EP2504490B1 - Compaction device and method for compacting ground - Google Patents
Compaction device and method for compacting ground Download PDFInfo
- Publication number
- EP2504490B1 EP2504490B1 EP10781912.0A EP10781912A EP2504490B1 EP 2504490 B1 EP2504490 B1 EP 2504490B1 EP 10781912 A EP10781912 A EP 10781912A EP 2504490 B1 EP2504490 B1 EP 2504490B1
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- Prior art keywords
- drum
- belt
- transmission
- compaction device
- drive
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- 238000005056 compaction Methods 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 40
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000010355 oscillation Effects 0.000 claims description 7
- 230000003534 oscillatory effect Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 1
- 239000010426 asphalt Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/282—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows self-propelled, e.g. with an own traction-unit
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/02—Improving by compacting
- E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
- E02D3/074—Vibrating apparatus operating with systems involving rotary unbalanced masses
Definitions
- the invention relates to a compacting device for compacting trays according to the preamble of claim 1, as well as to a method for compaction of trays according to claim 16.
- Compactors are known, e.g. in the form of a road roller.
- the road rollers distinguish between a dynamic and a static mode of compression. In the dynamic mode of operation, the compaction takes place by movement, and in the static mode of operation, the compaction is carried out by the weight of the road roller.
- a road roller may be a self-propelled vehicle and has at least one bandage.
- Oszillationsbandagen are so far, in contrast to vibration bandages not made in split design, since the technical realization is much more difficult.
- the synchronization of the centrifugal forces generating imbalances must be guaranteed at all times, especially with a relative rotation of the two bandages each other.
- the bandage thus undergoes a small twist to the left and right with each revolution of the imbalance shaft and begins to oscillate about the axis of rotation M of the bandage.
- Fig.2 In the present description, the sectional view of a split vibration bandage.
- the two bandage parts 2a, 2b are screwed together via a rotary joint.
- the imbalances 3 for both bandage parts 2a, 2b are located here on the central imbalance shaft 31, which is driven by a hydraulic motor 7.
- cornering and thus rotation of the bandage parts 2a, 2b to each other nothing changes at the vibration in the two bandage parts 2a, 2b, ie both bandage parts 2a, 2b vibrate synchronously.
- Timing belt guide For a better representation of the timing belt guide from the Fig.4 to Fig.7 is the described timing belt guide in Fig. 3 spatially represented.
- Fig.4 and Fig.5 show the two bandage parts 2a, 2b before their rotation.
- Fig.6 and Fig.7 are the bandage parts 2a, 2b shown by a rotation of the bandage part 2b by 90 °.
- the invention is therefore based on the object of specifying a vibrating device or a method for compacting trays in which, in the case of divided bandages with oscillatory oscillation, no excessive shearing forces act on the asphalt surface on the joint between the band conveyor parts.
- the bandage is divided at least once with the drive shaft and that each bandage part has at least two coupled vibration exciters mounted in the bandage at a distance from the bandage axis, wherein the vibration exciters of one bandage part are coupled to the vibration exciters of another bandage part, that the vibration exciters all hinge parts swing synchronously relative to each other even with a rotation of the bandage parts.
- the respective vibration exciter are stored in the respective band parts.
- the drive shafts for the vibration exciters of the individual bandage parts are mechanically coupled or adjusted in phase by a control.
- the control can be done electrically, electronically or hydraulically / pneumatically.
- the drive shafts for the vibration exciter of the adjacent bandage parts can be mechanically coupled via a transmission, wherein the transmission
- Rotation or the drive torque of a drive shaft transmits in the correct phase to the subsequent drive shaft.
- the transmission for coupling the drive shaft parts may be a planetary gear or a spur gear or a bevel gear.
- the bandage is preferably divided into two parts and each bandage part has its own travel drive, wherein the two bandage parts are coaxially rotatable relative to each other rotatably connected to each other.
- a preferably usable planetary gear may consist of at least two planetary gear sets.
- the planetary gear of two planetary gear sets may have a common planet carrier, wherein the ring gears of the planetary gear sets are each rotatably connected to a bandage part and the respective drive shafts with the respective sun gears of the planetary gear sets.
- the gear to drive the imbalances may be a belt transmission or chain transmission.
- the transmission for driving the vibration exciters is preferably a toothed belt drive with omega wrap, which drives with unbalanced coupled toothed pulleys.
- the transmission is preferably a belt transmission with a belt guide, which allows a reversal of direction and a reciprocal ratio to the planetary gear.
- the translation of the belt drive and the translation of the planetary gear should give a total ratio of 1: 1.
- the vibration exciters have imbalance weights and the imbalance weights are preferably made of unevenness plates which are preferably laterally attached to the pulleys of the belt transmission and have a radially outwardly extending flank which is aligned in a certain initial position with the belt of the belt drive when the rotational angle offset between the both driven by the belt transmission unbalanced shafts or pulleys corresponds to the target value.
- the belt transmission is a toothed belt transmission.
- a belt tensioning device can tension the belt for driving the imbalance or the pulley by means of an eccentrically displaceable bearing pin for the pulley.
- the belt tensioner may include an eccentric adjustment bolt for rotating and locking the eccentric journal.
- the belt drive can have coaxial and concentric pulleys with the axis of rotation of the imbalances whose weight distribution is not rotationally symmetrical with respect to the axis of rotation of the imbalances.
- holes or holes in the material of the toothed belt can cause a non-rotationally symmetric weight distribution and form a negative imbalance mass.
- Laterally arranged unbalance plates may be attached to the pulleys and / or asymmetrically arranged screws, which is an imbalance weight form, the screws can also serve to fasten the unbalance plates.
- the bearings are preferably arranged centrally to the radial belt force and centrifugal force of the imbalances.
- a drum of a compacting device For compacting soils with a drum of a compacting device is provided to generate with the aid of at least one vibrator with rotating unbalanced weights compression vibrations of the bandage, by using a split bandage with two bandage halves, wherein the imbalance weights of the vibration exciters in each part of the bandage to the same angle! be rotated with respect to the phase position as the relative rotation of the Bandagenphasetften each other to achieve a synchronization of the oscillatory motion in the two halves of the bandage, even if the bandage halves are twisted to each other.
- a mechanical connection should enable the synchronization of the exciter forces in both halves of the bandage. This function is performed by a multi-stage planetary gear.
- a transmission has the task to transmit the moment of the hydraulic motor for driving the imbalances from the left to the right bandage in the correct phase.
