EP2576079A1 - Nozzle head for a spray device - Google Patents

Nozzle head for a spray device

Info

Publication number
EP2576079A1
EP2576079A1 EP11723182.9A EP11723182A EP2576079A1 EP 2576079 A1 EP2576079 A1 EP 2576079A1 EP 11723182 A EP11723182 A EP 11723182A EP 2576079 A1 EP2576079 A1 EP 2576079A1
Authority
EP
European Patent Office
Prior art keywords
nozzle head
head according
nozzle
nozzles
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11723182.9A
Other languages
German (de)
French (fr)
Other versions
EP2576079B1 (en
Inventor
Ewald Schmon
Peter Dettlaff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SATA GmbH and Co KG
Original Assignee
SATA GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SATA GmbH and Co KG filed Critical SATA GmbH and Co KG
Publication of EP2576079A1 publication Critical patent/EP2576079A1/en
Application granted granted Critical
Publication of EP2576079B1 publication Critical patent/EP2576079B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/06Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
    • B05B7/062Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
    • B05B7/063Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet one fluid being sucked by the other
    • B05B7/064Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet one fluid being sucked by the other the liquid being sucked by the gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/08Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0807Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
    • B05B7/0815Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with at least one gas jet intersecting a jet constituted by a liquid or a mixture containing a liquid for controlling the shape of the latter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/025Nozzles having elongated outlets, e.g. slots, for the material to be sprayed

Definitions

  • the invention relates to a nozzle head for a spray device according to the preamble of claim 1.
  • Such nozzle heads are common to spray devices for hydrostatic, pneumatic or combined hydrostatic and pneumatic atomization of paint, paint, glue or other liquid substances, in particular paint spray guns.
  • the air ring nozzle has the function of allowing the compressed air supplied to the device to emerge as a high-energy jet of air sucking, atomizing and discharging material from another central nozzle
  • Horn air nozzles pointing spray jet direction horns are usually directed obliquely and in the same direction to the outflow direction of the spray jet, so that the air jets emerging from these nozzles can deform or shape the spray jet. Due to the lateral deformation / shaping arises depending on the
  • Flow energy (amount of air, air pressure, flow velocity, etc.) A more or less large flat jet or a flat and round jet.
  • the spray jet u.a. be adjusted in terms of beam width, material distribution, material type and drop size.
  • the adaptation takes place depending on the physical boundary conditions
  • Attachment rings is screwed on.
  • the central air nozzle can also be screwed, clipped or otherwise fastened directly onto the paint nozzle or onto the paint spray gun body.
  • Such a nozzle head is for example from German Utility Model G 90 01 265.8 known.
  • the color nozzle openings and the Horn Kunststoffdüsenö réelleen are designed as commonly used as round holes.
  • the diameter of the Hornluftdüsen be made different sizes depending on the inlet pressure and the individually desired shape of the spray jet.
  • the effect of the individual horn air nozzles depends on the inlet pressure. At higher input pressures, the beam may split. If the input pressures are too low, unwanted coarsening with small beam width may occur. There is also a large dependence of material throughput and other material properties (e.g., viscosity, rheology, etc.), inlet pressure, and horn air nozzle placement. Occasionally when using one or more smaller horn air nozzles or unfavorable bore angles, problems arise with back mist on the mouth surfaces of the nozzles due to the suction effect at smaller nozzle or
  • a major drawback of this method of beam shaping is that much of the energy used for beam forming and post-atomization already evaporates through the narrow holes and multiple exits to the ambient air (large shear surfaces at the surface in connection with large speed differences).
  • the object of the invention is to improve a nozzle head so that the
  • Flow energy of the compressed air can be optimally implemented in beam shaping, flow rate and thus in atomization work.
  • a nozzle head having the features of claim 1.
  • the invention is based on the fact that in cylindrical nozzles the necessary
  • Non-cylindrical nozzles can be more easily optimized in terms of flow and adapted to the individual task.
  • the inner shape, in particular the mouth of the nozzle should be non-cylindrical.
  • the outer shape of the nozzles is usually negligible for beam forming.
  • the round jet can be preformed by a special shaping so that less horn air is required for the shaping of the broad jet and any desired beam shapes can be achieved.
  • elliptical or at least approximately slot-shaped nozzles are recommended in cross-section.
  • Atomization process can be further improved. Also, grooves, slats, air vanes or the like may be provided for air conduction in the nozzle openings.
  • the non-cylindrical nozzles can be made in metal parts by machining.
  • the non-cylindrical nozzles made of plastic, in particular of an injection-moldable plastic, can be produced in a particularly simple manner. It is also possible to use such nozzles in plastic inserts and fasten in metal nozzle heads.
  • non-cylindrical nozzle openings further advantageous effects can be achieved.
  • FIG. 1 shows a section through a first exemplary embodiment of a nozzle head
  • FIG. 2 shows a plan view of a partial region of the nozzle head according to FIG. 1
  • FIG. 3 shows a variant of FIG. 2
  • 4 to 8 and 11 to 14 are each a plan view of various variants of a portion of a nozzle head
  • 9 and 10 are each a sectional view of a nozzle head
  • Fig. 15 is an exploded view of another nozzle head.
  • the nozzle head shown in Fig. 1 and 2 for a paint spray gun has a
  • Farbdüsenkorper 1 with a substantially cylindrical color channel 2, the centrally in a paint nozzle 3 opens.
  • a hollow paint needle 4 is inserted in the paint nozzle 3.
  • the paint nozzle 3 is surrounded by an air ring nozzle 5, the air can be supplied via channels 6.
  • On the gun body is an air cap 7 by means of a ring 203, the
  • air nozzle ring screwed.
  • the air cap 7 could also be otherwise attached to the gun body. In the present
  • Embodiment is the air cap 7 is injection molded from a plastic. It has an annular portion 8 which fits fittingly on the gun body. The annular section 8 is followed by a substantially flat cover plate 9. In a so-called mouth region, the cover plate 9 has a projecting over this flat region 9 annular elevation 10, in which an opening 1 1 is recessed centrally. The opening 1 1 extends when the paint nozzle 3 is mounted to this and thus around the air ring nozzle 5 around. In the cover plate 9 side of the opening 1 1 at several points continuous control nozzles or control openings 12 are provided.
  • the cover plate 9 side of the opening 1 1 at several points continuous control nozzles or control openings 12 are provided.
  • Control nozzle openings 12 are aligned at an angle of about 20 degrees to the spray jet direction 100 out.
  • the air cap 7 has a respective horn 13 or 14, which extends forward in the spray direction 100.
  • the horns 13, 14 as in cross section
  • Each horn 13, 14 has two jet air nozzles 15, 16 or 17, 18 which are arranged one behind the other in the direction of spray jet 100 and extend through the inner wall 19 of the horns 13, 14.
  • the Hornluftdüsen 15,16,17,18 are aligned obliquely in the direction of the spray jet 100.
  • the two Hornluftdüsen 15, 16 and 17, 18 of each horn 13 and 14 extend substantially parallel to each other at an angle 101 of about 140 degrees
  • Spray jet direction 100 flows.
  • exiting horn air jets are directed to the round jet and flow obliquely and in the same direction to the spray jet direction 100 and deform the round jet to the desired broad jet.
  • the Hornluftdüsen 15, 16 and 17, 18 are fluidically optimized so that the omnidirectional experiences a homogeneous beam shaping and achieves the desired beam width without splitting the spray jet. As shown in FIG. 2, both Hornluftdüsen 17, 18 of the horn 14 in cross section are elliptical and of equal size. In the present
  • Embodiment are the narrow curves of the ellipses above or below.
  • the ellipses could also be arranged transversely to the longitudinal extension of the horn 14 or 13. Combinations of such ellipses are also possible.
  • This special design of the Horn Kunststoffdüsen 17, 18 could be easily realized by injection molding the air cap 7. It is not absolutely necessary to provide a separate air cap 7; the nozzle head 1 could also be designed differently (in one piece).
  • Essential in the context of the invention are the non-cylindrical nozzles in the nozzle head.
  • the paint needle 4 is hollow and has a cylindrical opening 4a along its longitudinal axis, through which a vacuum or an overpressure in the spray jet can be generated.
  • a further paint component is injected into the spray jet via the hollow needle 4.
  • the opening 4a may be non-cylindrical, e.g. be oval in cross section or in any other non-cylindrical shape.
  • the opening 4a may be connected to compressed air or vacuum.
  • the color needle 4 could not be hollow, but formed of solid body.
  • the needle 4 is advantageously always designed so that its outer shape at the sealing point or contact surface on the paint nozzle 3 corresponds to the inner shape of this nozzle, so that sealing pairings are achieved.
  • the one coming first in the spray-jet direction 100 is
  • Hornluftdüse 17 elliptical in cross-section
  • the then coming Hornluftdüse 18 a is square in cross-section.
  • a rectangular shape is also possible.
  • the Horn Kunststoffdüse 18 a is smaller here than the Horn Kunststoffdüse 17. In this embodiment, no control openings are present. But they could also be provided here. The same applies to the following
  • an air cap 7 is indicated for a nozzle head, in which only a single Hornluftdüse 17 a per horn is provided.
  • This Hornluftdüse 17a is teardrop-shaped oval, wherein in plan view of the inner wall 19 of the horn 14, the greater rounding of the oval in the upper region of the horn 14 is arranged.
  • Fig. 6 is a similar variant as shown in Fig. 5.
  • the air cap 7 is the
  • Horn air nozzle 17 b of FIG. 5 is here quasi divided longitudinally into a two-part
  • the two parts of the Horn Kunststoffdüse 17c are approximately crescent-shaped. In the illustrated embodiment, the curves are directed outwards. A reverse arrangement is also possible. It is also possible to align the curves of the crescents up or down
  • three horn air nozzles 18b1, 18b2, 18b3 which are rectangular in cross-section are provided in the horn 14 of the air cap 7.
  • FIG. 7 shows a variant in which an elliptical horn-shaped air nozzle 17d, which is elliptical in plan view, extends upwardly in the longitudinal direction through the inner wall 19 of the horn 14
  • the flow surface 22 of the Horn Kunststoffdüse 17 d or another Horn Kunststoffdüse could also be wavy, knobbed, grooved, spiral or otherwise designed.
  • the same horn-air nozzle 17a as in FIG. 4 is provided on the air cap 7.
  • the Hornluftdüse 17 a but has not been made together with the air cap 7, but recessed as a continuous opening of a plastic body 23 in a through opening in the inner wall 19 of the horn 14th accurately inserted, in particular clipped.
  • the insert is rectangular in shape - like the opening in the inner wall 19 of the horn 14.
  • the insert and the opening for the Hornluftdüse 17a or another Hornluftdüse may of course be designed differently; For the function of the nozzle head according to the invention, these details do not play a major role.
  • Such shaped openings for receiving nozzles can not only plastic air caps, but
  • the insert 23 could also be glued into the opening in the side wall 19 of the horn 14.
  • Fig. 9 a variant of Fig. 1 is shown in the upper half; the same components are provided with the same reference numerals.
  • the two horn air nozzles 15, 16 of the horn 13 extend at different angles to the spray jet direction 100.
  • the angle 102 in the horn air nozzle 15 is approximately 130 degrees, while the angle 103 in the horn air nozzle 16 is approximately 120 degrees.
  • Fig. 9 shows in the lower half of the sectional view of a variant of a portion of the variant of Fig. 4. Here it is clearly seen that the flow surface 22 of the
  • Horn air nozzle 17a in height of the Horn Kunststoffdüse 17a or in the spray direction 100 is smooth.
  • FIG. 10 shows a variant of FIG. 8 and FIG. 4.
  • the flow surface 22 of the horn-shaped air nozzle 17a can also be transversely corrugated in the vertical extent of this horn-shaped air nozzle 17a and can have a multiplicity of flow-guiding grooves 24 for the horn air.
  • the grooves 24 may be configured as longitudinal grooves.
  • Control nozzle openings 12, 12 a provided.
  • the control nozzle openings 12, 12 a are aligned at an angle to the spray jet direction 100 out.
  • control nozzle openings 12a are designed approximately crescent-shaped, as shown in FIG. 1 1 shows.
  • the inner rounding of each crescent 12 points in this case to the air-ring nozzle 5 or to the ink nozzle opening 3.
  • One, two or more control nozzle openings per side can be made in any desired cross-sections; the Invention is not limited to the number of control nozzle openings.
  • four control nozzle openings 12 and 12 a are provided, which are provided in pairs in areas of the cover plate 9 of the air nozzle 7, which are adjacent to the horns 12, 13.
  • a cylindrical control nozzle opening 12 lies next to a non-cylindrical control nozzle opening 12a.
  • transverse grooves 24 or longitudinal grooves and lamellae, knobs or the like could be provided.
  • Control openings 12b provided, which are even more irregular than in the previous
  • a variant of an air cap 7 is shown, in which the around the paint nozzle 3 extending around Lucasringdüse is not designed as usual cylindrical.
  • the air ring nozzle 5a is here approximately hexagonal in plan view with two peaks 26, 27 formed.
  • the tips 26, 27 are remote from the horns 13, 14, in another embodiment, the tips 26, 27 and the horns 13, 14 may be facing.
  • FIG. 14 shows another air ring nozzle 5b, which is strictly oval in plan view, in combination with a similarly shaped paint nozzle 3a on an air cap 7 of a nozzle head 1.
  • the round jet is preformed by the special shaping so that less horn air is required for the shaping of the broad jet than usual.
  • Other configurations of the nozzle head with a different air cap or without air cap are possible; essential for the purposes of the invention are the non-cylindrical openings in the nozzle head.
  • the nozzle head 1 a shown in Fig. 15 belongs to a high-pressure-fed special gun, which is ideal for processing large quantities of highly viscous materials, because it works with supporting air atomization.
  • the nozzle head 1 a has a so-called air nozzle 200 and a so-called pre-nozzle 201, which engages via a header 202 in the air nozzle 200. These components can be screwed onto the body of the spray gun, not shown, via a so-called air nozzle ring 203. All air or material-carrying openings or nozzles are usually designed cylindrical in such spray guns. From the central nozzle 3b, the material emerges in the form of a flat jet and is then shaped into an omnidirectional jet. It is proposed to make at least one of the openings 300a, 300b or air or material-carrying nozzles with non-cylindrical,
  • the invention is not limited to the previously described nozzle heads. It can also be used with advantage in other nozzle heads.
  • non-cylindrical nozzles can of course be particularly easy to produce in nozzle heads or parts of nozzle heads, which are made of plastic, in particular injection-molded.
  • nozzle heads made wholly or partly of metal usually stainless steel
  • non-cylindrical nozzles can be realized by means of lost-wax casting or by means of inserts.
  • the air nozzle / air ring nozzle also directly on the
  • Color nozzle plugged, clipped, screwed or otherwise mounted or attached.
  • the air nozzle and the paint nozzle can also be made in one piece.
  • the entire nozzle device could be connected directly to a gun body with or without additional support means.
  • the nozzle device is directly connected to the
  • Compressed air network or a material supply connected Compressed air network or a material supply connected.
  • the nozzle device can also represent a part of the air or material supply.
  • the outer shape of the nozzle device may have any geometric shapes in the circumferential direction; In a particular embodiment, the entire spray device may additionally have any desired geometric shapes.
  • the number of openings in the horns as well as for beam shaping is basically arbitrary; Multiple openings can also be summarized in segments
  • opposing areas 90 degrees, 45 degrees, 30 degrees
  • opposing areas 90 degrees, 45 degrees, 30 degrees
  • It can be through individual openings, several or many
  • the energy of the compressed air can be used optimally, the beam formed better and the atomization can be improved.
  • the droplet distribution in the jet can also be improved and introduced
  • the reduction of the beam dependence can be achieved by other parameters, e.g.

