EP2611555B1 - Bending-straightening machine for a long workpiece, device for feeding in and removing said workpiece and method for bend-straightening long workpieces - Google Patents

Bending-straightening machine for a long workpiece, device for feeding in and removing said workpiece and method for bend-straightening long workpieces Download PDF

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Publication number
EP2611555B1
EP2611555B1 EP11767618.9A EP11767618A EP2611555B1 EP 2611555 B1 EP2611555 B1 EP 2611555B1 EP 11767618 A EP11767618 A EP 11767618A EP 2611555 B1 EP2611555 B1 EP 2611555B1
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EP
European Patent Office
Prior art keywords
workpiece
gripping head
straightening
long
head
Prior art date
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Application number
EP11767618.9A
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German (de)
French (fr)
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EP2611555A1 (en
Inventor
Manfred Mitze
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MAE Maschinen und Apparatebau Goetzen GmbH
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MAE Maschinen und Apparatebau Goetzen GmbH
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Publication of EP2611555A1 publication Critical patent/EP2611555A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/10Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/006Feeding elongated articles, such as tubes, bars, or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/026Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers

Definitions

  • the invention relates to a feeding and Abvantvoriques for a bending machine according to claim 1 and a method for bending of long workpieces according to claim 8.
  • the bending machine is provided for a long workpiece with two height and distance variable, a processing line defining detection devices.
  • the two detection devices support the long workpiece at least between the bending steps in different tool positions, in particular at the workpiece ends, in approximately horizontal position and allow a rotary drive about the workpiece axis to Bieachvor réelle in different rotational angular positions of the long workpiece enable.
  • the bending machine has at least two in the longitudinal direction of the workpiece between the detection devices at a distance from each other - viewed in the longitudinal direction of the workpiece - arranged jambs for supporting the workpiece against the directionally pressing on the workpiece straightening forces.
  • At least one straightening stamp is directed from the opposite side of the strait amirs between the straightening anvils against the workpiece and generates the straightening forces.
  • the straightening die and the directional anvils are along the workpiece along the processing line and possibly - but not necessary - also moved beyond.
  • a device for feeding and discharging the long workpiece for the bending levels allows its supply and removal in and out of the processing line.
  • Manually controlled straightening equipment for steel bars used in steelworks and processing plants are usually equipped with a motorized roller conveyor to move and straighten the bar for straightening through the straightening press.
  • the rods to be straightened usually have a round cross-section with a diameter between 80 and 450 mm and lengths between 2 m and 30 m. They are transported rolling on the so-called roller conveyors from a feed position to the straightening position and from there to a discharge position horizontally, ie also in the area of the processing line.
  • the bending machine acts in a horizontal direction on the bar steel resting on the roller conveyor during the entire procedure.
  • the circumferential angle of the workpiece is changed for example by so-called chain turners, so that the bending is possible not only in all longitudinal positions but also in all angular or circumferential positions of the workpiece.
  • Such bending machines are offered for example by the company Röcher GmbH & Co. KG in Netphen.
  • the bending lights of resting on a roller conveyor long workpieces has accuracy limits, inter alia, because the elastic recovery of the long workpiece after each bending step are hindered by frictional forces between the workpiece and the roller conveyor.
  • bending machines DE 101 44 135 C1
  • a detection device is used, which also allows a rotation of the workpiece about its longitudinal axis and which define a processing path in the straightening press.
  • the straightening press can be moved along the workpiece, which is supported only at its ends, into the respectively desired bending-jaw positions.
  • the detection devices are variable in distance along the machining path.
  • the workpiece to be machined can in principle be inserted by means of a crane device into its supports on the detection devices.
  • This labor-intensive loading operation of the bending machine can be simplified by the detection means having pivot means which permit to detect a workpiece adjacent to the processing line and parallel to it and in an approximately 180 degree pivoting step from the feed position transverse to its longitudinal direction into the processing line to pivot into the bending machine.
  • the detection means having pivot means which permit to detect a workpiece adjacent to the processing line and parallel to it and in an approximately 180 degree pivoting step from the feed position transverse to its longitudinal direction into the processing line to pivot into the bending machine.
  • the supply and discharge device for a bending machine with the features of claim 1 proposed. Accordingly, it is provided that in extension of the processing line on at least one head end thereof excludes a horizontal conveyor for the long workpiece in a straight extension of the machining section. At least one of the two detection devices has a gripping head. The gripping head permits frictional gripping of an end region of the long workpiece conveyed by the horizontal conveying means. It is further provided to draw in the non-directional workpiece by means of the gripping head and a drive means in the processing section.
  • the gripping head pushes the directed workpiece onto the same or an opposite horizontal conveyor in a straight extension of the processing line. Accordingly, at least one of the detection devices can be moved virtually along the entire processing path along with the long workpiece held by its gripping head along the processing path. It may be provided the machining of workpieces of different lengths, with lengths of 3 m to 40 m, in particular from 4 m to 30 m, may be provided. As with MAE's ASV-L Series Bending Machines, the two workpiece end detectors can be height-adjustable to lower the workpiece to the anvils of the bending machines in its various bending positions.
  • the directional anvils can instead be raised to support the long workpiece and remain lowered between the bending steps during the longitudinal process of the bending machine along the processing path.
  • the workpiece is detected by the two detection devices regardless of its length at the ends, supported and rotated in any desired rotational position about the longitudinal direction of the workpiece.
  • the invention is also a processing machine, and a method for continuous line production or processing of long workpieces according to claims 7 or 8, which are each of independent inventive importance.
  • a bending machine designated overall by 100 comprises a press frame 1 which can be moved horizontally along guide rails 4, 4A, 4B and has a vertically acting straightening head 1A and distance-adjustable vertically acting straightening jambs 1 B, 1C.
  • Two detection devices 2A, 2B are, like the press frame 1, longitudinally displaceable along the guide rails 4, 4B of a machine base 5.
  • the press frame 1 is arranged stationary, which is not shown in the figures.
  • the detection devices 2A and 2B define, together with the straightening head 1A and the directional protuberances 1B and 1C, a processing line WP which is shown in dot-dash lines and which coincides with the workpiece W clamped for machining ( Figure 3A-C ). Accordingly, the processing zone defined by the straightening head 1A and the directional aprons 1B, 1C is a part of the processing path WP. Due to the movability of the press frame 1 along the processing path WP and the parallel thereto guide rails 4, 4A, 4B, the bending zones along the processing line can shift accordingly.
  • the processing path WP is (by definition) wholly or partially by the provided on the detection means 2A and 2B and otherwise described in more detail below gripping heads 8A, 8B for supporting and for the rotary drive of the horizontally disposed workpiece W. Consequently, the processing path WP is at least long as the longest possible machinable in the bending machine workpiece W together with the length of the gripping heads.
  • EPA and EPB of the processing path WP extends at least one head end WPA and / or WPB the processing line WP depending on a horizontal conveyor 3, as above all FIGS. 1 to 4 can be seen, for. B. as roller table 3A, 3B.
  • a horizontal conveyor 3 can extend only in one of the two extensions EPA or EPB (not shown).
  • FIG. 2A / B shown basic position of the detection devices 2A, 2B are the gripping zones of the gripping heads 8A, 8B with its center, in particular with its center of rotation, approximately in the center of the workpiece W.
  • the gripping head Due to the height variability of the detection devices, which are realized for example by a height variability of the gripping heads can, the gripping head is adjusted or preset according to the thickness of the workpiece W in height and thus adapted the gripping head to the height of the workpiece center relative to the roller table 3A, 3B.
  • the horizontal conveyor 3 can be adjusted in height. How out FIG.
  • the workpiece W is moved beyond the end of the roller table 3A during advancement in the direction of the processing path WP, so that it protrudes with respect to the roller table.
  • the right-hand end of the workpiece is advanced by the gripping head 8A of the left-hand detection device 2A into the gripping zone of the gripping head 8B in the right-hand detection device 2B.
  • the gripping or clamping means of the second gripping head 8B are moved up against the end zone of the workpiece W which encompasses the right-hand workpiece end WB and braced with it.
  • the gripping head 8B together with the workpiece W is then moved to the right by means of the right-hand detection device 2B along the processing path WP.
  • a suitable drive is provided. Meanwhile the gripping means of the left detection device 2A remain open, so that the workpiece can be guided more or less freely through the left detection device 2A.
  • FIG. 3A It can be seen that the gripping head 8B is in frictional connection to the workpiece W and is already displaced along the guide rail 4B as far to the right as the workpiece length requires to be subsequently clamped at its left end zone (WA) by the gripping head 8A as well to be able to, as in FIG. 3B shown for straightening operations.
  • the gripping heads 8A / 8B are rotatable about the workpiece longitudinal axis, so that the workpiece can be measured and bent in the usual way.
  • the press frame 1 moves along the processing path WP, in order to reach all the required Bie sharepositionen along the workpiece.
  • the workpiece W can either in the in FIG. 2A / B are pushed back or advanced in the opposite direction on the opposite roller table 3B, as in FIGS. 4 shown.
  • the corresponding detection device moves the gripper head (in the embodiment the left) along the processing path WP with the gripper head 8A closed and the gripper head 8B open to the right.
  • the Richtambossen or the straightening head to dodge it may be necessary that the workpiece W, for example, along the vertical directional arrows 45, raised and / or lowered.
  • the anvils 1 B, 1 C and / or the straightening head 1 A can be moved in particular in the vertical direction so that a feeding in or out of the workpiece W or passing at least one gripping head is possible.
  • FIGS. 3A to 3C A plan view of a bending machine, in particular according to the FIGS. 3A to 3C , is out Figure 3D seen.
  • the contours of the Press frame 1 with its components such as the straightening head 1A and / or the Richtambossen 1 B, 1C to be able to dodge
  • FIG. 4A shows a situation of the feed of a long workpiece W including its length measurement.
  • the position of two or more roller blocks 30 located between the detectors 2A / B is adjusted along the guide rail 4B of the workpiece length.
  • the belonging to the roller blocks 30 horizontal support means 33 may, in principle, also be formed as support rollers, as they are also used for the roller table 3A / 3B.
  • FIG. 4C It can be seen how, with the barrier 20 open, the long workpiece W, supported by the horizontal support means 33, is displaced into the detection position of the gripping heads.
  • FIG. 5 can be seen as a gripping head a three-point support using rollers, as they are already used in the series ASV-L by MAE. But are preferred novel gripping heads as in FIGS. 6 and 7 are shown and described below.
  • FIGS. 6 and 7A-C show a gripping head 8 in the manner of a two-jaw chuck.
  • a base housing 11 is connected via vertically movable guide scales 12 to the FIGS. 1 to 4 known detection devices 2A, 2B attached and this height adjustable.
  • the base housing 11 has a large center recess 11 A for pushing through to be machined workpieces W.
  • a turntable 13 adjoins the base housing 11 and carries a rotary head 14 that is rotatable in its circumferential direction through 360 °.
  • the turntable 13 is suitable for at least partially passing the workpiece W insofar as it comprises a substantially closed, ring-like component on the circumference, but in the middle at least one opening or a variable passage.
  • the rotary head 14 accommodates two motor-driven spindles 15A, 15B in lateral and in the present and in this case preferred non-centric alignment.
  • Each of the two spindles is connected to one of two opposing jaws 18A, 18B, which are independently adjustable along guide rails 16A, 16B and with guide carriages 17A, 17B.
  • the guide rails 16A, 16B may be disposed on one of the sides of the workpiece W or (as shown) on different sides.
  • the jaws fix the workpiece W, which can drive through the open construction for loading and unloading in the axial direction without collision through the chuck. Gripping heads with features of the aforementioned type are of independent inventive importance.
  • FIGS. 7A-C can be seen, with one and the same jaw pair clamping round, square, rectangular but also other polygonal cross-sectional shapes of the workpiece possible. Without manual intervention, a large clamping range is covered, such as round and square bars in the size range 120 to 150 mm or rectangular to 120 x 600 mm.
  • the independent adjustability of upper and lower jaw balances the different jaw geometries 19A, 19B (prismatic top and bottom straight) and workpiece cross-sections. Jaws with features of the aforementioned type are of independent inventive importance.
  • gripping heads are shown with two different clamping jaws from each other; but it is also possible to use instead three or more different jaws without leaving the inventive concept.
  • the prismatic jaw is turned downwards for better centering. Particularly advantageous is the free rotation. Round rods can thus be measured in a rotating manner and form errors can be better filtered out.
  • the concentricity error vectors on round bars can be positioned exactly upwards, so that the straightening process runs optimally.
  • FIG. 8 An end-face and schematic view of a bending machine 100 with closed machine frame 120, the FIG. 8 be removed.
  • a guide rail 4B is arranged, along which the gripping heads 8A, 8B and / or the detection devices 2A, 2B are movable.
  • the gripping heads 8 A, 8 B along the directional arrows 40, 45 vertically, ie in height and / or horizontally, ie substantially perpendicular to the line of action of the straightening head 1 A within the frame 120 movable.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Jigs For Machine Tools (AREA)

