EP2632617B1 - Procédé et installation de fabrication d'une pièce en tôle de magnésium - Google Patents
Procédé et installation de fabrication d'une pièce en tôle de magnésium Download PDFInfo
- Publication number
- EP2632617B1 EP2632617B1 EP11764766.9A EP11764766A EP2632617B1 EP 2632617 B1 EP2632617 B1 EP 2632617B1 EP 11764766 A EP11764766 A EP 11764766A EP 2632617 B1 EP2632617 B1 EP 2632617B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- semi
- finished product
- forming tool
- die
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims description 38
- 238000000034 method Methods 0.000 title claims description 24
- 229910052749 magnesium Inorganic materials 0.000 title claims description 18
- 239000011777 magnesium Substances 0.000 title claims description 18
- 238000009434 installation Methods 0.000 title claims 9
- 239000011265 semifinished product Substances 0.000 claims description 88
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000007373 indentation Methods 0.000 claims 4
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 239000003570 air Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/022—Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/208—Deep-drawing by heating the blank or deep-drawing associated with heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/04—Blank holders; Mounting means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/673—Quenching devices for die quenching
Definitions
- the invention relates to a method for producing a component from magnesium sheet by forming a semifinished product from magnesium sheet, in particular a semifinished product in the form of a magnesium sheet, in which the semi-finished product before forming to an elevated temperature, preferably heated to a temperature of at least 200 ° C and in a forming tool having a punch and a die is formed, wherein for forming the heated semi-finished product, a forming tool is used without internal heat source, and wherein the heated semi-finished product is placed without direct contact with the punch and the die in the forming tool. Furthermore, the invention relates to a system for producing a component from magnesium sheet.
- magnesium sheets Due to the hexagonal lattice structure of magnesium, magnesium sheets are difficult to reform at room temperature. In particular, components made of magnesium sheet, which should have a complex three-dimensional shape, must be hot-formed to avoid cracks.
- magnesium plates are shaped in the heated state using tempered tools.
- various embodiments of tempered tools for forming magnesium sheets are known. For example, from the Korean patent application 10 2006 00 57 901 A a press for hot forming of magnesium sheet is known, which is equipped with an electrical resistance heater is. The resistance heating device is integrated in an upper tool part (die) and in an associated blank holder.
- Tempered forming tools require in comparison to conventional tools used in cold forming a higher technical complexity and thus higher investment and higher operating costs. This negatively affects the cost of magnesium components.
- This device consists of a heating unit in which heat-conducting plates are arranged above and below a metal workpiece. Once the metal workpiece has been passed over transfer devices between the heating plates, the heating plates are pressed onto the metal workpiece to heat it. After heating, the metal workpiece is transferred to a forming machine and formed there.
- the present invention has for its object to provide a method and a system for producing a three-dimensional component of magnesium sheet, which allow low component costs.
- the method according to the invention is characterized in that the semifinished product holder is designed as an active sheet metal holder and is positioned above the die associated with the die, and that the heated semifinished product placed on the semifinished product holder is subsequently provided with a Forming speed in the range of 15 mm / s to 500 mm / s is formed.
- the system according to the invention is accordingly characterized in that the semifinished product holder is designed as an active sheet metal holder which can be positioned above the stamp and on which the heated semifinished product can be placed without direct contact with the stamp and the die in the forming tool, and that the forming tool has a drive . which causes a closing speed of punch and die in the range of 15 mm / s to 500 mm / s.
- the present invention eliminates the additional expense caused by the temperature of the forming tool by means of an internal heat source.
- the invention provides for the processing of a heated magnesium semi-finished product in a forming tool without an internal heat source.
- the tool and operating costs and thus ultimately the component costs can be significantly reduced.
- in the manufacture of components in relatively small quantities can be achieved by reducing the cost of tools a significant contribution to the efficiency of the component.
- a three-dimensionally shaped component can be made from a for example heated to 250 ° C magnesium plate in a non-tempered forming tool without cracking, if too high temperature losses are avoided before the actual forming process by a direct deposition of the heated board is prevented on the punch or the die during placement (insertion) of the board in the forming tool, and the subsequent forming takes place at a relatively high forming speed (15 500 mm / s).
- the average cooling rate for a 2.00 mm thick magnesium sheet, which is heated to a temperature in the range of 200 ° C to 250 ° C, is for example in air at room temperature of 20 ° C between 2 and 12 K / s.
