EP2605909B1 - Appareil et procédé pour imprimer des récipients - Google Patents
Appareil et procédé pour imprimer des récipients Download PDFInfo
- Publication number
- EP2605909B1 EP2605909B1 EP11745543.6A EP11745543A EP2605909B1 EP 2605909 B1 EP2605909 B1 EP 2605909B1 EP 11745543 A EP11745543 A EP 11745543A EP 2605909 B1 EP2605909 B1 EP 2605909B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- containers
- treatment
- container
- treatment stations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 17
- 238000007639 printing Methods 0.000 claims description 65
- 238000013461 design Methods 0.000 claims description 6
- 238000007641 inkjet printing Methods 0.000 claims description 5
- 238000004132 cross linking Methods 0.000 claims description 4
- 238000002203 pretreatment Methods 0.000 claims description 4
- 239000000976 ink Substances 0.000 description 10
- 239000003086 colorant Substances 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 7
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 6
- 238000001723 curing Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000003848 UV Light-Curing Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
- B41F15/0872—Machines for printing on articles having essentially cylindrical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/08—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
- B41F17/14—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
- B41F17/18—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length on curved surfaces of articles of varying cross-section, e.g. bottles, lamp glasses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
Definitions
- the invention relates to an apparatus and a method for printing on containers, preferably by means of ink jet printing, on a preferably continuously rotating machine with treatment stations, which have the necessary for printing the container printheads.
- Containers such as bottles and packages, are usually labeled so that consumer information can be attached. It is also known to apply markers or other information to the package with ink jet printers to allow for customizations that label printing does not allow. Such printing systems are monochrome and limited to a few printing dots per line.
- a device in which the containers are each arranged on a mandrel serving as a container carrier during printing. With several printheads distributed around the mandrel, a colored print image consisting of several color sets is applied to the containers while rotating the mandrel.
- the mandrels are provided on a circumferentially driven transport element, with which the containers are moved during printing on a transport path formed between a container inlet and a container outlet.
- the DE 10 2007 050 490 A1 describes an apparatus and a method for printing containers with a plurality of print heads operating according to the principle of ink-jet printing, for producing partial print images of the print image to be applied to the container outer surface.
- the containers are moved during printing by means of a transport element designed as a carousel, wherein the printing units arranged on the carousel are also moved.
- the printheads for a printhead change are switched on and switched off in such a way that a printhead located in a printing position on the relevant container exits from the printing position out and another printhead is movable into the printing position.
- the movement of the printheads takes place in the same horizontal plane in which the carousel rotates.
- Object of the present invention is therefore to achieve a high printing performance in the printing of containers on a rotating machine with reliable function and high print quality.
- A1 known plant is the multicolor printing of the container in each case in a single treatment station, so that a transfer and re-centering between the individual stations is not required.
- the bottle always remains in its printing position and the angle of rotation is always known during the printing process. As a result, the printing precision can be increased significantly, especially with multi-color printing.
- the containers are moved for printing in a direction substantially perpendicular to the transport direction of the rotating machine. Again, the assignment of container position and print head is much easier, since only the vertical displacement is taken into account.
- the printing units can be made narrower so that much more printing units can be arranged on the rotating machine and the throughput of the system can be increased.
- the treatment stations in the various levels on printheads means for crosslinking the ink by means of auxiliary power and / or a plasma torch or the like for the surface pre-treatment before printing on.
- auxiliary power and / or a plasma torch or the like for the surface pre-treatment before printing on.
- a turntable for receiving the containers and their rotation is provided within the treatment stations, which is driven in particular via a servo motor or a stepper motor.
- the arranged on the turntable container can be guided past the fixed print head, when the print image is applied over the entire or a partial circumference of the container.
- the turntable with the container standing thereon for example by means of a linear motor slidable along the inclined path.
- the container only needs to be positioned and aligned once on the turntable.
- a centering which fixes the container when lifting immovable in its position.
