EP2639337A2 - Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène - Google Patents

Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène Download PDF

Info

Publication number
EP2639337A2
EP2639337A2 EP20130158544 EP13158544A EP2639337A2 EP 2639337 A2 EP2639337 A2 EP 2639337A2 EP 20130158544 EP20130158544 EP 20130158544 EP 13158544 A EP13158544 A EP 13158544A EP 2639337 A2 EP2639337 A2 EP 2639337A2
Authority
EP
European Patent Office
Prior art keywords
electrolysis
cathode
anode
catholyte
oxygen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20130158544
Other languages
German (de)
English (en)
Other versions
EP2639337A3 (fr
Inventor
Andreas Bulan
Rainer Weber
Jürgen KINTRUP
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Covestro Deutschland AG
Original Assignee
Bayer Intellectual Property GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayer Intellectual Property GmbH filed Critical Bayer Intellectual Property GmbH
Publication of EP2639337A2 publication Critical patent/EP2639337A2/fr
Publication of EP2639337A3 publication Critical patent/EP2639337A3/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/34Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis
    • C25B1/46Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis in diaphragm cells
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/17Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
    • C25B9/19Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms

Definitions

  • the invention relates to a method for the electrolysis of aqueous solutions of alkali metal chlorides by means of oxygen-consuming electrodes while maintaining certain operating parameters.
  • the invention is based on electrolytic processes known per se for the electrolysis of aqueous alkali chloride solutions by means of oxygen-consuming electrodes, which are designed as gas diffusion electrodes and usually comprise an electrically conductive support and a gas diffusion layer with a catalytically active component.
  • the oxygen-consuming electrode - also called SVE for short in the following - has to fulfill a number of requirements in order to be usable in technical electrolysers.
  • the catalyst and all other materials used must be chemically stable to concentrated alkali hydroxide solutions and to pure oxygen at a temperature of typically 80-90 ° C.
  • a high degree of mechanical stability is required that the electrodes in electrolyzers of a size of usually more than 2 m 2 surface (technical size) can be installed and operated. Further desired properties are: a high electrical conductivity, a small layer thickness, a high internal surface and a high electrochemical activity of the electrocatalyst.
  • Suitable hydrophobic and hydrophilic pores and a corresponding pore structure for the conduction of gas and electrolyte are just as necessary as a tightness, so that the gas and liquid space remain separated.
  • the long-term stability and low production costs are further special requirements for a technically usable oxygen-consuming electrode.
  • a problem with the arrangement of an SVE in a cathode element results from the fact that forms on the side of the catholyte by the hydrostatic pressure, a pressure drop across the height of the electrode, which precludes a constant pressure on the gas side over the height. This can lead to flooding of the hydrophobic pores in the lower part of the electrode as well as the liquid getting onto the gas side.
  • the gas pressure in the upper part of the SVE is too high, liquid can be displaced from the hydrophilic pores and oxygen can reach the side of the catholyte. Both effects reduce the performance of the SVE. In the In practice, this means that the height of a SVE is limited to about 30 cm, unless further measures are taken.
  • a preferred solution to this problem is provided by an arrangement in which the catholyte is guided down the SVE from top to bottom via a flat porous element, a so-called percolator, placed between the SVE and the ion exchange membrane, in a type of free-falling liquid film, called a falling film for short ,
  • a percolator placed between the SVE and the ion exchange membrane, in a type of free-falling liquid film, called a falling film for short
  • the ion exchange membrane which separates the anode from the cathode space in the electrolysis cell, is placed directly on the SVE without a space for the passage of an alkali, termed the catholyte gap for short.
  • This arrangement is also referred to as a "zero gap” arrangement, as opposed to a “finite gap” arrangement in which the alkali hydroxide solution is passed through a defined narrow gap between SVE and the membrane.
  • the zero gap arrangement is also commonly used in fuel cell technology.
  • the disadvantage here is that the forming alkali metal hydroxide solution must be passed through the SVE to the gas side and then flows down to the SVE.
  • An oxygen-consuming electrode typically consists of a carrier element, for example a porous metal plate or a metal wire mesh, and an electrochemically catalytically active coating.
