EP2524813B1 - Procédé de fabrication d'une brochure reliée - Google Patents

Procédé de fabrication d'une brochure reliée Download PDF

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Publication number
EP2524813B1
EP2524813B1 EP12167822.1A EP12167822A EP2524813B1 EP 2524813 B1 EP2524813 B1 EP 2524813B1 EP 12167822 A EP12167822 A EP 12167822A EP 2524813 B1 EP2524813 B1 EP 2524813B1
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EP
European Patent Office
Prior art keywords
stitching
saddle
signature
signatures
thread
Prior art date
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Application number
EP12167822.1A
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German (de)
English (en)
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EP2524813A1 (fr
Inventor
Holger Arendt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mueller Martini Holding AG
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Mueller Martini Holding AG
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Publication date
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Publication of EP2524813A1 publication Critical patent/EP2524813A1/fr
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Publication of EP2524813B1 publication Critical patent/EP2524813B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B2/00—Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
    • B42B2/02—Machines for stitching with thread
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B2/00—Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
    • B42B2/02—Machines for stitching with thread
    • B42B2/08—Machines for stitching with thread with devices for forming safety knots or with tying mechanisms

Definitions

  • the invention relates to a method for producing a thread-stitched signatures consisting of brochures, wherein the individual signatures are subtracted in their order from a magazine and placed on the saddle stitch, according to claim 1.
  • Thread sewing machines for the industrial and artisanal sector are known.
  • saddle stitchers for the industrial and craft sector are also known.
  • the signatures also called printing sheets
  • the product is either ready or is processed further, for example by sticking a blanket.
  • the staples can be removed from children, taken in the mouth and even swallowed, for example, which can lead to injuries.
  • it has been forbidden by law in some countries to produce exercise books with staples.
  • the exercise books are thread-stitched, namely several bows behind each other instead of stapled, this is relatively complex and expensive.
  • the invention aims to remedy this situation.
  • the invention as characterized in the claims, the object is to meet in a thread sewing machine of the type mentioned those requirements, which is a stapling of nested single signatures, which are executed in one cycle, allows, which can be spoken on the basis of the inventive method new from a collection thread stitching machine.
  • the invention thus relates to collection thread stitching machine, which is used both for collecting signatures and subsequent sewing with a stitch and subsequent empty stitch, which, however, takes place without additional empty cycle, as well as for classical thread stitching.
  • the inventive Sammelfadenheftmaschine is thus able to collect several folded signatures on top of each other and then within a machine cycle with two stitches (stitching stitch and empty stitch) to sew.
  • An empty stitch is an additional knot to secure the stitch.
  • the inventive Sammelfadenheftmaschine is therefore also able to combine classic thread stitching and saddle stitching together.
  • the saddle can z. B. 3 notes in a row three signatures attach, and then held for 2 bars in loading position and load 2 signatures on top of each other and then attach. This would correspond to an insertion of 2 signatures into each other on the saddle. This makes it possible to save one operation (plugging in) during production preparation.
  • the inventive collection thread stitching machine is further capable of multiple interleaved signatures, e.g. coming from a digital printing machine coming together to form a single signature to sew within a machine cycle with two stitches. This means for the first time that 100 signatures can be processed with 100 machine cycles. Previously, only 50 individual signatures were possible with a total of 100 machine cycles.
  • the inventive Sammelfadenheftmaschine is also able to accomplish in classic style thread stitching, ie to sew signatures one behind the other, and then execute a blank stitch with additional empty cycle or without staple stitching, where the empty stitch is created by the same organs that perform the basting stitches.
