EP2516705B1 - Schlaufenwicklungsvorrichtung mit einem hilfsgurt für eine textilmaschine - Google Patents

Schlaufenwicklungsvorrichtung mit einem hilfsgurt für eine textilmaschine Download PDF

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Publication number
EP2516705B1
EP2516705B1 EP10740287.7A EP10740287A EP2516705B1 EP 2516705 B1 EP2516705 B1 EP 2516705B1 EP 10740287 A EP10740287 A EP 10740287A EP 2516705 B1 EP2516705 B1 EP 2516705B1
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EP
European Patent Office
Prior art keywords
lap
calender
web
primary
tube
Prior art date
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Active
Application number
EP10740287.7A
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English (en)
French (fr)
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EP2516705A1 (de
Inventor
Roberto Torcoli
Girolamo Prandini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Marzoli Machines Textile SRL
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Marzoli Machines Textile SRL
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Publication of EP2516705A1 publication Critical patent/EP2516705A1/de
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G27/00Lap- or sliver-winding devices, e.g. for products of cotton scutchers, jute cards, or worsted gill boxes

Definitions

  • the present invention relates to a lap-winding device for machines processing fibre webs, such as a lap-winder.
  • a fibre processing system envisages processing of the fibre, usually starting from fibre flocks, to obtain a yarn.
  • the system is composed of numerous machines; in particular, the carding machines enable a fibre web to be produced.
  • a plurality of webs are wound and joined together, to form a web, wound on a tube to form a lap.
  • the laps are then sent to the combing machines and the web produced by these starting from the laps is sent to the lap-winders, roving frames and spinning frames, for the formation of webs, reels of roving and yarn respectively.
  • the laps are formed, in the devices of the known art, by remaining in contact under pressure with two calenders rotating at high speed.
  • the lap formed by winding a soft web, especially near the point of initial contact with the primary calender, tends to form a thickening, caused by the resistance of the web being wound against the surface of the first calender. This phenomenon is known in the field as "thickening".
  • the purpose of the present invention is to make a lap-winding device, in particular for a lap-winder, able to overcome or limit the problem of formation of the thickening.
  • the attached figures 1 to 6 show lap-winding systems which are not part of the invention.
  • the attached figures 7 and 8 show diagrams of a lap-winding system according to the present invention, according to different embodiments.
  • a machine for processing fibre webs or a lap such as a lap-winder, comprises a lap-winding device 1.
  • the device 1 has an input area 2 for the input of a web W, coming from machinery upstream of the device 1, for example from winding and joining equipment of the lap-winder.
  • the device 1 comprises an input group 4 for receipt of the incoming web W in an input direction IN and deviation of the direction of advancement, positioned in the input area 2.
  • the input group 4 comprises an input cylinder 6, generally motorised, and at least one input roller, generally idler, positioned around the input cylinder 6 to engage the web W.
  • the input group 4 comprises an alignment roller 12, which the web W passes over before continuing towards a forming area 20 of a lap L.
  • the input group 4 comprises a pair of output cylinders 12a, 12b, at least one of which motorised, pressure coupled for the transit of the web W between them.
  • the lap L is formed by the web W wound around a tube T perforated on the surface.
  • the device 1 comprises, in addition, a pair of calenders, for example motorised, preferably with a fixed rotation axis, for the formation of the lap L.
  • a pair of calenders for example motorised, preferably with a fixed rotation axis, for the formation of the lap L.
  • the device 1 comprises a primary calender 22, rotating around an axis 22', which the tube T, when this is resting on the primary calender 22, forms a primary contact axis 22a with; the primary calender has a primary diameter Dp; the primary diameter Dp defines a primary cylindrical surface 22b of the primary calender 22.
  • the web W, coming out of the alignment roller 12 or from the pair of output cylinders 12a, 12b, is directed towards the primary contact axis 22a.