Description

GEBIET DER ERFINDUNGFIELD OF THE INVENTION

Die Erfindung betrifft eine Zu- und Abführvorrichtung für eine Biegerichtmaschine nach Anspruch 1 und ein Verfahren zum Biegerichten von langen Werkstücken nach Anspruch 8. Die Biegerichtmaschine ist für ein langes Werkstück mit zwei höhen- und abstandsveränderlichen, eine Bearbeitungsstrecke definierenden Erfassungseinrichtungen vorgesehen. Die beiden Erfassungseinrichtungen stützen das lange Werkstück zumindest zwischen den Biegerichtschritten in unterschiedlichen Werkzeugpositionen, insbesondere an den Werkstückenden, in etwa horizontaler Lage ab und ermöglichen einen Drehantrieb um die Werkstückachse, um Biegerichtvorgänge in verschiedenen Drehwinkelpositionen des langen Werkstücks zu ermöglichen. Die Biegerichtmaschine weist mindestens zwei in Längsrichtung des Werkstücks zwischen den Erfassungseinrichtungen mit Abstand voneinander - in Längsrichtung des Werkstücks gesehen - angeordneten Richtambossen zur Abstützung des Werkstücks gegen die in Querrichtung auf das Werkstück drückenden Richtkräfte. Mindestens ein Richtstempel ist von der den Richtambossen gegenüberliegende Seite her zwischen den Richtambossen gegen das Werkstück gerichtet und erzeugt die Richtkräfte. Der Richtstempel und die Richtambosse sind längs des Werkstücks entlang der Bearbeitungsstrecke und gegebenenfalls - aber nicht not-wendigerweise - auch darüber hinaus verfahrbar. Eine Einrichtung zum Zu- und Abführen des langen Werkstücks für das Biegerichten gestattet dessen Zu- und Abförderung in die und aus der Bearbeitungsstrecke.The invention relates to a feeding and Abführvorrichtung for a bending machine according to claim 1 and a method for bending of long workpieces according to claim 8. The bending machine is provided for a long workpiece with two height and distance variable, a processing line defining detection devices. The two detection devices support the long workpiece at least between the bending steps in different tool positions, in particular at the workpiece ends, in approximately horizontal position and allow a rotary drive about the workpiece axis to Biegerichtvorgänge in different rotational angular positions of the long workpiece enable. The bending machine has at least two in the longitudinal direction of the workpiece between the detection devices at a distance from each other - viewed in the longitudinal direction of the workpiece - arranged jambs for supporting the workpiece against the directionally pressing on the workpiece straightening forces. At least one straightening stamp is directed from the opposite side of the strait amirs between the straightening anvils against the workpiece and generates the straightening forces. The straightening die and the directional anvils are along the workpiece along the processing line and possibly - but not necessary - also moved beyond. A device for feeding and discharging the long workpiece for the bending levels allows its supply and removal in and out of the processing line.