- This relatively low temperature loss can be ensured in a suitable transfer system that the heated Semifinished product or the heated board has a sufficiently high starting temperature before forming to allow a defect-free, in particular crack-free component at given degrees of deformation.
- the inventive use of a non-tempered tool for forming heated magnesium plates also has positive effects in terms of dimensional accuracy and the handling of the components thus produced. Because of the significantly reduced temperature that the component has when it is removed from the non-tempered forming tool, the component is dimensionally stable compared to a manufactured in a tempered tool component and thus less prone to unwanted deformations during its removal from the forming tool and the subsequent Handling, which has a favorable effect on the dimensional accuracy of the component. Furthermore, the components produced according to the invention can be handled more easily due to their significantly reduced temperature, which they have when they are removed from the non-tempered forming tool. Here, conventional transfer systems can be used which are not temperature-stable or have a comparatively low temperature stability.
- an advantageous embodiment of the method according to the invention provides that a forming tool is used as the forming tool, whose punch and / or die have an active cooling device.
- the removal temperature of the component can be reduced faster, the dimensional accuracy of the component further improved and the handling of the component can be further simplified.
- This active Cooling of the stamp and / or the die is particularly advantageous when relatively high numbers of pieces are to be formed in a given time, that is, when the desired Umform essence should be relatively high.
- a heating of the forming tool due to the heated semi-finished product during production can be tolerated, if this does not have a negative impact on the dimensional accuracy of the finished component.
- the heated magnesium sheet semifinished product is not stored directly on the stamp or the die, but the heated semi-finished product is placed on a forming tool associated Halbzeughalter, so that the essential surface area of the heated semi-finished before the actual forming process between the punch and die and spaced from these cantilevered is arranged in the ambient atmosphere.
- the ambient atmosphere preferably ambient air, acts as a heat insulator. This ensures that the heated semi-finished undergoes only a very small cooling before the actual forming process.
- the semifinished product holder is designed as an active sheet metal holder which is positioned above a punch associated with the die.
- a further advantageous embodiment of the method according to the invention is characterized in that a semifinished product holder is used as a semifinished product holder whose surface region touching the heated semifinished product has a surface structure which has porous or recesses.
- a further advantageous embodiment of the method according to the invention provides that a semifinished product holder is used as a semifinished product holder whose surface area touching the heated semifinished product is formed from a material or has a coating which has a thermal conductivity of not more than 20 W / mK at 30 ° C to 100 ° C ambient temperature. This also makes it possible to reduce the heat or temperature loss caused by heat conduction from the heated semifinished product to the semifinished product holder.
- a further advantageous embodiment of the method according to the invention is characterized in that a die is used as the die, in the forming surface, which faces the hot semi-finished product, recesses are formed which cause a reduction of the contact surface facing the heated semi-finished product.
- the depressions or the air contained therein acts heat-insulating, so that can be reduced in this way the heat or temperature loss of the heated semi-finished product.
- a further advantageous embodiment of the method according to the invention provides that the semifinished product is transported directly into the forming tool by means of a transfer device equipped with a conductive heat source.
- the semifinished product to be formed can be given a sufficiently high starting temperature before shaping, and at the same time the temperature loss of the semifinished product can be minimized prior to forming.
- a further advantageous embodiment of the method according to the invention is accordingly characterized in that the semifinished product is simultaneously trimmed during forming with at least one cutting element integrated in the forming tool.
- FIG. 1 Plant shown essentially comprises a device 1 for heating a semifinished product 2 made of magnesium sheet and a forming tool 3 without internal Heat source for forming the heated semifinished product 2.
- the semifinished product 2 to be formed may be in the form of a magnesium sheet, for example.
- the device 1 for heating the semifinished product 2 is designed here as a continuous furnace, preferably as a roller hearth furnace.
- the continuous furnace or roller hearth furnace 1 is equipped with inductors, radiant heaters, hot air burners and / or recuperative burners.
- inductors, radiant heaters, hot air burners and / or recuperative burners The use of infrared radiators for heating the semi-finished products 2 to be formed is also conceivable.
- magnesium sheet blanks 2 to be reshaped are removed from a conveyor belt or a supply stack 4 and heated in the continuous furnace 1 to an elevated temperature, which is selected so that the workpiece temperature at the end of the forming substantially still above 180 ° C to 220 ° C is.
- the magnesium sheet metal plate or semifinished product 2 to be reshaped is heated, for example, to a temperature in the range of 230 ° C. and 260 ° C.
