EP2650253B1 - Machine de remplissage à plusieurs composants pour le remplissages de récipients avec des liquides - Google Patents

Machine de remplissage à plusieurs composants pour le remplissages de récipients avec des liquides Download PDF

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Publication number
EP2650253B1
EP2650253B1 EP13159678.5A EP13159678A EP2650253B1 EP 2650253 B1 EP2650253 B1 EP 2650253B1 EP 13159678 A EP13159678 A EP 13159678A EP 2650253 B1 EP2650253 B1 EP 2650253B1
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Prior art keywords
filling
container
filled
station
speed
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EP13159678.5A
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German (de)
English (en)
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EP2650253A1 (fr
Inventor
Sabine Grosch
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Krones AG
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Krones AG
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/023—Filling multiple liquids in a container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B67C7/0026—Conveying; Synchronising the containers travelling along a linear path

Definitions

  • the invention relates to a device and a corresponding method for filling containers with liquids, consisting of several components.
  • FIG. 2 of the document shows the EP1362825B9 a carousel with a line to the filling element for a base product and other lines (three in total) for each additional components.
  • the additional components as in Fig. 2 of the document, first mixed with the main component and then filled into the container to be filled.
  • the shows DE102006006288A1 a device for dosing highly viscous liquids.
  • a container to be filled is fixed at one position and successively different doser are brought into position to fill the liquid.
  • These dispensers are on a kind of carousel, which is arranged offset to the container to be filled.
  • US2988450 a pre-dose of flavors, colors or the like.
  • the container before or after the container has been filled with the base component in a filling carousel, for example, on a linear filler in succession other components are introduced into the container.
  • the base component in a filling carousel, for example, on a linear filler in succession
  • other components are introduced into the container.
  • For each individual filling tubes and filling stations are provided, between which the containers are moved back and forth.
  • the shows WO2005003017A1 a carousel filler, wherein a movement of the container between different Drventilauslässen is achieved by pivoting the container on the container carrier.
  • the DE 295 12 527 U1 a device according to the preamble of claim 1 for filling containers with different, paste-like dairy products.
  • different dairy products are filled into the container from a plurality of rotatably arranged nozzles of a double filler neck, which are retracted into the container.
  • the entire assembly is rotatably mounted so that the dairy products can be filled into the container in a particular shape. Regardless of how many different products the container is filled with, the double filler neck is inserted into the container for filling.
  • the invention has for its object to develop a device for filling with containers with optionally multi-component liquids, the filling should be as effective as possible and save both time and space.
  • the invention is characterized in that the filling of the liquids takes place at the filling machine, wherein the filling machine comprises at least two product reservoir, each with a liquid to be filled. Furthermore, a plurality of uniformly distributed filling stations for filling containers are preferably provided on the filling machine, wherein each of the filling stations has a Grezierbündel of at least two filling tubes.
  • the filling tubes in the filling tube bundle of a filling station are in particular arranged so that the position of the container relative to the filling station in the horizontal direction during filling can be maintained. This allows a very flexible, fast and space-saving control of the filling and thus allows a high throughput.
  • each of the filling stations furthermore has a rotator which can allow the filling tubes to rotate about an axis parallel to the axis of symmetry of the container to be filled. This makes it possible to position only individual filling tubes from the Grezierbündel over the container.
  • the Greendel has a diameter which is smaller than the diameter of the opening of the container to be filled. This allows a miniaturization of the filling station and thus a considerable space savings.
  • the device has shut-off valves on each supply line from the product supply containers to the filling tubes of each filling station, wherein the shut-off valves can close the supply lines. This ensures a precise dosage of the liquids to be filled.
  • each product reservoir contains another liquid to be filled.
  • the complexity of the filled liquid depends only on the number of product reservoir and each filled amount of the corresponding liquids, so that a high number of possible liquids to be filled can be achieved.
  • each of the filling stations has a motor, preferably an electric motor, the vertical distance of container to be filled and aparahrendem Can change the filling tube.
  • one of the filling tubes of each filling station has a larger diameter than the remaining filling tubes at the corresponding filling station.
  • the liquid to be created consists of a main component and a plurality of secondary components with fewer volume fractions
  • the main component can be filled by the larger filling tube in the same or shorter time, even if the volume fraction of the main component in the total volume is much larger.
  • the filling tube with the larger diameter is surrounded by the remaining filling tubes of the filling station.