  • the signature is basically withdrawn in the magazine, placed on a conveyor belt and transported with the open side ahead under the saddle stitch, deflected by 90 ° upwards, opened and placed by a gripper drum on the saddle.
  • the inventive Sammelfadenheftmaschine can operate according to the following criteria:
  • the servo-controlled saddle moves to the stapling position and the servo-controlled stapling center tilts the signatures. The saddle then returns to loading position and the process starts again.
  • the nested signatures are subtracted as a single signature in the magazine, opened and placed on the saddle.
  • the servo-controlled book saddle moves to the stapling position and the servo-controlled stapling center staples the signature.
  • the saddle then returns to loading position and the process starts again.
  • the folder presser pushes the attached signature backwards and remains in that position for a while. During this time, the needles of the servo-controlled stitching center penetrate into the loop-forming seaming press and perform another stitch (empty stitch). Then the separation process is carried out. Thereafter, the Falzpresser moves back to its original position. The whole thing happens during a single machine cycle (360 °). A new empty cycle of the saddle without signature is not necessary.
  • Folded signatures can be collected one above the other and stapled within a machine cycle with two stitches.
  • the destruction of stapling by z. Childbirth and the ingestion of the stitching thread result in neither injury nor death - the thread-sewn products are child resistant to stapled products and the production is less expensive than traditional thread-stitching.
  • a cost saving for the customer can be achieved by increasing the productivity (stitching with empty stitch in the same time as without empty stitch). This results in an increase in productivity when stitching individual signatures by 100% while at the same time gaining in terms of saddle-stitched saddle stitching or classical thread stitching with just one machine.
  • Fig. 1 shows the basic elements of a collection thread stitching machine as well as the kinematic sequences that can be executed with the processing of signatures 200. Such a signature goes out first Fig. 1 not yet apparent. Reference is made to the following figures.
  • a belt transport system 9 Via a belt transport system 9, the supply of the signatures from the magazine to a gripper drum 6 is performed.
  • a gripper 8 are on the one hand with the gripper drum 6 and on the other hand with a saddle 100 in operative connection, wherein the saddle 100 is in a so-called loading position 2.
  • the open and gripped signature is symbolized with Pos. 7.
  • this saddle 100 moves from the loading position 2 into a stapling position 1, which in the Fig. 1 appears dashed and which is the supply of the now collected signatures 200 to the stitching station 300, said stitching station 300 is represented by their significant elements stitching rail 3, sewing needle 4 and 5 Falzpresser symbolized.
  • a first process-oriented variant is operated as follows:
  • the saddle 100 is already in the loading position 2 even before the first cycle. Here it also remains during the subsequent cycles, each of which serves to load the binding saddle 100, each with a signature 200.
  • Fig. 2 shows the second clock, in which case a first signature 200 has already been placed, so is in loading position without first stapled.
  • a second signature 200 which is not shown directly in the figure for reasons of clarity, is placed on this first signature 200 in conformity with the position.
  • This second signature 200 is again supplied by the gripper drum 6.
  • Fig. 3 the stitching saddle 100 is still in loading position 2, in which the gripper drum 6 is followed by a third signature 200 on the previously already applied two signatures.
  • the signature 200 intended for the next brochure is already being transported.
  • the next signature 200 introduced via the tape transport system 9 has already advanced to the gripper drum 6. There it is detected by the gripper 8 and passed to the stitching saddle 100 for a new load.
  • the stapling operation of the collected signatures is shown schematically, in particular as the stitching needle 4 is in use.
  • the sewing needle 4 moves out of the area of the saddle 100 and this then pivots back into loading position 2, where it waits for the first signature of the next brochure, which is now introduced via the gripper drum 6, as is Fig. 5 evident.
  • the seam presser moves to the stapling center of the stapling station 300, pushes the stapled paperback backward, and the sewing needles 4 again move downward, penetrate the loop-forming seam crimping machine 5, and execute an idle stitch. Thereafter, the process starts again. But there has been no empty cycle of saddle 100.
