon content of 0.45 wt.% To 0.55 wt.% And a copper content of 0.25 wt.% To 0.35 wt.% And other alloying ingredients.
  • An iron base having a bainitic martinsitic structure which has a carbon content of 0.35 wt.% To 0.55 wt.% And a copper content of 0.25 wt.% To 0.35 wt.% And further alloying constituents.
  • An iron-based sprayed layer having a pearlitic, bainitic, martinsitic structure which has a carbon content of from 0.1% by weight to 0.28% by weight and a silicon content of from 0.05% by weight to 0.3% by weight and others
  • Has alloy components It is an object of the invention to provide an inexpensive improved wire-shaped spray material, in particular for arc wire spraying.
  • the spray properties of the wire-shaped spray material and the machinability of the spray layer are selectively influenced in addition to the layer properties.
  • the spray material is formed at least with carbon as a micro-alloy in such a way that at least pearlite and bainite are formed upon solidification of the spray material, micro-alloying elements being additionally provided for forming wear-resistant phases and for improving the tribological properties.
  • Microalloys are those alloys which are predominantly made up of one constituent, which in relation to a total mass only small amounts of other constituents
  • Fine-grained pearlite consisting of hard Fe3C and ferrite, is a tribologically positive effective phase.
  • Bainite is a conversion phase of medium hardness and wear resistance.
  • Martensite is a hard, wear-resistant ⁇ structure. The formation of martensite may be due to the nature of the cooling of the spray material and by the choice of the alloy components of the microalloying be specifically influenced.
  • the ratio of bainite to perlite can be influenced in a targeted manner by the type of cooling of the spray material and by the choice of the alloy constituents of the microalloy.
  • a layer on a substrate for example a cylinder running surface, which is produced by means of arc wire spraying using the spray material according to the invention comprises perlite and bainite as well as
  • Tribologically effective phases serve to improve the running behavior in critical system states, so that z. B. when tearing off lubricating films excessive wear of the friction partners or their damage can be avoided by adhesive reactions.
  • FIG. 1 shows a substrate with a deposited by arc wire spraying layer.
  • FIG. 1 shows a substrate 1 with a layer 2 deposited by arc wire spraying (LDS).
  • LDS arc wire spraying
  • coated substrate 1 where it cools, solidifies and forms the layer 2.
  • the wire-shaped spray material 4 essentially comprises iron.
  • the spray material is formed at least with carbon as a micro-alloy in such a way that pearlite and bainite are already formed upon solidification of the spray material. Furthermore, alloy constituents are provided in the microalloy for forming wear-resistant phases of martensite and for reducing the coefficient of friction.
  • the quantities are in percent by weight in each case based on a total weight, unless otherwise specified.
  • Aluminum and nickel are preferably contained at least in traces, i. in proportions of at least 0.001% by weight.
  • Vanadium 0.1% by weight. for nickel, 0.03 wt.%. for molybdenum and 0.01 wt.%. for the other elements mentioned.
  • a microalloy having the following constituents is preferably used for the wire-shaped spray material 4: - Carbon 0.4% by weight
  • the main component of the microalloy is iron.
  • the arc wire spraying with a formed from these micro-alloys wire-shaped spray material 4 leads to a particularly homogeneous layer 2 with low porosity and low roughness.
  • the low carbon content and the increased manganese content and the increased silicon content of the microalloy result in an improved spray behavior, which thereby
  • the increased manganese content leads to a predominantly pearlitic / bainitic microstructure during the solidification of the sprayed layer 2.
  • the addition of copper improves the corrosion protection of layer 2.
  • the addition of nitrogen promotes the formation of wear-resistant nitrides, tribologically also effective in terms of friction coefficient reduction.
  • Bainite is a tough intermediate carbonaceous structure
  • Perlite is a mixed structure of soft ferritic and hard carbide phases.
  • the formation of bainite and perlite can be influenced by spray parameters, the type of cooling of the spray material and the choice of the alloy components of the microalloy.
  • the layer 2 is formed in the form of a soft, ductile matrix of pearlite and bainite with hard, wear-resistant islands of martensite.
  • the wire-shaped spray material 4 is preferably
  • Spray material 4 remains flexible.
  • the alloy components of the wire are sized so that the burning of certain elements, e.g. Carbon is taken into account.
  • the alloy composition of layer 2 is changed according to the burnup.
  • the wire composition is tuned to the target properties of the sprayed layer
  • Spray material 4 copper plated to prevent corrosion.
  • the wire is low alloy, with the choice being geared specifically to low cost alloying elements.
  • the resulting sprayed coating exhibits good machinability and improved tribological properties as well as good wear resistance.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coating By Spraying Or Casting (AREA)
EP11791465.5A 2011-01-26 2011-12-07 Matériau de pulvérisation en forme de fil pour le dépôt par pulverisation themique d'une couche ayant des phases perlitiques, bainitiques et martensitiques Active EP2668308B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011009443A DE102011009443B3 (de) 2011-01-26 2011-01-26 Drahtförmiger Spritzwerkstoff
PCT/EP2011/006130 WO2012100798A1 (fr) 2011-01-26 2011-12-07 Matériau à projeter filiforme permettant l'obtention d'une couche à structure perlitique, bainitique, martensitique par projection thermique