  • the electrochemically active coating is microporous and consists of hydrophilic and hydrophobic components.
  • the hydrophobic components make it difficult to pass through electrolyte and thus keep the corresponding pores in the SVE free for the transport of the oxygen to the catalytically active centers.
  • the hydrophilic components allow the penetration of the electrolyte to the catalytically active centers and the removal of the hydroxide ions from the SVE.
  • the hydrophobic component used is generally a fluorine-containing polymer such as polytetrafluoroethylene (PTFE), which also serves as a polymeric binder for particles of the catalyst.
  • PTFE polytetrafluoroethylene
  • silver serves as the hydrophilic component.
  • Platinum has a very high catalytic activity for the reduction of oxygen. Because of the high cost of platinum, this is used exclusively in supported form. Preferred carrier material is carbon. However, the durability on carbon-supported and platinum-based electrodes in continuous operation is insufficient, presumably because platinum also catalyzes the oxidation of the support material. Carbon also favors the unwanted formation of H 2 O 2 , which also causes oxidation. Silver also has high electrocatalytic activity for the reduction of oxygen.
  • Silver can be used in carbon supported form and also as finely divided metallic silver. Although the carbon-supported silver catalysts are more durable than the corresponding platinum catalysts, their long-term stability under the conditions in one of the oxygen-consuming electrodes, especially when used for the chlor-alkali electrolysis, is also limited.
  • the silver is preferably introduced at least partially in the form of silver oxides, which are then reduced to metallic silver.
  • the reduction usually takes place when the electrolysis cell is put into operation for the first time.
  • the reduction of the silver compounds there is also a change in the arrangement of the crystallites, in particular also to bridge formation between individual silver particles. Overall, this leads to a solidification of the structure.
  • the membrane is permeable to cations and water and largely impermeable to anions.
  • the ion exchange membranes in electrolysis cells are exposed to a heavy load: they must be resistant to chlorine on the anode side and strong alkaline stress on the cathode side at a temperature around 90 ° C.
  • Perfluorinated polymers such as PTFE usually withstand these stresses. Ion transport takes place via sulfonate groups or carboxyl groups copolymerized into these polymers. Carboxyl groups show a higher selectivity, have a lower water absorption and have a higher electrical resistance than sulfonate groups.
  • multilayer membranes are used with a thicker sulfonate group-containing layer on the anode side and a thinner, carboxyl-containing layer on the cathode side.
  • the membranes are provided on the cathode side or on both sides with a hydrophilic layer.
  • the reinforcement is preferably incorporated in the sulfonate-containing layer.
  • the ion exchange membranes Due to the complex structure of the ion exchange membranes are sensitive to changes in the surrounding media. By different molar concentrations strong osmotic pressure gradient can be built up between the anode and cathode side. When the electrolyte concentrations decrease, the membrane swells due to increased water absorption. As the concentration of electrolyte increases, the membrane releases and shrinks water, in extreme cases dehydration may cause precipitation of solids in the membrane or mechanical destruction of the membrane.
  • Changes in concentration can cause disruption and damage to the membrane. It can lead to a delamination of the layer structure (blistering), whereby the mass transport through the membrane deteriorates.
  • holes pinholes
  • cracks can occur, which can cause mixing of anolyte and catholyte.
  • electrolysis cells are desirably operated for periods of up to several years without being opened in the meantime.
  • electrolysis cells in production plants must inevitably be repeatedly switched off and on again.
  • a measure known from conventional membrane electrolysis is the maintenance of a polarization voltage, that is, when the electrolysis is terminated, the potential difference is not reduced to zero, but maintained at the level of the polarization voltage. Practically, a voltage slightly higher than that required for the polarization is set, so that a constant low current flows and a small amount of electrolysis takes place.
  • this measure alone is not sufficient when using SVE in order to prevent oxidative damage of SVE at standstill.