TECHNOLOGISCHER HINTERGRUNDTECHNOLOGICAL BACKGROUND

In Stahlwerken und Bearbeitungsbetrieben eingesetzte, manuell gesteuerte Richtanlagen für Stabstahl sind meist mit einem motorisch angetriebenen Rollengang ausgestattet, um den Stab zum Richten durch die Richtpresse hindurch zu bewegen und zu richten. Die zu richtenden Stäbe haben zumeist einen runden Querschnitt mit einem Durchmesser zwischen 80 und 450 mm und Längen zwischen 2 m und 30 m. Sie werden auf den so genannten Rollgängen von einer Zuführposition in die Richtposition und von dort in eine Abführposition horizontal liegend rollend transportiert, also auch im Bereich der Bearbeitungsstrecke. Gattungsgemäße Biegerichtmaschinen werden u. A. in der DE 25 24 310 A sowie in den Schriften DE 197 25 033 C1 , DE 20 2006 008 001 U , JP 57001520 A und DE 40 22 951 A1 beschrieben. Die Biegerichtmaschine wirkt in horizontaler Richtung auf den während der ganzen Prozedur auf dem Rollengang aufliegenden Stabstahl ein. Somit kann durch Vor- und Zurückschieben auf dem Rollengang jede Längsposition des Werkstücks biegegerichtet werden. Die Umfangswinkellage des Werkstücks wird beispielsweise durch so genannte Kettenwender verändert, so dass das Biegerichten nicht nur in allen Längspositionen sondern auch in allen Winkel- oder Umfangspositionen des Werkstücks möglich ist. Derartige Biegerichtmaschinen werden zum Beispiel von der Firma Röcher GmbH & Co. KG in Netphen angeboten. Das Biegerichten von auf einem Rollengang aufliegenden langen Werkstücken hat Genauigkeitsgrenzen unter anderem deshalb, weil die elastische Rückstellung des langen Werkstücks nach jedem Biegeschritt durch Reibkräfte zwischen dem Werkstück und dem Rollengang behindert werden.Manually controlled straightening equipment for steel bars used in steelworks and processing plants are usually equipped with a motorized roller conveyor to move and straighten the bar for straightening through the straightening press. The rods to be straightened usually have a round cross-section with a diameter between 80 and 450 mm and lengths between 2 m and 30 m. They are transported rolling on the so-called roller conveyors from a feed position to the straightening position and from there to a discharge position horizontally, ie also in the area of the processing line. Generic Biegerichtmaschinen u. A. in the DE 25 24 310 A as well as in the scriptures DE 197 25 033 C1 . DE 20 2006 008 001 U . JP 57001520 A and DE 40 22 951 A1 described. The bending machine acts in a horizontal direction on the bar steel resting on the roller conveyor during the entire procedure. Thus, by advancing and retracting on the roller conveyor each longitudinal position of the workpiece to be bent. The circumferential angle of the workpiece is changed for example by so-called chain turners, so that the bending is possible not only in all longitudinal positions but also in all angular or circumferential positions of the workpiece. Such bending machines are offered for example by the company Röcher GmbH & Co. KG in Netphen. The bending lights of resting on a roller conveyor long workpieces has accuracy limits, inter alia, because the elastic recovery of the long workpiece after each bending step are hindered by frictional forces between the workpiece and the roller conveyor.

Man ist daher zu Biegerichtmaschinen ( DE 101 44 135 C1 ) übergegangen, bei denen das lange Werkstück, zumindest zwischen den Biegerichtschritten in unterschiedlichen Werkstückpositionen, nur an seinen Enden vertikal unterstützt wird. Hierzu dient je eine Erfassungseinrichtung, die auch ein Drehen des Werkstücks um seine Längsachse ermöglicht und welche eine Bearbeitungsstrecke in der Richtpresse definieren. Die Richtpresse ist längs des nur an seinen Enden abgestützten Werkstücks in die jeweils gewünschten Biegerichtpositionen verfahrbar. Zum Erfassen unterschiedlich langer Werkstücke sind die Erfassungseinrichtungen entlang der Bearbeitungsstrecke abstandsveränderlich. Das zu bearbeitende Werkstück kann grundsätzlich mittels einer Kraneinrichtung in seine Auflager auf den Erfassungseinrichtungen eingelegt werden. Dieser arbeitsintensive Beschickungsvorgang der Biegerichtmaschine kann vereinfacht werden, indem die Erfassungseinrichtungen Schwenkmittel aufweisen, die es gestatten, ein neben der Bearbeitungsstrecke und parallel zu dieser bereit liegendes Werkstück zu erfassen und in einem etwa 180 Grad-Schwenkschritt von der Zuförderposition quer zu seiner Längsrichtung in die Bearbeitungsstrecke der Biegerichtmaschine hinein zu verschwenken. Derzeit gebräuchlich ist die radiale Zufuhr mit Hubbalken oder ähnlichem. Die letztgenannten Biegerichtmaschinen von denen die Erfindung ausgeht, werden von der Anmelderin als Baureihe ASV-L vertrieben. Der Biegerichtvorgang erfolgt automatisch über die gesamte Werkstücklänge und mit hoher Präzision.It is therefore to bending machines ( DE 101 44 135 C1 ), in which the long workpiece, at least between the bending steps in different workpiece positions, is supported vertically only at its ends. For this purpose, a detection device is used, which also allows a rotation of the workpiece about its longitudinal axis and which define a processing path in the straightening press. The straightening press can be moved along the workpiece, which is supported only at its ends, into the respectively desired bending-jaw positions. For detecting workpieces of different lengths, the detection devices are variable in distance along the machining path. The workpiece to be machined can in principle be inserted by means of a crane device into its supports on the detection devices. This labor-intensive loading operation of the bending machine can be simplified by the detection means having pivot means which permit to detect a workpiece adjacent to the processing line and parallel to it and in an approximately 180 degree pivoting step from the feed position transverse to its longitudinal direction into the processing line to pivot into the bending machine. Currently in use is the radial supply with walking beam or the like. The latter Biegerichtmaschinen from which the invention proceeds are sold by the applicant as a series ASV-L. The bending process takes place automatically over the entire workpiece length and with high precision.

DARSTELLUNG DER ERFINDUNGPRESENTATION OF THE INVENTION

Um eine einfache Verkettung einer gattungsgemäßen Biegerichtmaschine mit einer Produktions- und/oder Bearbeitungsstraße für lange Werkstücke zu ermöglichen und insbesondere die Richtanlage in eine durchlaufende Linienfertigung zu integrieren wird die Zu- und Abführvorrichtung für eine Biegerichtmaschine mit den Merkmalen des Anspruchs 1 vorgeschlagen. Demnach ist vorgesehen, dass in Verlängerung der Bearbeitungsstrecke an mindestens einem Kopfende derselben ein Horizontalfördermittel für das lange Werkstück in gerader Verlängerung der Bearbeitungsstrecke sich ausschließt. Zumindest eine der beiden Erfassungseinrichtungen weist einen Greifkopf auf. Der Greifkopf gestattet ein kraftschlüssiges Ergreifen eines Endbereiches des von dem Horizontalfördermittel herbei geförderten langen Werkstücks. Ferner ist vorgesehen, das ungerichtete Werkstück mittels des Greifkopfes und eines Antriebsmittels in die Bearbeitungsstrecke hereinzuziehen. Zum Abführen des langen Werkstücks aus der Biegerichtmaschine schiebt der Greifkopf das gerichtete Werkstück auf dasselbe oder ein gegenüberliegendes Horizontalfördermittel in gerader Verlängerung der Bearbeitungsstrecke hinaus. Dementsprechend ist zumindest eine der Erfassungseinrichtungen praktisch entlang der gesamten Bearbeitungsstrecke samt des von seinem Greifkopf festgehaltenen langen Werkstücks entlang der Bearbeitungsstrecke verfahrbar. Es kann die Bearbeitung von Werkstücken unterschiedlicher Länge vorgesehen sein, wobei Längen von 3 m bis 40 m, insbesondere von 4 m bis 30 m, vorgesehen sein können. Wie bereits bei den bekannten Biegerichtmaschinen der Baureihe ASV-L von MAE, können die beiden Erfassungseinrichtungen für die Werkstückenden höhenveränderlich sein, um das Werkstück in seinen verschiedenen Biegerichtpositionen jeweils auf die Ambosse der Biegerichtmaschinen abzusenken. Grundsätzlich können stattdessen aber auch die Richtambosse zum Unterstützen des langen Werkstückes angehoben und zwischen den Biegerichtschritten während des Längsverfahrens der Biegerichtmaschine entlang der Bearbeitungsstrecke abgesenkt bleiben. Wie schon in der DE 101 44 135 C1 und der Baureihe ASV-L von MAE vorgesehen, wird das Werkstück von den beiden Erfassungseinrichtungen unabhängig von seiner Länge jeweils an den Enden erfasst, abgestützt und in jede gewünschte Drehposition um die Längsrichtung des Werkstücks gedreht.In order to enable a simple linking of a generic bending machine with a production and / or processing line for long workpieces and in particular to integrate the straightening system in a continuous line production is the supply and discharge device for a bending machine with the features of claim 1 proposed. Accordingly, it is provided that in extension of the processing line on at least one head end thereof excludes a horizontal conveyor for the long workpiece in a straight extension of the machining section. At least one of the two detection devices has a gripping head. The gripping head permits frictional gripping of an end region of the long workpiece conveyed by the horizontal conveying means. It is further provided to draw in the non-directional workpiece by means of the gripping head and a drive means in the processing section. For discharging the long workpiece from the bending machine, the gripping head pushes the directed workpiece onto the same or an opposite horizontal conveyor in a straight extension of the processing line. Accordingly, at least one of the detection devices can be moved virtually along the entire processing path along with the long workpiece held by its gripping head along the processing path. It may be provided the machining of workpieces of different lengths, with lengths of 3 m to 40 m, in particular from 4 m to 30 m, may be provided. As with MAE's ASV-L Series Bending Machines, the two workpiece end detectors can be height-adjustable to lower the workpiece to the anvils of the bending machines in its various bending positions. In principle, however, the directional anvils can instead be raised to support the long workpiece and remain lowered between the bending steps during the longitudinal process of the bending machine along the processing path. As in the DE 101 44 135 C1 and the series ASV-L provided by MAE, the workpiece is detected by the two detection devices regardless of its length at the ends, supported and rotated in any desired rotational position about the longitudinal direction of the workpiece.