- Fig. 1 shows as an example of a vibration device, a road roller, namely in particular a tandem vibratory roller with a front and a rear drum 2.
- FIGS. 2 to 7 explain, as already mentioned in the introduction, the prior art.
- FIG 8 a split oscillatory bandage 2 is shown. Shown are the two bandage parts 2a, 2b with built-in gear, for example, the in Fig. 9 illustrated planetary gear 6 to solve the phase problem when cornering, imbalances (unbalance weights) 3 of the vibration exciter 30a, 30b and the attachments.
- Travel drives 7a, 7b drive the respective bandage parts 2a, 2b.
- the planetary gear 6 has two planetary gear sets 6a, 6b.
- Each bandage part 2a, 2b has an inside arranged frontal Ronde 12a, 12b, in the example, bearing journals 20a, 20b for receiving rotating imbalances 3 of the vibration exciter 30a, 30b are stored.
- the ring gear 10a on the left side of the first planetary gear set 6a is fixedly connected to the bandage part 2a on the left side of the bandage 2 by the journal 16a and the round plate 12a.
- the ring gear 10b on the right side of the bandage is coupled via the bearing pin 16b and the blank 12b to the bandage part 2b on the right side of the bandage 2.
- Table 1 Number of teeth of the gears wheel 1 2 3 sun planet ring gear number of teeth 40 20 80
- the bandage part 2b on the other side is now mentally twisted by any angle.
- the ring gear 10b of the planetary gear set 6b on the other (in Fig. 9 right) side is connected via the ring gear driver and the bearing pin 16b with the bandage part 2b. This now gives the rotation of the bandage part 2b on the planet gears 8b on the sun gear 11b on the right side.
- the common planet carrier 9 is, as already explained, blocked by the planetary gear set on the left side. Therefore, case 2 of the elementary planetary gear set from table 2 applies.
- the gear ratio i is therefore -0.5.
- the imbalance 3 must be rotated by the same angle as the bandage part 2a, 2b, in which it is mounted, in order to achieve a synchronization of the oscillatory movement in both band parts 2a, 2b.
- a two-stage planetary gear with a belt drive with reverse rotation and reciprocal translation can be used as a planetary gear 6.
- the respective ring gears 10a, 10b of the planetary gear sets 6a, 6b are rotatably connected with bearing pins 16a, 16b, which are coaxially arranged in the adjacent rounds 12a, 12b of the bandage parts 2a, 2b, with the band parts 2a, 2b, wherein the bearing pins 16a, 16b at the same time the storage of the central drive pulleys 21 of the toothed belt drive 15a, 15b to drive the vibration exciter 30a, 30b form.
- a multi-stage planetary gear with belt ratio not equal to the reciprocal of the transmission and without reversing direction can be used.
- the omega wrap means; that the toothed belt 15 c, the toothed belt pulleys 13 by more than 180 °, for example by about 200 ° to 210 °, in particular 205 °, as in Fig. 10 shown, encloses.
- the imbalances 3 are thus adjusted as required by the same angle as the twisted bandage parts 2a, 2b.
- the moments generated by the Oszillationsunwuchten are thus in each bandage part 2a, 2b in phase, regardless of the current position of the imbalances 3 to each other.
- a belt drives two or more unbalance shafts. Would you drive out WO 82/201903 transferred to a split drum 20, eight pulleys and four belts would be needed.
- a gear ratio of -2 is realized in the timing belt guide. This was done by means of an omega wrap of the toothed belt 32 according to Fig. 10 reached. For this, the large toothed pulleys 13 have twice the number of teeth compared to the small drive pulley 21.
- a large toothed disc 13 can be used, in which also a part of the imbalance 3 can be realized.
- the already required toothed belt pulley 13 therefore also serves as imbalance 3.
- the side of the pulley 13 arranged unbalance plates 14 are screwed directly to the respective toothed belt pulley 13.
- the screws 18 form an additional imbalance weight.
- the holes or holes 35 on the opposite side of the screws 18 thereby form a negative imbalance.
- FIG 10 the two laterally mounted unbalance plates 14 are shown in the assembled position with the toothed belt 32 on.
- the outer contour of the imbalance plates 14 is designed such that the inclined edge 14a on the sides of the imbalance plates 14 with the short strand 32a of the toothed belt 32 is exactly aligned. This is a way to visually check the correct 180 ° offset of the unbalance 3 based on the position of the belt 32.
- angles of the sloping flanks 14a of the unbalance plates 14 correspond to the angle of the belt 32 at the omega-wrapped side in FIG Fig. 10 shown position.
- the unbalance plates 14 are preferably arranged on both sides of the toothed belt pulley in the same position. With the thickness of the imbalance plates 14, the mass of the imbalance 3 can be changed, as well as with the number of screws 18 or the size of the holes 35th
- the required belt tension of the toothed belt 32 has been made either by means of an additional idler pulley, or only selected, measured toothed belts 32 having a precisely tolerated length have been used.
- the belt tension is adjusted by continuously changing the axial distance between the drive shaft 5a, 5b and the axis of the trunnion 20a, 20b. This is done by turning the eccentrically mounted bearing pin 20a, 20b on the unbalance flange 19 (FIG. Figure 11 ) reached.
- the rotation of the eccentric unbalance flange 19 with the bearing pin 20a, 20b for tensioning the toothed belt 15c is done by turning an eccentric adjusting pin 17 (FIG. Fig. 10 ).
- This consists of two mutually eccentric cylinders and a hexagon for attaching a key.
- the eccentric adjusting bolt 17 is provided for rotating the eccentric unbalance flange 19.
- the unbalance flange 19 is rotated relative to the blank 12a, 12b when the adjusting bolt 17 is rotated.
- the cantilever bearing journal 20a, 20b serves to receive a roller bearing 34 for the toothed belt pulley 13.
- the roller bearing 34 is arranged centric to the radial belt force and centrifugal force of the imbalances 3.
- Fig. 12 shows a perspective view of the toothed belt pulley 13 without toothed belt 32nd
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Soil Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Agronomy & Crop Science (AREA)
- Road Paving Machines (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
Description
Die Erfindung betrifft ein Verdichtungsgerät zum Verdichten von Böden gemäß Oberbegriff des Anspruchs 1, sowie ein Verfahren zum Verdichten von Böden gemäß Anspruch 16.The invention relates to a compacting device for compacting trays according to the preamble of
Bekannt sind Verdichtungsgeräte z.B. in Form einer Straßenwalze.Compactors are known, e.g. in the form of a road roller.