  • the device 1 comprises a secondary calender 24, rotating around an axis 24', which the tube T, when this is resting on the secondary calender 24, forms a secondary contact axis 24a with; the secondary calender has a secondary diameter Ds; the secondary diameter Ds defines a secondary cylindrical surface 24b of the secondary calender 24.
  • the web W reaching the secondary contact axis 24a with its tip for the first time, already has a section wound onto the tube T, in that the winding began at the primary contact axis 22a.
  • the primary contact axis 22a is misaligned between the primary calender 22 and the tube T in relation to the alignment roller 12, and, specifically, is rearward of it.
  • a primary reference plane I' is defined; the primary reference plane I' intersects the primary contact axis 22a; an initial web plane Wi is also defined, tangent to the alignment roller 12 and passing through the primary contact axis 22a.
  • the primary contact axis 22a between the primary calender 22 and the tube T is misaligned in relation to the alignment roller 12 in the sense that the initial web plane Wi is inclined in relation to the primary reference plane I', in other words is not orthogonal to it.
  • the primary contact axis 22a between the primary calender 22 and the tube T is rearward of the alignment roller 12 in the sense that the initial web plane Wi forms an acute angle with the primary reference plane I' on the side of the tube T, or in other words an obtuse angle on the side of the primary calender 22. That is to say, the initial web plane Wi intersects the tube T.
  • the initial web plane Wi forms an angle with the primary reference plane I', of 0° to 89°, for example 45° to 85°, for example 55° to 75°, preferably 60° to 65°.
  • such arrangement makes it possible to wind the web onto the tube T or to the lap being formed in a joining area upstream of the primary contact axis 22a. It has been found that such aspect considerably facilitates the formation cycle, significantly limiting the thickening phenomenon, since the web is already wound and joined to the lap when it reaches the area of the primary contact axis 22a, where it encounters strong pressure from the calender.
  • the initial web plane Wi forms a negative angle with the primary reference plane I'.
  • the initial web plane Wi forms an angle with the primary reference plane I' of -15° to 0°, for example of -5°.
  • the forming area 20 is asymmetric, in that the primary diameter Dp of the primary calender 22 is a different length from the secondary diameter Ds of the secondary calender ( figures 3 , 7 or 8 ), or the distancing of the web being formed from the calenders is not symmetrical but inclines towards the secondary calender ( figure 2 ).
  • such characteristics make it possible to distribute the excess pressure in the primary and secondary contact areas asymmetrically, facilitating formation of the lap.
  • a calender axes plane A' is defined as the plane containing the two axes 22', 24' of the two calenders 22, 24;
  • a reference plane I' is defined as the plane containing the rotation axis 22' of the primary calender 22 and the axis T' of the tube T;
  • the reference plane I" is defined as the plane containing the rotation axis 24' of the secondary calender 24 and the axis T' of the tube T;
  • the median plane M is defined as the plane bisecting the angle 22'-T'-24'.
  • the plane of the centres T" is inclined, in the forming area 20, so as to be closer to the primary calender 22 in relation to the median plane M.
  • the primary diameter Dp is according to the invention less than the secondary diameter Ds ( figures 3 , 4 , 6 , 7 and 8 ), and, in particular, the ratio of the primary diameter Dp of the primary calender 22 and the secondary diameter Ds of the secondary calender 24 is 0.1 to 0.4, preferably 0.15 to 0.3, preferably equal to 0.23 or 0.27.
  • the plane of the centres T" is inclined, in the forming area 20, so as to be further from the primary calender 22 in relation to the median plane M. It is believed that the reduction in over pressure in the primary contact area 22a derives from this.
  • the plane of the centres T" forms, with the median plane M, an angle of 5° to 20°, preferably 10° to 15°, preferably equal to 12° or 13° or 14° on the side of the secondary calender.
  • the device 1 comprises an auxiliary belt 40 which forms a closed circuit and is at least partially wound on the primary calender 22, remaining in contact with the tube T and then with the lap being formed ( figures 7 and 8 ).
  • the device 1 comprises a pair of return rollers 50a, 50b, positioned rearwards of the primary calender 22, on the side opposite the forming area 20.
  • the auxiliary belt 40 winds onto the primary calender 22 and onto the two return rollers 50a, 50b, forming the closed circuit.