Gegenstand der Erfindung ist auch eine Bearbeitungsmaschine, sowie ein Verfahren zur durchlaufenden Linienfertigung bzw. Bearbeitung langer Werkstücke nach Ansprüchen 7 oder 8, welche jeweils von eigenständig erfinderischer Bedeutung sind.The invention is also a processing machine, and a method for continuous line production or processing of long workpieces according to claims 7 or 8, which are each of independent inventive importance.

FIGURENKURZBESCHREIBUNGBRIEF DESCRIPTION

In der Zeichnung zeigen

Fig. 1
eine Biegerichtmaschine in Seitenansicht ohne Werkstück;
Fig. 2 A/B
dieselbe Biegerichtmaschine in einer Zuförderposition (Fig. 2A) und in der Werkstückgreifposition (Fig. 2B);
Fig. 3 A-E
dieselbe Biegerichtmaschine mit einem Werkstück in seiner Biegerichtposition: vor dem Schließen des zweiten Greifkopfes (Fig. 3A), mit beiden Greifköpfen geschlossen (Fig. 3B), mit geöffnetem zweiten Greifkopf (Fig.3C) sowie in Aussicht von oben (Fig. 3D) und während des Abführens des langen Werkstücks (Fig. 3E);
Fig. 4 A-E
eine alternative Ausführungsform einer Bearbeitungsstation für lange Werkstücke als Sequenz in Ansicht von oben;
Fig. 5
eine optionale Erfassungseinrichtung für eine Biegerichtmaschine nach Figuren 1 bis 4;
Fig. 6
eine alternative Erfassungseinrichtung für die Linienbearbeitung von langen Werkstücken;
Fig. 7A-C
von der Erfassungseinrichtung nach Figur 6 den Greifkopf in Stirnseitenansicht zur Bearbeitung länglicher Werkstücke unterschiedlicher Querschnittsformen;
Fig. 8
eine alternative Bauart (O-Form) einer Biegerichtmaschine in stirnseitiger, schematischer Darstellung; sowie
Fig. 9
eine Aufsicht auf eine seitlich offene Biegerichtmaschine (C-Form) in stark vereinfachter, schematischer Darstellung.
In the drawing show
Fig. 1
a bending machine in side view without workpiece;
Fig. 2 A / B
the same bending machine in a feed position ( Fig. 2A ) and in the workpiece gripping position ( Fig. 2B );
Fig. 3 AE
The same bending machine with a workpiece in its Biegerichtposition: before closing the second gripping head ( Fig. 3A ), closed with both gripping heads ( Fig. 3B ), with opened second gripping head ( Figure 3C ) and in view from above ( Fig. 3D ) and during the removal of the long workpiece ( Fig. 3E );
Fig. 4 AE
an alternative embodiment of a processing station for long workpieces as a sequence in top view;
Fig. 5
an optional detection device for a bending machine according to FIGS. 1 to 4 ;
Fig. 6
an alternative detection device for the line processing of long workpieces;
Fig. 7A-C
from the detection device FIG. 6 the gripping head in front view for processing elongated workpieces of different cross-sectional shapes;
Fig. 8
an alternative type (O-shape) of a bending machine in frontal, schematic representation; such as
Fig. 9
a view of a laterally open bending machine (C-shape) in a highly simplified, schematic representation.

DETAILLIERTE BESCHREIBUNG VON AUSFÜHRUNGSBEISPIELENDETAILED DESCRIPTION OF EMBODIMENTS

Wie aus Figur 1 ersichtlich umfasst eine insgesamt mit 100 bezeichnete Biegerichtmaschine ein horizontal entlang von Führungsschienen 4, 4A , 4B verfahrbares Pressengestell 1 mit vertikal wirkendem Richtkopf 1A und abstandsveränderlichen vertikal wirkenden Richtambossen 1 B, 1C. Zwei Erfassungseinrichtungen 2A, 2B sind, wie das Pressengestell 1, entlang der Führungsschienen 4, 4B einer Maschinenbasis 5 motorgetrieben längs verschieblich. Alternativ kann vorgesehen sein, dass das Pressengestell 1 stationär angeordnet ist, was in den Figuren nicht dargestellt ist.How out FIG. 1 it can be seen that a bending machine designated overall by 100 comprises a press frame 1 which can be moved horizontally along guide rails 4, 4A, 4B and has a vertically acting straightening head 1A and distance-adjustable vertically acting straightening jambs 1 B, 1C. Two detection devices 2A, 2B are, like the press frame 1, longitudinally displaceable along the guide rails 4, 4B of a machine base 5. Alternatively it can be provided that the press frame 1 is arranged stationary, which is not shown in the figures.

Die Erfassungseinrichtungen 2A und 2B definieren, zusammen mit dem Richtkopf 1A und den Richtambossen 1B und 1C eine - strichpunktiert dargestellte - Bearbeitungsstrecke WP welche mit dem zur Bearbeitung eingespannten Werkstück W zusammenfällt (Figur 3A-C). Dementsprechend ist die von dem Richtkopf 1A und den Richtambossen 1B,1C definierte Bearbeitungszone eine Teilstrecke der Bearbeitungsstrecke WP. Durch die Verfahrbarkeit des Pressengestells 1 entlang der Bearbeitungsstrecke WP und der dazu parallelen Führungsschienen 4, 4A, 4B können sich die Biegerichtzonen entlang der Bearbeitungsstrecke entsprechend verlagern. Die Bearbeitungsstrecke WP geht (definitionsgemäß) ganz oder teilweise auch durch die an den Erfassungseinrichtungen 2A und 2B vorgesehenen und im Übrigen weiter unten noch näher beschrieben Greifköpfe 8A, 8B zum Abstützen und zum Drehantrieb des horizontal angeordneten Werkstücks W. Mithin ist die Bearbeitungsstrecke WP mindestens so lang wie das längstmögliche in der Biegerichtmaschine bearbeitbare Werkstück W samt der Länge der Greifköpfe.The detection devices 2A and 2B define, together with the straightening head 1A and the directional protuberances 1B and 1C, a processing line WP which is shown in dot-dash lines and which coincides with the workpiece W clamped for machining ( Figure 3A-C ). Accordingly, the processing zone defined by the straightening head 1A and the directional aprons 1B, 1C is a part of the processing path WP. Due to the movability of the press frame 1 along the processing path WP and the parallel thereto guide rails 4, 4A, 4B, the bending zones along the processing line can shift accordingly. The processing path WP is (by definition) wholly or partially by the provided on the detection means 2A and 2B and otherwise described in more detail below gripping heads 8A, 8B for supporting and for the rotary drive of the horizontally disposed workpiece W. Consequently, the processing path WP is at least long as the longest possible machinable in the bending machine workpiece W together with the length of the gripping heads.