- the heated semi-finished product 2 is then inserted by means of a transfer device 5, preferably a robot in the region of the outlet of the continuous furnace into the forming tool 3 without direct contact with the stamp 3.1 and the die 3.2 inserted.
- the forming tool 3 is provided with a semifinished product holder (blank holder) 3.3, which is positioned above the stamp head in the open state of the forming tool 3, so that the semifinished product 2 deposited thereon neither touches the stamp 3.1 nor the die 3.2.
- Fig. 1 can be seen that the placed in the forming tool board 2 is initially stored on the semi-finished 3.3 and is arranged both with respect to the stamp 3.1 and with respect to the die 3.2 at a distance. As a result, too fast cooling of the heated magnesium plate 2 is prevented.
- the tool 3 is closed in order to transform the heated semifinished product into a shape predetermined by the stamp 3.1 and the die 3.2.
- the deformation takes place with a relatively high deformation rate, so that the temperature loss of the heated workpiece (semifinished product) 2 during the forming is also kept low.
- the forming tool 3 has a drive (not shown) which effects a closing speed of punch 3.1 and die 3.2 in the range of 15 mm / s to 500 mm / s.
- the component 2 'thus produced is removed after opening the forming tool 3 by means of a suitable transfer device 6, preferably a robot from the forming tool 3 and optionally stored or stacked on a means of transport, such as a transport pallet or the like.
- a suitable transfer device 6 preferably a robot from the forming tool 3 and optionally stored or stacked on a means of transport, such as a transport pallet or the like.
- the tool 3 may consist at least in some areas of materials with lower thermal conductivity and / or have a coating which has a low thermal conductivity.
- special tool steels can meet these requirements.
- the stamp 3.1 and / or the die 3.2 of the forming tool 3 may be formed at least in some areas of a material having a maximum thermal conductivity of 20 W / mK at 30 ° C to 100 ° C ambient temperature.
- the reduction of the thermal conductivity can also be done with a suitable coating.
- a further preferred embodiment of the system according to the invention consists in that the surface area 3.31 of the semifinished product holder 3.3 contacting the heated semifinished product 2 has a surface structure having porous or depressions 3.32. As a result, the temperature loss of the heated semifinished product 2 is further reduced. Additionally or alternatively, it is provided that the surface area 3.31 of the semifinished product holder 3.3 touching the heated semifinished product 2 is made of a material which has a relatively low thermal conductivity or is coated with such a material.
- the thermal conductivity of the material used for the semifinished product holder 3.3 or a coating used for the semifinished product holder 3.3 is preferably not more than 20 W / mK at 30 ° C to 100 ° C ambient temperature.
- Fig. 2 shows a further embodiment of a system according to the invention for producing a three-dimensionally shaped component 2 'of magnesium sheet.
- This system differs from the system according to Fig. 1 in that the heating of a magnesium sheet metal plate 2 to be formed is not carried out in a continuous furnace but in or with a robot-type transfer device 5 '.
- the transfer device 5 ' is for this purpose equipped with a heating device or conductive heat source 5.1, so that the heating of the magnesium sheet 2 during its transport from a supply stack 4 or a conveyor belt in the Forming tool 3 takes place.
- the conductive heat source or heating device 5.1 is integrated in particular in gripping or holding elements of the transfer device 5 ', with which the magnesium sheet (semifinished product) 2 is gripped or transported to the forming tool 3 and deposited there.
- the forming tool 3 of in Fig. 2 shown plant is according to the forming tool 3 of the system according to Fig. 1 designed so that so far to avoid repetition of the above description of the Fig. 1 is referenced.
- a forming tool 3 according to the invention is shown schematically in a vertical sectional view, the example in the Appendix Fig. 1 or 2 can be used.
- the forming tool shown in the open state in turn has a punch 3.1 and a die 3.2 for forming a magnesium sheet 2.
- the Umformwerkmaschine 3 contains no internal heat source. It is provided with a semifinished product holder (board holder) 3.3, on which the heated board 2 can be placed without direct contact with the stamp 3.1 and the die 3.2.
- the as a storage area for the heated board 2 serving surface area 3.31 of the semi-finished 3.3 is initially in the open state of the forming tool 3 above the punch 3.1.
- the surface area 3.31 of the semifinished product holder 3.3 has a surface structure provided with groove-shaped recesses or depressions 3.32. Furthermore, recesses or depressions 3.21 are also formed in the surface of the die receiving the die head.
- the recesses or depressions 3.32 and 3.21 define air gaps or air ducts which have a heat-insulating effect and thus prevent rapid heat or temperature loss of the heated blank 2.