  • US 4578159A1 describes for an electrolysis process using a "zero gap" arrangement that by flushing the cathode compartment with 35% sodium hydroxide solution prior to commissioning the cell, or by commissioning the cell with low current density and gradually increasing the current density damage to membrane and electrode are avoided. This procedure reduces the risk of damage to the diaphragm and SVE during commissioning, but offers no protection against damage during decommissioning and shutdown.
  • the anode side is first filled with brine, on the cathode side, water and nitrogen are added.
  • the cell is then heated to 80 ° C.
  • the gas supply is switched to oxygen and a polarization voltage with low current flow is applied.
  • the current density is increased and the pressure in the cathode increased, the temperature rises to 90 ° C.
  • Brine and water feed are subsequently adjusted to achieve the desired concentrations on the anode and cathode sides.
  • the object of the present invention is to find an improved electrolytic process for chloralkali electrolysis using a SVE in Finite Gap arrangement with suitable operating parameters for commissioning and decommissioning of the electrolytic cell with SVE with silver catalyst as an electro-catalytic substance, which are easy to perform and damage their compliance be avoided on membrane, electrode and / or other components of the electrolysis cell.
  • the object is achieved in that when commissioning an electrolysis cell in finite gap arrangement with SVE with silver catalyst on the cathode side, an aqueous alkali metal hydroxide solution with little contamination with chloride - and possibly other anions presented and that the filling of the anode compartment with brine takes place only after commissioning of the catholyte circuit; and that regardless of the decommissioning of an electrolytic cell after switching off the electrolysis in a first step, the anolyte is concentrated, then cooled and then discharged and is discharged in a subsequent step, the catholyte.
  • the invention relates to a process for chlor-alkali electrolysis with an electrolysis cell oxygen-consuming electrode, preferably operated according to the principle of finite gap arrangement, particularly preferably according to the principle of a falling film cell, wherein the electrolytic cell at least one anode compartment with anode and an alkali metal chloride-containing anolyte, an ion exchange membrane , a cathode compartment having an oxygen-consuming electrode as the cathode, which has a silver-containing catalyst, and an electrolyte gap between the oxygen-consuming electrode and the membrane through which the catholyte flows, characterized in that, before the electrolysis voltage is applied between anode and cathode, the volume flow and / or the composition of the Slit supplied catholyte is adjusted so that the electrolyte solution leaving the aqueous solution of alkali metal hydroxide has a content of chloride ions of at most 1000 ppm, preferably at most 700 ppm, especially bevo Rzugt has at most 500 ppm
  • Finite gap arrangement means any arrangement of an electrolytic cell having a flowed through by the catholyte electrolyte gap between oxygen-consuming electrode and membrane, wherein the gap has a gap width of at least 0.1 mm and in particular has a gap width of at most 5 mm.
  • catholyte flows in a vertically arranged electrolysis cell following the principle of gravity from top to bottom.
  • Other arrangements with alternative flow direction or horizontally arranged electrolytic cell should also be included in the invention.
  • Another object of the invention is a method for chlor-alkali electrolysis with an electrolytic cell with oxygen-consuming electrode, preferably operated according to the finite gap principle, for example, a falling film cell, wherein the cell at least one anode compartment with anode and an alkali metal chloride-containing anolyte, an ion exchange membrane, a cathode compartment with a Oxygen-consuming electrode with silver-containing catalyst and having a flowed through by the electrolyte gap between the oxygen-consuming electrode and membrane, characterized in that at the end of the electrolysis process after switching off the electrolysis in a first step, the concentration of the discharged from the anode compartment alkali chloride solution increases, then the anode compartment with fresh alkali chloride solution is rinsed until the content of chlorine of the oxidation state 0 and greater than 0 in the anolyte is in particular less than 10 ppm, then the temperature of the anolyte is lowered and then the anolyte is discharged from the an
  • chloride ions In the cathode prevail by the oxygen strongly oxidative conditions, which are no longer compensated by the electrolysis current when switching off. After switching off the electrolysis, chloride ions also increasingly diffuse through the membrane into the cathode space. Chloride ions promote corrosion processes, and insoluble silver chloride may form on oxidation of the silver catalyst. There is a risk of damage to the electrode and also the entire cathode space.
  • the precipitation of alkali metal chloride salts on the anode side is also problematic.