Um unmittelbar am Werkstückende vorhandene Verformungen zu richten, ist es natürlich auch möglich, die Richtpresse über den Greifkopf hinaus zu fahren und den/die Richtambosse unter das aus dem Greifkopf herausragende Werkstückende zu fahren.Of course, in order to straighten existing deformations on the workpiece end, it is also possible to drive the straightening press beyond the gripping head and to drive the straightening anvil (s) under the workpiece end projecting out of the gripping head.

In linker und rechter Verlängerung EPA und EPB der Bearbeitungsstrecke WP erstreckt sich an mindestens einem Kopfende WPA und/oder WPB der Bearbeitungsstrecke WP je ein Horizontalfördermittel 3, wie vor allem aus Figuren 1 bis 4 ersichtlich, z. B. als Rollgang 3A, 3B. Ebenso kann ein Horizontalfördermittel 3 sich auch nur in einer der beiden Verlängerungen EPA oder EPB erstrecken (nicht dargestellt).In left and right extension EPA and EPB of the processing path WP extends at least one head end WPA and / or WPB the processing line WP depending on a horizontal conveyor 3, as above all FIGS. 1 to 4 can be seen, for. B. as roller table 3A, 3B. Likewise, a horizontal conveyor 3 can extend only in one of the two extensions EPA or EPB (not shown).

In der in Figur 2A/B dargestellten Grundposition der Erfassungseinrichtungen 2A, 2B befinden sich die Greifzonen der Greifköpfe 8A, 8B mit ihrem Zentrum, insbesondere mit ihrem Drehzentrum, etwa im Zentrum des Werkstücks W. Aufgrund der Höhenveränderbarkeit der Erfassungseinrichtungen, die zum Beispiel durch eine Höhenveränderbarkeit der Greifköpfe realisiert werden kann, wird der Greifkopf entsprechend der Dicke des Werkstücks W in seiner Höhe eingestellt oder voreingestellt und somit der Greifkopf an die Höhe des Werkstückzentrums relativ zum Rollgang 3A, 3B angepasst. Grundsätzlich können auch die Horizontalfördermittel 3 in ihrer Höhe angepasst werden. Wie aus Figur 2A/B ersichtlich, wird das Werkstücks W beim Vorschieben in Richtung auf die Bearbeitungsstrecke WP über das Ende des Rollgangs 3A hinaus bewegt, so dass es bezüglich des Rollgangs auskragt. Dabei wird das rechte Werkstückende durch den Greifkopf 8A der in der Zeichnung linken Erfassungseinrichtung 2A hindurch bis in die Greifzone des Greifkopfes 8B in der rechten Erfassungseinrichtung 2B vorgeschoben. Daraufhin werden die Greif- oder Spannmittel des zweiten Greifkopfes 8B gegen die das rechtsseitige Werkstückende WB umfassende Endzone des Werkstücks W herangefahren und mit ihr verspannt. Der Greifkopf 8B samt dem Werkstück W wird sodann mittels der rechten Erfassungseinrichtung 2B entlang der Bearbeitungsstrecke WP nach rechts verfahren. Hierzu ist ein geeigneter Antrieb vorgesehen. Während dessen bleiben die Greifmittel der linken Erfassungseinrichtung 2A geöffnet, so dass das Werkstück mehr oder weniger ungehindert durch die linke Erfassungseinrichtung 2A hindurch geführt werden kann.In the in FIG. 2A / B shown basic position of the detection devices 2A, 2B are the gripping zones of the gripping heads 8A, 8B with its center, in particular with its center of rotation, approximately in the center of the workpiece W. Due to the height variability of the detection devices, which are realized for example by a height variability of the gripping heads can, the gripping head is adjusted or preset according to the thickness of the workpiece W in height and thus adapted the gripping head to the height of the workpiece center relative to the roller table 3A, 3B. In principle, the horizontal conveyor 3 can be adjusted in height. How out FIG. 2A / B, the workpiece W is moved beyond the end of the roller table 3A during advancement in the direction of the processing path WP, so that it protrudes with respect to the roller table. In this case, the right-hand end of the workpiece is advanced by the gripping head 8A of the left-hand detection device 2A into the gripping zone of the gripping head 8B in the right-hand detection device 2B. Then the gripping or clamping means of the second gripping head 8B are moved up against the end zone of the workpiece W which encompasses the right-hand workpiece end WB and braced with it. The gripping head 8B together with the workpiece W is then moved to the right by means of the right-hand detection device 2B along the processing path WP. For this purpose, a suitable drive is provided. Meanwhile the gripping means of the left detection device 2A remain open, so that the workpiece can be guided more or less freely through the left detection device 2A.

Aus Figur 3A ist ersichtlich, dass der Greifkopf 8B sich in kraftschlüssiger Verbindung zum Werkstück W befindet und entlang der Führungsschiene 4B bereits so weit nach rechts verschoben ist, wie die Werkstücklänge es erfordert, um an ihrer linksseitigen Endzone (WA) von dem Greifkopf 8A nachfolgend ebenfalls eingespannt werden zu können, wie in Figur 3B für Richtvorgänge dargestellt. Die Greifköpfe 8A/8B sind um die Werkstücklängsachse drehbar, so dass das Werkstück in gewohnter Weise vermessen und biegegerichtet werden kann. Hierzu verfährt das Pressengestell 1 entlang der Bearbeitungsstrecke WP, um in alle erforderlichen Biegerichtpositionen entlang des Werkstücks zu gelangen. Für das nach beendeter Bearbeitung des Werkstücks W erforderliche Hinausschieben des Werkstücks W aus der Bearbeitungsstrecke WP, kann das Werkstück W entweder in die in Figur 2A/B gezeigte Ursprungsposition zurückgeschoben oder in entgegensetzter Richtung auf den gegenüber liegenden Rollgang 3B vorgeschoben werden, wie in Figuren 4 dargestellt. Hierzu verfährt die entsprechende Erfassungseinrichtung den Greifkopf (im Ausführungsbeispiel die linke) entlang der Bearbeitungsstrecke WP bei geschlossenem Greifkopf 8A und geöffnetem Greifkopf 8B nach rechts.Out FIG. 3A It can be seen that the gripping head 8B is in frictional connection to the workpiece W and is already displaced along the guide rail 4B as far to the right as the workpiece length requires to be subsequently clamped at its left end zone (WA) by the gripping head 8A as well to be able to, as in FIG. 3B shown for straightening operations. The gripping heads 8A / 8B are rotatable about the workpiece longitudinal axis, so that the workpiece can be measured and bent in the usual way. For this purpose, the press frame 1 moves along the processing path WP, in order to reach all the required Biegerichtpositionen along the workpiece. For the post-processing of the workpiece W required pushing out of the workpiece W from the processing section WP, the workpiece W can either in the in FIG. 2A / B are pushed back or advanced in the opposite direction on the opposite roller table 3B, as in FIGS. 4 shown. For this purpose, the corresponding detection device moves the gripper head (in the embodiment the left) along the processing path WP with the gripper head 8A closed and the gripper head 8B open to the right.

Um mit dem Greifkopf hinderlichen Konturen des Pressengestells 1, z. B. den Richtambossen oder dem Richtkopf, auszuweichen, kann es erforderlich sein, dass das Werkstück W, beispielsweise entlang der vertikalen Richtungspfeile 45, angehoben und/oder abgesenkt wird. Alternativ oder zusätzlich können auch die Ambosse 1 B, 1C und/oder der Richtkopf 1A insbesondere in vertikaler Richtung so bewegt werden, dass ein Hinein- oder Herausfördern des Werkstücks W oder Hindurchfahren zumindest eines Greifkopfes möglich ist.In order with the gripping head hindering contours of the press frame 1, z. As the Richtambossen or the straightening head to dodge, it may be necessary that the workpiece W, for example, along the vertical directional arrows 45, raised and / or lowered. Alternatively or additionally, the anvils 1 B, 1 C and / or the straightening head 1 A can be moved in particular in the vertical direction so that a feeding in or out of the workpiece W or passing at least one gripping head is possible.