  • the collected signatures 200 are stitched in the sewing station 300 with a stitch and secured against loosening with an additional empty stitch.
  • the whole process is dictated by the fact that the folded signatures 200 are in the order 1, 2, 3; 1, 2, 3; etc., inserted into the magazine and withdrawn successively, carried out under the saddle 100 with the open side ahead, led by 90 ° upwards towards saddle, opened and rotated about the gripper drum 6 about its own axis and placed on the saddle 100.
  • the feeding of a signature corresponds to a machine cycle of 360 °.
  • the first signature After the first signature has been placed on the saddle 100, it remains in the loading position 2, as already explained above, and "waits" for the next or the next signatures.
  • the second signature is now placed over the first signature and then about the third signature, which is not conclusive to understand.
  • the servo-controlled book saddle and the servo-guided Center of sewing station 300 no movement off.
  • the servomotor (not shown in detail) drives the saddle 100 into stapling position 1, the signature is prepunched and tacked by the servo-controlled center of the sewing station 300.
  • the saddle 100 moves back to the loading position 2. Now pushes the loop-forming Falzpresser 5 in stapling position and pushes the attached brochure back to make room for the next booklet to be stapled.
  • the servo-controlled center of the sewing station 300 performs a basting stitch a second time, this time in the seaming press 5. This process is shorter than the previous one, since a pre-piercing is omitted.
  • the required thread is provided by a thread equalization (3), which is located above the stitching center.
  • a second process-oriented variant is operated as follows:
  • a previously collected (stacked) or inserted single signature should be stapled instead of with staples through a thread stitching. Two stitches are required for this - basting stitch plus empty stitch to secure the stitching.
  • the individual signatures are successively withdrawn in the magazine, performed with the open side ahead under the saddle stitch, deflected by 90 ° upwards, opened and placed over a gripper drum rotated about its own axis on the saddle stitch.
  • the servo motor drives the saddle into stapling position, the signature is prepunched and tacked by the servo-controlled stapling center. After completion of the first stapling operation, the saddle moves back into loading position.
  • the loop-forming folding press moves into stapling position and then pushes back the attached signature to make room for the next signature to be stitched.
  • the folder press remains in the stapling position
  • the servo-controlled stapling center performs a basting stitch a second time, this time in the folder press. This process is shorter than the previous one, since a pre-piercing is omitted.
  • the required thread is provided by the thread equalization (3).
  • the Falzpresser returns to its original position. An empty stitch to secure the signature was created, an additional empty cycle of the saddle and thus an additional machine cycle, is eliminated. It can be stapled immediately the next single signature.
  • a third process-oriented variant is operated as follows:
  • 10 compiled signatures are to be processed into a book block with empty stitch (classic thread stitching).
  • the signatures are successively withdrawn in the magazine, carried out with the open side ahead under the saddle stitch, deflected by 90 ° upwards, opened and placed over a gripper drum rotated about its own axis on the saddle stitch.
  • the servomotor moves the saddle into stapling position, the signature is prepunched and tacked by the servo-controlled stapling center.
  • the saddle moves back into loading position and the process starts again -10 sheets are stapled successively.
  • the folder presser pushes the last stitched signature backwards to make room for the next signature.
  • the servo-controlled stitching center does not execute a stitch, but stays in its starting position for the rest of the time.
  • the needles of the servo-controlled stitching center penetrate into the loop-forming seaming press and perform another stitch (empty stitch). This process is shorter than the previous stitches, since a pre-piercing is omitted.
  • the required thread is provided by the thread equalization (3). The whole thing happens during the last and tenth bars of the book to be stapled (360 °). An additional empty cycle to generate the empty line is eliminated. It can also be stapled without a blank sting. Being in loading position The saddle can be loaded immediately with the first signature of the next book.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Claims (11)