Mit Hilfe einer Straßenwalze können großflächig Böden, z.B. Asphaltdecken verdichtet werden. Eine ausreichende Verdichtung ist notwendig, um die Tragfähigkeit und Dauerhaftigkeit des Bodens gewährleisten zu können. Bei den Straßenwalzen wird zwischen einer dynamischen und einer statischen Wirkungsweise bei der Verdichtung unterschieden. Bei der dynamischen Wirkungsweise erfolgt die Verdichtung durch Bewegung, und bei der statischen Wirkungsweise erfolgt die Verdichtung durch das Gewicht der Straßenwalze.With the aid of a road roller, floors, e.g. Asphalt ceilings are compacted. Sufficient compaction is necessary to be able to ensure the load capacity and durability of the soil. The road rollers distinguish between a dynamic and a static mode of compression. In the dynamic mode of operation, the compaction takes place by movement, and in the static mode of operation, the compaction is carried out by the weight of the road roller.
Eine Straßenwalze kann ein selbstfahrendes Fahrzeug sein und weist mindestens eine Bandage auf.A road roller may be a self-propelled vehicle and has at least one bandage.
Beim Durchfahren von Kurven mit einer Bandage eines Verdichtungsgerätes in Form einer Straßenwalze gibt es einen inneren und äußeren Kurvenradius der Bandage an ihren seitlichen Enden. An der kurvenäußeren Kante der Bandage ist die Geschwindigkeit aufgrund des längeren zurückgelegten Weges höher, als an der Innenkante. Mit Erhöhung des Lenkeinschlages und somit geringerem Kurvenradius erhöht sich der Unterschied dieser Geschwindigkeiten zueinander. Da eine Bandage jedoch nicht mit unterschiedlichen Umfangsgeschwindigkeiten an ihren seitlichen Enden rotieren kann, rollt die Bandage in der Mitte ihrer Breite auf dem Untergrund bzw. Boden ab, während es an den äußeren Randbereichen der Bandage zu Schubbewegungen (Schlupf) zwischen Asphalt und dem Walzmantel der Bandage kommt. Aus diesem Grund ist es sinnvoll, die Bandage zu teilen und beide Hälften unabhängig voneinander anzutreiben, um somit diesen zwangsläufigen Effekt aufgrund der geringeren Breite der geteilten Bandage zu verringern.When driving through curves with a bandage of a compactor in the form of a road roller there is an inner and outer radius of curvature of the bandage at their lateral ends. At the outside edge of the bandage, the speed is higher due to the longer distance traveled, as at the inner edge. Increasing the steering angle and thus reducing the radius of the curve increases the difference between these speeds. However, since a bandage can not rotate at different circumferential speeds at its lateral ends, the bandage rolls in the middle of its width on the ground from while at the outer edge regions of the bandage to thrust movements (slippage) between the asphalt and the rolling mantle Bandage is coming. For this reason, it makes sense to divide the bandage and drive both halves independently, thus reducing this inevitable effect due to the reduced width of the split bandage.
Oszillationsbandagen werden bisher, im Gegensatz zu Vibrationsbandagen nicht in geteilter Ausführung hergestellt, da die technische Realisierung deutlich schwieriger ist. Die Synchronisation der die Fliehkräfte erzeugenden Unwuchten, muss zu jeder Zeit gewährleistet sein, insbesondere auch bei einer relativen Verdrehung der beiden Bandagen zueinander.Oszillationsbandagen are so far, in contrast to vibration bandages not made in split design, since the technical realization is much more difficult. The synchronization of the centrifugal forces generating imbalances must be guaranteed at all times, especially with a relative rotation of the two bandages each other.
Bei einer bekannten oszillierenden Walze nach
Der
Durch den gekoppelten Antrieb drehen sich beide Unwuchten (Unwuchtgewichte) gleichsinnig. Während sich bei den Betriebszuständen der linken Abbildungen der
Die Bandage erfährt somit bei jeder Umdrehung der Unwuchtwelle eine kleine Verdrehung nach links und rechts und beginnt um die Rotationsachse M der Bandage zu oszillieren.The bandage thus undergoes a small twist to the left and right with each revolution of the imbalance shaft and begins to oscillate about the axis of rotation M of the bandage.
Bei Vibrationsbandagen ist die Teilung der Bandage bereits bekannt, weil diese technisch leicht zu realisieren ist.
Ein einfacher Aufbau mit einer durchgängigen Zentralwelle 33 zum Antrieb der Unwuchten 3 wie bei der Vibrationsbandage, ist bei einer Oszillationsbandage in
- Beim Verdrehen der Bandagenteile 2a, 2b (Walzmäntel) zueinander, z.B. bei Kurvenfahrt, ändert sich die Position der
31a, 31b zueinander, da dieUnwuchtwellen 31a, 31b in denUnwuchtwellen 2a, 2b gelagert sind. Da diejeweiligen Bandagenteilen Unwuchten 3, die mittelsZahnriemen 32 von einerzentralen Welle 33 angetrieben werden, ihre Ausrichtung beibehalten, verschiebt sich jeweils die Wirkrichtung der Kraft im 2a, 2b (verdrehten Bandagenteil Fig.4 bis Fig.7 ).
- When the
2a, 2b (rolling jackets) are rotated relative to one another, eg during cornering, the position of thebandage parts 31a, 31b changes with respect to one another, since theimbalance shafts 31a, 31b are mounted in theimbalance shafts 2a, 2b are. Since therespective banding part imbalances 3, which are driven by means oftoothed belt 32 by acentral shaft 33, maintain their orientation, the direction of action of the force in the 2a, 2b (FIG.twisted bandage part Fig.4 to Fig.7 ).
Für eine bessere Darstellung der Zahnriemenführung aus den
Zur Erklärung soll angenommen werden, dass das Bandagenteil 2a die Position nicht verändert, während das Bandagenteil 2b durch Kurvenfahrt um 90° weitergedreht wird. Auch die zentrale, rotierende Welle wird zur Veranschaulichung einer Momentaufnahme unterworfen und steht somit quasi still. Wie
Die beschriebene Problematik hat zur Folge, dass die Bandagenteile 2a, 2b nicht synchron oszillieren können. Im Extremfall, wenn die beiden Bandagenteile 2a, 2b genau entgegengesetzt arbeiten, kommt es im Spalt zwischen den Bandagenteilen 2a, 2b und im angrenzenden Bereich zu Schubbewegungen, die ein Aufreißen der Asphaltdecke mit sich bringen. Je nach Verdrehung der beiden Bandagenteile 2a, 2b zueinander sind Phasenfehler von 0 bis 180° möglich. Bereits Phasenfehler von 10-20° würden den Asphalt an der Fuge zwischen den Bandagenteilen 2a, 2b abscheren.The problem described has the consequence that the
Aus der
Aus der
5 Der Erfindung liegt daher die Aufgabe zugrunde, ein Vibrationsgerät bzw. ein Verfahren zum Verdichten von Böden anzugeben, bei denen bei geteilten Bandagen mit oszillatorischer Schwingung keine zu hohen Scherkräfte an der Fuge zwischen den Bandagenteilen auf die Asphaltdecke einwirken.The invention is therefore based on the object of specifying a vibrating device or a method for compacting trays in which, in the case of divided bandages with oscillatory oscillation, no excessive shearing forces act on the asphalt surface on the joint between the band conveyor parts.