Landscapes

  • Nozzles (AREA)

Abstract

The invention relates to a nozzle head for a spray device, comprising a central material nozzle, an air ring nozzle surrounding said material nozzle, and preferably at least two laterally projecting horns, into each of which at least one horn air nozzle is incorporated, and optionally comprising a material-conducting needle, characterised in that at least one nozzle (3, 3a, 3b, 5, 5a, 12, 12a, 12b, 15, 16, 17, 17a, 17b, 17c,18, 18a, 18b1, 18b2, 18b3, 300a, 300b), preferably at least one horn air nozzle (15, 16, 17, 17a, 17b, 17c, 18, 18a, 18b1, 18b2, 18b3, 300a), has a non-cylindrical shape.

Description

DÜSENKOPF FÜR EINE SPRITZVORRICHTUNG  NOZZLE HEAD FOR A SPRAYER
Beschreibung  description
Die Erfindung betrifft einen Düsenkopf für eine Spritzvorrichtung nach dem Oberbegriff des Anspruchs 1 . The invention relates to a nozzle head for a spray device according to the preamble of claim 1.
Solche Düsenköpfe sind an Spritzvorrichtungen zum hydrostatischen, pneumatischen oder kombinierten hydrostatischen und pneumatischen Zerstäuben von Farbe, Lack, Kleber oder anderen flüssigen Stoffen, insbesondere an Farbspritzpistolen gebräuchlich. Such nozzle heads are common to spray devices for hydrostatic, pneumatic or combined hydrostatic and pneumatic atomization of paint, paint, glue or other liquid substances, in particular paint spray guns.
Bei den Düsenköpfen solcher Spritzvorrichtungen hat die Luftringdüse die Funktion, die der Vorrichtung zugeführte Druckluft als einen Luftstrahl mit hoher Energie austreten zu lassen, der dabei Material aus einer anderen, zentralen Düse saugt, zerstäubt und einen In the nozzle heads of such spraying devices, the air ring nozzle has the function of allowing the compressed air supplied to the device to emerge as a high-energy jet of air sucking, atomizing and discharging material from another central nozzle
materialbehafteten Spritzstrahl bildet. In seitlich angeordneten, nach vorne in forms material-prone spray jet. In laterally arranged, forward in
Spritzstrahlrichtung weisenden Hörnern des Düsenkopfes sind Hornluftdüsen üblicherweise schräg und gleichsinnig zur Abströmrichtung auf den Spritzstrahl gerichtet, so dass die aus diesen Düsen austretenden Luftstrahlen den Spritzstrahl deformieren bzw. formen können. Durch die seitliche Deformation/Formung entsteht in Abhängigkeit von der Horn air nozzles pointing spray jet direction horns are usually directed obliquely and in the same direction to the outflow direction of the spray jet, so that the air jets emerging from these nozzles can deform or shape the spray jet. Due to the lateral deformation / shaping arises depending on the
Strömungsenergie (Luftmenge, Luftdruck, Strömungsgeschwindigkeit etc.) ein mehr oder weniger großer Flachstrahl oder ein Flach- und Rundstrahl. Flow energy (amount of air, air pressure, flow velocity, etc.) A more or less large flat jet or a flat and round jet.
Zur Erzielung eines optimalen Arbeitsergebnisses muss der Spritzstrahl u.a. hinsichtlich Strahlbreite, Materialverteilung, Materialart und Tropfengröße angepasst werden. Die Anpassung erfolgt in Abhängigkeit von den physikalischen Randbedingungen To achieve an optimal work result, the spray jet u.a. be adjusted in terms of beam width, material distribution, material type and drop size. The adaptation takes place depending on the physical boundary conditions
(Eingangsluftdruck, Luftmenge usw.) im Wesentlichen durch konstruktive Anpassung der Mündung der zentralen Luftringdüse und der Hornluftdüsen. Für ausreichend homogene Spritzsträhle werden in der Regel ein, zwei, drei oder mehr Hornluftdüsen je Horn eingesetzt, welche in Wechselwirkung mit der zentralen Mündung der zentralen Düse stehen. Aus der Praxis sind Farbspritzpistolen mit ein, zwei oder mehr Hornluftdüsen bekannt, welche über die Kriterien gegenseitiger Abstand, Durchmesser, Winkel und Abstand zur Farbdüsenmündung, sowie deren Anzahl eine ausreichende Strahlformung und Zerstäubung sicher stellen. Die Hornluftdüsen sind dabei in einer Luftkappe (Input air pressure, amount of air, etc.) essentially by constructive adjustment of the mouth of the central air ring nozzle and the Hornluftdüsen. For sufficiently homogeneous spray steels usually one, two, three or more horn air nozzles are used per horn, which interact with the central mouth of the central nozzle. From practice paint spray guns with one, two or more Hornluftdüsen are known, which ensure sufficient beam shaping and atomization on the criteria of mutual distance, diameter, angle and distance to the paint nozzle mouth, and their number. The Hornluftdüsen are in an air cap
vorgesehen, die auf dem Farbspritzpistolenkörper befestigt, meistens mittels provided, fixed on the spray gun body, mostly by means of
Befestigungsringen aufgeschraubt ist. Die zentrale Luftdüse kann auch unmittelbar auf die Farbdüse oder aber auf den Farbspritzpistolenkörper aufgeschraubt, aufgeclipst oder anderweitig befestigt sein. Ein derartiger Düsenkopf ist beispielsweise aus dem Deutschen Gebrauchsmuster G 90 01 265.8 bekannt. Die Farbdüsenöffnungen und die Hornluftdüsenöffnungen sind wie allgemein üblich als Rundbohrungen ausgeführt. Attachment rings is screwed on. The central air nozzle can also be screwed, clipped or otherwise fastened directly onto the paint nozzle or onto the paint spray gun body. Such a nozzle head is for example from German Utility Model G 90 01 265.8 known. The color nozzle openings and the Hornluftdüsenöffnungen are designed as commonly used as round holes.
In der Praxis werden die Durchmesser der Hornluftdüsen je nach Eingangsdruck und der individuell gewünschten Form des Spritzstrahls unterschiedlich groß ausgeführt. Die Wirkung der einzelnen Hornluftdüsen ist abhängig vom Eingangsdruck. Bei höheren Eingangsdrücken kann es dabei zum Spalten des Strahles kommen. Bei zu kleinen Eingangsdrücken kann es zu unerwünscht grober Zerstäubung mit kleiner Strahlbreite kommen. Auch besteht eine große Abhängigkeit des Materialdurchsatzes und weiteren Materialeigenschaften (z.B. Viskosität, Rheologie usw.), vom Eingangsdruck und der Anordnung der Hornluftdüsen. Zuweilen entstehen bei Verwendung einer oder mehrerer kleinerer Hornluftdüsen oder ungünstigen Bohrungswinkeln Probleme mit Rücknebel auf den Mündungsflächen der Düsen infolge der Sogwirkung bei kleineren Düsen- bzw. In practice, the diameter of the Hornluftdüsen be made different sizes depending on the inlet pressure and the individually desired shape of the spray jet. The effect of the individual horn air nozzles depends on the inlet pressure. At higher input pressures, the beam may split. If the input pressures are too low, unwanted coarsening with small beam width may occur. There is also a large dependence of material throughput and other material properties (e.g., viscosity, rheology, etc.), inlet pressure, and horn air nozzle placement. Occasionally when using one or more smaller horn air nozzles or unfavorable bore angles, problems arise with back mist on the mouth surfaces of the nozzles due to the suction effect at smaller nozzle or
Bohrungsdurchmessern. Bore diameters.
In der Regel sind um die zentrale Düse zusätzlich kleine Steueröffnungen oder In general, around the central nozzle in addition small control openings or
Hilfszerstäuberöffnungen angeordnet, die zur Strahlformung und Zerstäubung beitragen. Um den aus der zylindrischen Röhre der zentralen Luftdüsenöffnung vorgeformten Strahl in eine andere Form umzuwandeln, beispielsweise einen Rundstrahl in einen Flachstrahl umzuwandeln, sind hohe Energiemengen aus den Strahlformbohrungen und Hilfszerstäuberöffnungen arranged, which contribute to beam shaping and atomization. In order to convert the jet preformed from the cylindrical tube of the central air nozzle opening into another form, for example to convert an omnidirectional jet into a flat jet, there are high amounts of energy from the jet bores and
Hornbohrungen notwendig, welche zu hohen Energieverlusten führen und die Horn holes necessary, which lead to high energy losses and the
Strahlformung einschränken. Restrict beam shaping.
Ein großer Nachteil dieser Methode der Strahlformung ist, dass ein großer Teil der Energie der für die Strahlformung und Nachzerstäubung bereits durch die engen Bohrungen und Mehrfachaustritte an die Umgebungsluft (große Scherflächen an der Oberfläche im Zusammenhang mit großen Geschwindigkeitsunterschieden) verpufft. A major drawback of this method of beam shaping is that much of the energy used for beam forming and post-atomization already evaporates through the narrow holes and multiple exits to the ambient air (large shear surfaces at the surface in connection with large speed differences).
Oft müssen für geringfügig unterschiedliche Färb- oder Lackmaterialien modifizierte Düsenköpfe mit eventuell abweichenden Spritzparametern und Geometrien eingesetzt werden, um ein einwandfreies Spritzbild und damit das gewünschte Färb-, Lack- oder sonstiges Materialauftragsergebnis zu erhalten. Aufgabe der Erfindung ist es, einen Düsenkopf so zu verbessern, dass die Often modified nozzle heads with possibly different spray parameters and geometries must be used for slightly different color or paint materials in order to obtain a perfect spray pattern and thus the desired color, paint or other material application result. The object of the invention is to improve a nozzle head so that the