- the plate 2 facing surface of the punch 3.1 which is retracted for forming the board 2 in the trough of the die 3.2, however, contains no air channels forming depressions, since this die surface here represents the actual shaping surface of the forming tool 3.
- the stamp 3.1 and / or the die 3.2 can also be equipped with active cooling (not shown). Such cooling can be integrated, for example, by a crown construction and / or by cooling channels in the stamp 3.1 and / or the die 3.2.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Claims (15)
- Procédé de fabrication d'un composant (2') en tôle de magnésium par formage d'un demi-produit (2) en tôle de magnésium, en particulier d'un demi-produit (2) en forme de platine en tôle de magnésium, procédé dans lequel le demi-produit (2) est porté, avant le formage, à une température surélevée, de préférence à une température d'au moins 200 °C, et formé dans un outil de formage (3) qui est doté d'un poinçon (3.1) et d'une matrice (3.2), sachant que pour le formage du demi-produit (2) chauffé, on utilise un outil de formage (3) sans source de chaleur interne, et sachant que le demi-produit (2) chauffé est placé, sans contact direct avec le poinçon(3.1) et la matrice (3.2), sur un porte-demi-produit (3.3) qui est associé à l'outil de formage (3) caractérisé en ce que le porte-demi-produit (3.3) est conçu en tant que porte-tôle actif et est positionné au-dessus du poinçon (3.1) associé à la matrice (3.2), et que le demi-produit (2), chauffé et placé sur le porte-demi-produit (3.3), est ensuite formé à une vitesse de formage située dans une plage de 15 mm/s à 500 mm/sec.
- Procédé selon la revendication 1,
caractérisé en ce que, comme porte-demi-produit, on utilise un porte-demi-produit (3.3) dont la zone de surface (3.31) en contact avec le demi-produit chauffé est dotée d'une structure superficielle poreuse ou présentant des creux (3.32). - Procédé selon revendication 1 ou 2,
caractérisé en ce que, comme porte-demi-produit, on utilise un porte-demi-produit (3.3) dont la zone de surface (3.31) en contact avec le demi-produit (2) chauffé est en matière synthétique ou pourvue d'un revêtement, qui présente, au maximum, une thermoconductibilité de 20 W/mK à une température ambiante de 30 °C à 100 °C. - Procédé selon l'une des revendications 1 à 3,
caractérisé en ce que, comme matrice, on utilise une matrice (3.2) dans la surface façonnée, orientée vers le demi-produit (2) chauffé à former, de laquelle sont formées des creux (3.21) qui ont pour effet de réduire la surface de contact orientée vers le demi-produit (2) chauffé. - Procédé selon l'une des revendications 1 à 4,
caractérisé en ce que, comme outil de formage, on utilise un outil de formage (3) dont le poinçon (3.1) et / ou la matrice (3.2) est doté(e) / sont dotés d'un système de refroidissement actif. - Procédé selon l'une des revendications 1 à 5,
caractérisé en ce que le demi-produit (2) est directement conduit dans l'outil de formage (3) au moyen d'un dispositif de transfert (5') qui est équipé d'une source de chaleur (5.1) conductrice. - Procédé selon l'une des revendications 1 à 6,
caractérisé en ce que le demi-produit (2) est coupé simultanément lors du formage au moyen d'au moins un élément de coupe qui est intégré dans l'outil de formage (3). - Installation de fabrication d'un composant (2') en tôle de magnésium avec un outil de formage (3), doté d'un poinçon (3.1) et d'une matrice (3.2), pour former un demi-produit (2) en tôle de magnésium, en particulier d'un demi-produit (2) en forme de platine en tôle de magnésium, sachant que l'outil de formage (3) est sans source de chaleur interne, et avec un dispositif (1, 5.1) pour chauffer, avant le formage, le demi-produit (2) à une température surélevée, de préférence à une température d'au moins 200 °C, sachant que l'outil de formage (3) est pourvu d'un porte-demi-produit (3.3), caractérisé en ce que le porte-demi-produit (3.3) est réalisé sous la forme d'un porte-tôle actif qui peut être positionné au-dessus du poinçon (3.1) et sur lequel le demi-produit (2) chauffé peut être placé dans l'outil de formage (3) sans contact direct avec le poinçon (3.1) et la matrice (3.2) et que l'outil de formage (3) est doté d'un entraînement qui assure une vitesse de fermeture du poinçon (3.1) et de la matrice (3.2) qui est située dans une plage de 15 mm/s à 500 mm/sec.