- the centering is preferably placed on the container and is held on this by its own weight. This simple design ensures accurate alignment of the container with the printheads throughout the printing process.
- a cover is provided within which the processing stations arranged in the different treatment levels are arranged, wherein the centering with the container is preferably guided and displaceable within the cover along the inclined path. This prevents the wind during rotation of the machine impairs the printing process and the application of the drops of paint on the container.
- an aperture is provided according to the invention with which the cover can be closed.
- the bezel is opened for the supply and removal of the containers and closed during the UV treatment, so that the print heads are shielded.
- the invention also extends to methods for printing on containers, preferably by means of ink-jet printing, during the rotation of the preferably continuously rotating machine, in particular using the device described above.
- treatment stations are provided on the rotating machine, which are essentially one above the other the printheads necessary for printing and optionally further facilities required for pre- and post-treatment of the containers in a preferably inclined by about 90 ° to the transport plane of the container web, wherein the containers are guided by moving along the inclined path to different treatment stations.
- the containers After being guided to one of the treatment stations, the containers remain there for treatment and are moved to the next position only after completion of the treatment. This simplifies the assignment and control of the print heads, since during the printing process only the rotation of the containers induced via the turntable has to be taken into account. There is enough time during the rotation of the rotating machine to complete the treatment of the containers at the various treatment stations.
- the position to be approached by the container is given electronically depending on the container design and design of the surface to be printed and is thus individually and flexibly adjustable.
- the printing process is then offset a second time in the same plane and, if appropriate, carried out with a modified or correspondingly adapted image.
- Fig. 1 illustrated apparatus for printing on containers has a carousel 21, which preferably circulates continuously and are fed via an inlet star 20, the containers to be printed.
- rotational base of the carousel 21 is a plurality of, for example, fifty treatment stations 23 arranged side by side.
- the treatment stations 23 rotate at the same speed as the carousel 21. After circulating in the direction of rotation indicated by the arrow R, the containers are removed again from the carousel 21 via an outlet star 22 and supplied for further processing.
- an outlet star 22 is provided for further processing.
- a container 1 in particular a bottle, arranged in the treatment stations 23 on a turntable 2, which can be rotated via a drive unit 3, in particular a servo motor or a stepping motor.
- the turntable 2 is with the container thereon 1, for example, via a linear motor 13 along a direction inclined to the transport direction R of the carousel 21, in Fig. 2 shifted by a corresponding arrow indicated path B.
- this web B is offset by 90 ° to the transport direction R of the carousel 21, so that the container 1 are vertically displaced relative to the rotating in the horizontal direction carousel 21.
- the web B is inclined at a different angle to the direction of rotation R of the carousel 21, for example by 45 or 60 °, as long as provided in the individual treatment stations 23, explained in more detail below devices arranged substantially one above the other are.
- the container 1 is held on the turntable 2 by means of a centering 10, which fixes the container 1 during lifting immovable in its position.
- the Centering 10 can be placed on the container 1 and lies on this by its own weight.
- the turntable 2 is mounted with its drive unit 3 via a mounting 12 on a transport element, in particular a linear motor 13 and can thus with the arranged on it container 1 vertically moved up and down and the superposed printing and treatment positions are supplied.
- the drive system provides an electronic feedback to the plant control, so that an exact positioning of the container 1 at the treatment facilities 5 to 9 is allowed.
- the position to be approached is determined by the shape of the container 1 and the design of the surface 4 to be printed and predetermined by the system controller.
- the printed image can be flexibly changed during operation, so that, for example, on each container 1 another image can be printed.
- the centering 10 rests solely by its own weight on the container 1.
- the vertical movement of the container 1 and arranged on it centering 10 is guided over a longitudinal guide, not shown, within a trained example as a protective cover 14.
- the driven by the rotating container 1 with rotatable centering 10 is connected via a pivot bearing 11 with the longitudinal guide, not shown.