Publications (2)

Publication Number Publication Date
EP2668308A1 true EP2668308A1 (fr) 2013-12-04
EP2668308B1 EP2668308B1 (fr) 2016-06-08

Family

ID=45099035

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11791465.5A Active EP2668308B1 (fr) 2011-01-26 2011-12-07 Matériau de pulvérisation en forme de fil pour le dépôt par pulverisation themique d'une couche ayant des phases perlitiques, bainitiques et martensitiques

Country Status (6)

Country Link
US (1) US9546414B2 (fr)
EP (1) EP2668308B1 (fr)
JP (1) JP5710025B2 (fr)
CN (1) CN103328678B (fr)
DE (1) DE102011009443B3 (fr)
WO (1) WO2012100798A1 (fr)

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DE102012009496B4 (de) 2012-05-14 2017-05-11 Stahlwerk Ergste Westig Gmbh Chromstahl
DE102015207833A1 (de) 2015-04-28 2016-11-03 Volkswagen Aktiengesellschaft Zylinderkurbelgehäuse für einen Verbrennungsmotor
KR101719201B1 (ko) * 2015-07-10 2017-04-10 한성피앤에스(주) 스테인리스 클래드 강판과 그 제조방법
KR101912415B1 (ko) * 2016-11-17 2018-10-26 한성피앤에스(주) 스테인리스 클래드 강판과 그 제조방법
US10982310B2 (en) 2018-04-09 2021-04-20 ResOps, LLC Corrosion resistant thermal spray alloy
US11742605B2 (en) * 2019-11-20 2023-08-29 Lawrence Livermore National Security, Llc Apparatus and method for high density detachable electrical interface
CN112502845A (zh) * 2020-11-30 2021-03-16 安庆帝伯格茨缸套有限公司 一种内圆三段式高耐磨气密性气缸套

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JPS63160799A (ja) * 1986-12-24 1988-07-04 Nippon Steel Corp レ−ル用被覆ア−ク溶接棒
EP0330752B1 (fr) * 1988-02-29 1994-03-02 Kabushiki Kaisha Kobe Seiko Sho Fil très fin ayant une résistance très élevée et matériaux de renforcement et matériaux composites contenant ce fil
DE19523484C2 (de) * 1995-06-28 2002-11-14 Daimler Chrysler Ag Verfahren zum Herstellen einer Zylinderlaufbüchse aus einer übereutektischen Aluminium/Silizium-Legierung zum Eingießen in ein Kurbelgehäuse einer Hubkolbenmaschine und danach hergestellte Zylinderlaufbüchse
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Also Published As

Publication number Publication date
EP2668308B1 (fr) 2016-06-08
CN103328678A (zh) 2013-09-25
WO2012100798A1 (fr) 2012-08-02
JP2014509260A (ja) 2014-04-17
DE102011009443B3 (de) 2012-03-29
US20130295412A1 (en) 2013-11-07
CN103328678B (zh) 2015-12-02
US9546414B2 (en) 2017-01-17
JP5710025B2 (ja) 2015-04-30

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