  • the lap-winding device 1 comprises a mobile guide 30, for example rotatable, in the form of a plate, which the web W moves on.
  • the mobile guide 30 is positioned downstream of a pair of output cylinders 12a, 12b and upstream of the primary calender 22 ( figures 7 and 8 ).
  • the device 1 comprises a fixed guide 60, for example in the form of a plate, positioned between the input cylinder 6 and the pair of output cylinders 12a, 12b.
  • the mobile guide 30 is positioned downstream of the alignment roller 12 and upstream of the primary calender 22, which the web W moves on ( figures 3 , 4 and 6 ).
  • the guide 30 is movable from an active position, in which it guides the web W especially when starting the formation cycle, towards the tube T, to a rest position, in which it is distanced from the primary calender, so as not to interfere with the lap being formed.
  • the lap-winding device 1 has the primary contact axis 22a between the primary calender 22 and the tube T rearwards of the alignment roller 12 and the asymmetric forming area 20, as well as the mobile guide 30.
  • the device 1 comprises suction means 32, joined to the mobile guide 30, to hold the web W, especially during the initial phase of the formation cycle.
  • At least some of the components of the device 1 in contact with the web W in the forming area 20 of the lap comprise air current evacuation means.
  • the primary calender 22 which is in contact with the web W in the forming area 20, has a surface provided with holes ( figure 5 ), from which the currents of air forming in the forming area of the lap, can escape, to reduce their disturbing effect on the web.
  • air aspiration devices are provided in the forming area 20 to aspirate the currents of air formed.
  • the mobile guide 30, at least near the forming area 20, has holes for the escape of currents of air ( figure 6 ).
  • the lap-winding device 1 comprises said evacuation devices, the asymmetric forming area and the rearward primary contact area.
  • the device 1 comprises, in addition, guide means for guiding the lap being formed on the tube.
  • said guide means comprise a carriage comprising a pair of plates, positioned distanced along the rotation axis of the calenders 22, 24, so as to define an area between them.
  • the tube T still without the web wound around it, when formation of the lap is started, rests on the two calenders 22, 24 and is positioned between the plates of the guide means.
  • the carriage comprises, in addition, first movement devices, connected to the plates, for the movement of the same in a direction of formation, for example coinciding with the direction tangent to the two calenders 22, 24.
  • said movement devices are pneumatic.
  • the tube T rests on the calenders 22, 24, without the web W.
  • the tube T is in contact with the auxiliary belt 40 at said section in contact with the surface of the primary calender 22.
  • the carriage is in a retracted limit position, and the two plates are at the axial ends of the tube T, containing it.
  • the calenders 22, 24 are placed in rotation, the web W is fed to the input group 4 and deviated towards the tube T.
  • the lap is pressed by the carriage onto the two calenders 22, 24 in rotation and fed with the web W.
  • the carriage is in an intermediate position, in which the plates are translated along the direction of formation, distanced from the rotation axes of the calenders 22, 24 by a greater distance than in the initial formation configuration.
  • the lap has the desired maximum volume
  • the carriage is in the forward limit position, that is the axes of the plates are at the maximum distance from the rotation axes of the calenders.
  • the device 1 comprises tube centring devices, for example comprising a pair of truncated cone-shaped inserts, attached centrally to the plates of the carriage, suitable for being inserted in the tube T, so as to centre its position, at least upon starting of the formation cycle of the lap.
  • tube centring devices for example comprising a pair of truncated cone-shaped inserts, attached centrally to the plates of the carriage, suitable for being inserted in the tube T, so as to centre its position, at least upon starting of the formation cycle of the lap.
  • the lap-winding device according to the present invention makes it possible to eliminate or reduce thickening during the formation of the lap.
  • the device makes it possible to use high rotation speeds for the formation of the lap, while maintaining high quality standards.
  • the primary calender is idler.
  • the primary calender is motorised.
  • the secondary calender is motorised independently of the primary calender.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Claims (13)