  1. Procédé de fabrication d'une brochure à reliure cousue, constituée de feuillets, les feuillets individuels (200) étant successivement extraits d'un magasin, puis placés sur la sellette de couture (100), sachant que ladite sellette de couture demeure en un emplacement de chargement (2) en vue de recevoir au moins un feuillet, et que ladite sellette de couture à commande asservie et un centre à commande asservie du poste de piquage (300) n'accomplissent aucun mouvement, au cours de ce chargement, de façon telle que le servomoteur amène ladite sellette de couture (100) à un emplacement de couture (1) aussitôt que le dernier feuillet occupe l'emplacement de chargement (2) sur ladite sellette de couture (100), les feuillets (200), rassemblés en une brochure, étant alors préalablement perforés et cousus par ledit centre à commande asservie du poste de piquage (300), sachant que ladite sellette de couture (100) se meut de nouveau vers l'emplacement de chargement (2) à l'achèvement de cette opération de couture, et que, de manière synchrone, une presse plieuse (5) formatrice de boucles se déplace ensuite vers l'emplacement de couture et expulse la brochure, à couture amorcée, hors de la région dudit poste de piquage, auquel cas, ladite presse plieuse (5) conservant ledit emplacement de couture, ledit centre à commande asservie du poste de piquage (300) exécute une seconde fois un point de couture dans ladite presse plieuse (5), en vue de produire un point à vide sans cycle à vide de ladite sellette de couture, caractérisé par le fait que la sellette de couture (100) est mue de l'emplacement de couture (1) à l'emplacement de chargement (2) avant que la presse plieuse (5), formatrice de boucles, ait atteint ledit emplacement de couture (1).
  2. Procédé selon la revendication 1, caractérisé par le fait que le feuillet (200) est mis en défilement au-dessous de la sellette de couture (100) en commençant par le côté ouvert, est guidé vers le haut à 90° en direction de ladite sellette de couture, est ouvert, animé d'une rotation autour de son axe propre par l'intermédiaire d'un tambour de préhension (6), puis déposé sur ladite sellette de couture.
  3. Procédé selon la revendication 1, caractérisé par le fait qu'un cycle de machine est scindé comme suit :
    1° - 85° : chargement d'un feuillet sur la sellette de couture ;
    86° - 165° : déplacement de ladite sellette de couture jusqu'à l'emplacement de couture supérieur ;
    166° - 280° : perforation préalable et couture dudit feuillet ;
    281° - 360° : déplacement de ladite sellette de couture jusqu'à l'emplacement de couture inférieur ;
    281° - 320° : introduction de la presse plieuse dans le centre de couture ;
    321° - 60° : couture de la seconde boucle par ladite presse plieuse ;
    61° - 100° : déplacement de ladite presse plieuse jusqu'à son emplacement initial.
  4. Procédé selon la revendication 1, caractérisé par le fait que la sellette de couture (100) n'est déplacée, jusqu'à l'emplacement de couture, que lorsque le chargement d'au moins un feuillet est achevé.
  5. Procédé selon la revendication 1, caractérisé par le fait qu'au moins un feuillet est toujours chargé sur la sellette de couture.
  6. Procédé selon la revendication 1, caractérisé par le fait que le poste de couture exécute deux points par cycle.
  7. Procédé selon la revendication 1, caractérisé par le fait que la sellette de couture est retenue à l'emplacement de chargement (2) par plusieurs cycles de machine.
  8. Procédé selon la revendication 1, caractérisé par le fait que la presse plieuse (5) prend en charge la formation de boucles au sein de l'opération de reliage cousu.
  9. Procédé selon l'une des revendications 1-8, en vue de l'application dudit procédé à des encarteuses-piqueuses à reliage cousu.
  10. Procédé selon l'une des revendications 1-8, en vue de l'application dudit procédé à des corps d'ouvrages à reliure cousue qui sont traités avec un point à vide.
  11. Procédé selon l'une des revendications 1-10, caractérisé par le fait que ledit procédé peut être librement mis en oeuvre en vue d'un encartage-piquage combiné avec reliure cousue, dans lequel les feuillets sont placés les uns au-dessus des autres, ou en vue d'un reliage cousu classique dans lequel lesdits feuillets sont disposés les uns derrière les autres, voire en vue d'une couture de feuillets individuels rassemblés ou imbriqués les uns dans les autres, qui sont produits avec deux points par cycle dans un poste de piquage.
EP12167822.1A 2011-05-17 2012-05-14 Procédé de fabrication d'une brochure reliée Active EP2524813B1 (fr)

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CH8322011 2011-05-17

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EP2524813A1 EP2524813A1 (fr) 2012-11-21
EP2524813B1 true EP2524813B1 (fr) 2016-03-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109203753A (zh) * 2017-07-06 2019-01-15 韩国生产技术研究院 有限长度纤维的自动打结装订机及利用其的装订方法

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5887532A (en) 1996-09-25 1999-03-30 Grapha-Holding Ag Method and apparatus for manufacturing book blocks
ITMI20030945A1 (it) 2003-05-12 2004-11-13 Meccanotecnica Spa Metodo e dispositivo per confezionare libri a partire da un impilamento di segnature tra loro cucite

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109203753A (zh) * 2017-07-06 2019-01-15 韩国生产技术研究院 有限长度纤维的自动打结装订机及利用其的装订方法
CN109203753B (zh) * 2017-07-06 2020-09-22 韩国生产技术研究院 有限长度纤维的自动打结装订机及利用其的装订方法

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