  • the strong osmotic gradient between anolyte and catholyte results in a water transport from the anode to the cathode compartment.
  • the transport of water from the anode compartment is precluded by a loss of chloride and alkali ions, so that the concentration of alkali chloride in conventional electrolysis conditions in the anode compartment decreases.
  • the electrolysis is stopped, the water transport due to the osmotic pressure remains from the anode compartment to the cathode compartment.
  • the concentration in the anolyte rises above the saturation limit. It comes to the precipitation of alkali metal chloride salts, especially in the border region to the membrane or even in the membrane, which can lead to damage to the membrane.
  • electrolysers containing an SVE with silver catalyst can be repeatedly put into operation and put out of operation without damage by the sequence of these comparatively simpler steps and can not be damaged even when at a standstill.
  • the method is particularly suitable for the electrolysis of aqueous sodium chloride and potassium chloride solutions.
  • the operating parameters for commissioning and decommissioning an electrolytic cell with SVE are described below for an electrolytic cell with SVE with silver catalyst and finite gap arrangement, which can be operated as follows:
  • concentration of the alkali metal chloride solution (anolyte) 2.9-4 , 3 mol / l and an alkali hydroxide concentration (catholyte) of 8.0 - 12 mol / l is described in detail as a special embodiment, without wishing to limit the execution of the procedure described so.
  • humidified oxygen is added and in the cathode half cell an overpressure is set according to the configuration in the cell, generally in the amount of 10-100 mbar compared to the pressure in the anode.
  • the purity of the oxygen corresponds to the concentrations and purity requirements customary in electrolysis with SVE; preference is given to oxygen having a residual gas content of ⁇ 10% by volume.
  • the moistening of the oxygen can take place at room temperature or at the temperature prevailing in the cell. In particular, the moistening can be carried out at a temperature which corresponds to the cell temperature.
  • the catholyte circuit is put into operation after the start of the oxygen supply.
  • the catholyte aqueous alkali metal hydroxide solution
  • the concentration of the supplied alkali metal hydroxide solution in this step preferably has a concentration kept lower by up to 3.5 mol / l than in the later electrolysis; it is preferably 7.5-10.5 mol / l.
  • the concentration of the alkali hydroxide solution in the later electrolysis is usually in the range of 8 to 12 mol / l, preferably 9.5 to 11.5 mol / l.
  • the concentration of chloride ions in the discharged catholyte is at most 1000 ppm, preferably ⁇ 700 ppm, more preferably ⁇ 500 ppm. This is based on the above-mentioned concentration of alkali hydroxide in the catholyte.
  • the concentration of alkali chlorate, in particular sodium chlorate, in the discharged catholyte is at most 20 ppm, preferably ⁇ 15 ppm, more preferably ⁇ 10 ppm. This is based on the above-mentioned concentration of alkali hydroxide in the catholyte.
  • the determination of the concentrations is carried out by titration or another analysis method basically known to the person skilled in the art.
  • alkali hydroxide solution from regular production is preferably used.
  • Alkali hydroxide solution from shutdowns is less suitable for commissioning, mainly due to contamination with chloride ions.
  • the temperature of the supplied catholyte is controlled so that a temperature of 50-95 ° C, preferably 75-90 ° C sets in the discharge from the cathode space.
  • the temperature of the exiting catholyte can additionally be influenced by the temperature of the anolyte.
  • a temperature difference between Anolytzulauf and Katholytablauf of less than 20 ° C is set.
  • the new method is used so that less than 240 minutes, between the beginning of the introduction of the catholyte and the application of the electrolysis voltage, preferably less than 150 minutes.
  • the catholyte circulation can be extended without electricity up to 360 minutes.
  • the chloride ion concentration of the alkali metal hydroxide solution leaving the cathode gap is kept low.
  • the anode compartment is filled with concentrated aqueous alkali metal chloride solution.
  • concentration of the alkali chloride solution fed in this step is preferably kept higher by 0.5-1.5 mol / l than in the later electrolysis, it is preferably 2.9-5.4 mol / l.
  • concentration of the supplied alkali metal chloride solution in the later electrolysis is usually in the range of 4.8 to 5.5 mol / l, preferably 5.0 to 5.4 mol / l.
  • the brine corresponds to the purity requirements customary for membrane electrolysis.
  • the brine is passed in accordance with the usual equipment conditions by pumping in the circulation through the anode compartment.