Zur Lösung dieser Aufgabe dienen erfindungsgemäß die Merkmale des Anspruchs 1 bzw. 16.To achieve this object are the features of
Erfindungsgemäß ist vorgesehen, dass dass die Bandage mit der Antriebswelle mindestens einmal geteilt ist und dass jedes Bandagenteil mindestens zwei, in der Bandage mit Abstand von der Bandagenachse gelagerte gekoppelte Schwingungserreger aufweist, wobei die Schwingungserreger eines Bandagenteils mit den Schwingungserregern eines anderen Bandagenteils derart gekoppelt sind, dass die Schwingungserreger aller Bandagenteile auch bei einer Verdrehung der Bandagenteile relativ zueinander synchron schwingen.According to the invention, it is provided that the bandage is divided at least once with the drive shaft and that each bandage part has at least two coupled vibration exciters mounted in the bandage at a distance from the bandage axis, wherein the vibration exciters of one bandage part are coupled to the vibration exciters of another bandage part, that the vibration exciters all hinge parts swing synchronously relative to each other even with a rotation of the bandage parts.
Die jeweiligen Schwingungserreger sind dabei in den jeweiligen Bandagenteilen gelagert.The respective vibration exciter are stored in the respective band parts.
Vorzugsweise ist vorgesehen, dass die Antriebswellen für die Schwingungserreger der einzelnen Bandagenteile mechanisch gekoppelt oder über eine Steuerung phasenrichtig eingestellt sind.It is preferably provided that the drive shafts for the vibration exciters of the individual bandage parts are mechanically coupled or adjusted in phase by a control.
Die Steuerung kann elektrisch, elektronisch oder hydraulisch/pneumatisch erfolgen.The control can be done electrically, electronically or hydraulically / pneumatically.
Die Antriebswellen für die Schwingungserreger der benachbarten Bandagenteile können mechanisch über ein Getriebe gekoppelt sein, wobei das Getriebe dieThe drive shafts for the vibration exciter of the adjacent bandage parts can be mechanically coupled via a transmission, wherein the transmission
Drehung bzw. das Antriebsmoment einer Antriebswelle phasenrichtig auf die nachfolgende Antriebswelle überträgt.Rotation or the drive torque of a drive shaft transmits in the correct phase to the subsequent drive shaft.
Das Getriebe zum Koppeln der Antriebswellenteile kann ein Planetengetriebe oder ein Stirnradgetriebe oder ein Kegelradgetriebe sein.The transmission for coupling the drive shaft parts may be a planetary gear or a spur gear or a bevel gear.
Die Bandage ist vorzugsweise zweigeteilt und jeder Bandagenteil weist einen eigenen Fahrantrieb auf, wobei die beiden Bandagenteile koaxial relativ zueinander verdrehbar miteinander verbunden sind.The bandage is preferably divided into two parts and each bandage part has its own travel drive, wherein the two bandage parts are coaxially rotatable relative to each other rotatably connected to each other.
Ein vorzugsweise einsetzbares Planetengetriebe kann aus mindestens zwei Planetensätzen bestehen.A preferably usable planetary gear may consist of at least two planetary gear sets.
Das Planetengetriebe aus zwei Planetensätzen kann einen gemeinsamen Planetenträger aufweisen, wobei die Hohlräder der Planetensätze jeweils mit einem Bandagenteil drehfest verbunden sind und die jeweiligen Antriebswellen mit den jeweiligen Sonnenrädern der Planetensätze.The planetary gear of two planetary gear sets may have a common planet carrier, wherein the ring gears of the planetary gear sets are each rotatably connected to a bandage part and the respective drive shafts with the respective sun gears of the planetary gear sets.
Das Getriebe zum Antrieb der Unwuchten kann ein Riemengetriebe oder Kettengetriebe sein.The gear to drive the imbalances may be a belt transmission or chain transmission.
Das Getriebe zum Antrieb der Schwingungserreger ist vorzugsweise ein Zahnriementrieb mit Omega-Umschlingung, welcher mit Unwuchten gekoppelte Zahnriemenscheiben antreibt.The transmission for driving the vibration exciters is preferably a toothed belt drive with omega wrap, which drives with unbalanced coupled toothed pulleys.
Das Getriebe ist bevorzugt ein Riemengetriebe mit einer Riemenführung, die eine Drehrichtungsumkehr und eine reziproke Übersetzung zum Planetengetriebe ermöglicht.The transmission is preferably a belt transmission with a belt guide, which allows a reversal of direction and a reciprocal ratio to the planetary gear.
Die Übersetzung des Riemengetriebes und die Übersetzung des Planetengetriebes soll insgesamt ein Übersetzungsverhältnis von 1 : 1 ergeben.The translation of the belt drive and the translation of the planetary gear should give a total ratio of 1: 1.
Es kann auch ein mehrstufiges Planetengetriebe und ein Riementrieb ohne Drehrichtungsumkehr und ohne reziproke Übersetzung zum Planetengetriebe vorgesehen sein.It can also be provided a multi-stage planetary gear and a belt drive without reversing direction and without reciprocal ratio to the planetary gear.
Die Schwingungserreger weisen Unwuchtgewichte auf und die Unwuchtgewichte bestehen vorzugsweise aus Unwurchtplatten, die vorzugsweise seitlich an den Riemenscheiben des Riemengetriebes befestigt sind und eine radial sich nach außen erstreckende Flanke aufweisen, die in einer bestimmten Ausgangsposition mit dem Riemen des Riemengetriebes fluchtet, wenn der Drehwinkelversatz zwischen den beiden von dem Riemengetriebe angetriebenen Unwuchtwellen bzw. Riemenscheiben dem Sollwert entspricht. Vorzugsweise ist das Riemengetriebe ein Zahnriemengetriebe.The vibration exciters have imbalance weights and the imbalance weights are preferably made of unevenness plates which are preferably laterally attached to the pulleys of the belt transmission and have a radially outwardly extending flank which is aligned in a certain initial position with the belt of the belt drive when the rotational angle offset between the both driven by the belt transmission unbalanced shafts or pulleys corresponds to the target value. Preferably, the belt transmission is a toothed belt transmission.