Strömungsenergie der Druckluft optimal in Strahlformung, Strömungsgeschwindigkeit und damit in Zerstäubungsarbeit umgesetzt werden kann. Flow energy of the compressed air can be optimally implemented in beam shaping, flow rate and thus in atomization work.
Diese Aufgabe wird durch einen Düsenkopf mit den Merkmalen des Anspruchs 1 gelöst. Durch eine Formung des zentralen Strahles mit Hilfe wenigstens einer nichtzylindrischen Düse, insbesondere wenigstens einer nichtzylindrischen Hornluftdüse, können zudem erhebliche Energiemengen zur Strahlformung eingespart werden. This object is achieved by a nozzle head having the features of claim 1. By shaping the central jet by means of at least one non-cylindrical nozzle, in particular at least one non-cylindrical horn air nozzle, it is also possible to save considerable amounts of energy for beam shaping.
Die Erfindung geht von der Tatsache aus, dass bei zylindrischen Düsen die nötige The invention is based on the fact that in cylindrical nozzles the necessary
Anpassung an die individuellen Erfordernisse lediglich durch Variationen der Adaptation to the individual requirements only by variations of the
Durchmessermaße, der Länge und der Neigung der zylindrischen Bohrungen, deren gegenseitigem Abstand und dem Abstand zu den anderen Düsenöffnungen möglich ist. Nichtzylindrische Düsen können leichter strömungstechnisch optimiert und der individuellen Aufgabenstellung angepasst werden. Diameter dimensions, the length and the inclination of the cylindrical holes, their mutual distance and the distance to the other nozzle openings is possible. Non-cylindrical nozzles can be more easily optimized in terms of flow and adapted to the individual task.
Es versteht sich von selbst, dass dabei die Innengestalt, insbesondere die Mündung der Düsen, nichtzylindrisch sein sollen. Die Außengestalt der Düsen ist für die Strahlformung in der Regel unwesentlich. It goes without saying that while the inner shape, in particular the mouth of the nozzle should be non-cylindrical. The outer shape of the nozzles is usually negligible for beam forming.
Vorteilhafte Ausgestaltungen der Erfindung sind in den übrigen Ansprüchen angegeben. Advantageous embodiments of the invention are specified in the remaining claims.
In einer Weiterbildung der Erfindung wird eine variable Gestaltung der Steuerbohrungen vorgeschlagen, um eine effiziente Strahlformung zu erzielen. In a development of the invention, a variable design of the control bores is proposed in order to achieve efficient beam shaping.
Gleiches gilt für die Formgebung der Strömungsbereiche der Luftdüse. Dadurch kann der Rundstrahl durch eine spezielle Formgebung so vorgeformt werden, dass weniger Hornluft für die Formung des Breitstrahls erforderlich ist und beliebige Strahlformen erzielt werden können. The same applies to the shaping of the flow areas of the air nozzle. As a result, the round jet can be preformed by a special shaping so that less horn air is required for the shaping of the broad jet and any desired beam shapes can be achieved.
Insbesondere werden im Querschnitt elliptische oder wenigstens in etwa langlochförmige Düsen empfohlen. In particular, elliptical or at least approximately slot-shaped nozzles are recommended in cross-section.
Durch eine sich in Richtung des Spritzstrahles erweiternde Düsenöffnung kann der By extending in the direction of the spray jet nozzle opening of the
Zerstäubungsvorgang weiter verbessert werden. Auch können Nuten, Lammellen, Luftleitschaufeln oder dergleichen zur Luftleitung in den Düsenöffnungen vorgesehen werden. Atomization process can be further improved. Also, grooves, slats, air vanes or the like may be provided for air conduction in the nozzle openings.
Die nichtzylindrischen Düsen können in Metallteilen durch Zerspanen hergestellt werden. Besonders einfach können die nichtzylindrischen Düsen aus Kunststoff, insbesondere aus einem spritzgussfähigen Kunststoff hergestellt werden. Ebenso ist es möglich, solche Düsen in Kunststoff-Einlegeteile einzusetzen und in Düsenköpfen aus Metall zu befestigen. The non-cylindrical nozzles can be made in metal parts by machining. The non-cylindrical nozzles made of plastic, in particular of an injection-moldable plastic, can be produced in a particularly simple manner. It is also possible to use such nozzles in plastic inserts and fasten in metal nozzle heads.
Auch können durch die Kombination von zylindrischen, konischen und anderen Also, thanks to the combination of cylindrical, conical and others
nichtzylindrischen Düsenöffnungen weitere vorteilhafte Effekte erzielt werden. non-cylindrical nozzle openings further advantageous effects can be achieved.
Weitere vorteilhafte Einzelheiten und Ausgestaltungen der Erfindung sind in den Further advantageous details and embodiments of the invention are in the
nachfolgend erläuterten Figuren dargestellt. illustrated below figures.
Dabei zeigt: Showing:
Fig. 1 einen Schnitt durch ein erstes Ausführungsbeispiel eines Düsenkopfes, Fig. 2 eine Draufsicht auf einen Teilbereich des Düsenkopfes nach Fig. 1 , Fig. 3 eine Variante von Fig. 2, 1 shows a section through a first exemplary embodiment of a nozzle head, FIG. 2 shows a plan view of a partial region of the nozzle head according to FIG. 1, FIG. 3 shows a variant of FIG. 2,
Fig. 4 bis 8 und 11 bis 14 jeweils eine Draufsicht auf diverse Varianten eines Teilbereichs eines Düsenkopfes, 4 to 8 and 11 to 14 are each a plan view of various variants of a portion of a nozzle head,
Fig. 9 und 10 jeweils eine Schnittansicht eines Düsenkopfes, und 9 and 10 are each a sectional view of a nozzle head, and
Fig. 15 eine Explosionsdarstellung eines weiteren Düsenkopfes . Fig. 15 is an exploded view of another nozzle head.
Der in Fig. 1 und 2 dargestellte Düsenkopf für eine Farbspritzpistole weist einen The nozzle head shown in Fig. 1 and 2 for a paint spray gun has a
Farbdüsenkorper 1 mit einem im Wesentlichen zylindrischen Farbkanal 2 auf, der zentral in einer Farbdüse 3 mündet. In die Farbdüse 3 ist eine hohle Farbnadel 4 eingesetzt. Die Farbdüse 3 ist von einer Luftringdüse 5 umgeben, der Luft über Kanäle 6 zugeführt werden kann. Auf den Pistolenkörper ist eine Luftkappe 7 mittels eines Ringes 203, der Farbdüsenkorper 1 with a substantially cylindrical color channel 2, the centrally in a paint nozzle 3 opens. In the paint nozzle 3, a hollow paint needle 4 is inserted. The paint nozzle 3 is surrounded by an air ring nozzle 5, the air can be supplied via channels 6. On the gun body is an air cap 7 by means of a ring 203, the
üblicherweise als Luftdüsenring bezeichnet wird, aufgeschraubt. Die Luftkappe 7 könnte aber auch anderweitig am Pistolenkörper befestigt sein. Im vorliegenden Usually referred to as air nozzle ring, screwed. The air cap 7 could also be otherwise attached to the gun body. In the present
Ausführungsbeispiel ist die Luftkappe 7 ist aus einem Kunststoff spritzgegossen. Sie weist einen ringförmigen Abschnitt 8 auf, welcher passend am Pistolenkörper anliegt. An den ringförmigen Abschnitt 8 schließt sich eine im Wesentlichen ebene Deckplatte 9 an. In einem sogenannten Mündungsbereich weist die Deckplatte 9 eine über diesen ebenen Bereich 9 überstehende ringförmige Erhebung 10 auf, in welcher mittig eine Öffnung 1 1 ausgespart ist. Die Öffnung 1 1 erstreckt sich, wenn die Farbdüse 3 montiert ist, um diese und damit um die Luftringdüse 5 herum. In der Deckplatte 9 sind seitlich der Öffnung 1 1 an mehreren Stellen durchgehende Steuerdüsen bzw. Steueröffnungen 12 vorgesehen. Die Embodiment is the air cap 7 is injection molded from a plastic. It has an annular portion 8 which fits fittingly on the gun body. The annular section 8 is followed by a substantially flat cover plate 9. In a so-called mouth region, the cover plate 9 has a projecting over this flat region 9 annular elevation 10, in which an opening 1 1 is recessed centrally. The opening 1 1 extends when the paint nozzle 3 is mounted to this and thus around the air ring nozzle 5 around. In the cover plate 9 side of the opening 1 1 at several points continuous control nozzles or control openings 12 are provided. The
Steuerdüsenöffnungen 12 sind in einem Winkel von etwa 20 Grad zur Spritzstrahlrichtung 100 hin ausgerichtet. An zwei einander gegenüberliegenden Stellen besitzt die Luftkappe 7 jeweils ein Horn 13 bzw.14, welches sich nach vorne in Spritzstrahlrichtung 100 erstreckt. Im vorliegenden Ausführungsbeispiel sind die Hörner 13, 14 als im Querschnitt Control nozzle openings 12 are aligned at an angle of about 20 degrees to the spray jet direction 100 out. At two opposite points, the air cap 7 has a respective horn 13 or 14, which extends forward in the spray direction 100. In the present embodiment, the horns 13, 14 as in cross section