- the cover 14 protects the printing process against the wind generated during the rotation of the carousel 21, and is open in the area of the container change, so that the container 1 can be easily inserted into the treatment station 23 and removed therefrom.
- the container 1 is first by means of the linear motor 13 vertically to a position B ( Fig. 2B ), in which By means of one or more plasma torches (s) 5 an activation and cleaning of the container surface takes place in the area 4 to be printed.
- the container 1 is in this case rotated by means of the turntable 2 at least once about its axis, so that the entire circumference of the container 1 can be treated.
- the position of the plasma torch 5 depends on the container shape and the image to be printed and is electronically adjusted by suitable software based on the image information.
- the container 1 After surface treatment in position B, the container 1 is moved to position D (FIG. Fig. 2D ), in which, again during at least one rotation of the container 1, one or two colors are applied via corresponding inkjet printheads 7.
- the container 2 is moved to the position C (FIG. Fig. 2C ) is lowered, in which by means of a UV treatment 6 or other suitable auxiliary energy hardening and crosslinking of the printing inks or pinning (partial drying of the ink) is achieved.
- the container 1 is moved to the position E (if required). Fig. 2E ), in which by means of the print heads 8 more colors are applied to the printing area 4. After printing, in turn curing or pinning of the printing inks takes place by UV irradiation at position C in the device 6. If further colors are required, the container 1 is then moved by means of the linear motor 13 into the position F (FIG. Fig. 2F ) method, in which 9 further colors are applied by means of printheads. Subsequently, a UV curing takes place again in the device 6.
- printhead stations 7, 8 and 9 are each a in Fig. 3 closer aperture 15, in particular a sliding panel, sealed, which opens during the movement of the turntable 2 in the corresponding printing position. This prevents accidental curing of the ink on the printheads 7-9 by the UV irradiation, since in the activation of the UV treatment 6 at position C, all printheads 7-9 are shielded.
- the pixel density can be selectively increased at the positions D, E and / or F.
- the order of arrangement of the individual levels can also vary in order to achieve the shortest possible sum of the travel paths or to obtain better accessibility to components.
- the turntable 2 is returned to the container 1 again in the container exchange position A and can be removed after a round about the carousel 21 via the outlet star 22 from the machine.
- the container 1 When lowering the container 1 in the container exchange position A, the container 1 is automatically released from the centering 10 and can be removed through the outlet star 22.
- the container exchange position A is in the same plane for the inlet and the outlet.
- Fig. 3 the construction of a printing station is shown in more detail, wherein a plurality of print heads 7a, 7b, 7c are arranged in a plane. Same as above described an arrangement in several, substantially superimposed planes possible.
- the printing station is held on guide rods 16, which also the vertical displacement of the turntable 2 and arranged thereon, in Fig. 3 lead container 1, not shown.
- the centering 10 with a above the printing station arranged weight 17, which is connected to the pivot bearing 11 via a rod 18, weighted.
- the protective cover 14 has at its lower end in particular designed as a sliding panel aperture 15, with which the protective cover 14 can be closed. During rotation, the protective cover 14 provides protection against drafts and serves as a housing for the extraction of aerosols.
- the printheads 7a, 7b, 7c are protected from the UV radiation when the curing takes place in the UV irradiation unit 6.
- the UV radiator 19 of the UV irradiation unit 6 and the plasma torch 5 are arranged in one plane. Again, as described above, an arrangement in several levels is possible.
- Fig. 4 schematically shows the processing sequence when using a treatment station, as in Fig. 3 is shown.
- the container 1 (bottle) is inserted and sucked by means of negative pressure on the turntable 2 ( Fig. 4A ).
- the container 1 is first lifted into the centering and then rotates with the turntable 2 and is pretreated with plasma.
- the turntable 2 is raised with the container 1 in the protective cover 14, rotated there and printed by means of the print heads 7a, 7b, 7c ( Fig. 4B ).
- the slide shutter 15 is open.
- the turntable 2 is lowered and the aperture 15 is closed ( Fig. 4C ).