Eine Riemenspanneinrichtung kann den Riemen zum Antrieb der Unwuchten bzw. der Riemenscheibe mit Hilfe eines exzentrisch verlagerbaren Lagerzapfens für die Riemenscheibe spannen.A belt tensioning device can tension the belt for driving the imbalance or the pulley by means of an eccentrically displaceable bearing pin for the pulley.
Die Riemenspanneinrichtung kann einen exzentrischen Verstellbolzen zum Verdrehen und Festsetzen des exzentrischen Lagerzapfens aufweisen.The belt tensioner may include an eccentric adjustment bolt for rotating and locking the eccentric journal.
Das Riemengetriebe kann zu der Drehachse der Unwuchten koaxiale und konzentrische Riemenscheiben aufweisen, deren Gewichtsverteilung nicht rotationssymmetrisch zur Drehachse der Unwuchten verläuft.The belt drive can have coaxial and concentric pulleys with the axis of rotation of the imbalances whose weight distribution is not rotationally symmetrical with respect to the axis of rotation of the imbalances.
Zur Drehachse der Unwuchten unsymmetrisch angeordnete Aussparungen, vorzugsweise Löcher oder Bohrungen, im Material der Zahnriemenscheibe können eine nicht rotationssymmetrische Gewichtsverteilung bewirken und ein negative Unwuchtmasse bilden.To the axis of rotation of the imbalances asymmetrically arranged recesses, preferably holes or holes in the material of the toothed belt can cause a non-rotationally symmetric weight distribution and form a negative imbalance mass.
Seitlich angeordnete Unwuchtplatten können an den Riemenscheiben befestigt sein und/oder unsymmetrisch angeordnete Schrauben, die ein Unwuchtgewicht bilden, wobei die Schrauben auch zur Befestigung der Unwuchtplatten dienen können.Laterally arranged unbalance plates may be attached to the pulleys and / or asymmetrically arranged screws, which is an imbalance weight form, the screws can also serve to fasten the unbalance plates.
Zur Aufnahme der Wälzlager der Unwuchten können fliegende Lagerzapfen vorgesehen sein, wobei die Lager vorzugsweise zentrisch zur radialen Riemenkraft und Fliehkraft der Unwuchten angeordnet sind.To accommodate the bearings of imbalances flying bearing pins may be provided, the bearings are preferably arranged centrally to the radial belt force and centrifugal force of the imbalances.
Dieser Lagerzapfen sind zum Spannen des Riemens verlagerbar in den Ronden der Bandagenteile gelagert.These journals are mounted for tensioning the belt displaceable in the blanks of the bandage parts.
Zum Verdichten von Böden mit einer Bandage eines Verdichtungsgerätes ist vorgesehen, mit Hilfe mindestens eines Schwingungserregers mit rotierenden Unwuchtgewichten Verdichtungsschwingungen der Bandage zu erzeugen, wobei durch das Verwenden einer geteilten Bandage mit zwei Bandagenhälften, bei der die Unwuchtgewichte der Schwingungserreger in jedem Teil der Bandage um den gleichen Winkel! bezüglich der Phasenlage wie die relative Verdrehung der Bandagenhätften zueinander verdreht werden, um eine Synchronisation der Oszillationsbewegung in beiden Bandagenhälften zu erreichen, auch wenn die Bandagenhälften zueinander verdreht sind.For compacting soils with a drum of a compacting device is provided to generate with the aid of at least one vibrator with rotating unbalanced weights compression vibrations of the bandage, by using a split bandage with two bandage halves, wherein the imbalance weights of the vibration exciters in each part of the bandage to the same angle! be rotated with respect to the phase position as the relative rotation of the Bandagenhätften each other to achieve a synchronization of the oscillatory motion in the two halves of the bandage, even if the bandage halves are twisted to each other.
Eine mechanische Verbindung soll die Synchronisation der Erregerkräfte in beiden Bandagenhälften ermöglichen. Diese Funktion übernimmt ein mehrstufiges Planetengetriebe.A mechanical connection should enable the synchronization of the exciter forces in both halves of the bandage. This function is performed by a multi-stage planetary gear.
Dabei hat ein Getriebe die Aufgabe, das Moment des Hydraulikmotors zum Antrieb der Unwuchten von der linken auf die rechte Bandage phasenrichtig zu übertragen.In this case, a transmission has the task to transmit the moment of the hydraulic motor for driving the imbalances from the left to the right bandage in the correct phase.
Im Folgenden werden unter Bezugnahme auf die Zeichnungen Ausführungsbeispiele der Erfindung näher erläutert.In the following, embodiments of the invention will be explained in more detail with reference to the drawings.
- Fig. 1Fig. 1
- ein Vibrationsgerät,a vibration device,
- Fig. 2Fig. 2
- eine geteilte Vibrationsbandage der Walze DV90 nach dem Stand der Technik,a split vibration bandage of the DV90 roll according to the prior art,
- Fig. 3Fig. 3
- eine einfache Zahnriemenführung für geteilte Oszillation, mit der das Phasenproblem nicht gelöst werden kann,a simple timing belt guide for split oscillation that can not solve the phase problem
- Fig. 4 bis 7Fig. 4 to 7
- unterschiedliche Bandagenpositionen,different bandage positions,
- Fig. 8Fig. 8
- eine Schnittdarstellung der erfindungsgemäßen Bandage,a sectional view of the bandage according to the invention,
- Fig. 9Fig. 9
- einen Planetensatz,a planetary gear set,
- Fig.10Figure 10
- einen Zahnriementrieb mit Omega-Umschlingung,a toothed belt drive with omega wrap,
- Fig.11Figure 11
- die Exzentrizität des Unwuchtflansches/Lagerzapfens, undthe eccentricity of the unbalance flange / bearing journal, and
- Fig. 12Fig. 12
- eine perspektivische Ansicht einer Zahnriemenscheibe.a perspective view of a toothed belt pulley.