rechteckförmige, oben geschlossenen Körper ausgebildet. Jedes Horn 13,14 weist zwei in Spritzstrahlrichtung 100 hintereinander angeordnete Hornluftdüsen 15, 16 bzw. 17, 18 auf, die sich durch die Innenwand 19 der Hörner 13, 14 hindurch erstrecken. Die Hornluftdüsen 15,16,17,18 sind in schräg in Richtung des Spritzstrahls 100 ausgerichtet. Im vorliegenden Fall verlaufen die beiden Hornluftdüsen 15, 16 bzw. 17, 18 eines jeden Hornes 13 bzw. 14 im Wesentlichen parallel zueinander in einem Winkel 101 von etwa 140 Grad zur formed rectangular, closed at the top body. Each horn 13, 14 has two jet air nozzles 15, 16 or 17, 18 which are arranged one behind the other in the direction of spray jet 100 and extend through the inner wall 19 of the horns 13, 14. The Hornluftdüsen 15,16,17,18 are aligned obliquely in the direction of the spray jet 100. In the present case, the two Hornluftdüsen 15, 16 and 17, 18 of each horn 13 and 14 extend substantially parallel to each other at an angle 101 of about 140 degrees
Spritzstrahlrichtung 100. Die Hornluftdüsen 15, 16 könnten aber auch in einem Winkel zueinander oder gegeneinander ausgerichtet sein. Sie können über jeweils einen in Spray jet direction 100. The Hornluftdüsen 15, 16 could also be aligned at an angle to each other or against each other. You can over each one in
Längsrichtung durch das Horn 13 bzw. 14 verlaufenden Luftkanal 20 bzw. 21 mit Druckluft versorgt werden. Der mit hoher Energie aus der Luftringdüse 5 austretende Ringluftstrahl saugt die Farbe aus der Farbdüse 3, wobei sich ein Rundstrahl bildet, der in Longitudinally through the horn 13 and 14 extending air duct 20 and 21 are supplied with compressed air. The ring air jet emerging with high energy from the air ring nozzle 5 sucks the paint out of the paint nozzle 3, whereby an omnidirectional jet forms, which in
Spritzstrahlrichtung 100 abströmt. Die aus den Hornluftdüsen 15, 16 bzw. 17, 18 Spray jet direction 100 flows. The from the Hornluftdüsen 15, 16 and 17, 18th
austretenden Hornluftstrahlen sind auf den Rundstrahl gerichtet und strömen schräg und gleichsinnig zur Spritzstrahlrichtung 100 und deformieren den Rundstrahl zum gewünschten Breitstrahl. exiting horn air jets are directed to the round jet and flow obliquely and in the same direction to the spray jet direction 100 and deform the round jet to the desired broad jet.
Die Hornluftdüsen 15, 16 bzw. 17, 18 sind strömungstechnisch so optimiert, dass der Rundstrahl eine homogene Strahlformung erfährt und die gewünschte Strahlbreite erzielt wird, ohne den Spritzstrahl zu spalten. Wie Fig. 2 zeigt, sind beide Hornluftdüsen 17, 18 des Hornes 14 im Querschnitt elliptisch und gleich groß ausgebildet. Im vorliegenden The Hornluftdüsen 15, 16 and 17, 18 are fluidically optimized so that the omnidirectional experiences a homogeneous beam shaping and achieves the desired beam width without splitting the spray jet. As shown in FIG. 2, both Hornluftdüsen 17, 18 of the horn 14 in cross section are elliptical and of equal size. In the present
Ausführungsbeispiel liegen die schmalen Rundungen der Ellipsen oben bzw. unten. Die Ellipsen könnten aber auch quer zur Längserstreckung des Hornes 14 bzw. 13 angeordnet sein. Kombinationen solcher Ellipsen sind ebenfalls möglich. Diese spezielle Gestaltung der Hornluftdüsen 17, 18 konnte problemlos durch Spritzgießen der Luftkappe 7 realisiert werden. Dabei ist es nicht zwingend nötig, eine separate Luftkappe 7 vorzusehen; der Düsenkopf 1 könnte auch anders (einstückig) gestaltet sein. Wesentlich im Sinne der Erfindung sind die nichtzylindrischen Düsen im Düsenkopf. Embodiment are the narrow curves of the ellipses above or below. However, the ellipses could also be arranged transversely to the longitudinal extension of the horn 14 or 13. Combinations of such ellipses are also possible. This special design of the Hornluftdüsen 17, 18 could be easily realized by injection molding the air cap 7. It is not absolutely necessary to provide a separate air cap 7; the nozzle head 1 could also be designed differently (in one piece). Essential in the context of the invention are the non-cylindrical nozzles in the nozzle head.
Im vorliegenden Ausführungsbeispiel ist die Farbnadel 4 hohl und weist eine entlang ihrer Längsachse zylindrische Öffnung 4a auf, durch welche ein Vakuum oder ein Überdruck im Spritzstrahl erzeugt werden kann. In einer besonderen Variante wird über die Hohlnadel 4 eine weitere Lackkomponente in den Spritzstrahl injiziert. Zu diesem Zweck wird die In the present embodiment, the paint needle 4 is hollow and has a cylindrical opening 4a along its longitudinal axis, through which a vacuum or an overpressure in the spray jet can be generated. In a particular variant, a further paint component is injected into the spray jet via the hollow needle 4. For this purpose, the
Einlassöffnung der Nadel 4 an entsprechende, Material beinhaltende Vorrichtungen angeschlossen. In einer speziellen Ausgestaltung kann die Öffnung 4a nichtzylindrisch, z.B. im Querschnitt oval oder in jeder anderen beliebigen nichtzylindrischen Form ausgeführt sein. Inlet opening of the needle 4 connected to corresponding material-containing devices. In a particular embodiment, the opening 4a may be non-cylindrical, e.g. be oval in cross section or in any other non-cylindrical shape.
Die Öffnung 4a kann an Druckluft oder Vakuum angeschlossen sein. The opening 4a may be connected to compressed air or vacuum.
Andererseits könnte die Farbnadel 4 auch nicht hohl, sondern aus Vollkörper ausgebildet sein. Die Nadel 4 wird dabei vorteilhafterweise immer so gestaltet sein, dass ihre äußere Form an der Dichtungsstelle bzw. Anlagefläche an der Farbdüse 3 der inneren Form dieser Düse entspricht, sodass dichtende Paarungen erzielt werden. On the other hand, the color needle 4 could not be hollow, but formed of solid body. The needle 4 is advantageously always designed so that its outer shape at the sealing point or contact surface on the paint nozzle 3 corresponds to the inner shape of this nozzle, so that sealing pairings are achieved.
Bei der Variante nach Fig. 3 ist die in Spritzstrahlrichtung 100 zuerst kommende In the variant according to FIG. 3, the one coming first in the spray-jet direction 100 is
Hornluftdüse 17 im Querschnitt elliptisch ausgebildet, während die danach kommende Hornluftdüse 18a im Querschnitt quadratisch ausgebildet ist. Eine Rechteckform ist ebenfalls möglich. Die Hornluftdüse 18a ist hier kleiner als die Hornluftdüse 17. Bei diesem Ausführungsbeispiel sind keine Steueröffnungen vorhanden. Sie könnten aber auch hier vorgesehen werden. Gleiches gilt auch für die nachfolgend beschriebenen Hornluftdüse 17 elliptical in cross-section, while the then coming Hornluftdüse 18 a is square in cross-section. A rectangular shape is also possible. The Hornluftdüse 18 a is smaller here than the Hornluftdüse 17. In this embodiment, no control openings are present. But they could also be provided here. The same applies to the following
Ausführungsformen. In Fig. 4 ist eine Luftkappe 7 für einen Düsenkopf angedeutet, bei der lediglich eine einzige Hornluftdüse 17a pro Horn vorgesehen ist. Diese Hornluftdüse 17a ist tropfenförmig-oval geformt, wobei in Draufsicht auf die Innenwand 19 des Horns 14 die größere Rundung des Ovals im oberen Bereich des Horns 14 angeordnet ist. Embodiments. In Fig. 4, an air cap 7 is indicated for a nozzle head, in which only a single Hornluftdüse 17 a per horn is provided. This Hornluftdüse 17a is teardrop-shaped oval, wherein in plan view of the inner wall 19 of the horn 14, the greater rounding of the oval in the upper region of the horn 14 is arranged.
Bei der in Fig. 5 dargestellten Variante ist ebenfalls lediglich eine einzige Hornluftdüse 17b pro Horn vorgesehen. Hier ist Form der Hornluftdüse 17b derart gestaltet, dass in Draufsicht auf die Innenwand 19 des Horns 14 etwa der Umriss der Zahl 8 sichtbar ist. In the variant shown in Fig. 5, only a single Hornluftdüse 17b per horn is also provided. Here, the shape of the Hornluftdüse 17 b is designed such that in plan view of the inner wall 19 of the horn 14 about the outline of the number 8 is visible.
In Fig. 6 ist eine ähnliche Variante wie in Fig. 5 dargestellt. In der Luftkappe 7 ist die In Fig. 6 is a similar variant as shown in Fig. 5. In the air cap 7 is the
Hornluftdüse 17 b nach Fig. 5 ist hier quasi längs aufgeteilt zu einer zweiteiligen Horn air nozzle 17 b of FIG. 5 is here quasi divided longitudinally into a two-part
Hornluftdüse 17c. Die beiden Teile der Hornluftdüse 17c sind etwa halbmondförmig. In der dargestellten Ausführungsform sind die Rundungen dabei nach außen gerichtet. Eine umgekehrte Anordnung ist ebenfalls möglich. Ebenso ist es möglich, die Rundungen der Halbmonde nach oben bzw. unten auszurichten Horn air nozzle 17c. The two parts of the Hornluftdüse 17c are approximately crescent-shaped. In the illustrated embodiment, the curves are directed outwards. A reverse arrangement is also possible. It is also possible to align the curves of the crescents up or down
Bei der Variante nach Fig. 6a sind drei im Querschnitt rechteckige Hornluftdüsen 18b1 , 18b2, 18b3 im Horn 14 der Luftkappe 7 vorgesehen. In the variant according to FIG. 6a, three horn air nozzles 18b1, 18b2, 18b3 which are rectangular in cross-section are provided in the horn 14 of the air cap 7.
Die bislang beschriebenen Hornluftdüsen haben in Längsrichtung überall das gleiche Innenmaß. Es sind aber auch Hornluftdüsen einsetzbar, die sich in Längsrichtung erweitern oder verjüngen. The Hornluftdüsen described so far have everywhere the same internal dimension in the longitudinal direction. But it can also be used Hornluftdüsen that expand or rejuvenate in the longitudinal direction.