  • the temperature of the brine in the discharge from the anode compartment should be 50-95.degree. C., preferably 70-90.degree. C., before an electrolysis voltage is applied. If the temperature is lower, the anolyte is heated in the circuit.
  • the electrolysis voltage is applied in the next step.
  • the entire period for commissioning is to be kept as short as possible. It should be less than 240 minutes, preferably less than 150 minutes, between the start of the catholyte and anolyte circulation and the switching on of the electrolysis current.
  • the increase in the current intensity until the desired current intensity is reached is preferably carried out in technical electrolyzers having an area of, for example, 2.7 m 2 at a rate of 0.05-1 kA / min.
  • the electrolysis cell is then run with the design parameters, for example, with a concentration of 2.9 to 4.3 moles of alkali chloride per liter in the anode compartment and a concentration of 8 -12 moles of alkali metal hydroxide per liter in the outlet of the cathode, a current density of 3 -. 6 kA / m 2 and a 30% to 100% excess of oxygen in the gas supply.
  • the method described is suitable both for the first commissioning of electrolysis units after the installation of a silver-containing, in particular a silver oxide-containing SVE, as well as for the commissioning of electrolysis cells with SVE after decommissioning.
  • the decommissioning of the electrolysis cell takes place, for example, as follows: ⁇ Decommissioning - anode side
  • the concentration of the effluent from the anode space brine is increased to 4.0 to 5.3 mol / l ,
  • the electrolysis voltage is switched off after reaching a chlorine content in the anolyte of ⁇ 10 mg / l, preferably ⁇ 1 mg / l.
  • chlorine content here is the total content of dissolved in the anolyte chlorine in the oxidation state 0 and higher understood.
  • the temperature of the supplied concentrated anolyte depends on the residual chlorine content in the anode compartment and the electrolysis voltage. At a temperature of less than 70 ° C, the polarization voltage would rise, so that it comes back to a chlorine evolution. The temperature of the supplied anolyte is therefore adjusted so that sets a temperature of above 70 ° C in the outlet.
  • the temperature of the incoming brine is adjusted so that the temperature of the effluent brine is lowered to 45 - 55 ° C and then emptied of the anode space of brine , There remain small residual amounts of concentrated anolyte in the anode compartment.
  • the polarization voltage can be maintained until the anolyte is drained.
  • the polarization voltage is switched off after reaching a chlorine content in the anode compartment of ⁇ 10 ppm, more preferably ⁇ 1 ppm.
  • the catholyte circulation is interrupted and the remaining catholyte is discharged.
  • the cathode gap can still be rinsed with dilute aqueous alkali metal hydroxide solution.
  • concentration of the alkali hydroxide solution used for rinsing is 2 to 10 mol / l, preferably 4 to 9 mol / l.
  • the lower third of the catholyte space is rinsed. This can be done, for example, that from below alkali hydroxide solution in the cathode compartment guided and then discharged again. There remain small residual amounts of aqueous alkali metal hydroxide solution in the cathode gap.
  • the oxygen supply can be adjusted by switching off the electrolysis voltage.
  • the oxygen supply is adjusted after emptying the cathode space, wherein the adjustment of the oxygen supply before, during or after rinsing of the cathode space can be carried out with alkali hydroxide solution.
  • the overpressure in the cathode compartment of about 10 -100 mbar relative to the anode compartment is maintained during the shutdown process. ⁇ standstill
  • the electrolysis cell with the moist membrane can be kept ready for further commissioning over an extended period of time without the capacity of the electrolysis cell being impaired. At standstill over several weeks, it is appropriate for stabilization at regular intervals to rinse the anode compartment with dilute aqueous alkali chloride solution and the cathode compartment with dilute aqueous alkali hydroxide solution.
  • the anode compartment with a dilute alkali chloride solution containing 2 , 2 to 4.8 mol / l and the cathode compartment with an alkali hydroxide solution containing 4 to 10 mol / l rinsed.
  • Another embodiment of the method consists of flushing the electrode spaces, including the cathode and anode spaces of the electrolysis cell, with moistened gas.
  • moistened gas for this purpose, for example, saturated nitrogen is introduced into the anode space with water. Alternatively, oxygen can also be introduced.
  • the gas volume is calculated so that a 2 to 1 Ofacher volume change can take place.
  • the gas volume flow may be 1 1 / h to 200 1 / h at a temperature of 5 to 40 ° C, preferably the temperature of the gas ambient temperature, i. 15-25 ° C amount.