- the container 1 is rotated and the color is cured by means of the UV radiator 19 or subjected to pinning when applying further colors.
- the UV lamps 19 are provided in one or more fixed, not co-rotating UV irradiation unit (s) 6 on the circumference of the carousel 21.
- the diaphragms 15 are provided at the printing stations to prevent hardening of the ink at the nozzles of the print heads.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Ink Jet (AREA)
Claims (14)
- Dispositif pour imprimer des récipients (1), de préférence par une impression à jet d'encre, sur une machine rotative comprenant des postes de traitement (23), lesquels présentent les têtes d'imprimante (7-9) nécessaires pour imprimer les récipients (1), caractérisé en ce que les têtes d'imprimante (7-9) et le cas échéant, d'autres dispositifs (5, 6) nécessaires pour le pré- et le post-traitement des récipients (1), sont disposés essentiellement les uns sur les autres dans un trajet (B) incliné de préférence à environ 90° par rapport au plan de transport des récipients (1), et que la machine présente des éléments de transport pour déplacer les récipients (1) le long du trajet incliné (B).
- Dispositif selon la revendication 1, caractérisé en ce que les postes de traitement (23) présentent dans les différents niveaux, des têtes d'imprimante (7-9), des dispositifs (6) pour la réticulation de l'encre via de l'énergie auxiliaire et/ou un brûleur au plasma (5) ou similaire pour le traitement de la surface avant l'impression.
- Dispositif selon la revendication 1 ou 2, caractérisé en ce que l'entrée et la sortie des postes de traitement (23) repose dans un niveau.
- Dispositif selon l'une des revendications précédentes, caractérisé par un plateau tournant (2) doté d'une unité d'entraînement (3), en particulier un servomoteur ou un moteur pas-à-pas, pour recevoir les récipients (1) et leur rotation à l'intérieur des postes de traitement (23).
- Dispositif selon la revendication 4, caractérisé en ce que le récipient rotatif (2) avec le récipient (3) reposant dessus peut être déplacé le long du trajet (B) incliné via un moteur linéaire (13) par exemple.
- Dispositif selon l'une des revendications précédentes, caractérisé par un centrage (10) qui maintient le récipient (1) dans sa position lorsqu'il est soulevé.
- Dispositif selon la revendication 6, caractérisé en ce que le centrage (10) peut être placé sur le récipient (1) et maintient celui-ci dans sa position par son poids propre et/ou un poids supplémentaire (17).
- Dispositif selon l'une des revendications précédentes, caractérisé par un capot (14) qui recouvre les postes de traitement (23) disposés dans les différents niveaux de traitement.
- Dispositif selon la revendication 8, caractérisé par un volet (15) avec lequel le capot (14) peut être refermé.
- Dispositif selon l'une des revendications 6 à 9, caractérisé en ce que le centrage (10) avec le récipient (1) peut être déplacé le long du trajet (B) incliné à l'intérieur du capot (14).
- Procédé pour imprimer des récipients, de préférence par une impression à jet d'encre, pendant la rotation d'une machine rotative fonctionnant de préférence en continu, caractérisé en ce que des postes de traitement sont disposés sur la machine rotative, lesquels présentent les têtes d'imprimante nécessaires pour imprimer les récipients et le cas échéant, d'autres dispositifs nécessaires pour le pré- et le post-traitement des récipients, disposés essentiellement les uns sur les autres dans un trajet incliné de préférence à environ 90° par rapport au plan de transport des récipients, et que les récipients sont guidés sur différents postes de traitement par déplacement le long du trajet incliné.
- Procédé selon la revendication 11, caractérisé en ce que les récipients, après avoir été guidés sur un des postes de traitement, y restent pour être traités et ne sont déplacés à la position suivante qu'une fois le traitement terminé.
- Procédé selon la revendication 11 ou 12, caractérisé en ce que la position d'approche est prédéfinie électroniquement en fonction de la conception du récipient et de la conception de la surface à imprimer.