Fig. 7 zeigt eine Variante, bei der sich eine in Draufsicht elliptische Hornluftdüse 17d in Längserstreckung durch die Innenwand 19 des Horns 14 nach oben hin bzw. in FIG. 7 shows a variant in which an elliptical horn-shaped air nozzle 17d, which is elliptical in plan view, extends upwardly in the longitudinal direction through the inner wall 19 of the horn 14
Längsrichtung erweitert. Die Strömungsfläche 22 der Hornluftdüse 17d ist dabei glatt ausgebildet. Extended longitudinally. The flow surface 22 of the Hornluftdüse 17d is smooth.
Die Strömungsfläche 22 der Hornluftdüse 17d oder einer anderen Hornluftdüse könnte auch gewellt, genoppt, geriffelt, spiralförmig oder andersartig gestaltet sein. The flow surface 22 of the Hornluftdüse 17 d or another Hornluftdüse could also be wavy, knobbed, grooved, spiral or otherwise designed.
Bei der Variante nach Fig. 8 ist an der Luftkappe 7 die gleiche Hornluftdüse 17a wie in Fig. 4 vorgesehen. Hier ist die Hornluftdüse 17a aber nicht gemeinsam mit der Luftkappe 7 gefertigt worden, sondern als durchgehende Öffnung aus einem Kunststoff körper 23 ausgespart, der in eine durchgehende Öffnung in der Innenwand 19 des Horns 14 passgenau eingesetzt, insbesondere eingeclipst ist. Im vorliegenden Fall ist der Einsatz im Umriss rechteckförmig gestaltet - wie die Öffnung in der Innenwand 19 des Horns 14. Der Einsatz und die Öffnung für die Hornluftdüse 17a oder eine andere Hornluftdüse können selbstverständlich auch anders gestaltet sein; für die Funktion des erfindungsgemäßen Düsenkopfes spielen diese Einzelheiten keine große Rolle. Derart geformte Öffnungen zur Aufnahme von Düsen können nicht nur bei Luftkappen aus Kunststoff, sondern In the variant according to FIG. 8, the same horn-air nozzle 17a as in FIG. 4 is provided on the air cap 7. Here, the Hornluftdüse 17 a but has not been made together with the air cap 7, but recessed as a continuous opening of a plastic body 23 in a through opening in the inner wall 19 of the horn 14th accurately inserted, in particular clipped. In the present case, the insert is rectangular in shape - like the opening in the inner wall 19 of the horn 14. The insert and the opening for the Hornluftdüse 17a or another Hornluftdüse may of course be designed differently; For the function of the nozzle head according to the invention, these details do not play a major role. Such shaped openings for receiving nozzles can not only plastic air caps, but
grundsätzlich auch bei Luftkappen aus Metall wie beispielsweise Stahl (z.B. Manganstahl) problemlos hergestellt werden. In principle, even with air caps made of metal such as steel (for example, manganese steel) can be easily manufactured.
Der Einsatz 23 könnte auch in die Öffnung in der Seitenwand 19 des Horns 14 geklebt sein. The insert 23 could also be glued into the opening in the side wall 19 of the horn 14.
In Fig. 9 ist in der oberen Hälfte eine Variante von Fig. 1 dargestellt; gleiche Bauteile sind mit gleichen Bezugszeichen versehen. In Abweichung von Fig. 1 verlaufen hier die beiden Hornluftdüsen 15, 16 des Horns 13 in unterschiedlichen Winkeln zur Spritzstrahlrichtung 100. Der Winkel 102 bei der Hornluftdüse 15 beträgt etwa 130 Grad, während der Winkel 103 bei der Hornluftdüse 16 etwa 120 Grad beträgt. In Fig. 9, a variant of Fig. 1 is shown in the upper half; the same components are provided with the same reference numerals. 1, the two horn air nozzles 15, 16 of the horn 13 extend at different angles to the spray jet direction 100. The angle 102 in the horn air nozzle 15 is approximately 130 degrees, while the angle 103 in the horn air nozzle 16 is approximately 120 degrees.
Fig. 9 zeigt in der unteren Hälfte der Schnittansicht eine Variante eines Teilbereichs der Variante nach Fig. 4. Hier ist deutlich ersichtlich, dass die Strömungsfläche 22 der Fig. 9 shows in the lower half of the sectional view of a variant of a portion of the variant of Fig. 4. Here it is clearly seen that the flow surface 22 of the
Hornluftdüse 17a in Höhenerstreckung der Hornluftdüse 17a bzw. in Spritzstrahlrichtung 100 glatt ausgebildet ist. Horn air nozzle 17a in height of the Hornluftdüse 17a or in the spray direction 100 is smooth.
Fig. 10 zeigt eine Variante von Fig. 8 und Fig. 4. Hier ist deutlich ersichtlich, dass die Strömungsfläche 22 der Hornluftdüse 17a in Höhenerstreckung dieser Hornluftdüse 17a auch quer geriffelt ausgebildet sein kann und eine Vielzahl strömungsführende Nuten 24 für die Hornluft aufweisen kann. In einer anderen Ausführungsform können die Nuten 24 als Längsnuten ausgestaltet sein. Weiterhin sind auch hier Steueröffnungen bzw. FIG. 10 shows a variant of FIG. 8 and FIG. 4. Here it can be clearly seen that the flow surface 22 of the horn-shaped air nozzle 17a can also be transversely corrugated in the vertical extent of this horn-shaped air nozzle 17a and can have a multiplicity of flow-guiding grooves 24 for the horn air. In another embodiment, the grooves 24 may be configured as longitudinal grooves. Furthermore, here also control openings or
Steuerdüsenöffnungen 12, 12 a vorgesehen. Die Steuerdüsenöffnungen 12, 12 a sind in einem Winkel zur Spritzstrahlrichtung 100 hin ausgerichtet. Einige Steueröffnungen bzw. Steuerdüsenöffnungen 12 a, die in der Deckplatte 9 der Luftkappe 7 vorgesehen sind, nicht wie üblich zylindrisch, sondern mit einem sich in Spritzstrahlrichtung 100 konisch Control nozzle openings 12, 12 a provided. The control nozzle openings 12, 12 a are aligned at an angle to the spray jet direction 100 out. Some control openings or control nozzle openings 12 a, which are provided in the cover plate 9 of the air cap 7, not cylindrical as usual, but with a 100 in the spray jet direction conical
erweiternden Durchmesser gestaltet. In Draufsicht sind die Steuerdüsenöffnungen 12a etwa halbmondförmig gestaltet, wie Fig. 1 1 zeigt. Die Innenrundung jedes Halbmonds 12 weist dabei zur Luftringdüse 5 bzw. zur Farbdüsenöffnung 3. Es können ein, zwei oder mehr Steuerdüsenöffnungen pro Seite in beliebigen Querschnitten ausgeführt werden; die Erfindung ist nicht auf die Anzahl der Steuerdüsenöffnungen beschränkt. Im vorliegenden Ausführungsbeispiel sind vier Steuerdüsenöffnungen 12 und 12a vorgesehen, die paarweise in Bereichen der Deckplatte 9 der Luftdüse 7 vorgesehen sind, die neben den Hörnern 12, 13 liegen. Jeweils eine zylindrische Steuerdüsenöffnung 12 liegt dabei neben einer nichtzylindrischen Steuerdüsenöffnung 12a. Es können aber auch nur nichtzylindrische oder aber nur zylindrische Steuerdüsenöffnungen vorgesehen werden. designed expanding diameter. In plan view, the control nozzle openings 12a are designed approximately crescent-shaped, as shown in FIG. 1 1 shows. The inner rounding of each crescent 12 points in this case to the air-ring nozzle 5 or to the ink nozzle opening 3. One, two or more control nozzle openings per side can be made in any desired cross-sections; the Invention is not limited to the number of control nozzle openings. In the present embodiment, four control nozzle openings 12 and 12 a are provided, which are provided in pairs in areas of the cover plate 9 of the air nozzle 7, which are adjacent to the horns 12, 13. In each case, a cylindrical control nozzle opening 12 lies next to a non-cylindrical control nozzle opening 12a. However, it is also possible to provide only non-cylindrical or only cylindrical control nozzle openings.
Anstatt der Quernuten 24 oder Längsnuten könnten auch Lamellen, Noppen oder dergleichen vorgesehen werden. Instead of the transverse grooves 24 or longitudinal grooves and lamellae, knobs or the like could be provided.
Bei der Variante nach Fig. 12 sind anstatt vier Steueröffnungen lediglich zwei In the variant according to FIG. 12, only two control openings are used instead of four control openings
Steueröffnungen 12b vorgesehen, die noch unregelmäßiger als bei den zuvor Control openings 12b provided, which are even more irregular than in the previous
beschriebenen Ausführungsformen ausgebildet sind. Sie besitzen nämlich in Draufsicht bzw. im Umriss etwa die Form eines dreiblättrigen Kleeblatts. Die beiden Steueröffnungen 12b sind neben den Hörnern 13, 14 auf der Deckplatte 9 der Luftkappe 7 neben der are formed described embodiments. They have namely in plan view or in the outline approximately the shape of a trifoliate cloverleaf. The two control openings 12b are next to the horns 13, 14 on the cover plate 9 of the air cap 7 next to the
Farbdüse 3 und der Luftringdüse 5 vorgesehen. Color nozzle 3 and the Luftringdüse 5 is provided.
Mit den zuvor beschriebenen Querschnittsformen der Hornluftdüsen werden spezielle, strömungstechnisch optimierte Kanäle für die Hornluft geschaffen. Selbstverständlich sind auch andere Querschnittsformen und Kombinationen davon möglich. With the above-described cross-sectional shapes of the Hornluftdüsen special, aerodynamically optimized channels for the horn air are created. Of course, other cross-sectional shapes and combinations thereof are possible.