In
Fahrantriebe 7a, 7b treiben die jeweiligen Bandagenteile 2a, 2b an. Das Planetengetriebe 6 weist zwei Planetensätze 6a, 6b auf.Travel drives 7a, 7b drive the
Jeder Bandagenteil 2a, 2b weist eine innenseitig angeordnete stirnseitige Ronde 12a, 12b auf, in der beispielsweise Lagerzapfen 20a, 20b zur Aufnahme rotierender Unwuchten 3 der Schwingungserreger 30a, 30b gelagert sind.Each
Das Hohlrad 10a auf der linken Seite des ersten Planetensatzes 6a ist durch den Lagerzapfen 16a und die Ronde 12a mit dem Bandagenteil 2a auf der linken Seite der Bandage 2 fest verbunden. Das Hohlrad 10b auf der rechten Seite der Bandage ist dagegen über den Lagerzapfen 16b und der Ronde 12b an den Bandagenteil 2b auf der rechten Seite der Bandage 2 gekoppelt.The
In
Die Synchronisation der Unwuchtmomente ist unabhängig von der Verdrehung der Bandagenteile 2a, 2b. Zur einfacheren Erläuterung sei folgendes angenommen:
Der Hydraulikmotor 7 zum Antrieb der Oszillationsbewegung läuft, die 2a, 2b sind nicht in Bewegung, d.h.Bandagenteile 2a, 2b stehen still. Folglich sind beide inbeide Bandagenteile Fig. 9 10a, 10b blockiert, da sie, wie schon beschrieben wurde,ersichtlichen Hohlräder 2a, 2b verdrehstarr verbunden sind.mit den Bandagen
- The
hydraulic motor 7 for driving the oscillatory movement is running, the 2a, 2b are not in motion, ie bothbandage parts 2a, 2b stand still. Consequently, both are inbandage parts Fig. 9 apparent ring gears 10a, 10b blocked because they, as already described, are connected drehrehstarr with the 2a, 2b.bandages
In dem Planetensatz 6a auf der linken Seite der
Die Zähnezahlen der Räder des Planetengetriebes 6 zum Berechnen der Übersetzungsverhältnisse sind in Tabelle 1 aufgelistet.
Vom Planetenträger 9 wird das Moment nun weiter über die Planetenräder 8b der rechten Stufe auf das rechte Sonnenrad 11b und die Antriebswelle (Sonnenwelle) 5b weitergegeben (
Wenn also beide Bandagenteile 2a, 2b mit der gleichen Drehzahl rotieren - bei Geradeausfahrt - oder beim Stillstehen, es also zu keiner Verdrehung der Bandagenteile 2a, 2b zueinander kommt, wird das Drehmoment wie gewünscht im Verhältnis 1:1 von der einen Seite zur anderen übertragen.
Beim Verdrehen des einen Bandagenteils 2a gegenüber dem anderen 2b muss gewährleistet sein, dass die Unwuchten 3, im gleichen Maße mitgedreht werden.When rotating one
Zur einfacheren Erläuterung wird folgendes genommen:
Der Bandagenteil 2a auf der einen Seite steht still,der Hydraulikmotor 7 läuft nicht. Kurz gesagt,das Hohlrad 10a der ersten Stufe (Planetensatz 6a), welchesmit dem Bandagenteil 2a verbunden istund das Sonnenrad 11a des ersten Planetensatzes 6a, der über dieAntriebswelle 5amit dem Hydraulikmotor 7 gekoppelt ist, stehen still. Folglichist der Planetensatz 6a auf der einen Seite (inFig. 9 auf der linken Seite) blockiert.
- The
bandage part 2a on the one hand stands still, thehydraulic motor 7 is not running. In short, thering gear 10a of the first stage (planetary gear set 6a), which is connected to thebandage portion 2a and thesun gear 11a of the first planetary gear set 6a, which is coupled via thedrive shaft 5a to thehydraulic motor 7, stand still. Consequently, the planetary gear set 6a is on one side (inFig. 9 on the left).
Der Bandagenteil 2b auf der anderen Seite wird nun gedanklich um einen beliebigen Winkel verdreht.The
Das Hohlrad 10b des Planetensatzes 6b auf der anderen (in
Wie schon erläutert, muss die Unwucht 3 um den gleichen Winkel verdreht werden, wie das Bandagenteil 2a, 2b, in dem sie gelagert ist, um eine Synchronisation der Oszillationsbewegung in beiden Bandagenteilen 2a, 2b zu erreichen.As already explained, the
Vorzugsweise kann ein Zwei-Stufen-Planetengetriebe mit einem Riementrieb mit Drehrichtungsumkehrung und reziproker Übersetzung als Planetengetriebe 6 verwendet werden.Preferably, a two-stage planetary gear with a belt drive with reverse rotation and reciprocal translation can be used as a
Die jeweiligen Hohlräder 10a, 10b der Planetensätze 6a, 6b sind mit Lagerzapfen 16a, 16b, die in den benachbarten Ronden 12a, 12b der Bandagenteile 2a, 2b koaxial angeordnet sind, mit den Bandagenteilen 2a, 2b drehfest verbunden, wobei die Lagerzapfen 16a, 16b zugleich die Lagerung der zentralen Antriebsriemenscheiben 21 des Zahnriemengetriebes 15a, 15b zum Antrieb der Schwingungserreger 30a, 30b bilden.The respective ring gears 10a, 10b of the planetary gear sets 6a, 6b are rotatably connected with bearing
Alternativ kann auch ein mehrstufiges Planetengetriebe mit Riemenübersetzung ungleich dem Kehrwert des Getriebes und ohne Richtungsumkehr verwendet werden.Alternatively, a multi-stage planetary gear with belt ratio not equal to the reciprocal of the transmission and without reversing direction can be used.
Auf eine dritte Planetenstufe, die eine Gesamtübersetzung von 1 und Richtungsumkehr bewerkstelligen würde, kann durch die Führung des Zahnriemens 32c mit Omega-Umschlingung (siehe
Durch die Einzelübersetzungen von -0,5 in dem Planetensatz und -2 beim Zahnriemengetriebe 15 liegt auch hier die Gesamtübersetzung bei 1.Due to the individual ratios of -0.5 in the planetary gear set and -2 in the
Die Unwuchten 3 werden also wie gefordert um den gleichen Winkel wie die verdrehten Bandagenteile 2a, 2b verstellt. Die durch die Oszillationsunwuchten erzeugten Momente sind somit in jedem Bandagenteil 2a, 2b phasengleich, unabhängig von der aktuellen Stellung der Unwuchten 3 zueinander.The
Bei der Zahnriemenführung wurden einige grundlegende Neuerungen und vorteilhafte Veränderung realisiert.In the timing belt guide some fundamental innovations and advantageous change have been realized.