  1. Vorrichtung (1) einer Faserverarbeitungsmaschine zur Bildung einer Wickelung (L) durch Aufwickeln eines Gewebes (W) auf einem Rohr (T), umfassend:
    - einen Formgebungsbereich (20), in dem das Gewebe (W) auf das Rohr (T) gewickelt wird und in dem die Wickelung aus einer anfänglichen wickelungsformenden Konfiguration in eine finale wickelungsformende Konfiguration gebracht wird;
    - einen Primärkalander (22), der einen Primärdurchmesser (Dp) aufweist und sich um eine Rotationsachse (22') dreht, um die Wickelung (L) zu bilden;
    - einen Sekundärkalander (24), der einen Sekundärdurchmesser (Ds) aufweist, der größer als der Primärdurchmesser (Dp) ist, und sich um eine Drehachse (24') dreht, um die Wickelung (L) zu bilden, wobei die Kalander (22, 24) die Wickelung (L) stützen, die von der anfänglichen wicklungsformenden Konfiguration zur finalen wicklungsformenden Konfiguration geformt wird;
    - einen Hilfsgurt (40), der einen geschlossenen Kreis um den Primärkalander bildet, wobei der Hilfsgurt (40) in der Nähe des Formgebungsbereichs (29) mit der Wickelung in Kontakt steht, die von der anfänglichen wicklungsformenden Konfiguration zur finalen wicklungsformenden Konfiguration geformt wird;
    - eine Zuführgruppe (4), um das Gewebe (W) aufzunehmen, das aus der Vorrichtung vorgeschalteten Maschinen kommt, und um das Gewebe (W) zu dem Formgebungsbereich (20) zwischen den Kalandern (22, 24) abzuleiten;
    - wenigstens eine Rücklaufrolle (50a, 50b), die im Verhältnis zum Formgebungsbereich (20) rückwärtig des Primärkalanders (22) angeordnet ist, um den der Hilfsgurt (40) herumgewickelt ist, um den geschlossenen Kreis zu bilden; und
    - eine Platte (30), die das Gewebe (W) in Bewegung zu dem Formgebungsbereich (20) abstützt, wobei die Platte (30) von einer aktiven Position, in der sie das Gewebe (W) zu dem Rohr (T) führt, wenn der Formgebungszyklus der Wickelung (L) beginnt, in eine Ruheposition bewegbar ist, in der sie von dem Primärkalander (22) derart beabstandet ist, dass sie die sich formende Wickelung (L) nicht behindert.
  2. Vorrichtung gemäß Anspruch 1, wobei die Zuführgruppe (4) wenigstens zwei ein Paar bildende Ausgangszylinder (12a, 12b) umfasst, die druckbeaufschlagt miteinander gekuppelt sind und durch die das Gewebe (W) hindurch läuft, und wobei die Platte (30) den zwei ein Paar bildenden Ausgabezylindern (12a, 12b) nachgeschaltet ist.
  3. Vorrichtung gemäß Anspruch 2, umfassend eine ortsfeste Führung (60), die zwischen einem Zuführzylinder (6) der Zuführgruppe (4) und den zwei ein Paar bildenden Ausgabezylindern (12a, 12b) angeordnet ist.
  4. Vorrichtung gemäß Anspruch 1, wobei die Zuführgruppe (4) eine Ausrichtungsrolle (12) umfasst, über die das Gewebe (W) läuft, bevor es zu dem Formgebungsbereich (20) weiterläuft.
  5. Vorrichtung gemäß einem der vorangehenden Ansprüche, umfassend Saugmittel (32), die mit der Platte (30) verbunden sind, um das Gewebe (W) während der Anfangsphase des Formgebungszyklus der Wickelung (L) zu halten.
  6. Vorrichtung gemäß einem der vorangehenden Ansprüche, wobei die Oberfläche des Primärkalanders (22) mit Löchern versehen ist, aus denen Luftströme entweichen können.
  7. Vorrichtung gemäß einem der Ansprüche 1 bis 4 oder 6, wobei die Platte (30) Löcher zum Entweichen von Luftströmen aufweist.
  8. Vorrichtung gemäß einem der vorangehenden Ansprüche, umfassend Luftsaugvorrichtungen in dem Formgebungsbereich (20), um Luftströme anzusaugen.
  9. Vorrichtung gemäß einem der vorangehenden Ansprüche, umfassend Führungsmittel zum Führen der sich bildenden Wickelung (L), wobei die Führungsmittel einen Schlitten umfassen, der zwei ein Paar bildende Platten aufweist, die beabstandet entlang der Drehachse der Kalander (22, 24) angeordnet sind.
  10. Vorrichtung gemäß Anspruch 9, umfassend Rohrzentriervorrichtungen, die ein Paar kegelstumpfartige Einsätze umfassen, die jeweils zentral zu den Platten des Schlittens angebracht sind und zum Einführen ins Rohr (T) geeignet sind, so dass sie dessen Position wenigstens am Anfang des Formgebungszyklus der Wickelung (L) zentrieren.
  11. Vorrichtung gemäß einem der vorangehenden Ansprüche, wobei der Primärkalander (22) oder der Sekundärkalander (24) motorisch angetrieben und der andere Kalander dann eine Spannrolle ist.
  12. Vorrichtung gemäß einem der Ansprüche 1 bis 10, wobei der Primärkalander (22) und der Sekundärkalander (24) unabhängig voneinander motorisch angetrieben sind.
  13. Wickelungsvorrichtung umfassend eine Vorrichtung (1) zum Formen einer Wickelung (L) gemäß einem der vorangehenden Ansprüche.
EP10740287.7A 2009-12-24 2010-06-18 Schlaufenwicklungsvorrichtung mit einem hilfsgurt für eine textilmaschine Active EP2516705B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITBS2009A000235A IT1397053B1 (it) 2009-12-24 2009-12-24 Sistema di formazione della teletta per macchine per la lavorazione di nastri di fibra, ad esempio per uno stiroriunitore.
PCT/IB2010/052766 WO2011077267A1 (en) 2009-12-24 2010-06-18 Lap winding device for a textile machine, for example a lap-winder, provided with an auxiliary belt