  • the filling stations are suitable for moving during the filling process at the same speed as the containers to be filled. That is, the container is on the conveyor during filling and while the corresponding filling station, for example, partially retracted or positioned in the container, moved on and the filling station moves at the same speed with the container to be filled with.
  • the apparatus is characterized in that it is adapted to bring the container to be filled to a filling station moving at a speed, to move with and fill it by the filling station and from the filling station moving at the speed lead away, wherein the speed at any time, in particular while the container is introduced, filled and led away, is different from zero.
  • a method for filling containers with multicomponent liquids can be realized, wherein the filling of the containers takes place at a filling station by a filling tube bundle, which comprises at least two filling tubes, and each of these filling tubes is connected to a respective product reservoir. Further, the filling is done so that the horizontal position of the container with respect to the filling station remains unchanged throughout the filling. This allows effective time and space-saving filling of containers with multi-component liquids.
  • the method is characterized in that the filling tubes of each filling station rotate about an axis parallel to the axis of symmetry of the container to be filled. This makes it possible to ensure that only the required filling tube is positioned above the container in order to fill the corresponding component of the liquid.
  • the method is characterized in that at least one of the filling tubes is retracted into the container for filling. This makes it possible to avoid a loss of liquid outside the container after completion of the filling and a drop of the container to be filled during filling with the corresponding liquid component.
  • the method is characterized in that different liquids or raw materials of the multicomponent liquid are passed through different filling tubes. This minimizes the cleaning effort, as each filling tube is used only for exactly one liquid component.
  • the method is characterized in that a main component of the liquid to be filled is filled through a filling tube with a larger diameter. This allows a filling of this main component in a short time when using a main component, which has a higher volume fraction than the other components of the liquid
  • the method is characterized in that the filling stations move during the filling of a container to be filled at the same speed as the container to be filled. This allows a fast and trouble-free filling of the container.
  • the container to be filled brought to a moving at a speed filling station, moved with this filling station with the speed and filled by them and is led away from the moving at the speed of filling station, the speed at any time Filling, in particular while the container is brought in, filled and led away, is different from zero.
  • the speed at any time Filling in particular while the container is brought in, filled and led away, is different from zero.
  • Fig. 1 shows an embodiment of the device for filling containers with a multi-component liquid.
  • the device comprises the filler 100 and a conveyor 140, on which the containers 150 to be filled are transported.
  • the filler 100 shown here is a linear filler. However, the essential features of the invention can also be readily transferred to any other arrangements, in particular carousel fillers.
  • the filler 100 further comprises the filling stations 101, a guide 120 for the filling stations and a liquid storage 110, which comprises the various product storage containers 111, 112, 113.
  • the product reservoirs 111, 112, 113 contain the desired components of the liquid to be filled. These may be, for example, water and additives such as syrup or generally different viscous liquids or liquids with lumpy proportions.
  • the filling stations 101 each comprise a holder 104 for attachment to the guide 120 and for connection to the product storage containers in the liquid storage 110 and a supply line 103, the filling tubes 105 and a filling head 106, which may optionally comprise further components, such as motors.
  • the case in which all product presentation containers 111, 112, 113 contain the same liquid can also be considered in the context of the invention.
  • the term then refers to the fact that a bottle-wise or batchwise filling of the same liquid takes place through different filling tubes 105.
  • the same liquid can then be filled at different flow rates depending on the diameters.
  • flow rates may also be optionally or additionally achieved by different fill pressures in the respective product presentation containers 111, 112, 113.
  • the containers 150 are moved on the conveyor 140 in the transport direction at a predetermined speed.
  • the filling stations 101 move at the guide 120 of the filler 100 at the same speed.
  • the system is preferably controlled so that a correct positioning of the filling stations 101 via a container 150 to be filled without further intervention, in particular changes in the speed profile of the filling stations 101, can be achieved. If the filling station 101 is positioned above the container 150 to be filled, the filling can take place through the filling tubes 105. Meanwhile, the container 150 to be filled is moved on the conveyor 140. After the container 150 to be filled with the filling station 101 has traveled a predetermined distance L and is completely filled, the filling station 101 is again removed from the filled container 150 and moved on the guide 120.
  • the filled container 150 is then conveyed by the conveyor 140 to possibly further process sections. If a carousel filler is used, a guide 120 and a movement of the filling stations 101 relative to the carousel filler is unnecessary. Likewise, the conveyor 140 would preferably be replaced by diverter stars that transfer the containers 150 to the fixedly positioned filling stations 101 on the carousel filler. This would also make a control of the speed profile of the bottles 150 on the one hand and the filling stations 101 on the other superfluous.
