EP2593244B1 - Verfahren zum herstellen eines ein dekor und eine dreidimensionale struktur aufweisenden paneels - Google Patents

Verfahren zum herstellen eines ein dekor und eine dreidimensionale struktur aufweisenden paneels Download PDF

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Publication number
EP2593244B1
EP2593244B1 EP11723471.6A EP11723471A EP2593244B1 EP 2593244 B1 EP2593244 B1 EP 2593244B1 EP 11723471 A EP11723471 A EP 11723471A EP 2593244 B1 EP2593244 B1 EP 2593244B1
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EP
European Patent Office
Prior art keywords
application material
decor
substrate
solidified
application
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11723471.6A
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German (de)
English (en)
French (fr)
Other versions
EP2593244A1 (de
Inventor
Andre Wiegelmann
Johann Dürnberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fritz Egger GmbH and Co OG
Original Assignee
Fritz Egger GmbH and Co OG
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Publication date
Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Priority to PL11723471T priority Critical patent/PL2593244T3/pl
Publication of EP2593244A1 publication Critical patent/EP2593244A1/de
Application granted granted Critical
Publication of EP2593244B1 publication Critical patent/EP2593244B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/12—Applying particulate materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/40—Distributing applied liquids or other fluent materials by members moving relatively to surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/107—Post-treatment of applied coatings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22—Removing surface-material, e.g. by engraving, by etching
    • B44C1/228—Removing surface-material, e.g. by engraving, by etching by laser radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02—Superimposing layers
    • B44C3/025—Superimposing layers to produce ornamental relief structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00—Sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2601/00—Inorganic fillers
    • B05D2601/20—Inorganic fillers used for non-pigmentation effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/02—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a matt or rough surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/52—Two layers
    • B05D7/54—No clear coat specified
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/56—Three layers or more
    • B05D7/58—No clear coat specified
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Definitions