Publications (2)

Publication Number Publication Date
EP2516705A1 EP2516705A1 (de) 2012-10-31
EP2516705B1 true EP2516705B1 (de) 2014-10-15

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EP10740287.7A Active EP2516705B1 (de) 2009-12-24 2010-06-18 Schlaufenwicklungsvorrichtung mit einem hilfsgurt für eine textilmaschine

Country Status (5)

Country Link
EP (1) EP2516705B1 (de)
CN (1) CN102713035B (de)
BR (1) BR112012011801B1 (de)
IT (1) IT1397053B1 (de)
WO (1) WO2011077267A1 (de)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1401066B1 (it) 2010-07-23 2013-07-12 Marzoli Combing & Flyer S P A Ora Marzoli S P A Dispositivo di formazione della teletta per uno stiroriunitore
ITBS20120039A1 (it) 2012-03-12 2013-09-13 Marzoli Spa Dispositivo di formazione della teletta per uno stiroriunitore

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1824782A (en) * 1929-02-11 1931-09-29 Allister S Mitchell Bat reeling machine
US2078355A (en) * 1931-11-04 1937-04-27 Weinbrenner Jules Lap-forming apparatus
BE500783A (de) * 1950-01-23
US3134553A (en) 1961-01-17 1964-05-26 Cameron Machine Co Tucking means for a web-winding machine
DE2037006C3 (de) * 1970-07-25 1986-10-02 Hergeth Hollingsworth GmbH, 4408 Dülmen Vorrichtung zum Zuführen und Einlegen von stangen- oder rohrförmigen Wickelkernen einer Tragwalzen-Wickelmaschine beim Wickelwechsel
IN163508B (de) 1984-03-15 1988-10-01 Rieter Ag Maschf
IT1286407B1 (it) * 1995-12-22 1998-07-08 Rieter Ag Maschf Procedimento per il controllo del ciclo di avvolgimento
DE19630922A1 (de) * 1996-07-31 1998-02-05 Rieter Ag Maschf Wickelvorrichtung
DE19810108A1 (de) * 1998-03-10 1999-09-16 Rieter Ag Maschf Maschine zum Bilden von Wattewickeln
DE60323329D1 (de) 2003-04-04 2008-10-16 Marzoli Spa Wattewickel-Maschine und Verfahren
ITBS20080233A1 (it) * 2008-12-19 2010-06-20 Marzoli Spa Dispositivo di ausilio alla lavorazione di nastri di fibra per una macchina tessile, ad esempio per una pettinatrice o per uno stiroriunitore e metodo di ausilio
IT1392450B1 (it) * 2008-12-19 2012-03-09 Marzoli Spa Dispositivo di formazione della teletta per macchine per la lavorazione di nastri di fibra, ad esempio per uno stiroriunitore

Also Published As

Publication number Publication date
CN102713035B (zh) 2015-04-08
CN102713035A (zh) 2012-10-03
WO2011077267A1 (en) 2011-06-30
IT1397053B1 (it) 2012-12-28
ITBS20090235A1 (it) 2011-06-25
BR112012011801B1 (pt) 2021-05-25
EP2516705A1 (de) 2012-10-31
BR112012011801A2 (pt) 2020-09-08

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