  • Fig. 2 shows a schematic representation of the supply of the filling tubes with the liquid components from the product reservoirs 211, 212 and 213 via the line 203.
  • an isolation of the individual liquid components from each other during the conduction through the line 203 can for example be provided in the line 203 separating chambers or via hoses introduced in line 203.
  • a separation of the individual components from the product reservoirs 211, 212 and 213 is provided so that it takes place continuously through the line 203 to the filling tubes 205, ie that no mixing of the components occurs before entering the container to be filled.
  • the valves 226, 227, 228 are preferably independently controllable, so that a supply of the liquid components from the product reservoirs 211, 212, 213 can be made independently and thus the exact volume fraction of each liquid component can be adjusted.
  • Fig. 3 shows a modification of the device, wherein only a Fernvorlag changinger 311 is provided, which is connected via the line 303 with the filling tubes 305.
  • This too can be understood in the sense of the invention as filling of a multicomponent liquid, since the filling continues to take place via different valves.
  • several product reservoirs may be provided with the same liquid. Since it is in each case the same liquid in the product presentation containers or in the product presentation container 311, a separation of the liquids in the line 303 is no longer necessary. However, it may prove expedient to carry out a separation in line 303 even in this case.
  • valves 326, 327 and 328 can either be opened alternately, for example with each new container another valve, or they are opened at the same time all at the same time. If the valves are opened alternately with each bottle or even alternately with each new production batch, a cleaning of the filling tubes 305 can be carried out even in the operating case of the device since the respectively unused filling tubes 305 or the filling tube 305 of the filling tube bundle used last can be cleaned, while another or the other filling tubes 305 are used to fill the containers.
  • Fig. 4 shows a detailed view of the filling process.
  • one of the filling tubes 405 ' is positioned out of the filling tube bundle above the opening of the container 450.
  • the entire filling tube bundle can be positioned above the opening. This depends on the configuration of the Grezierbündels and the size of the openings of the container to be filled 450.
  • the positioning takes place via a motor 421, which controls the rotation of the filling tubes or of the filling tube bundle.
  • the vertical distance of the container to be filled 450 and the filling tubes 405 and the Grerohrbündels can be changed appropriately.
  • a sensor may be provided which registers the entry of a container to be filled 450 in the filling. Since the speed of the conveyor is known at all times, and hence the speed of the container 450 to be filled, the total filling through the filling tubes 405 from the Grezierbündel at the filling station can be controlled so that until the end of the distance L from Fig. 1 the entire filling is completed. With constant flow and always the same speed in the conveyor weighing cells are thus unnecessary. Alternatively, however, load cells can also be used to compensate for variations in the fill.
  • n filling tubes 405 are then used. Accordingly, in the case of the remaining filling tubes, the valves remain closed and the control takes place such that only the filling tubes 40 necessary for the filling tube 405 are positioned above the opening of the container 450 to be filled. This allows a considerable flexibility of the filling process at the same time very high throughput.
  • FIG. 5 is a schematic representation of the Greeks each filling station shown.
  • Each Artrohrbündel consists essentially of the filling tubes 505. These are attached to the filling head 506, which is connected via connecting elements with the line 503.
  • the filling tubes 505 are not introduced simultaneously but alternately into the container 550 to be filled. They are arranged at a distance d from one another so that the filling tubes 505 not currently used for filling do not impede the filling process, in particular the retraction of the filling tube 505 'used. In this case, the Grezierbündel must be movably mounted.
  • the simplest possible connection to the rigid conduit 503, through which, as described herein, the components of the fluids are provided in separate chambers 530, may be via the use of flexible tubing 522. If the motor 521, which is arranged in the filling head 506, turns the filling tube bundle, then the tubes 522 move accordingly.
  • the motor 521 can be omitted and the connection of line 503 and filling tubes 505 need not necessarily be done with flexible hoses 522 but can also be ensured by rigid connections.
  • a further central filling tube may be provided with an optionally larger diameter than the remaining filling tubes, which is mounted in the middle of the filling head 506. This can be used to fill a major component that has a greater volume fraction than the other components in the liquid. As indicated, the main component may be passed through the central circular aperture 531 within the conduit 503 through the bundle of fillets. During filling, this stuffing tube can then be permanently inserted into the container 550 to be filled, whereas the other filling tubes 505 can be brought by rotation into a suitable position, if provided.
  • the minor components may be added to the mixture.
  • the main component can be filled into the container 550 throughout the filling process, whereas the secondary components are filled alternately for a period of time during filling.