- Installation de fabrication selon la revendication 8,
caractérisé en ce que la zone de surface (3.31) du porte-demi-produit (3.3) en contact avec le demi-produit (2) chauffé est dotée d'une structure superficielle poreuse ou présentant des creux (3.32). - Installation de fabrication selon revendication 8 ou 9,
caractérisé en ce que la zone de surface (3.31) du porte-demi-produit (3.3) en contact avec le demi-produit (2) chauffé est en matière synthétique ou pourvue d'un revêtement qui présente, au maximum, une thermoconductibilité de 20 W/mK à une température ambiante de 30 °C à 100 °C. - Installation de fabrication selon l'une des revendications 8 à 10,
caractérisé en ce que le poinçon (3.1) et / ou la matrice (3.2) de l'outil de formage (3) est réalisé/e / sont réalisés, au moins partiellement, en matière synthétique ou pourvu/e/s d'un revêtement qui présente, au maximum, une thermoconductibilité de 20 W/mK à une température ambiante de 30 °C à 100 °C. - Installation de fabrication selon l'une des revendications 8 à 11,
caractérisé en ce que le poinçon (3.1) et / ou la matrice (3.2) de l'outil de formage (3) est doté/e / sont dotés d'un système de refroidissement actif. - Installation de fabrication selon l'une des revendications 8 à 12,
caractérisé en ce qu'à l'outil de formage (3) est associé un dispositif de transfert (5') équipé d'une source de chaleur (5.1) conductrice au moyen duquel le demi-produit (2) à former peut être directement placé sur le porte-demi-produit (3.3). - Installation de fabrication selon l'une des revendications 8 à 13,
caractérisé en ce que, dans la matrice (3.2), sont formés des creux (3.21) qui ont pour effet de réduire la surface de contact orientée vers le demi-produit (2) chauffé. - Installation de fabrication selon l'une des revendications 8 à 14,
caractérisé en ce que l'outil de formage (3) est doté d'au moins un élément de coupe.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010060207A DE102010060207A1 (de) | 2010-10-27 | 2010-10-27 | Verfahren und Anlage zur Herstellung eines Bauteils aus Magnesiumblech |
PCT/EP2011/067526 WO2012055688A1 (fr) | 2010-10-27 | 2011-10-07 | Procédé et installation de fabrication d'une pièce en tôle de magnésium |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2632617A1 EP2632617A1 (fr) | 2013-09-04 |
EP2632617B1 true EP2632617B1 (fr) | 2014-08-13 |
Family
ID=44759700
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11764766.9A Not-in-force EP2632617B1 (fr) | 2010-10-27 | 2011-10-07 | Procédé et installation de fabrication d'une pièce en tôle de magnésium |
Country Status (7)
Country | Link |
---|---|
US (1) | US20130283882A1 (fr) |
EP (1) | EP2632617B1 (fr) |
JP (1) | JP2013540594A (fr) |
KR (1) | KR101870932B1 (fr) |
CA (1) | CA2816172A1 (fr) |
DE (1) | DE102010060207A1 (fr) |
WO (1) | WO2012055688A1 (fr) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2630978B1 (fr) * | 2012-02-22 | 2018-10-31 | Biotronik AG | Implant et son procédé de fabrication |
DE102012218159B4 (de) * | 2012-10-04 | 2018-02-08 | Ebner Industrieofenbau Gmbh | Handhabungseinrichtung |
KR101427918B1 (ko) * | 2012-10-05 | 2014-08-08 | 현대자동차 주식회사 | 핫 스탬핑 성형 장치 및 그 방법 |
JP5808724B2 (ja) * | 2012-10-31 | 2015-11-10 | アイシン高丘株式会社 | アルミニウム合金材のダイクエンチ装置およびダイクエンチ方法 |
DE102013021478B3 (de) * | 2013-12-17 | 2015-05-28 | Aweba Werkzeugbau Gmbh Aue | Herstellverfahren für Blechteile aus Magnesium und hochfestem Aluminium |
PL2886216T3 (pl) | 2013-12-17 | 2016-11-30 | Sposób produkcji części blaszanych z magnezu i bardzo wytrzymałego aluminium | |