Eine Draufsicht auf eine Biegerichtmaschine, insbesondere gemäß der Figuren 3A bis 3C, ist aus Figur 3D ersichtlich. Um etwa beim Hinein- oder Herausfördern oder beim Positionieren respektive Zentrieren des Werkstücks W den Konturen des Pressengestells 1 mit seinen Komponenten wie etwa dem Richtkopf 1A und/oder den Richtambossen 1 B, 1C ausweichen zu können, kann es zweckmäßig sein, wenn die Greifköpfe 8A, 8B respektive die Erfassungseinrichtungen 2A, 2B in horizontaler Richtung gemäß der Richtungspfeile 40 quer zur Bearbeitungsstrecke WP bewegbar sind. Eine Bewegbarkeit der Greifköpfe 8A, 8B respektive der Erfassungseinrichtungen 2A, 2B in sämtlichen Raumrichtungen, insbesondere in vertikaler Richtung (Höhenverstellbarkeit), in axialer Richtung (WP) und/oder in horizontaler Richtung entlang der Richtungspfeile 40 (wie z. B. gemäß Figur 9), d.h. im Wesentlichen senkrecht zu den Führungsschienen 4A, 4B sowie rotartorisch um das Drehzentrum des Greifkopfes 8A, 8B dient auch der für die Biegebearbeitung erforderlichen Zentrierung des Werkstücks W in der Vorrichtung (100).A plan view of a bending machine, in particular according to the FIGS. 3A to 3C , is out Figure 3D seen. For example, when feeding in or out or when positioning or centering the workpiece W the contours of the Press frame 1 with its components such as the straightening head 1A and / or the Richtambossen 1 B, 1C to be able to dodge, it may be useful if the gripping heads 8A, 8B and the detection devices 2A, 2B in the horizontal direction according to the direction arrows 40 across the processing line WP are movable. Movability of the gripping heads 8A, 8B or the detection devices 2A, 2B in all spatial directions, in particular in the vertical direction (height adjustability), in the axial direction (WP) and / or in the horizontal direction along the directional arrows 40 (as, for example, in FIG FIG. 9 ), ie essentially perpendicular to the guide rails 4A, 4B and also rotartoric about the center of rotation of the gripper head 8A, 8B, also serves for the centering of the workpiece W in the device (100) required for the bending work.

Die Transportsequenz nach Figuren 4A - 4E verdeutlichen die Horizontalförderung des langen Werkstücks in einer alternativen Ausführungsform: Figur 4A zeigt eine Situation der Zuförderung eines langen Werkstücks W einschließlich dessen Längenvermessung. Entsprechend dem Ergebnis der Längenmessung wird, wie in Figur 4B dargestellt, die Position von zwei oder mehr zwischen den Erfassungseinrichtungen 2A/B gelegenen Rollenböcken 30 entlang der Führungsschiene 4B der Werkstücklänge angepasst. Die zu den Rollenböcken 30 zugehörenden Horizontalstützmittel 33, können grundsätzlich auch als Stützrollen ausgebildet sein, wie sie auch für den Rollgang 3A/3B verwendet werden. Aus Figur 4C ist ersichtlich, wie bei geöffneter Sperre 20 das lange Werkstück W von den Horizontalstützmitteln 33 gestützt in die Erfassungsposition der Greifköpfe verlagert ist. Nachfolgend werden die Horizontalstützmittel 33 aus ihrer Position unterhalb der Bearbeitungsstrecke WP in eine in Figur 4D gezeigte Position zurückgezogen. Daraufhin kann die Bearbeitung des langen Werkstücks W in verschiedenen Bearbeitungspositionen, wie mit einer Biegerichtmaschine, erfolgen, während das lange Werkstück an seinen Endbereichen von den Greifköpfen 8A und 8B temporär eingespannt ist. Aus Figur 4E ist ersichtlich, dass nach erfolgter Bearbeitung des langen Werkstücks dieses zusammen mit den Rollenböcken (30) und den Erfassungseinrichtungen 2A/B insgesamt (in der Zeichnung nach rechts) verlagert werden kann. Beim nachfolgenden Abtransport über einen Rollengang 3B kann die Werkstückabstützung über die wieder unter die Bearbeitungsstrecke WP verlagerten Horizontalstützmittel 33 erfolgen. Ein noch unbearbeitetes langes Werkstück unterschiedlicher Länge und/oder unterschiedlichen Querschnitts ist in dieser Darstellung bereits durch den Rollengang 3A bis zu einer Sperre 20 für den nächsten Bearbeitungszyklus vorgefahren.The transport sequence after FIGS. 4A-4E illustrate the horizontal conveying of the long workpiece in an alternative embodiment: FIG. 4A shows a situation of the feed of a long workpiece W including its length measurement. According to the result of the length measurement, as shown in Fig. 4B, the position of two or more roller blocks 30 located between the detectors 2A / B is adjusted along the guide rail 4B of the workpiece length. The belonging to the roller blocks 30 horizontal support means 33 may, in principle, also be formed as support rollers, as they are also used for the roller table 3A / 3B. Out FIG. 4C It can be seen how, with the barrier 20 open, the long workpiece W, supported by the horizontal support means 33, is displaced into the detection position of the gripping heads. Subsequently, the horizontal support means 33 from its position below the processing section WP in an in Figure 4D withdrawn position shown. Thereupon, the processing of the long workpiece W may be performed in various machining positions, such as with a bending machine, while the long workpiece is temporarily clamped at its end portions by the gripping heads 8A and 8B. Out Figure 4E As can be seen, after the long workpiece has been machined, it can be displaced together with the roller blocks (30) and the detection devices 2A / B as a whole (in the drawing to the right). During subsequent removal via a roller conveyor 3B, the workpiece support on the again under the processing line WP displaced horizontal support means 33 take place. A still unprocessed long workpiece of different length and / or different cross-section is already driven up in this illustration by the roller conveyor 3A up to a lock 20 for the next processing cycle.

Wie aus Figur 5 ersichtlich, kann als Greifkopf eine Dreipunktlagerung mittels Rollen dienen, wie sie in der Baureihe ASV-L von MAE bereits verwendet werden. Bevorzugt werden aber neuartige Greifköpfe wie sie in Figuren 6 und 7 dargestellt sind und nachfolgend beschrieben werden.How out FIG. 5 can be seen as a gripping head a three-point support using rollers, as they are already used in the series ASV-L by MAE. But are preferred novel gripping heads as in FIGS. 6 and 7 are shown and described below.

Figuren 6 und 7A-C zeigen einen Greifkopf 8 nach Art eines Zweibacken-Spannfutters. Ein Grundgehäuse 11 ist über vertikal bewegliche Führungswaagen 12 an den aus Figuren 1 bis 4 bekannten Erfassungseinrichtungen 2A, 2B befestigt und diesem gegenüber höhenverstellbar. Das Grundgehäuse 11 weist eine großflächige Mittenausnehmung 11 A zum Hindurchschieben von zu bearbeitenden Werkstücken W auf. An seiner der Bearbeitungsstrecke WP zugewandten Seite schließt sich an das Grundgehäuse 11 ein Drehkranz 13 an, welcher einen in seiner Umfangsrichtung um 360° drehbaren Drehkopf 14 trägt. Der Drehkranz 13 ist zum zumindest abschnittsweisen Hindurchführen des Werkstücks W insofern geeignet, als er umfangsseitig ein im Wesentlichen geschlossenes, ringartiges Bauteil umfasst, mittig jedoch zumindest eine Öffnung oder einen veränderbaren Durchlass. Die Drehung zwischen Grundgehäuse 11 und Drehkopf 14 erfolgt über eine umlaufende Verzahnung und einen Getriebemotor (nicht dargestellt), wobei sich der Drehkopf 14 relativ zum Grundgehäuse 11 um 360° oder auch endlos drehen kann. Der Drehkopf 14 nimmt zwei motorisch angetriebene Spindeln 15A, 15B in seitlicher und im vorliegenden und insoweit bevorzugten Fall nicht zentrischen Ausrichtung auf. Jede der beiden Spindeln ist mit einer von zwei einander gegenüberliegenden Spannbacken 18A, 18B verbunden, die entlang von Führungsschienen 16A, 16B und mit Führungswagen 17A, 17B unabhängig voneinander einstellbar sind. Die Führungsschienen 16A, 16B können auf einer der Seiten des Werkstücks W angeordnet sein oder (wie dargestellt) auf verschiedenen Seiten. Die Spannbacken fixieren das Werkstück W, das durch die offene Konstruktion zum Be- und Entladen in axialer Richtung kollisionsfrei durch das Spannfutter hindurch fahren kann. Greifköpfe mit Merkmalen der vorbezeichneten Art sind von eigenständig erfinderischer Bedeutung. FIGS. 6 and 7A-C show a gripping head 8 in the manner of a two-jaw chuck. A base housing 11 is connected via vertically movable guide scales 12 to the FIGS. 1 to 4 known detection devices 2A, 2B attached and this height adjustable. The base housing 11 has a large center recess 11 A for pushing through to be machined workpieces W. On its side facing the machining section WP, a turntable 13 adjoins the base housing 11 and carries a rotary head 14 that is rotatable in its circumferential direction through 360 °. The turntable 13 is suitable for at least partially passing the workpiece W insofar as it comprises a substantially closed, ring-like component on the circumference, but in the middle at least one opening or a variable passage. The rotation between the base housing 11 and rotary head 14 via a circumferential toothing and a geared motor (not shown), wherein the rotary head 14 can rotate relative to the base housing 11 by 360 ° or endlessly. The rotary head 14 accommodates two motor-driven spindles 15A, 15B in lateral and in the present and in this case preferred non-centric alignment. Each of the two spindles is connected to one of two opposing jaws 18A, 18B, which are independently adjustable along guide rails 16A, 16B and with guide carriages 17A, 17B. The guide rails 16A, 16B may be disposed on one of the sides of the workpiece W or (as shown) on different sides. The jaws fix the workpiece W, which can drive through the open construction for loading and unloading in the axial direction without collision through the chuck. Gripping heads with features of the aforementioned type are of independent inventive importance.