  • the invention relates to a method for producing a furniture or floor panel, in which a wood or stone decor is printed on at least one surface of a plate-shaped support, and in which the carrier or the wood or stone decor is provided with a flat, three-dimensional structure.
  • Another known method for producing a three-dimensionally structured surface on a plate-shaped workpiece is to print a decoration, in particular wood decor directly on the plate-shaped workpiece by means of pressure rollers and then applied to the decor a transparent sealing layer by applying a flowable medium by means of an engraved applicator roll.
  • a structural depth of 50 microns is in the DE 10 2007 019 871 A1 proposed a method in which the application of the flowable medium via an engraved applicator roll takes place in such a way that the applicator roll is wetted with the flowable medium both in their engraved depressions as well as in the (non-engraved) upstanding areas. In this way, a three-dimensional structure with a structure depth of 5 - 500 microns should be achievable.
  • a disadvantage of this known method however, that at least one engraved decor pressure roller and an associated engraved applicator roller to produce the surface structure are required for each wood decor. The production of panels with different wood decors, especially the Changing the decor pressure rollers and the three-dimensional structure generating application rollers is very expensive.
  • a method for producing a panel having a three-dimensional surface coating in which the top of a coated with a decorative decorative paper wood material board with an unprocessed pore layer, ie a actually having no pores layer is provided in the then - possibly after curing - by laser processing pores engraved.
  • the EP 2 108 524 A1 discloses a method for producing coated panels to be used in particular as floor panels.
  • a decorative top layer is applied to a plate-shaped carrier, which is composed of a plurality of printing layers, namely from a decorative printing layer and a plurality of raised, forming a three-dimensional structure printing layers.
  • the printing of the structure forming printing layers is carried out by means of digital printing devices, such as inkjet printing devices.
  • the present invention has for its object to provide a method of the type mentioned, with which decorative panels with three-dimensional surface structure in high quality can be inexpensively produced in relatively small quantities.
  • a wood or stone decor is printed on at least one surface of a plate-shaped support. Furthermore, the support or the wood or stone decor is provided with a flat, three-dimensional structure.
  • the three-dimensional structure can be applied in particular before the printing of the decoration on the carrier. Likewise, however, the three-dimensional structure can also be applied to the same after the decoration has been printed on.
  • liquid and / or powdered application material is applied to the support or the decor in one or more layers, wherein the applied application material is solidified in regions by means of at least one digitally controllable device, wherein the control of the device is present in digital form Structural data is done, and where after the localized solidification of the order material not solidified, excess coating material is removed from the plate-shaped carrier.
  • Solidification of the application material allows in particular a cost-effective, flexibly variable production of panels with different individual decors or structures, and this in different formats and different batch sizes.
  • the production according to the invention of the three-dimensional structure wherein at the locations of later wells of the structure preferably no material applied or excess application material can be removed and reused at these locations, a significant material savings over conventional methods in which the pores (wells) through Burning away, displacing or compacting job material are generated.
  • a preferred embodiment of the method according to the invention provides that a liquid and / or powdered application material is used as the application material, which solidifies under the action of radiation, preferably light and / or thermal radiation, wherein the application material applied to the support or the decoration in the area the structure to be produced is solidified locally by supplying said radiation.
  • a liquid and / or powdered application material is used as the application material, which solidifies under the action of radiation, preferably light and / or thermal radiation, wherein the application material applied to the support or the decoration in the area the structure to be produced is solidified locally by supplying said radiation.
  • a further embodiment of the method according to the invention is that a liquid and / or powdered application material is used as the application material, which solidifies under the action of a binder, wherein the application material applied to the carrier or the decor in the region of the structure to be produced by supplying said binder is solidified locally.
  • the method according to the invention comprises a variant in which liquid and / or powdered application material is applied in a targeted manner essentially only in the region of a survey of the three-dimensional structure to be generated in several layers.
  • the application material used to produce a three-dimensional structure can also be applied according to the invention with a clear excess or even over the entire surface, with subsequent localized solidification of the application material to produce elevations of the three-dimensional structure. After localized solidification of the coating material, non-solidified excess coating material is then removed from the plate-shaped carrier. The excess application material is preferably reused for the production of further structural sections.
  • a further advantageous embodiment of the method according to the invention is characterized in that the decor is printed by means of a digital printing device on the plate-shaped carrier. This allows a high degree of flexibility with regard to the production of panels with different decors and three-dimensional structures, different formats and different batch sizes.
  • a further advantageous embodiment of the invention in this context is that digital decor data for controlling the printing device are obtained by scanning patterns produced from natural products, preferably real wood or natural stone. This can be a Variety of different decors are easily detected and stored as digital data sets for controlling the printing device in a memory.
  • the structural data for controlling the digital device which effects the application, compression and / or solidification of the application material, are obtained by scanning patterns produced from natural products, preferably real wood or natural stone. This allows an optimal fit (synchronicity) of decor and three-dimensional structure can be achieved.