  • the saturation of the purge gas takes place at the temperature of the gas.
  • the cathode compartment is oxygen.
  • the gas on the cathode side is oxygen.
  • Another embodiment of the method is to separate the anode and cathode compartments from the ambient air.
  • the rooms can be closed, for example, after emptying.
  • the rooms can also be closed by a liquid immersion.
  • the electrolysis cell taken out of operation by the above method is put back into operation by the method described above.
  • the electrolysis cell can run through a large number of startup and shutdown cycles without impairing the performance of the cell.
  • a powder mixture consisting of 7% by weight of PTFE powder, 88% by weight of silver I-oxide and 5% by weight of silver powder was applied to a net of nickel wires and pressed to an oxygen-consuming electrode (SVE).
  • the oxygen-consuming electrode was installed in a finite-gap electrolysis unit.
  • the electrolysis unit has in assembly an anode compartment with Anolytzu- and -ablholz, with an anode of coated titanium (coating mixture of iridium and ruthenium) a cathode compartment with the SVE as the cathode and a gas space for the oxygen and Sauerersstoffzu- and- derivatives, a Liquid outlet and a supply and discharge for the sodium hydroxide in the gap and an ion exchange membrane, which are arranged between the anode and cathode compartment.
  • the gap was about 1mm.
  • As the anode a titanium anode of Fa Uhde was used, which had an above-mentioned coating.
  • the sodium hydroxide volume flow was about 110 1 / h per square meter of the geometric cathode area. Below, the caustic soda is led out of the gap into the gas space and from there via an outlet pipe out of the cathode space.
  • the amount of oxygen was adjusted so that always 1.5 times the stoichiometric excess is supplied to the required amount of oxygen due to the set current.
  • the anode compartment was filled with 50 ° C brine at a concentration of 230 to 300 g NaCl / l and the anode circuit was put into operation. While the anode circulation was maintained, the heating of the anolyte in a heat exchanger connected in the anode circuit was started.
  • the sodium hydroxide solution leaving the gap between membrane and SVE had a chloride ion content of 320 ppm and a sodium chlorate content of ⁇ 10 ppm.
  • the electrolysis voltage was applied Immediately after reaching the temperature of the draining anolyte of 70 ° C and the draining catholyte of 70 ° C, the electrolysis voltage was applied. The electrolysis current was adjusted so that after 6 minutes, an electrolysis current of 1 kA / m 2 , and after 30 minutes, an electrolysis current of 4 kA / m 2 was reached. The cell voltage at 4kA / m 2 was 2.1V, the temperature of the effluent electrolyte about 88 ° C.
  • concentrations were adjusted after commissioning so that the concentration of the effluent brine was about 230g / l and that of caustic soda about 31.5 wt.%.
  • the oxygen supply was interrupted and turned off the Katholytzuschreib and drained the catholyte.
  • the anode compartment was filled with 50 ° C brine with a concentration of 250 g NaCl / l and the anode circuit was put into operation.
  • the electrolysis voltage was applied.
  • the electrolysis current was adjusted so that after 10 minutes an electrolysis current of 1 kA / m 2 , and after 90 minutes an electrolysis current of 4 kA / m 2 was applied.
  • the concentration of the sodium hydroxide solution was 31.5 Wt .-%, the brine concentration in the process was 210g / l and the temperature of the effluent electrolyte 88-90 ° C.
  • the electrolysis voltage at 4 kA / m 2 was 2.1 V.
  • the standstill was no deterioration of the performance of the electrolysis unit.
  • the electrolysis unit from example 2 was operated for 150 days. During this period, the electrolysis unit was shut down 11 times according to the conditions in Example 2 and respectively put back into operation accordingly. The shutdown time was 10 stops between 4 and 48 hours and at a standstill 140 hours. During the long standstill, the cathode and anode chambers were sealed tightly to air after emptying, so that no residual moisture could escape.
  • the laboratory cell had an SVK, membrane and anode area of 100 cm 2 each.
  • the anode coated titanium anode as in Example 1 was charged with so much brine that the brine running out of the cell had a concentration of 210 g / L and a temperature of 90 ° C.
  • the concentration of the effluent from the cell sodium hydroxide solution was 32 wt.%
  • the sodium hydroxide solution had a temperature of 90 ° C.
  • the leaching gap between the membrane (type as in Example 1) and SVK was 3 mm.
  • the liquor was pumped from bottom to top through the gap.
  • the experimental conditions were chosen so that the chloride content in the effluent liquor was achieved as shown in the results table.
  • the current density at which the cell voltage was determined was 4 kA / m 2 .