Ein Riemen treibt zwei oder mehrere Unwuchtwellen an. Würde man den Antrieb aus
Im Gegensatz zu den bisherigen ungeteilten Konstruktionen (
Wie schon vorher beschrieben, ist bei der Zahnriemenführung ein Übersetzungsverhältnis von -2 realisiert. Dies wurde mit Hilfe einer Omega-Umschlingung des Zahnriemens 32 gemäß
Durch die Umlenkung an der kleinen Zahnscheibe 21 wird die Drehrichtung geändert, was zu dem erforderlichen negativen Übersetzungsverhältnis führt.By the deflection of the small
Durch die erforderliche Übersetzung des Zahnriementriebes von -2 ist vorzugsweise eine große Zahnscheibe 13 einsetzbar, in der auch ein Teil der Unwucht 3 realisierbar ist.By the required translation of the toothed belt drive of -2 is preferably a large
Da die Zahnriemenscheibe 13 zum Anschrauben der Unwuchtplatten 14 ohnehin gebohrt werden muss, können zusätzliche Bohrungen 35 angebracht werden, um einen Teil der benötigten Unwucht 3 auf der gegenüberliegenden Seite der Unwuchtgewichte in Form der Unwuchtplatten 14 herzustellen (Negativunwucht). Ein weiterer Vorteil ist das aufgrund der Gewichtsreduzierung geringere Trägheitsmoment der Zahnriemenscheibe 13, das zum schnelleren Hochlauf beim Start des Antriebes führt.Since the
Den restlichen Anteil der Unwucht 3 liefern die seitlichen Unwuchtplatten 14 und z.B. die neun Schrauben 18 als Unwuchtgewicht (Positivunwucht), womit die Unwuchtplatten 14 vorzugsweise beidseitig an den Zahnriemenscheiben 13 befestigt werden (
Die ohnehin erforderliche Zahnriemenscheibe 13 dient daher zugleich als Unwucht 3. Die seitlich von der Zahnriemenscheibe 13 angeordneten Unwuchtplatten 14 sind direkt an der jeweiligen Zahnriemenscheibe 13 verschraubt. Die Schrauben 18 bilden eine zusätzliches Unwuchtgewicht. Die Löcher bzw. Bohrungen 35 auf der den Schrauben 18 gegenüberliegenden Seite bilden dabei eine Negativunwucht.The already required
In
Die Winkel der schrägen Flanken 14a der Unwuchtplatten 14 entsprechen dem Winkel des Riemens 32 an der omega-umschlungenen Seite in der
Die Unwuchtplatten 14 sind vorzugsweise beidseitig der Zahnriemenscheibe in der gleichen Position angeordnet. Mit der Dicke der Unwuchtplatten 14 kann die Masse der Unwucht 3 verändert werden, ebenso wie mit der Anzahl der Schrauben 18 oder der Größe der Bohrungen 35.The
Bisher wurde die erforderliche Riemenspannung des Zahnriemens 32 entweder mit Hilfe einer zusätzlichen Spannrolle hergestellt, oder es wurden nur ausgewählte, vermessene Zahnriemen 32 mit einer genau tolerierten Länge verwendet.So far, the required belt tension of the
Bei der in den
Das Verdrehen des exzentrischen Unwuchtflansches 19 mit dem Lagerzapfen 20a, 20b zum Spannen des Zahnriemens 15c geschieht durch Verdrehen eines exzentrischen Verstellbolzens 17 (
Durch die Exzentrizitat wird beim Verdrehen des Verstellbolzens 17 der Unwuchtflansch 19 gegenüber der Ronde 12a, 12b verdreht.Due to the eccentricity, the
Es ist somit ein Spannen des Riemens 32 mittels einer exzentrisch verlagerbarer Lagerzapfenanordnung möglich.It is thus possible to tension the
Der fliegendgelagerte Lagerzapfen 20a, 20b dient zur Aufnahme eines Wälzlagers 34 für die Zahnriemenscheibe 13. Das Wälzlager 34 ist zentrisch zur radialen Riemenkraft und Fliehkraft der Unwuchten 3 angeordnet.The
Claims (16)
- A compaction device, comprising at least one traveling drum (2) rotatable about a drum shaft (1), coupled vibration exciters (30a,30b) generating an oscillation torque about the drum shaft (1), said vibration exciters having unbalanced masses (3) rotating out of phase by 180 degrees in the same direction of rotation, and having a drive shaft (5a,5b) running coaxial to the drum shaft (1) for driving the vibration exciters (30a, 30b),
characterized in that
the drum (2) with the drive shaft (5a;5b) is divided at least once and that each drum part (2a,2b) comprises at least two coupled vibration exciters (30a,30b) mounted in the drum (2) at a distance from the drum shaft (1), wherein the vibration exciters (30a) of one drum part (2a) are coupled to the vibration exciters (30b) of another drum part (2b) in such a manner that the vibration exciters (30a,30b) of all drum parts (2a,2b) oscillate in synchronism also in case of a turning of the drum parts (2a,2b) relative to each other. - The compaction device according to claim 1, characterized in that the drive shafts (5a,5b) for the vibration exciters (30a,30b) of the individual drum parts (2a,2b) are mechanically coupled or via a control means are adjusted to be in-phase.
- The compaction device according to claim 1 or 2, characterized in that the drive shafts (5a,5b) for the vibration exciters (30a,30b) of the adjacent drum parts (2a,2b) are mechanically coupled via a transmission (6) and said transmission (6) is operative to transmit the rotation and respectively the drive torque of a drive shaft (5a) with correct phase to the following drive shaft (5b) of the drum part (2a).
- The compaction device according to claim 3, characterized in that the transmission for coupling the drive shaft parts (5a,5b) is a planetary gear transmission (6) or a spur gear transmission or a bevel gear transmission.
- The compaction device according to any one of claims 1 to 4, characterized in that the drum (2) is of a two-part design and each drum part (2a,2b) comprises a traveling drive (7a,7b) of its own, the drum parts (2a,2b) being connected to each other in a manner allowing them to be turned coaxially relative to each other.
- The compaction device according to claim 4 or 5, characterized in that the planetary gear transmission (6) comprises at least two planetary gear sets (6a,6b).
- The compaction device according to claim 6, characterized in that the planetary gear transmission (6) comprises two planetary gear sets (6a, 6b) having a common planetary carrier (9), wherein ring gears (10a, 10b) of the planetary gear sets (6a,6b) are respectively connected to a drum part (2a,2b) for common rotation therewith, and the respective drive shafts (5a,5b) are connected to the respective sun gears (11a, 11b) of the planetary gear sets (6a,6b).