In Fig. 13 ist eine Variante einer Luftkappe 7 gezeigt, bei welcher die sich um die Farbdüse 3 herum erstreckende Luftringdüse nicht wie üblich zylindrisch gestaltet ist. Die Luftringdüse 5a ist hier in Draufsicht etwa sechseckig mit zwei Spitzen 26, 27 geformt. Die Spitzen 26, 27 sind dabei von den Hörnern 13, 14 abgewandt, in anderer Ausgestaltung könnten die Spitzen 26, 27 auch den Hörnern 13, 14 zugewandt sein. In Fig. 13, a variant of an air cap 7 is shown, in which the around the paint nozzle 3 extending around Luftringdüse is not designed as usual cylindrical. The air ring nozzle 5a is here approximately hexagonal in plan view with two peaks 26, 27 formed. The tips 26, 27 are remote from the horns 13, 14, in another embodiment, the tips 26, 27 and the horns 13, 14 may be facing.
Fig. 14 zeigt eine andere, in Draufsicht streng oval geformte Luftringdüse 5b in Kombination mit einer ebenso geformten Farbdüse 3a an einer Luftkappe 7 eines Düsenkopfes 1 . FIG. 14 shows another air ring nozzle 5b, which is strictly oval in plan view, in combination with a similarly shaped paint nozzle 3a on an air cap 7 of a nozzle head 1.
Bei den beiden zuletzt beschriebenen Varianten wird der Rundstrahl durch die spezielle Formgebung so vorgeformt, dass weniger Hornluft für die Formung des Breitstrahls als üblich erforderlich ist. Andere Ausgestaltungen des Düsenkopfes mit einer anderen Luftkappe oder auch ohne Luftkappe sind möglich; wesentlich im Sinne der Erfindung sind die nichtzylindrischen Öffnungen im Düsenkopf. In the two last-described variants, the round jet is preformed by the special shaping so that less horn air is required for the shaping of the broad jet than usual. Other configurations of the nozzle head with a different air cap or without air cap are possible; essential for the purposes of the invention are the non-cylindrical openings in the nozzle head.
Der in Fig. 15 dargestellte Düsenkopf 1 a gehört zu einer hochdruckgespeisten SpezialPistole, die ideal für das Verarbeiten großer Mengen hochviskoser Materialien ist, weil sie mit unterstützender Luftzerstäubung arbeitet. Der Düsenkopf 1 a besitzt eine sogenannte Luftdüse 200 und eine sogenannte Vordüse 201 , die über einen Vorsatz 202 in die Luftdüse 200 eingreift. Diese Bauteile sind über einen sogenannten Luftdüsenring 203 auf den Körper der nicht dargestellten Spritzpistole aufschraubbar. Sämtliche luft- oder materialführenden Öffnungen bzw. Düsen sind bei solchen Spritzpistolen üblicherweise zylindrisch gestaltet. Aus der zentralen Düse 3b tritt das Material in Form eines Flachstrahls aus und wird danach zu einem Rundstrahl geformt. Es wird vorgeschlagen, wenigstens eine der Öffnungen 300a, 300b bzw. luft- oder materialführenden Düsen mit nichtzylindrisch zu gestalten, The nozzle head 1 a shown in Fig. 15 belongs to a high-pressure-fed special gun, which is ideal for processing large quantities of highly viscous materials, because it works with supporting air atomization. The nozzle head 1 a has a so-called air nozzle 200 and a so-called pre-nozzle 201, which engages via a header 202 in the air nozzle 200. These components can be screwed onto the body of the spray gun, not shown, via a so-called air nozzle ring 203. All air or material-carrying openings or nozzles are usually designed cylindrical in such spray guns. From the central nozzle 3b, the material emerges in the form of a flat jet and is then shaped into an omnidirectional jet. It is proposed to make at least one of the openings 300a, 300b or air or material-carrying nozzles with non-cylindrical,
insbesondere die Hornluftdüsen 300a. Dadurch können auch hier Spezialeffekte erzielt werden. in particular the horn air nozzles 300a. This also special effects can be achieved here.
Beliebige Kombinationen der beschriebenen Düsenvarianten sind selbstverständlich möglich und können zu besonders vorteilhaften Spritzergebnissen führen. Any combinations of nozzle variants described are of course possible and can lead to particularly advantageous spattering results.
Sämtliche Kombinationen von zylindrischen und nichtzylindrischen Düsen sind je nach gewünschtem Arbeitsergebnis denkbar und fallen unter die vorliegende Erfindung. All combinations of cylindrical and non-cylindrical nozzles are conceivable depending on the desired work result and are within the scope of the present invention.
Die Erfindung ist selbstverständlich nicht auf die zuvor beschriebenen Düsenköpfe beschränkt. Sie kann auch mit Vorteil bei anderen Düsenköpfen eingesetzt werden. Of course, the invention is not limited to the previously described nozzle heads. It can also be used with advantage in other nozzle heads.
Die vorgeschlagenen nichtzylindrischen Düsen lassen sich selbstverständlich besonders einfach in Düsenköpfen bzw. Teilen von Düsenköpfen herstellen, die aus Kunststoff gefertigt, insbesondere spritzgegossen werden. Bei Düsenköpfen, die ganz oder teilweise aus Metall (üblicherweise Edelstahl) gefertigt werden, können nichtzylindrische Düsen mittels Wachsausschmelzguss oder über Einsätze realisiert werden. The proposed non-cylindrical nozzles can of course be particularly easy to produce in nozzle heads or parts of nozzle heads, which are made of plastic, in particular injection-molded. In the case of nozzle heads made wholly or partly of metal (usually stainless steel), non-cylindrical nozzles can be realized by means of lost-wax casting or by means of inserts.
In weiteren Ausführungsformen kann die Luftdüse/Luftringdüse auch direkt auf die In further embodiments, the air nozzle / air ring nozzle also directly on the
Farbdüse aufgesteckt, aufgeclipst, aufgeschraubt oder anderweitig montiert bzw. befestigt werden. Die Luftdüse und die Farbdüse können auch einstückig ausgeführt sein. Die gesamte Düseneinrichtung könnte mit oder ohne zusätzliche Trägereinrichtung direkt mit einem Pistolenkörper verbunden werden. Color nozzle plugged, clipped, screwed or otherwise mounted or attached. The air nozzle and the paint nozzle can also be made in one piece. The entire nozzle device could be connected directly to a gun body with or without additional support means.
In einer weiteren Ausgestaltungsform wird die Düseneinrichtung direkt mit dem In a further embodiment, the nozzle device is directly connected to the
Druckluftnetz bzw. einer Materialversorgung verbunden. Compressed air network or a material supply connected.
Die Düseneinrichtung kann in einer weiteren Ausführungsform auch einen Teil der Luft- oder Materialversorgung darstellen. In a further embodiment, the nozzle device can also represent a part of the air or material supply.
Auch kann die äußere Form der Düseneinrichtung beliebige geometrische Formen in Umfangsrichtung aufweisen; in einer besonderen Ausführungsform kann die gesamte Spritzvorrichtung zusätzlich beliebige geometrische Formen aufweisen. Also, the outer shape of the nozzle device may have any geometric shapes in the circumferential direction; In a particular embodiment, the entire spray device may additionally have any desired geometric shapes.
Die Öffnungen zur Strahlformung sowie die Hornluftdüsen bzw. -auslassöffnungen müssen nicht zwangsweise in vorspringenden Hörnern vorgesehen sein, sondern können The openings for beam shaping and the Hornluftdüsen or -auslassöffnungen need not necessarily be provided in projecting horns, but can
beispielsweise in der Platte 9, seitlichen Erhöhungen, Rohren oder in einem um die Platte umlaufenden Ring angeordnet werden. for example, in the plate 9, side elevations, pipes or in a circulating around the plate ring are arranged.
Die Anzahl der Öffnungen in den Hörnern wie auch zur Strahlformung ist grundsätzlich beliebig; mehrere Öffnungen können auch in Segmenten zusammengefasst in The number of openings in the horns as well as for beam shaping is basically arbitrary; Multiple openings can also be summarized in segments
beispielsweise einander gegenüberliegenden Bereichen (90 Grad, 45 Grad, 30 Grad ) angeordnet werden. Dabei können durch einzelne Öffnungen, mehrere oder viele For example, opposing areas (90 degrees, 45 degrees, 30 degrees) are arranged. It can be through individual openings, several or many
Öffnungen besondere Strahlformen erzielt werden Openings special beam shapes can be achieved
Durch die beschriebenen und weitere denkbaren strömungstechnisch optimierten By the described and further conceivable aerodynamically optimized
Düsenöffnungen kann die Energie der Druckluft optimaler ausgenutzt werden, der Strahl besser ausgeformt und die Zerstäubung verbessert werden. Dadurch können neben feineren Tröpfchen auch die Tröpfchenverteilung im Strahl verbessert und ein Nozzle openings, the energy of the compressed air can be used optimally, the beam formed better and the atomization can be improved. As a result, in addition to finer droplets, the droplet distribution in the jet can also be improved and introduced
gleichmäßigeres Tropfchenverteilungszentrum erzeugt werden. Ebenso erreicht werden kann die Reduzierung der Strahlabhängigkeit von anderen Parametern wie z.B. more uniform droplet distribution center can be generated. Likewise, the reduction of the beam dependence can be achieved by other parameters, e.g.
Eingangsdruck, Materialviskosität und Fertigungstoleranzen sowie eine Inlet pressure, material viscosity and manufacturing tolerances and a
Lautstärkereduzierung durch Reduzierung der Austrittsgeschwindigkeit und Verringerung des Druckluftbedarfes. Volume reduction by reducing the exit velocity and reducing the compressed air requirement.