Wie aus Figuren 7A-C ersichtlich, ist mit ein und demselben Spannbackenpaar das Spannen runder, quadratischer, rechteckiger aber auch anderer polygonen Querschnittsformen des Werkstücks möglich. Ohne manuellen Eingriff wird ein großer Spannbereich abgedeckt, so etwa runde und quadratische Stäbe im Abmessungsbereich 120 bis 150 mm oder rechteckige bis 120 x 600 mm. Die unabhängige Verstellbarkeit von Ober- und Unterbacke gleicht die unterschiedlichen Backengeometrien 19A, 19B (oben prismatisch und unten gerade) und Werkstückquerschnitte aus. Spannbacken mit Merkmalen der vorbezeichneten Art sind von eigenständig erfinderischer Bedeutung.How out FIGS. 7A-C can be seen, with one and the same jaw pair clamping round, square, rectangular but also other polygonal cross-sectional shapes of the workpiece possible. Without manual intervention, a large clamping range is covered, such as round and square bars in the size range 120 to 150 mm or rectangular to 120 x 600 mm. The independent adjustability of upper and lower jaw balances the different jaw geometries 19A, 19B (prismatic top and bottom straight) and workpiece cross-sections. Jaws with features of the aforementioned type are of independent inventive importance.

In den Figuren sind zwar die Greifköpfe mit je zwei von einander verschiedenen Spannbacken dargestellt; es ist aber auch möglich, statt dessen drei oder mehr von einander verschiedenen Spannbacken zu verwenden, ohne das erfinderische Konzept zu verlassen.In the figures, although the gripping heads are shown with two different clamping jaws from each other; but it is also possible to use instead three or more different jaws without leaving the inventive concept.

Bei Rundstäben wird zur besseren Zentrierung die prismatische Backe nach unten gedreht. Besonders vorteilhaft ist die freie Drehbarkeit. So können Rundstäbe rotierend vermessen werden und Formfehler sind so besser ausfilterbar. Die Rundlauffehler-Vektoren an Rundstäben können exakt nach oben positioniert werden, so dass der Richtvorgang optimal abläuft.For round bars, the prismatic jaw is turned downwards for better centering. Particularly advantageous is the free rotation. Round rods can thus be measured in a rotating manner and form errors can be better filtered out. The concentricity error vectors on round bars can be positioned exactly upwards, so that the straightening process runs optimally.

Eine stirnseitige und schematische Ansicht einer Biegerichtmaschine 100 mit geschlossenem Maschinengestell 120 kann der Figur 8 entnommen werden. Innerhalb des Gestells 120 ist eine Führungsschiene 4B angeordnet, entlang derer die Greifköpfe 8A, 8B und/oder die Erfassungseinrichtungen 2A, 2B verfahrbar sind. Um insbesondere den Konturen der Ambosse 1 B, 1C und/oder des Richtkopfes 1 A auszuweichen, sind die Greifköpfe 8A, 8B entlang der Richtungspfeile 40, 45 vertikal, d. h. in der Höhe und/oder horizontal, d.h. im Wesentlichen senkrecht zur Wirkungslinie des Richtkopfes 1 A innerhalb des Gestells 120 verfahrbar.An end-face and schematic view of a bending machine 100 with closed machine frame 120, the FIG. 8 be removed. Within the frame 120, a guide rail 4B is arranged, along which the gripping heads 8A, 8B and / or the detection devices 2A, 2B are movable. In order in particular to avoid the contours of the anvils 1 B, 1 C and / or the straightening head 1 A, the gripping heads 8 A, 8 B along the directional arrows 40, 45 vertically, ie in height and / or horizontally, ie substantially perpendicular to the line of action of the straightening head 1 A within the frame 120 movable.

Eine schematische und stark vereinfachte Darstellung einer Ansicht auf eine vorzugsweise zu einer Seite offene Biegerichtmaschine 100 kann der Figur 9 entnommen werden, wobei das Gestell der Maschine im Profil eine etwa C-förmige Gestalt haben kann. Das Hineinführen des Werkstücks W kann entlang der Bearbeitungsstrecke WP erfolgen. Dies entspricht einem Weg entlang der gestrichelten Linie. Alternativ kann das Werkstück entlang dem Weg gemäß der durchgezogenen Linie in Figur 9 zunächst parallel zu der Bearbeitungsstrecke vor dem Pressengestell 1 angeordnet werden (d. h. vor der Öffnung des C-förmige Gestells), bevor es dann entlang des Richtungspfeils 40 in die Bearbeitungsposition verfahren wird, so dass seine Position nach dieser horizontalen Bewegung mit der Bearbeitungsstrecke WP übereinstimmt. Kollisionen der Greifköpfe 8A, 8B mit den Ambossen oder dem Richtkopf können so vermieden werden. BEZUGSZEICHENLISTE 1 Pressengestell 17A Führungswagen 1A Richtkopf 17B Führungswagen 1B Richtamboss 18A Spannbacke 1C Richtamboss 18B Spannbacke 2A Erfassungseinrichtung 19A prismatische Backengeometrie 2B Erfassungseinrichtung 19B gerade Backengeometrie 3 Horizontalfördermittel 20 Sperre 3A Rollgang 30 Rollenböcke 3B Rollgang 33 Horizontalstützmittel 4 Führungsschienen 40 horizontaler Richtungspfeil 4A/B Führungsschienen 45 vertikaler Richtungspfeil 5 Maschinenbasis 100 Biegerichtmaschine 8 Greifkopf 120 Maschinengestell 8A Greifkopf 8B Greifkopf EPA Verlängerung 11 Grundgehäuse EPB Verlängerung 11A Mittenausnehmung W Werkstück 12 Führungswaagen WA Werkstückende 13 Drehkranz WB Werkstückende 14 Drehkopf WP Bearbeitungsstrecke 15A Spindel WPA Kopfende der Bearbeitungs strecke 15B Spindel 16A Führungsschiene WPB Kopfende der Bearbeitungs strecke 16B Führungsschiene A schematic and highly simplified representation of a view of a preferably open to one side bending machine 100, the FIG. 9 can be removed, wherein the frame of the machine in profile can have an approximately C-shaped configuration. The introduction of the workpiece W can take place along the processing path WP. This corresponds to a path along the dashed line. Alternatively, the workpiece along the path according to the solid line in FIG. 9 are first arranged parallel to the processing line in front of the press frame 1 (ie, before the opening of the C-shaped frame), before it is then moved along the directional arrow 40 in the processing position, so that its position after this horizontal movement coincides with the processing section WP. Collisions of the gripping heads 8A, 8B with the anvils or the straightening head can thus be avoided. LIST OF REFERENCE NUMBERS 1 press frame 17A carriages 1A straightening head 17B carriages 1B straightening anvil 18A jaw 1C straightening anvil 18B jaw 2A detector 19A prismatic jaw geometry 2 B detector 19B straight jaw geometry 3 Horizontal funds 20 barrier 3A roller table 30 rollerstands 3B roller table 33 Horizontal proppant 4 guide rails 40 horizontal directional arrow 4A / B guide rails 45 vertical directional arrow 5 machine base 100 Leveler 8th gripper head 120 machine frame 8A gripper head 8B gripper head EPA renewal 11 Headers EPB renewal 11A central recess W workpiece 12 scales guide WA Workpiece end 13 slewing ring WB Workpiece end 14 turret WP processing path 15A spindle WPA Head of the machining section 15B spindle 16A guide rail WPB Head of the machining section 16B guide rail