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Claims (13)

  1. Machine de remplissage (100) destinée au conditionnement par remplissage de liquides, notamment de boissons et/ou de produits alimentaires,
    comprenant au moins deux réservoirs de fourniture de produits (111, 112) chacun pour un liquide à conditionner par remplissage, et
    comprenant un poste de remplissage, de préférence une pluralité de postes de remplissage (101) répartis de manière régulière, pour assurer le remplissage de récipients ou contenants (150), machine
    dans laquelle chaque poste de remplissage (101) comporte un faisceau de tubes de remplissage constitué d'au moins deux tubes de remplissage (105) agencés de manière mutuellement espacée d'une distance (d), et
    dans laquelle les tubes de remplissage (105) sont agencés dans le faisceau de tubes de remplissage d'un poste de remplissage (101) de manière telle, que la position du contenant (150) par rapport au poste de remplissage (101), dans la direction horizontale, puisse être conservée pendant le remplissage ;
    caractérisée
    en ce qu'à chaque poste de remplissage (101) est associé un actionneur de rotation (421), qui est en mesure de faire tourner les tubes de remplissage (105) autour d'un axe parallèle à l'axe de symétrie du contenant (150) à remplir et distant de cet axe de symétrie ;
    l'actionneur de rotation (421) étant adapté à positionner alternativement des tubes de remplissage individuels (105) du faisceau de tubes de remplissage, au-dessus d'une ouverture du contenant (150) à remplir.
  2. Dispositif selon la revendication 1, caractérisé en ce que le faisceau de tubes de remplissage présente un diamètre qui est inférieur au diamètre de l'ouverture du contenant (150) à remplir.
  3. Dispositif selon la revendication 1 ou la revendication 2, caractérisé en ce qu'il est prévu sur chaque conduite d'alimentation, une vanne d'arrêt (226, 227, 228) qui est en mesure de fermer la conduite d'alimentation.
  4. Dispositif selon l'une des revendications 1 à 3, caractérisé en ce que chaque réservoir de fourniture de produit (111, 112) renferme un autre liquide à conditionner par remplissage.
  5. Dispositif selon l'une des revendications 1 à 4, caractérisé en ce que chaque poste de remplissage (101) dispose d'un moteur, de préférence d'un moteur électrique, qui est en mesure de faire varier la distance d'espacement verticale entre le contenant (150) à remplir et le tube de remplissage (405') à introduire.
  6. Dispositif selon l'une des revendications 1 à 5, caractérisé en ce que l'un des tubes de remplissage du poste de remplissage (101) présente un diamètre plus grand que les autres tubes de remplissage (105) restants, et il peut être prévu que le tube de remplissage de diamètre plus grand soit entouré par les autres tubes de remplissage (105) restants du poste de remplissage (101).
  7. Dispositif selon l'une des revendications 1 à 6, caractérisé en ce que les postes de remplissage (101) peuvent se déplacer pendant le remplissage d'un contenant (150) à remplir, avec la même vitesse que le contenant (150) à remplir.
  8. Dispositif selon l'une des revendications 1 à 7, caractérisé en ce que le dispositif est configuré pour amener un contenant (150) à remplir à un poste de remplissage (101) se déplaçant avec une certaine vitesse, et poursuivre son transport avec le poste de remplissage (101) à la vitesse de celui-ci, pour remplir, par le poste de remplissage (101), le contenant (150) à remplir, pendant la poursuite du transport, et pour éloigner le contenant rempli du poste de remplissage (101) continuant à se déplacer avec ladite vitesse, la vitesse étant différente de zéro à tout moment, notamment pendant que le contenant est amené, rempli et évacué.