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
EP13158544.0A 2012-03-15 2013-03-11 Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène Withdrawn EP2639337A3 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201210204040 DE102012204040A1 (de) 2012-03-15 2012-03-15 Verfahren zur Elektrolyse von Alkalichloriden mit Sauerstoffverzehrelektroden

Publications (2)

Publication Number Publication Date
EP2639337A2 true EP2639337A2 (fr) 2013-09-18
EP2639337A3 EP2639337A3 (fr) 2015-06-10

Family

ID=47843156

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13158544.0A Withdrawn EP2639337A3 (fr) 2012-03-15 2013-03-11 Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène

Country Status (5)

Country Link
US (1) US9273404B2 (fr)
EP (1) EP2639337A3 (fr)
JP (1) JP6315884B2 (fr)
CN (1) CN103305861B (fr)
DE (1) DE102012204040A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3670706A1 (fr) 2018-12-18 2020-06-24 Covestro Deutschland AG Procédé d'électrolyse à membrane de solutions de chlorure alcalin à l'aide d'une électrode à diffusion gazeuse

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9200375B2 (en) 2011-05-19 2015-12-01 Calera Corporation Systems and methods for preparation and separation of products
TWI633206B (zh) 2013-07-31 2018-08-21 卡利拉股份有限公司 使用金屬氧化物之電化學氫氧化物系統及方法
US11090606B2 (en) 2013-12-05 2021-08-17 Dionex Corporation Gas-less electrolytic device and method
CN107109672B (zh) 2014-09-15 2019-09-27 卡勒拉公司 使用金属卤化物形成产物的电化学系统和方法
JP6438741B2 (ja) * 2014-11-07 2018-12-19 旭化成株式会社 電解システムの電気絶縁方法
US10266954B2 (en) 2015-10-28 2019-04-23 Calera Corporation Electrochemical, halogenation, and oxyhalogenation systems and methods
US10619254B2 (en) 2016-10-28 2020-04-14 Calera Corporation Electrochemical, chlorination, and oxychlorination systems and methods to form propylene oxide or ethylene oxide
US10556848B2 (en) 2017-09-19 2020-02-11 Calera Corporation Systems and methods using lanthanide halide
US10590054B2 (en) 2018-05-30 2020-03-17 Calera Corporation Methods and systems to form propylene chlorohydrin from dichloropropane using Lewis acid
CN109607705B (zh) * 2019-02-01 2021-08-24 白银原点科技有限公司 一种工业水脱氯方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4364806A (en) 1981-05-08 1982-12-21 Diamond Shamrock Corporation Gas electrode shutdown procedure
US4578159A (en) 1985-04-25 1986-03-25 Olin Corporation Electrolysis of alkali metal chloride brine in catholyteless membrane cells employing an oxygen consuming cathode
WO2001057290A1 (fr) 2000-02-02 2001-08-09 Uhdenora Technologies S.R.L. Cellule electrolytique avec electrodes a diffusion gazeuse
JP2004300510A (ja) 2003-03-31 2004-10-28 Mitsui Chemicals Inc ガス拡散陰極を用いたイオン交換膜型電解槽の保護方法
WO2008009661A2 (fr) 2006-07-18 2008-01-24 Uhdenora S.P.A. Méthode de protection de piles électrolytiques équipées d'électrodes de diffusion du gaz dans des conditions d'arrêt de fonctionnement

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3962065A (en) * 1974-05-28 1976-06-08 Scoville Frank J Chlorine gas or hypochlorite producing apparatus
US3974047A (en) * 1975-06-02 1976-08-10 The B. F. Goodrich Company Electrolytic cation exchange process for conjoint manufacture of chlorine and phosphate salts
JPS558413A (en) * 1978-06-30 1980-01-22 Toagosei Chem Ind Co Ltd Protecting method of stop electrolytic cell
US4379034A (en) * 1981-05-08 1983-04-05 Diamond Shamrock Corporation Start-up procedure for oxygen electrode
DE3401637A1 (de) * 1984-01-19 1985-07-25 Hoechst Ag, 6230 Frankfurt Verfahren zum elektrolysieren von fluessigen elektrolyten
JPH0715152B2 (ja) * 1992-03-13 1995-02-22 長一 古屋 酸素陰極の保護方法
FR2772051B1 (fr) * 1997-12-10 1999-12-31 Atochem Elf Sa Procede d'immobilisation d'une cellule d'electrolyse a membrane et a cathode a reduction d'oxygene
EP1033419B1 (fr) * 1998-08-25 2006-01-11 Toagosei Co., Ltd. Cellule d'electrolyse a la soude, dotee d'une electrode de diffusion de gaz
JP2946328B1 (ja) * 1998-08-25 1999-09-06 長一 古屋 食塩電解方法及び電解槽
JP2002275670A (ja) * 2001-03-13 2002-09-25 Association For The Progress Of New Chemistry イオン交換膜電解槽および電解方法
CN1410597A (zh) * 2001-09-25 2003-04-16 成都希望电子研究所 一种制备氢氧化钾的方法
ITMI20012379A1 (it) * 2001-11-12 2003-05-12 Uhdenora Technologies Srl Cella di elettrolisi con elettrodi a diffusione di gas
JP4834329B2 (ja) * 2005-05-17 2011-12-14 クロリンエンジニアズ株式会社 イオン交換膜型電解槽
JP5031336B2 (ja) * 2006-11-21 2012-09-19 ペルメレック電極株式会社 食塩電解用酸素ガス拡散陰極