  • An optimal fit of decor and three-dimensional structure can also be achieved in a further embodiment of the method according to the invention, if the structural data for controlling the digital device, which causes the application, compression and / or solidification of the application material by scanning the optionally previously on the plate-shaped carrier applied decor can be obtained.
  • a further advantageous embodiment of the method according to the invention is characterized in that the applied application material is solidified in regions by means of a plurality of digitally controllable devices, wherein the devices cover different surface areas of the carrier.
  • This embodiment allows a considerable increase in productivity in the production of the three-dimensional structure according to the invention.
  • the device shown comprises a conveying device 1, for example a conveyor belt system, by means of which a plate-shaped carrier 2 to be provided with a decoration and a three-dimensional structure is fed to a plurality of processing stations.
  • the transport direction of the carrier 2 is indicated by the arrow P.
  • the plate-shaped carrier 2 consist for example of wood-based panels, preferably medium-density or high-density wood fiber boards.
  • the surface of the respective carrier 2 to be decorated is first provided with a primer.
  • the primer serves to reduce the suction capacity of the support plate 2 and improves the adhesion of a subsequently applied Decors.
  • the primer is color matched to the applied decor. For example, the primer is beige-colored or reddish, if the decoration to be applied is an oak or cherry wood decor. If, on the other hand, a stone decor is applied, the primer may have, for example, a gray shade.
  • the primer applied to the plate-shaped carrier 2 is preferably solidified by means of light and / or heat radiation and then ground in a further processing station (not shown).
  • the thus pretreated plate-shaped carrier 2 are supplied for applying a decoration of a printing device.
  • the printing device preferably comprises at least one digital printing device 3, for example a printing device designed according to the functional principle of an inkjet printer.
  • the digital printing device 3 is controlled by means of digital decoder data, which are stored or can be stored in a data memory 4, preferably a central data memory.
  • the digital decor data (control data) is preferably obtained by scanning (optical scanning) templates.
  • the templates are in particular made of natural products, such as real wood or natural stone pattern (original sample).
  • a high-resolution scanner 5 is preferably used.
  • the decor data thus obtained are stored in the data memory 4 and transmitted as control signals by a control device 6 to the printing device 3.
  • the recovered or stored decor data previously edit.
  • This processing can include, for example, a revision of the decor data with respect to a removal of defects of the underlying original pattern, such as knotholes and / or inclusions.
  • the processing of the decor data may include a change in hue and / or color contrast.
  • a drying device (not shown) follow, by means of which the applied to the respective plate 2 decor is at least partially solidified.
  • the drying or solidification is optionally again by means of light and / or heat radiation.
  • an application device (not shown) can follow the printing device 3, by means of which a transparent, substantially uniform sealing layer is applied over the entire surface to the decoration.
  • the structure 8 is produced by single or multi-layer application of application material (cf. Fig. 3 ). This is done by means of a digitally controllable device 7, which is controlled using structural data available in digital form.
  • the structural data are in turn obtained by scanning (optical scanning) of patterns produced from natural products, for example real wood or natural stone, and stored in the data memory 4.
  • the transfer of the decor data as well as the structural data from the data memory 4 to the printing device 3 and the digital device 7 for producing the three-dimensional structure via a data network, such as an intranet or the Internet, or by means of a mobile / portable data storage medium, with the printing device 3 or the digital device 7 connected or in an associated data reading device (not shown) can be inserted and read.
  • a powdered, solidifiable by light and / or heat radiation application material which can be applied with a digitally controllable device separately.
  • the three-dimensional structure 8 is made of transparent curing material. As in Fig. 3 8, the structure 8 defines small elevations 8.1 and depressions (pores) 8.2, with the positions of the elevations 8.1 and depressions 8.2 being coordinated with the decor. Thus, for example, on locations of a wood decoration representing wood pores, corresponding recesses (pores) of the structure are accurately arranged. In this regard, one also speaks of synchronous pores or a synchronous pore structure.
  • the three-dimensional structure is preferably produced in layers by means of a digitally controllable device 7 using structural data in digital form.
  • the device 7 comprises a (first) application head 7.1 following the printing device 3 for pulverulent application material which solidifies under the action of light and / or heat radiation.
  • the device 7 preferably comprises two, three or more such applicator heads 7.1, 7.2.
  • the respective application head 7.1, 7.2 is combined with a device 7.3, 7.4 for solidification of the liquid coating material.
  • a spreading head trained applicator head 7.1 a first layer of powdered application material is applied substantially over the entire surface of the printed with the decor top of the respective plate-shaped support 2.
  • the scattering head 7.1 is followed by a processing station, which has a processing head 7.3, which directs a focused energy beam 9, for example a laser beam, to specific portions of the applied application material.
  • a second or further application head (scattering head) 7.2 can follow the machining head 7.3 for applying a second or further layer of the powdered application material, which then in turn radiates by means of an energy steel 9, a processing head 7.4 following the scattering head 7.2 in the transport direction P of the carrier plates 2 , is locally melted or solidified.
  • this contains, for example, a photopolymer.
  • the processing head 7.3, 7.4 for example, laser head, can be moved both in the transport direction P of the plate-shaped carrier 2 and transversely to the transport direction.
  • the movement and function of the respective processing head 7.3, 7.4 are controlled by means of a control device 6 as a function of the stored structure data.
  • the suction device comprises for example a suction fan 10.1, a collecting container 10.2 and a suction line 10.3 leading to the collecting container.
  • the suction opening of the suction line 10.3 is arranged at a short distance above the coated carrier 2.