Claims

Ansprüche claims
1 . Düsenkopf für eine Spritzvorrichtung, mit einer zentralen Materialdüse, einer diese Materialdüse umgebende Luftringdüse und vorzugsweise mit mindestens zwei seitlich vorstehenden Hörnern, in welche jeweils mindestens eine Hornluftdüse eingearbeitet ist, sowie gegebenenfalls mit einer materialführenden Nadel, dadurch gekennzeichnet, dass wenigstens eine Düse (3, 3a, 3b, 5, 5a, 12, 12a, 12 b, 15, 16, 17, 17a, 17b, 17c ,18, 18a, 18b1 , 18b2, 18b3, 300a, 300b), vorzugsweise wenigstens eine Hornluftdüse (15, 16, 17, 17a, 17b, 17c, 18, 18a,18b1 , 18b2, 18b3, 300a ) eine nichtzylindrische Gestalt aufweist. 1 . Nozzle head for a spray device, with a central material nozzle, an air nozzle surrounding this material nozzle and preferably with at least two laterally protruding horns, in which at least one Hornluftdüse is incorporated, and optionally with a material-carrying needle, characterized in that at least one nozzle (3, 3a, 3b, 5, 5a, 12, 12a, 12b, 15, 16, 17, 17a, 17b, 17c, 18, 18a, 18b1, 18b2, 18b3, 300a, 300b), preferably at least one horn air nozzle (15, 16 , 17, 17a, 17b, 17c, 18, 18a, 18b1, 18b2, 18b3, 300a) has a non-cylindrical shape.
2. Düsenkopf nach Anspruch 1 , dadurch gekennzeichnet, dass die Luftringdüse (5a, 5b) eine nichtzylindrische Gestalt aufweist. 2. Nozzle head according to claim 1, characterized in that the air ring nozzle (5 a, 5 b) has a non-cylindrical shape.
3. Düsenkopf nach Anspruch 2, dadurch gekennzeichnet, dass eine Luftringdüse mit nichtzylindrischer Gestalt mit wenigstens mit einer Hornluftdüse kombiniert ist, die eine zylindrische Gestalt aufweist. 3. Nozzle head according to claim 2, characterized in that a Luftringdüse is combined with non-cylindrical shape with at least one Hornluftdüse having a cylindrical shape.
4. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass neben der Luftringdüse ( (5) wenigstens eine Steueröffnung (12a, 12b) vorgesehen ist, welche eine nichtzylindrische Gestalt aufweist. 4. Nozzle head according to one of the preceding claims, characterized in that in addition to the Luftringdüse ((5) at least one control opening (12a, 12b) is provided, which has a non-cylindrical shape.
5. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass wenigstens eine der nichtzylindrischen Düsen (17a) über einen Einsatz (23) am Düsenkopf (1 ) befestigt ist. 5. Nozzle head according to one of the preceding claims, characterized in that at least one of the non-cylindrical nozzles (17a) via an insert (23) is fixed to the nozzle head (1).
6. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass wenigstens eine der Düsen (17) im Querschnitt elliptisch ausgebildet ist. 6. Nozzle head according to one of the preceding claims, characterized in that at least one of the nozzles (17) is elliptical in cross-section.
7. Düsenkopf nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass 7. Nozzle head according to one of claims 1 to 5, characterized in that
wenigstens eine der Düsen (17a) im Querschnitt tropfenförmig-oval ausgebildet ist. at least one of the nozzles (17a) is formed drop-shaped-oval in cross-section.
8. Düsenkopf nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass 8. Nozzle head according to one of claims 1 to 5, characterized in that
wenigstens eine der Düsen (12a, 17c) im Querschnitt etwa halbmondförmig ausgebildet ist. at least one of the nozzles (12a, 17c) is approximately crescent-shaped in cross-section.
9. Düsenkopf nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass 9. nozzle head according to one of claims 1 to 5, characterized in that
wenigstens eine der Düsen (17b) im Querschnitt bzw. im Umriss etwa der Zahl 8 gleicht. at least one of the nozzles (17b) in cross-section or in the outline approximately equal to the number 8.
10. Düsenkopf nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass wenigstens eine der Düsen (12b) im Querschnitt etwa die Form eines dreiblättrigen 10. Nozzle head according to one of claims 1 to 5, characterized in that at least one of the nozzles (12 b) in cross-section approximately the shape of a three-leaved
Kleeblatts aufweist. Clovers has.
1 1 . Düsenkopf nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass wenigstens eine der Düsen (18a, 18b1 , 18b2, 18b3) im Querschnitt etwa die Form eines Rechtecks (18b1 , 18b2, 18b3), insbesondere eines Quadrats (18a), aufweist. 1 1. Nozzle head according to one of claims 1 to 5, characterized in that at least one of the nozzles (18a, 18b1, 18b2, 18b3) in cross section has approximately the shape of a rectangle (18b1, 18b2, 18b3), in particular a square (18a).
12. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Strömungsfläche (22) wenigstens einer der Düsen (17d ) gewellt, genoppt, geriffelt, spiralförmig oder andersartig gestaltet ist. 12. Nozzle head according to one of the preceding claims, characterized in that the flow surface (22) of at least one of the nozzles (17d) is corrugated, knobbed, grooved, spirally or otherwise designed.
13. Düsenkopf nach Anspruch 12, dadurch gekennzeichnet, dass wenigstens eine der Düsen (17a) wenigstens eine strömungsführende Nut (24) aufweist. 13. Nozzle head according to claim 12, characterized in that at least one of the nozzles (17a) has at least one flow-guiding groove (24).
14. Düsenkopf nach Anspruch 13, dadurch gekennzeichnet, dass die Nut eine Längsnut ist. 14. Nozzle head according to claim 13, characterized in that the groove is a longitudinal groove.
15. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass wenigstens ein Horn (13, 14) nur eine einzige Hornluftdüse (17a, 17b) aufweist. 15. Nozzle head according to one of the preceding claims, characterized in that at least one horn (13, 14) has only a single Hornluftdüse (17a, 17b).
16. Düsenkopf nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, dass wenigstens ein Horn (13, 14) zwei Hornluftdüsen (15, 16, 17,17c, 18,18a) aufweist. 16. Nozzle head according to one of claims 1 to 14, characterized in that at least one horn (13, 14) has two horn air nozzles (15, 16, 17,17c, 18,18a).
17. Düsenkopf nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, dass wenigstens ein Horn (14) drei Hornluftdüsen (18b1 , 18b2, 18b3) aufweist. 17. Nozzle head according to one of claims 1 to 14, characterized in that at least one horn (14) has three horn air nozzles (18b1, 18b2, 18b3).
18. Düsenkopf nach einem Anspruch 16 oder 17, dadurch gekennzeichnet, dass die Hornluftdüsen (17,18a) ungleich groß gestaltet sind. 18. Nozzle head according to claim 16 or 17, characterized in that the Hornluftdüsen (17,18a) are designed unequal size.
19. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Düsen (5a, 5b, 12, 12 b, 15, 16, 17, 17a, 17b, 18, 18b1 , 18b2, 18b3, 300a, 300b) in Längsrichtung überall wenigstens annähernd das gleiche Innenmaß aufweisen. 19. Nozzle head according to one of the preceding claims, characterized in that the nozzles (5a, 5b, 12, 12b, 15, 16, 17, 17a, 17b, 18, 18b1, 18b2, 18b3, 300a, 300b) in the longitudinal direction everywhere at least approximately the same internal dimension.
20. Düsenkopf nach einem der Ansprüche 1 bis 18, dadurch gekennzeichnet, dass sich das Innenmaß der Düsen (12a) in Längsrichtung erweitert oder verjüngt. 20. Nozzle head according to one of claims 1 to 18, characterized in that the inner dimension of the nozzles (12a) widens or tapers in the longitudinal direction.
21 . Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass mehrere Düsen (12, 12a, 15,16, 17,18, 17c, 18a, 18b1 , 18b2, 18b3) segmentweise zusammen angeordnet sind. 21. Nozzle head according to one of the preceding claims, characterized in that a plurality of nozzles (12, 12a, 15, 16, 17, 18, 17c, 18a, 18b1, 18b2, 18b3) are arranged in segments.
22. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Hornluftdüse bzw. die Hornluftdüsen in Bereichen angeordnet sind, die keine 22. Nozzle head according to one of the preceding claims, characterized in that the Hornluftdüse or Hornluftdüsen are arranged in areas that no
Horngestalt aufweisen. Horn shape.
23. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass wenigstens eine der nichtzylindrischen Düsen (5a, 5b, 12, 12a, 12b) wenigstens annähernd in Längsrichtung des Düsenkopfes (1) verläuft. 23. Nozzle head according to one of the preceding claims, characterized in that at least one of the non-cylindrical nozzles (5a, 5b, 12, 12a, 12b) extends at least approximately in the longitudinal direction of the nozzle head (1).