- Procédé selon l'une des revendications 11 à 13, caractérisé en ce que pour augmenter la taille des pixels de l'impression à l'intérieur d'un plan, des positions intermédiaires sont approchées et la procédure d'impression est effectuée une deuxième fois dans ce même plan en étant décalée avec le cas échéant une image modifiée ou adaptée de façon à correspondre.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010034780A DE102010034780A1 (de) | 2010-08-18 | 2010-08-18 | Vorrichtung und Verfahren zum Bedrucken von Behältern |
PCT/EP2011/064091 WO2012022746A1 (fr) | 2010-08-18 | 2011-08-16 | Dispositif et procédé pour imprimer des récipients |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2605909A1 EP2605909A1 (fr) | 2013-06-26 |
EP2605909B1 true EP2605909B1 (fr) | 2014-01-15 |
Family
ID=44512877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11745543.6A Active EP2605909B1 (fr) | 2010-08-18 | 2011-08-16 | Appareil et procédé pour imprimer des récipients |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2605909B1 (fr) |
DE (1) | DE102010034780A1 (fr) |
WO (1) | WO2012022746A1 (fr) |
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WO2015166228A1 (fr) * | 2014-04-28 | 2015-11-05 | Tonejet Limited | Impression sur des objets cylindriques |
EP2977212A2 (fr) | 2014-07-25 | 2016-01-27 | Krones AG | Machine d'impression directe dotée de système d'alimentation en encre |
DE102014218363A1 (de) | 2014-09-12 | 2016-03-17 | Krones Aktiengesellschaft | Vorrichtung und Verfahren zum Direktbedrucken und/oder Etikettieren von Behältern |
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JP7240165B2 (ja) * | 2018-12-18 | 2023-03-15 | アルテミラ株式会社 | 印刷システム |
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JPH0832447B2 (ja) * | 1989-01-13 | 1996-03-29 | マークテック株式会社 | 円柱形状物用印字装置 |
AU2002368094A1 (en) | 2002-07-22 | 2004-02-09 | Sealed Air Limited | Printing process and apparatus |
WO2005025873A2 (fr) * | 2003-09-17 | 2005-03-24 | Jemtex Ink Jet Printing Ltd. | Procede et appareil d'impression d'informations selectionnees sur des bouteilles |
DE102006001223A1 (de) * | 2006-01-10 | 2007-07-12 | Khs Ag | Vorrichtung zum Bedrucken von Flaschen oder dergleichen Behälter |
DE102007050490A1 (de) | 2007-10-19 | 2009-04-23 | Khs Ag | Vorrichtung und Verfahren zum Bedrucken von Behältern |
DE102008049241A1 (de) * | 2008-09-26 | 2010-04-08 | Khs Ag | Vorrichtung zum Aufbringen jeweils eines Mehrfachdrucks auf Packmittel |
-
2010
- 2010-08-18 DE DE102010034780A patent/DE102010034780A1/de not_active Withdrawn
-
2011
- 2011-08-16 WO PCT/EP2011/064091 patent/WO2012022746A1/fr active Application Filing
- 2011-08-16 EP EP11745543.6A patent/EP2605909B1/fr active Active
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WO2015166228A1 (fr) * | 2014-04-28 | 2015-11-05 | Tonejet Limited | Impression sur des objets cylindriques |
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DE102014218363A1 (de) | 2014-09-12 | 2016-03-17 | Krones Aktiengesellschaft | Vorrichtung und Verfahren zum Direktbedrucken und/oder Etikettieren von Behältern |
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DE102020132134A1 (de) | 2020-12-03 | 2022-06-09 | Krones Aktiengesellschaft | Direktdruckmaschine |
Also Published As
Publication number | Publication date |
---|---|
WO2012022746A1 (fr) | 2012-02-23 |
EP2605909A1 (fr) | 2013-06-26 |
DE102010034780A1 (de) | 2012-02-23 |
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