  • the extracted from the carrier 2, collected in the collecting container 10.2 application material can be used to produce further layers or sections of the three-dimensional structure of the panels to be produced on.
  • a return line 10.4 is connected to the collecting container 10.2, which is provided with a screw conveyor 10.5 or other suitable conveyor.
  • the return line 10.4 opens into at least one task or storage container, which is associated with the spreading head 7.1 or 7.2.
  • a valve or shut-off 10.6 is arranged between the collecting container 10.2 and the suction fan 10.1.
  • a valve or shut-off 10.6 is arranged between the collecting container 10.2 and the suction fan 10.1.
  • a valve or shut-off 10.7 is arranged between the reservoir 10.2 and the pump (screw conveyor) 10.5 a valve or shut-off 10.7 arranged.
  • the valves (blocking means) 10.6, 10.7 can be controlled in opposite directions, ie when the valve 10.6 is open, the valve 10.7 is closed and vice versa.
  • the application material from which the three-dimensional structure is produced by single-layer or multi-layer application is a lacquer or synthetic resin which cures in a transparent manner.
  • the application agent may contain abrasion-resistant particles, for example corundum particles.
  • the abrasion resistance-increasing particles do not have to be applied with each of the application heads 7.1, 7.2.
  • the application material applied with the first application head 7.1 may not contain abrasion resistance-increasing particles, while the application material applied with the second and / or the last application head 7.2 contains such particles.
  • the respective disc-shaped carrier 2 is divided into a plurality of panels. This is done, for example, by means of a sawing device having a plurality of saw blades (not shown). Furthermore, an edge processing of the panels is provided, in which at least their longitudinal edges are provided by milling with connecting elements, such as tongue and groove elements.
  • Fig. 2 is a further embodiment of an apparatus for performing the method according to the invention shown schematically.
  • This device differs from the device according to Fig. 1 in that the at least one digital printing device 3, which is controlled by means of digital decoder data, the at least one digital Device 7 for producing a three-dimensional structure in the transport direction P of the plate-shaped carrier 2 is arranged downstream.
  • a three-dimensional structure is thus initially produced on the carrier 2 and then a wood or natural stone decor is printed on the three-dimensional structure by means of the digital printing device 3.
  • Fig. 2 illustrated embodiment of an apparatus for performing the method according to the invention, it is possible to dispense with a primer of the plate-shaped support 2 or to use as a material for the production of the three-dimensional structure application material, which also has primer properties.
  • the applied before the decor on the support 2 and for producing a three-dimensional structure by means of at least one digitally controllable device 7 partially solidified application material is color matched to the decor.
  • the application material has a beige-colored or reddish hue, if the subsequent printed décor is a wood decoration.
  • the in the FIGS. 1 and 2 shown device 7 is for example designed such that they in the multi-pass method is working. Alternatively, however, the device 7 can also be designed such that it works in the single-pass method.
  • a plurality of devices 7 or 7.3 and / or 7.4 are present, which are arranged next to one another in the transport direction P of the carrier 2 and each cover a specific working width, ie cover different surface areas of the plate-shaped carrier 2.
  • at least one device 7 or 7.3 and / or 7.4 is provided, which is moved across workpiece surface, in which case the advancement of the carrier 2 takes place quasi-cyclically.
  • a prepared by the process according to the invention panel is shown in vertical longitudinal section view.
  • the panel consists of a wood-based panel 1, for example a chipboard or a fiberboard.
  • a primer layer 11 is first arranged on the visible side of serving as a carrier wood-based panel 1.
  • a primer layer 11 is first arranged on the primer layer 11 .
  • On the primer layer 11 is a colored wood decor or stone decor printed.
  • the decor forming a relatively thin layer 12 is sealed with a transparent protective layer 13.
  • a structure 8 composed of several layers 8.11, 8.12, 8.13 is applied.
  • the layers 8.11, 8.12, 8.13 of the three-dimensional structure 8 are also made of transparent material, such as a transparent thermosetting resin or paint.
  • abrasion resistance-increasing corundum particles or the like may be embedded. Due to the multi-layer structure of the structure 8, it is not only possible decorative panels of the type mentioned with relatively large structural depth produce. As in Fig. 3 is illustrated, the inventive method also allows a very variable design of the flanks 8.21, 8.22 of the wells (pores) 8.2.
  • the pore flanks 8.21, 8.22 can be made particularly steep by the multilayer structure of the structure 8.
  • the pore flanks 8.21, 8.22 can be defined by differently wide, terrace-like layered shoulders 8.23. In particular, different angles of inclination ⁇ 1 , ⁇ 2 at the respective pore flank 8.21, 8.22 can thereby be realized.
  • Fig. 4 a section of a panel produced according to a preferred embodiment of the method according to the invention is illustrated schematically, wherein the layers or elements corresponding to those in Fig. 3 correspond to layers and elements shown, are denoted by the same reference numerals. It can be seen that elongated elevations 8.1 of the flat, three-dimensional structure 8 can be limited both by elongated depressions (pores) 8.24 and by relatively short, transverse depressions (pores) 8.25.
  • a liquid and / or powdered application material is used as application material, which solidifies under the action of a binder or a component of a binder, in particular a hardener, wherein the on the support or decor applied application material in the region of the structure to be produced by the supply of said binder or a binder component is solidified localized.
  • the binder or a binder component, in particular a hardener can have a liquid consistency before and during the application to the liquid or pulverulent application material and be applied, for example, as a fine liquid jet by means of a digitally controlled spray head.
  • the three-dimensional structure 8 is produced by applying a single layer of application material.
  • the application material used to produce the structure 8 may have a powdery and / or liquid consistency during the application phase.
  • the application material can be applied as a dispersion to the carrier 2 or the printed decor and subsequently solidified in some areas.
  • liquid application material is used as the application material, it is preferably applied to the carrier 2 or the decoration by means of one or more application rollers.
  • the application head (scattering head) 7.1 and / or 7.2 is replaced by one or more applicator rollers.