24. Düsenkopf nach einem der Ansprüche 1 bis 22, dadurch gekennzeichnet, dass wenigstens eine der nichtzylindrischen Düsen (15, 16, 17, 17a, 17b, 17c , 18, 18b1 , 18b2, 18b3) wenigstens annähernd quer zur Längsrichtung des Düsenkopfes (1) verläuft. 24. Nozzle head according to one of claims 1 to 22, characterized in that at least one of the non-cylindrical nozzles (15, 16, 17, 17a, 17b, 17c, 18, 18b1, 18b2, 18b3) at least approximately transversely to the longitudinal direction of the nozzle head (1 ) runs.
25. Düsenkopf nach einem der Ansprüche 16 bis 23, dadurch gekennzeichnet, dass mehrere Düsen (15, 16) wenigstens annähernd im gleichen Winkel (101 ) zur 25. Nozzle head according to one of claims 16 to 23, characterized in that a plurality of nozzles (15, 16) at least approximately at the same angle (101) for
Spritzstrahlrichtung (100) verlaufen. Spray jet direction (100) run.
26. Düsenkopf nach einem der Ansprüche 16 bis 23 dadurch gekennzeichnet, dass mehrere Düsen (15, 16) in unterschiedlichen Winkeln (102, 103) zur Spritzstrahlrichtung (100) verlaufen. 26. Nozzle head according to one of claims 16 to 23, characterized in that a plurality of nozzles (15, 16) extend at different angles (102, 103) to the spray jet direction (100).
27. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Düsen (15, 16, 17, 17b, 17c, 18, 18b1 , 18b2, 18b3) in den Düsenkopf (1) bzw. eines damit verbundenen Bauteils (7) eingelassen sind. 27. Nozzle head according to one of the preceding claims, characterized in that the nozzles (15, 16, 17, 17b, 17c, 18, 18b1, 18b2, 18b3) in the nozzle head (1) or an associated component (7) embedded are.
28. Düsenkopf nach einem der Ansprüche 1 bis 26, dadurch gekennzeichnet, dass wenigstens eine Düse (17a) über einen Einsatz (23) mit dem Düsenkopf (1 ) bzw. mit einem damit verbundenen Bauteil (7) verbunden ist. 28. Nozzle head according to one of claims 1 to 26, characterized in that at least one nozzle (17a) via an insert (23) with the nozzle head (1) or with a connected component (7) is connected.
29. Düsenkopf nach Anspruch 27 oder 28, dadurch gekennzeichnet, dass das Bauteil (7) die Luftkappe einer Farbspritzpistole ist. 29. Nozzle head according to claim 27 or 28, characterized in that the component (7) is the air cap of a paint spray gun.
30. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine materialführende Nadel vorgesehen ist, die als Vollkörper ausgebildet ist. 30. Nozzle head according to one of the preceding claims, characterized in that a material-carrying needle is provided, which is designed as a solid body.
31 . Düsenkopf nach einem der vorhergehenden Ansprüche 1 bis 29, dadurch 31. Nozzle head according to one of the preceding claims 1 to 29, characterized
gekennzeichnet, dass eine hohle Nadel (4) mit einer materialführenden Öffnung (4a) vorgesehen ist. in that a hollow needle (4) with a material-carrying opening (4a) is provided.
32. Düsenkopf nach Anspruch 31 , dadurch gekennzeichnet, dass die Öffnung (4a) in der hohlen Nadel (4) eine nichtzylindrische Gestalt aufweist. 32. Nozzle head according to claim 31, characterized in that the opening (4a) in the hollow needle (4) has a non-cylindrical shape.
33. Düsenkopf nach Anspruch 31 oder 32, dadurch gekennzeichnet, dass die Öffnung (4a) an eine Material beinhaltende Vorrichtung angeschlossen ist. 33. Nozzle head according to claim 31 or 32, characterized in that the opening (4a) is connected to a material-containing device.
34. Düsenkopf nach Anspruch 33, dadurch gekennzeichnet, dass die Öffnung (4a) an Druckluft oder Vakuum angeschlossen ist. 34. Nozzle head according to claim 33, characterized in that the opening (4a) is connected to compressed air or vacuum.
35. Düsenkopf nach einem der Ansprüche 30 bis 34, dadurch gekennzeichnet, dass die Nadel (4) mit Presspassung im Düsenkopf (1) sitzt. 35. Nozzle head according to one of claims 30 to 34, characterized in that the needle (4) with a press fit in the nozzle head (1) sits.
36. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine oder mehrere Steuerdüsen (12, 12a, 12 b) vorgesehen sind. 36. Nozzle head according to one of the preceding claims, characterized in that one or more control nozzles (12, 12 a, 12 b) are provided.
37. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Luftringdüse (5, 5a) wenigstens ein materialführendes Bauteil (3, 3a, 3b, 4) umgibt. 37. Nozzle head according to one of the preceding claims, characterized in that the air-ring nozzle (5, 5a) surrounds at least one material-carrying component (3, 3a, 3b, 4).
38. Düsenkopf nach Anspruch 37, dadurch gekennzeichnet, dass die Luftringdüse auf das materialführende Bauteil aufgesteckt, aufgeclipst, aufgeschraubt oder anderweitig mit ihm verbunden ist. 38. Nozzle head according to claim 37, characterized in that the air ring nozzle plugged onto the material-carrying component, clipped, screwed or otherwise connected to it.
39. Düsenkopf nach Anspruch 37 oder 38, dadurch gekennzeichnet, dass die Luftringdüse einstückig mit dem materialführenden Bauteil ausgebildet ist. 39. Nozzle head according to claim 37 or 38, characterized in that the air ring nozzle is formed integrally with the material-carrying component.
40. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Düsenkopf (1 ) wenigstens bereichsweise aus Kunststoff gefertigt, insbesondere aus Kunststoff gespritzt ist. 40. Nozzle head according to one of the preceding claims, characterized in that the nozzle head (1) is at least partially made of plastic, in particular injection molded from plastic.
41 . Düsenkopf nach Anspruch 40, dadurch gekennzeichnet, dass der Düsenkopf (1 ) eine Luftkappe (7) aufweist, die aus Kunststoff gefertigt ist. 41. Nozzle head according to claim 40, characterized in that the nozzle head (1) has an air cap (7) which is made of plastic.
42. Düsenkopf nach Anspruch 40, dadurch gekennzeichnet, dass ein düsenführender Einsatz (23) im Düsenkopf (1 ) aus Kunststoff gefertigt ist. 42. Nozzle head according to claim 40, characterized in that a nozzle-guiding insert (23) in the nozzle head (1) is made of plastic.
43. Düsenkopf nach Anspruch 41 oder 42,, dadurch gekennzeichnet, dass der Düsenkopf ansonsten aus Metall, insbesondere aus Stahl, gefertigt ist. 43. Nozzle head according to claim 41 or 42, characterized in that the nozzle head is otherwise made of metal, in particular of steel.
44. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass er direkt mit dem Körper der Spritzpistole verbunden ist. 44. Nozzle head according to one of the preceding claims, characterized in that it is connected directly to the body of the spray gun.
45. Düsenkopf nach einem der Ansprüche 1 bis 43, dadurch gekennzeichnet, dass er über eine Trägereinrichtung mit dem Körper der Spritzpistole verbunden ist. 45. Nozzle head according to one of claims 1 to 43, characterized in that it is connected via a carrier device with the body of the spray gun.
46. Düsenkopf nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass er an einer pneumatischen Spritzpistole vorgesehen ist. 46. Nozzle head according to one of the preceding claims, characterized in that it is provided on a pneumatic spray gun.
47. Düsenkopf nach einem der Ansprüche 1 bis 45, dadurch gekennzeichnet, dass er an einer hydrostatischen Spritzpistole vorgesehen ist. 47. Nozzle head according to one of claims 1 to 45, characterized in that it is provided on a hydrostatic spray gun.
48. Düsenkopf nach einem der Ansprüche 1 bis 45, dadurch gekennzeichnet, dass er an einer kombinierten pneumatischen/hydrostatischen Spritzpistole vorgesehen ist. 48. nozzle head according to one of claims 1 to 45, characterized in that it is provided on a combined pneumatic / hydrostatic spray gun.
EP11723182.9A 2010-05-28 2011-05-21 Nozzle head for a spray gun Active EP2576079B1 (en)

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DE202010007355U DE202010007355U1 (en) 2010-05-28 2010-05-28 Nozzle head for a spraying device
PCT/EP2011/002544 WO2011147555A1 (en) 2010-05-28 2011-05-21 Nozzle head for a spray device

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EP2576079A1 true EP2576079A1 (en) 2013-04-10
EP2576079B1 EP2576079B1 (en) 2019-09-11

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JP (2) JP5875580B2 (en)
CN (2) CN102917803A (en)
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AU2011257605A1 (en) 2012-11-29
JP2013537470A (en) 2013-10-03
AU2011257605B2 (en) 2014-12-11
DE202010007355U1 (en) 2011-10-20
US9782784B2 (en) 2017-10-10
JP2016052660A (en) 2016-04-14
CN102917803A (en) 2013-02-06
WO2011147555A1 (en) 2011-12-01
JP6162267B2 (en) 2017-07-12
JP5875580B2 (en) 2016-03-02
US20130056556A1 (en) 2013-03-07
CN106925462A (en) 2017-07-07
CA2797990C (en) 2018-06-12
EP2576079B1 (en) 2019-09-11
CA2797990A1 (en) 2011-12-01

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