DE102014102127A1 (de) * | 2014-02-19 | 2015-08-20 | Mgf Magnesium Flachprodukte Gmbh | Verfahren zur Herstellung eines Magnesium aufweisenden Bauteils |
JP2018089649A (ja) * | 2016-12-02 | 2018-06-14 | 株式会社ワイテック | プレス加工装置 |
WO2019015928A1 (fr) | 2017-07-21 | 2019-01-24 | Adval Tech Holding Ag | Procédé et dispositif pour le formage d'une feuille de magnésium et composants ainsi fabriqués |
KR102185912B1 (ko) * | 2018-12-24 | 2020-12-03 | (주)광진기계 | 자동차용 마그네슘 부품의 제조방법 |
US20220105553A1 (en) * | 2019-02-13 | 2022-04-07 | Magna International Inc. | Method and system for using air gaps in hot-stamping tools to form tailor tempered properties |
CN112222271B (zh) * | 2020-09-24 | 2023-03-24 | 中国航发贵州黎阳航空动力有限公司 | 一种分流器外壳的热拉伸成形方法 |
KR102297154B1 (ko) * | 2021-04-09 | 2021-09-02 | 성화산업 주식회사 | 배관 클램프 자동 열간 성형장치 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB666330A (en) * | 1948-12-21 | 1952-02-13 | Redwing Ltd | Apparatus for pressing, bending, spinning or other metal forming operation and its application to the forming of light alloy |
DE10128199B4 (de) * | 2001-06-11 | 2007-07-12 | Benteler Automobiltechnik Gmbh | Vorrichtung zur Umformung von Metallblechen |
SG106066A1 (en) * | 2002-03-14 | 2004-09-30 | Singapore Inst Of Mfg Technolo | A heating apparatus for formable metals |
DE102004026762A1 (de) * | 2004-06-02 | 2006-02-09 | Bayerische Motoren Werke Ag | Umform- und/oder Trennwerkzeug |
DE102004035043A1 (de) * | 2004-07-20 | 2006-04-13 | Daimlerchrysler Ag | Verfahren zum Umformen eines Leichtmetall-Blechs und entsprechendes Leichtmetall-Blechbauteil |
KR20060057901A (ko) | 2004-11-24 | 2006-05-29 | 현대자동차주식회사 | 펀치 프레스 장치 |
WO2007084089A2 (fr) * | 2006-01-18 | 2007-07-26 | Mehmet Terziakin | Outil de régulation des effets de refroidissement et de durcissement dans les opérations d'estampage à chaud |
JP2007268608A (ja) * | 2006-03-08 | 2007-10-18 | Kobe Steel Ltd | アルミニウム合金板のプレス成形方法およびプレス装置 |
FR2902356B1 (fr) * | 2006-06-15 | 2008-09-26 | Peugeot Citroen Automobiles Sa | Emboutissage a tiede d'un flan d'alliage leger. |
DE102006037637A1 (de) * | 2006-08-10 | 2008-02-14 | Müller Weingarten AG | Verfahren und Vorrichtung zum konduktiven Erwärmen von Metallblechen |
US8567226B2 (en) * | 2008-10-06 | 2013-10-29 | GM Global Technology Operations LLC | Die for use in sheet metal forming processes |
JP2010167480A (ja) * | 2009-01-26 | 2010-08-05 | Honda Motor Co Ltd | プレス成形用金型及びプレス成形方法 |
US8459084B2 (en) * | 2009-02-05 | 2013-06-11 | Usamp | Elevated temperature forming method and preheater apparatus |
-
2010
- 2010-10-27 DE DE102010060207A patent/DE102010060207A1/de not_active Ceased
-
2011
- 2011-10-07 KR KR1020137013415A patent/KR101870932B1/ko active IP Right Grant
- 2011-10-07 CA CA2816172A patent/CA2816172A1/fr not_active Abandoned
- 2011-10-07 WO PCT/EP2011/067526 patent/WO2012055688A1/fr active Application Filing
- 2011-10-07 JP JP2013535346A patent/JP2013540594A/ja active Pending
- 2011-10-07 EP EP11764766.9A patent/EP2632617B1/fr not_active Not-in-force
- 2011-10-07 US US13/881,879 patent/US20130283882A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
CA2816172A1 (fr) | 2012-05-03 |
US20130283882A1 (en) | 2013-10-31 |
KR101870932B1 (ko) | 2018-06-25 |
EP2632617A1 (fr) | 2013-09-04 |
DE102010060207A1 (de) | 2012-05-03 |
WO2012055688A1 (fr) | 2012-05-03 |
KR20140027909A (ko) | 2014-03-07 |
JP2013540594A (ja) | 2013-11-07 |
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