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Optics & Photonics (AREA)
  • Vascular Medicine (AREA)
  • Textile Engineering (AREA)
  • Toxicology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
EP11723471.6A 2010-07-16 2011-06-06 Verfahren zum herstellen eines ein dekor und eine dreidimensionale struktur aufweisenden paneels Active EP2593244B1 (de)

Priority Applications (1)

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PL11723471T PL2593244T3 (pl) 2010-07-16 2011-06-06 Sposób wytwarzania panelu mającego wzór i strukturę trójwymiarową

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DE102010036454A DE102010036454B4 (de) 2010-07-16 2010-07-16 Verfahren zum Herstellen eines ein Dekor und eine dreidimensionale Struktur aufweisenden Paneels und Paneel, hergestellt nach dem Verfahren
PCT/EP2011/059286 WO2012007230A1 (de) 2010-07-16 2011-06-06 Verfahren zum herstellen eines ein dekor und eine dreidimensionale struktur aufweisenden paneels

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US (1) US20150030817A1 (ru)
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PL2593244T3 (pl) 2015-07-31
DE102010036454B4 (de) 2012-09-27
RU2012148285A (ru) 2014-05-20
RU2531813C2 (ru) 2014-10-27
WO2012007230A1 (de) 2012-01-19
DE102010036454A1 (de) 2012-01-19
US20150030817A1 (en) 2015-01-29
EP2593244A1 (de) 2013-05-22

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