  9. Procédé destiné au conditionnement, par remplissage, de liquides, notamment de boissons et/ou de produits alimentaires, d'après lequel :
    le remplissage s'effectue dans un poste de remplissage (101) par un faisceau de tubes de remplissage constitué d'au moins deux tubes de remplissage (105) agencés de manière mutuellement espacée d'une distance (d), qui sont reliés respectivement à un réservoir de fourniture de produit (111, 112), et d'après lequel
    le remplissage s'effectue de manière à ce que la position horizontale du contenant (150) par rapport au poste de remplissage (101) reste inchangée pendant tout le remplissage ;
    caractérisé en ce que
    l'on fait tourner les tubes de remplissage (105) autour d'un axe parallèle à l'axe de symétrie du contenant (150) à remplir et distant de cet axe de symétrie, au moyen d'un actionneur de rotation (421) associé au poste de remplissage (101) ;
    l'actionneur de rotation (421) positionnant alternativement des tubes de remplissage individuels (105) du faisceau de tubes de remplissage, au-dessus d'une ouverture du contenant (150) à remplir.
  10. Procédé selon la revendication 9, caractérisé en ce que l'un au moins des tubes de remplissage (105) est introduit dans le contenant, pour le remplissage.
  11. Procédé selon la revendication 9 ou la revendication 10, caractérisé en ce que des liquides/substances de base du liquide à conditionner par remplissage, qui sont différents les uns des autres, sont envoyés à travers des tubes de remplissage (105) différents, et il peut être prévu que le composant principal du liquide à conditionner par remplissage soit envoyé dans un tube de remplissage de diamètre plus grand, pour le remplissage.
  12. Procédé selon l'une des revendications 9 à 11, caractérisé en ce que les postes de remplissage (101) se déplacent, pendant le remplissage d'un contenant (150) à remplir, avec la même vitesse que le contenant à remplir.
  13. Procédé selon l'une des revendications 9 à 12, caractérisé en ce que le contenant à remplir est amené à un poste de remplissage (101) se déplaçant avec une certaine vitesse, est déplacé avec ce poste de remplissage (101) à la vitesse de celui-ci et rempli par celui-ci, et est évacué du poste de remplissage (101) continuant à se déplacer avec ladite vitesse, la vitesse étant différente de zéro à tout moment, notamment pendant que le contenant est amené, rempli et évacué.
EP13159678.5A 2012-04-11 2013-03-18 Machine de remplissage à plusieurs composants pour le remplissages de récipients avec des liquides Active EP2650253B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012205901A DE102012205901A1 (de) 2012-04-11 2012-04-11 Mehrkomponenten-Füllmaschine zum Befüllen von Behältern mit Flüssigkeiten

Publications (2)

Publication Number Publication Date
EP2650253A1 EP2650253A1 (fr) 2013-10-16
EP2650253B1 true EP2650253B1 (fr) 2015-01-21

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EP (1) EP2650253B1 (fr)
CN (1) CN103373688B (fr)
DE (1) DE102012205901A1 (fr)

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DE102006045987A1 (de) * 2006-09-27 2008-04-03 Khs Ag Verfahren zum Füllen von Behältern mit einem flüssigen Füllgut sowie Füllsystem
FR2914538B1 (fr) * 2007-04-03 2009-07-10 Nestec Sa Procede et dispositif de fabrication d'un article de dessert refrigere contenant une composition craquante disposee en couches superposees dans sa masse
EP2177109A3 (fr) * 2008-10-14 2010-06-23 Nestec S.A. Procédé pour co-remplir un produit laitier et produit laitier composite co-rempli

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CN103373688B (zh) 2016-04-20
CN103373688A (zh) 2013-10-30
EP2650253A1 (fr) 2013-10-16

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