- The compaction device according to any one of claims 1 to 7, characterized in that the drive shaft (5a,5b) of each drum part (2a,2b) is operative to drive, via a transmission, the at least two vibration exciters (30a,30b).
- The compaction device according to claim 8, characterized in that the drive for driving the unbalanced masses (3) is a belt transmission or a chain drive.
- The compaction device according to any one of claims 3 to 9, characterized in that the drive for driving the vibration exciters (30a,30b) is a toothed-belt transmission (15a,15b) comprising a toothed belt (32) for driving toothed-belt pulleys (13) coupled with unbalanced masses (3).
- The compaction device according to any one of claims 9 or 10, characterized in that the drive is a belt transmission with a belt guiding arrangement allowing for reversal of the direction of circulation and for a reciprocal transmission ratio toward the planetary gear transmission (6).
- The compaction device according to any one of claims 9 to 11, characterized in that a multi-stage planetary gear transmission (6) and a belt transmission without reversal of rotational direction and without reciprocal transmission ratio toward the planetary gear transmission (6) are provided.
- The compaction device according to any one of claims 10 to 12, characterized in that the vibration exciters (30a,30b) comprise unbalanced masses (3) and said unbalanced masses (3) comprise unbalanced plates (14) being laterally fastened to toothed-belt pulleys (13) of the toothed-belt transmission (15a,15b) and having a radially outward flank (14) which in a predetermined starting position is in alignment with the toothed belt (32) of the toothed-belt transmission (15a,15b) if the rotational angle displacement between the two toothed-belt pulleys (13) driven by the toothed-belt transmission (15a,15b) corresponds to the desired value.
- The compaction device according to any one of claims 9 to 13, characterized in that a belt tensioning device is operative to tension the belt (32) for driving the unbalanced masses (3) and respectively of the pulleys (13) with the aid of an eccentrically displaceable bearing pin (20a, 20b).
- The compaction device according to any one of claims 9 to 14, characterized in that the belt transmission (15a,15b) comprises pulleys (13) which are coaxial and concentric with the rotational axis of the unbalanced masses (3) and whose weight distribution does not extend with rotational symmetry with respect to the rotational axis of the unbalanced masses (3).
- A method for the compacting of ground by means of a drum (2) of a compacting device, said drum being rotatable about a drum shaft (1), wherein, with the aid of coupled vibration exciters (30a,30b) comprising unbalanced masses (3) rotating at a distance from the drum axis (1), a moment of rotation that oscillates about the drum axis (1) is generated, the unbalanced masses (3) being driven to rotate out of phase by 180 degrees in the same direction of rotation, characterized by the use of a divided drum (2) with at least two drum halves (2a, 2b), in which the unbalanced masses (3) of the vibration exciters (30a, 30b) in each part (2a,2b) of the drum (2) are rotated by the same angle with respect to the phase position as in the turning of the drum halves (2a,2b) relative to each other, so that a synchronization of the oscillatory movement in all drum parts (2a,2b) is obtained even if the drum parts (2a, 2b) have been turned relative to each other.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE200910055950 DE102009055950A1 (en) | 2009-11-27 | 2009-11-27 | Compactor for compacting grounds, has movable drum rotatable around drum axle, where drum part of drum comprises vibration generator that is supported at distance from drum axle in drum |
DE202010005962U DE202010005962U1 (en) | 2009-11-27 | 2010-04-21 | compactor |
PCT/EP2010/068418 WO2011064367A2 (en) | 2009-11-27 | 2010-11-29 | Compaction device and method for compacting ground |
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EP2504490A2 EP2504490A2 (en) | 2012-10-03 |
EP2504490B1 true EP2504490B1 (en) | 2017-01-11 |
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EP10781912.0A Active EP2504490B1 (en) | 2009-11-27 | 2010-11-29 | Compaction device and method for compacting ground |
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US (1) | US9039324B2 (en) |
EP (1) | EP2504490B1 (en) |
JP (1) | JP5572819B2 (en) |
CN (1) | CN102985616B (en) |
AU (1) | AU2010323083B2 (en) |
BR (1) | BR112012012812B1 (en) |
CA (1) | CA2782094C (en) |
DE (3) | DE102009055950A1 (en) |
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2009
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2010
- 2010-04-21 DE DE202010005962U patent/DE202010005962U1/en not_active Expired - Lifetime
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- 2010-11-29 CA CA2782094A patent/CA2782094C/en active Active
- 2010-11-29 US US13/512,371 patent/US9039324B2/en active Active
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- 2010-11-29 RU RU2012126678/03A patent/RU2513604C2/en active
- 2010-11-29 EP EP10781912.0A patent/EP2504490B1/en active Active
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DE102017122370A1 (en) * | 2017-09-27 | 2019-03-28 | Hamm Ag | oscillation module |
DE102017122371A1 (en) * | 2017-09-27 | 2019-03-28 | Hamm Ag | compressor roll |
WO2019063540A1 (en) | 2017-09-27 | 2019-04-04 | Hamm Ag | Oscillation module |
EP4234813A2 (en) | 2017-09-27 | 2023-08-30 | Hamm AG | Oscillation module |
EP4234813A3 (en) * | 2017-09-27 | 2023-10-25 | Hamm AG | Oscillation module |
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RU2012126678A (en) | 2014-01-20 |
RU2513604C2 (en) | 2014-04-20 |
AU2010323083A1 (en) | 2012-05-24 |
US20120301221A1 (en) | 2012-11-29 |
US9039324B2 (en) | 2015-05-26 |
EP2504490A2 (en) | 2012-10-03 |
CA2782094A1 (en) | 2011-06-03 |
BR112012012812B1 (en) | 2019-07-02 |
CN102985616A (en) | 2013-03-20 |
CN102985616B (en) | 2015-08-26 |
DE202010018525U1 (en) | 2017-09-07 |
AU2010323083B2 (en) | 2014-05-01 |
BR112012012812A2 (en) | 2016-08-16 |
DE102009055950A1 (en) | 2011-06-01 |
CA2782094C (en) | 2014-11-25 |
JP5572819B2 (en) | 2014-08-20 |
JP2013512358A (en) | 2013-04-11 |
WO2011064367A3 (en) | 2012-06-28 |
WO2011064367A2 (en) | 2011-06-03 |
DE202010005962U1 (en) | 2010-09-30 |
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