Claims (8)

  1. A feeding and removing device for feeding and/or removing a long workpiece (W) along a processing line into a processing position or from a processing position of a processing machine, such as a straightening machine,
    wherein the long workpiece (W), in particular its two ends, are temporarily carried by one detection means (2A, 2B) each,
    wherein a horizontal conveying means (3) for the long workpiece (W) adjoins at least one head end (WPA, WPB) of the processing line (WP) in a straight elongation (EPA, EPB) of the processing line (WP),
    wherein at least one of the detection means (2A, 2B) exhibits a gripping head (8A, 8B) for frictionally gripping an end region of the workpiece (W) brought in by the horizontal conveying means, as well as driving means for pulling the undirected workpiece (W) into the processing line (WP) and pushing out the directed workpiece onto the at least one horizontal conveying means with the gripping head, and
    wherein the height of the gripping head (8A, 8B) can be adjusted by means of at least one guiding wagon (12) on the detection means (2A, 2B) for the ends (WA, WB) of the long workpiece (W,
    characterized in that
    the at least one horizontal conveying means (3) is a roller bed (3A, 3B), that the gripping head (8A, 8B) can be turned around a center of rotation of the gripping head (8A, 8B),
    that the gripping head can be adjusted to the height of the workpiece center relative to the at least one horizontal conveying means (3) or the at least one horizontal conveying means (3) can be adjusted to the height of the workpiece center relative to the gripping head, that the gripping head (8A, 8B) exhibits two clamping jaws (18A, 18B) that can be adjusted independently of each other and turned around a center of rotation of the gripping head, and
    that a rotating head (14) carrying the clamping jaws (18A, 18B) is coupled with an internally hollow base housing (11) by means of an internally hollow live ring (13) for guiding through at least sections of the workpiece (W),
    wherein the gripping head can be unconstrainedly displaced on the long workpiece (W) during a processing step, trailing the gripped workpiece end (WA, WB).
  2. The feeding and removing device according to claim 1, characterized in that guiding rails (16A, 16B) for the clamping jaws (18A, 18B) that run past the long workpiece (W) to be clamped are provided on the side, in particular on varying sides, of the gripping head.
  3. The feeding and removing device according to claim 1 or 2, characterized in that the clamping geometries of the two clamping jaws (18A, 18B) differ from each other.
  4. The feeding and removing device according to one of claims 1 to 3, characterized in that the clamping jaw (18A) exhibits a prismatic clamping geometry (19A), and the other clamping jaw (18B) exhibits a flat clamping geometry (19B).
  5. The feeding and removing device according to one of claims 1 to 4, characterized in that roller blocks (30) situated between the two detection means (2A, 2B) and traversable parallel thereto are provided.
  6. The feeding and removing device according to claim 5, characterised in that horizontal support means (33) are provided for feeding and removing the long workpiece (W) that can optionally be displaced under the processing line (WP).
  7. A straightening machine for a long workpiece with two detection means (2A, 2B) for rotationally driving and temporarily supporting a horizontally arranged workpiece (W), in particular at its end regions, at least for time intervals between the straightening steps in varying workpiece positions,
    with a longitudinal press frame (1) with at least two straightening anvils (1B, 1C) arranged in the longitudinal direction of the workpiece (W) between the detection means (2A, 2B) spaced one apart from each other as viewed in the longitudinal direction of the workpiece (W) for supporting the workpiece (W) against the straightening forces pressing on the workpiece (W) in the transverse direction, and
    with at least one straightening stamp (straightening head 1A), which is directed from the side lying opposite the straightening anvils (1B, 1C) against the workpiece (W) between the straightening anvils, and generates the straightening forces,
    wherein the press frame (1) can be displaced along the workpiece the workpiece (W) can be displaced along the press frame (1), and
    wherein the detection means (2A, 2B) can be adjusted in terms of height and/or distance, if desired,
    in which the straightening means in conjunction with the detection means define a processing line (WP), and in which a rail guide (4; 4A) is potentially provided, on which the press frame (1) can traverse along the workpiece (W),
    characterized by
    a device for feeding and removing the long workpieces (W) according to one of claims 1 to 6.
  8. A method for straightening long workpieces by means of a pressing unit that can traverse along the workpiece (W), in which, between the bending steps performed in varying positions on the long workpiece, the detection means (2A, 2B) that can be adjusted in terms of height and distance support the end regions (WA, WB) of the long workpiece and potentially turn it around a horizontal rotational axis,
    characterized in that
    the long workpiece is horizontally traversed by means of a horizontal conveying means (3) extending in the elongation of the processing line (WP) until the beginning or until close to the beginning of the processing line, wherein the long workpiece is rolled in the horizontal conveying means (3) designed as a height-adjustable roller bed, pushed forward through a rotatable gripping head (8A, 8B) of a first detection means (2A) and up until the a second detection means (2B) lying adjacent thereto, wherein the gripping head (8A, 8B) can be turned around a center of rotation of the gripping head, wherein the gripping head (8A, 8B) exhibits two clamping jaws (18A, 18B) that can be adjusted independently of each other and turned around a center of rotation of the gripping head, and wherein a rotating head (14) carrying the clamping jaws (18A, 18B) is coupled with an internally hollow base housing (11) by means of an internally hollow live ring (13) for guiding through at least sections of the workpiece,
    non-positively gripped by a gripping head (8A, 8B) of the second detection means (2B) in the area of the leading workpiece end,
    pulled in by means of the second gripping head (8A, 8B) along guides arranged parallel to the processing line from the accompanying detection means (2A, 2B) into the processing line (WP),
    once processing is complete, pushed out of the processing line onto the feeding horizontal conveying means (3) or onto a discharging horizontal conveying means (3) lying opposite the feeding horizontal conveying means (3) in a straight elongation of the processing line (WP) by means of one of the gripping heads (8A, 8B), wherein the gripping head (8A, 8B) is unconstrainedly displaced on the long workpiece during a processing step, trailing the gripped workpiece end, and
    adjusted in terms of height with the gripping head (8A, 8B) by means of at least one guiding wagon (17A, 17B) on the detection means (2A, 2B) for the ends (WA, WB) of the long workpiece (W), wherein the gripping head (8A, 8B) is adjusted to the height of the workpiece center relative to at least one horizontal conveying means (3) or that at least one horizontal conveying means (3) is adjusted to the height of the workpiece center relative to the gripping head (8A, 8B).
EP11767618.9A 2010-08-30 2011-08-30 Bending-straightening machine for a long workpiece, device for feeding in and removing said workpiece and method for bend-straightening long workpieces Active EP2611555B1 (en)

Applications Claiming Priority (2)

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DE202010011976U DE202010011976U1 (en) 2010-08-30 2010-08-30 Bending machine for a long workpiece and supply and Abfördervorrichtung therefor
PCT/EP2011/004359 WO2012028296A1 (en) 2010-08-30 2011-08-30 Bending-straightening machine for a long workpiece, device for feeding in and removing said workpiece and method for bend-straightening long workpieces

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EP2611555B1 true EP2611555B1 (en) 2016-12-28

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US20130160514A1 (en) 2013-06-27
DE202010011976U1 (en) 2011-12-01
CN103228373A (en) 2013-07-31
EP2611555A1 (en) 2013-07-10
WO2012028296A1 (en) 2012-03-08
US9440274B2 (en) 2016-09-13
CN103228373B (en) 2016-08-03

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