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4364806A (en) 1981-05-08 1982-12-21 Diamond Shamrock Corporation Gas electrode shutdown procedure
US4578159A (en) 1985-04-25 1986-03-25 Olin Corporation Electrolysis of alkali metal chloride brine in catholyteless membrane cells employing an oxygen consuming cathode
WO2001057290A1 (fr) 2000-02-02 2001-08-09 Uhdenora Technologies S.R.L. Cellule electrolytique avec electrodes a diffusion gazeuse
JP2004300510A (ja) 2003-03-31 2004-10-28 Mitsui Chemicals Inc ガス拡散陰極を用いたイオン交換膜型電解槽の保護方法
WO2008009661A2 (fr) 2006-07-18 2008-01-24 Uhdenora S.P.A. Méthode de protection de piles électrolytiques équipées d'électrodes de diffusion du gaz dans des conditions d'arrêt de fonctionnement

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
LIPP ET AL.: "J. Appl. Electrochem", vol. 35, 2005, LOS ALAMOS NATIONAL LABORATORY, article "Peroxide formation during chlor-alkali electrolysis with carbon-based ODC", pages: 1015
MOUSSALLEM ET AL.: "Chlor-Alkali Electrolysis with Oxygen Depolarized Cathodes: History, Present Status and Future Prospects", J. APPL. ELECTROCHEM., vol. 38, 2008, pages 1177 - 1194, XP019606285

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3670706A1 (fr) 2018-12-18 2020-06-24 Covestro Deutschland AG Procédé d'électrolyse à membrane de solutions de chlorure alcalin à l'aide d'une électrode à diffusion gazeuse
WO2020127021A2 (fr) 2018-12-18 2020-06-25 Covestro Intellectual Property Gmbh & Co. Kg Procédé d'électrolyse à membrane de solutions de chlorures alcalins en ayant recours à une électrode à diffusion gazeuse
WO2020127021A3 (fr) * 2018-12-18 2020-08-20 Covestro Intellectual Property Gmbh & Co. Kg Procédé d'électrolyse à membrane de solutions de chlorures alcalins en ayant recours à une électrode à diffusion gazeuse

Also Published As

Publication number Publication date
DE102012204040A1 (de) 2013-09-19
JP6315884B2 (ja) 2018-04-25
EP2639337A3 (fr) 2015-06-10
JP2013194321A (ja) 2013-09-30
CN103305861A (zh) 2013-09-18
CN103305861B (zh) 2017-08-11
US9273404B2 (en) 2016-03-01
US20130240370A1 (en) 2013-09-19

Similar Documents

Publication Publication Date Title
EP2639337A2 (fr) Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène
EP2639339A2 (fr) Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène comportant des ouvertures
EP0989206B1 (fr) Cellule d'électrolyse et son utilisation
DD143932A5 (de) Verfahren zum kontinuierlichen herstellen von halogen aus halogenwasserstoffsaeure
EP2639338A2 (fr) Procédé destiné à l'électrolyse de chlorures alcalins avec des électrodes d'alimentation en oxygène dans un ensemble de micro-espaces
DE4438275B4 (de) Elektrolysezelle und Verfahren zur Elektrolyse einer wässrigen Kochsalzlösung
DE102018202184A1 (de) Separatorlose Doppel-GDE-Zelle zur elektrochemischen Umsetzung
DE3247665C2 (fr)
EP3670706B1 (fr) Procédé d'électrolyse à membrane de solutions de chlorure alcalin à l'aide d'une électrode à diffusion gazeuse
DE69838632T2 (de) Vefahren zur Elektrolyse einer Salzlösung
EP2439314A2 (fr) Procédé de fabrication d'électrodes d'alimentation en oxygène stables en transport et en stockage
AT367465B (de) Verfahren zum betrieb einer chloralkali-elektro- lysezelle
DE10048004A1 (de) Verfahren zur Elektrolyse wässriger Salzsäurelösungen
WO2017174563A1 (fr) Électrode bifonctionnelle et dispositif d'électrolyse pour l'électrolyse de chlore-alcali

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

PUAL Search report despatched

Free format text: ORIGINAL CODE: 0009013

AK Designated contracting states

Kind code of ref document: A3

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

RIC1 Information provided on ipc code assigned before grant

Ipc: C25B 1/46 20060101AFI20150507BHEP

Ipc: C25B 15/02 20060101ALI20150507BHEP

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: COVESTRO DEUTSCHLAND AG

17P Request for examination filed

Effective date: 20151210

RBV Designated contracting states (corrected)

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20151211