EP2499704A2 - Procédé de production d'une interface électrique et interface correspondante - Google Patents

Procédé de production d'une interface électrique et interface correspondante

Info

Publication number
EP2499704A2
EP2499704A2 EP11719148A EP11719148A EP2499704A2 EP 2499704 A2 EP2499704 A2 EP 2499704A2 EP 11719148 A EP11719148 A EP 11719148A EP 11719148 A EP11719148 A EP 11719148A EP 2499704 A2 EP2499704 A2 EP 2499704A2
Authority
EP
European Patent Office
Prior art keywords
interface
cable
shield
shielding
composite material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11719148A
Other languages
German (de)
English (en)
Other versions
EP2499704B1 (fr
Inventor
Dieter Fink
Hans Michael Finke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FRANZ BINDER GmbH AND CO ELEKTRISCHE BAUELEMENTE KG
Original Assignee
FRANZ BINDER GmbH AND CO ELEKTRISCHE BAUELEMENTE KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FRANZ BINDER GmbH AND CO ELEKTRISCHE BAUELEMENTE KG filed Critical FRANZ BINDER GmbH AND CO ELEKTRISCHE BAUELEMENTE KG
Publication of EP2499704A2 publication Critical patent/EP2499704A2/fr
Application granted granted Critical
Publication of EP2499704B1 publication Critical patent/EP2499704B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
    • H01R13/035—Plated dielectric material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables

Definitions

  • the invention relates to a method for producing a preferably multi-pin, shielded electrical interface, in particular a plug connection, preferably a plug, a socket, a Y-piece, T-piece or the like., With at least one cable connected together with shielding, wherein the interface electrical Includes contacts and wherein the cable with the electrical contacts to be connected wires and a surrounding the wires shield that is to be led by the cable to or in the interface.
  • the invention relates to a shielded electrical interface, in particular connector, preferably plug, socket, Y-piece or the like., With at least one connected electrical cable and shielding, wherein the interface comprises electrical contacts and wherein the cable to be connected to the electrical contacts Cores / strands and a shield surrounding the others, in particular an interface, which is produced by the method according to the invention.
  • electrical interface is to be understood in the broadest sense, for example, a single-pole or multi-pole shielded plug connection, or a so-called Y or T connection or a corresponding connection piece
  • a 360 ° shield of the housing is required regularly, for example, realized by a Schirmlitze.
  • the present invention is based on the object of specifying a method for producing a preferably multipolar, shielded electrical interface, in particular a plug connection, preferably a plug, a socket, a Y-piece, a T-piece or the like, according to which a corresponding Interface in a simple manner and can be produced inexpensively. Furthermore, an appropriately prepared interface must be specified.
  • the composite material used for injection molding and thus for the production of the shielding element is injection-moldable and comprises metallic constituents, wherein it is necessary for an electrically conductive surface, a metal matrix or a metal dispersant continuous in the sense of a permeation structure to be present after spraying.
  • a composite material with low-melting point metal is suitable, and this should preferably have a melting point below 200 ° C.
  • An electic or peritectic microstructure with a low melting point is particularly suitable here.
  • the composite material should comprise a preferably thermoplastic which ultimately forms a type of matrix.
  • the processing temperature i. the injection molding temperature should be in the range between 250 ° C and 300 ° C.
  • the composite material comprises electrically conductive particles, in particular metal fibers and / or metal pellets, whereby the conductivity and thus suitability of the composite material for injection molding production of the shielding element is again favored.
  • a composite material is thus used for encapsulating and contacting the shielding of the cable, as a result of which conventional components are used. takttechniken or connections to an interface housing are no longer required. In that regard, a manufacturing simplification is realized.
  • the thermoplastic material contains from 10 to 25% by weight
  • the low-melting metal contains from 10 to 40% by weight
  • the other "additives” having from 30 to 75% by weight .-% may be provided, wherein the material as "additives” in particular steel or copper fibers or corresponding pellets are added, which favor the formation of an electrically conductive skeleton.
  • a specific electrical conductivity of up to 10 6 S / m and a thermal conductivity of> 10 W / mK can be achieved after injection molding.
  • a correspondingly produced or sprayed shielding element is particularly suitable for connecting the shielding of the cable to corresponding components of a conventional interface.
  • the cables are, as usual, assembled and inserted into the injection mold.
  • the contacting of the individual strands could also be part of a multi-component injection-molding process, to which reference will be made later.
  • Bridges, transverse webs, other connections can be inserted or connected by injection molding or contacted.
  • the generation of the contact pins by injecting such directly on the wire strand, wherein it is possible to produce even geometrically complicated shaped contacts. Any profiles of the contact pins can be realized.
  • a special crimping or soldering process is no longer necessary if the electrical contacts are produced by injection molding on the strands.
  • the interface body formed in accordance with the preceding embodiments which consists of an electrically insulating material (plastic), is at least partially encapsulated with the electrically conductive composite material to form the above-mentioned shielding element.
  • the shield element is formed, namely, the shielding of the cable is completely inserted into the interface, depending on the extent to which the non-conductive plastic existing interface body is encapsulated with the electrically conductive composite material.
  • the method according to the invention relates both to the encapsulation and to the plug body as an insert.
  • the interface body is at least partially encapsulated to form the shielding element, wherein the cable in front of or in the region of the shielding element and at least a part of the shield is encapsulated to form the outer shape of the interface or the connector with an electrically non-conductive plastic.
  • a housing is formed.
  • the housing can be injection-molded in any desired form, for example by realizing an angle plug or an angle bushing.
  • FIG. 2 shows a schematic, sectional view of a further exemplary embodiment of an interface according to the invention in the form of a plug, in which latching lugs and a screen element are formed both on the outside and on the inside,
  • FIG. 3 is a schematic view, in section, of a further exemplary embodiment of an interface according to the invention in the form of a plug, wherein a spring lock is incorporated therein in the injection molding technique, 4a in a schematic view, cut, another embodiment of an inventive interface as a distributor in the form of an angle plug with screw cap,
  • Fig. 4c in a schematic view, cut, another embodiment of an interface according to the invention as a distributor in the form of an angle plug, wherein a metal insert part (locking lugs, screen element for 360 ° shielding) is encapsulated and
  • FIG. 1a shows a first embodiment of an interface prepared by the method according to the invention in the form of a plug, where there the shield 1 of a cable 2 is guided in the interface.
  • FIG. 1 a clearly shows that a front region of the shielding 1 is stripped, so that direct contacting is possible.
  • Electrically insulated cores 3 protrude further into the interface or the plug and are end equipped by crimping, soldering, etc. or by injection molding with contacts 4.
  • the insulating body 5 is in the inventive manner for forming a shield member 6 with an electrically conductive composite material - also injection molding - surrounded, wherein the screen element 6 thus produced electrically contacted the shield 1 and this over the insulating body 5 away into the interface or along it leads.
  • an insulating housing 7 can also be injection-molded - also injection-molded - from an electrically insulating plastic.
  • the housing 7 binds the cable insulation 8 and closes against this tight.
  • the housing 7 extends from the cable insulation 8 at least partially beyond the shield element 6 and can form a stop for pushing on end for a threaded ring 9 or the like. It is also conceivable for the housing 7 produced by injection molding to extend over the entire screen element 6 as far as the front end of the screen element 6, thus covering it in its entirety. Any other shapes and configurations are conceivable.
  • FIG. 2 shows a further embodiment of an interface according to the invention in the form of a plug, the screen element 6 being longer there and thus projecting substantially further beyond the insulating body 5 in comparison with the embodiments according to FIGS. 1a and 1b.
  • locking lugs 10 are realized in accordance with FIG., Namely injection molding technology. It is also possible to integrate an electrically conductive locking unit via a latching hook. As well is the integration of one or more resiliently executed, radially arranged contact lugs in the form of sprayed screen elements possible, the restoring force presses against the flange and thus realizes a circumferential shielding within the interface.
  • the provision of an additional spring ring which can also be integrated injection molding technology, is conceivable.
  • FIG. 3 shows a further exemplary embodiment of an interface according to the invention in the form of a plug, wherein in contrast to the embodiment shown in FIG. 2, an injection-molded spring 1 1 is provided in the extended screen element 6.
  • resilient elements for example a spring
  • a long-term restoring force can be realized by a suitable spring material according to the mechanical properties.
  • a smallest possible volume resistance can be achieved, for example, by means of an additional, suitable surface.
  • Fig. 4a shows a schematic view of another embodiment of an interface according to the invention, this time in the form of an angle plug. 4a clearly shows that an angular connector is realized by the injection molding of the housing 7, wherein the housing 7 integrates the likewise injection-molded screen element 6 into the overall shape during its shaping.
  • FIG. 4b shows a schematic view of another embodiment of an interface according to the invention in the form of an angle plug, wherein there is provided an electrically conductive locking unit in the form of latching lugs 10 and a directly molded-on shielding element 6.
  • Fig. 4c shows another embodiment of an interface according to the invention as a distributor in the form of an angle plug, where there is a metal insert part 13 serves as a latching hook. The metal insert part 13 is integrated in the molded-on shield element 6.
  • Fig. 5 shows a schematic view of a distributor in the form of a Y-piece, where there are a total of three cables 2 are electrically coupled together.
  • the interface comprises various functional elements, in the form of bridges 12, which are positioned over the injection-molded insulating body 5 and electrically isolated from each other. The free ends of the cable 2 are in the insulating body 5, which forms the interface body, integrated.
  • the outer shape is realized by the likewise injection-molded housing 7, namely an electrically insulating plastic material.
  • the shape of the interface or the Y-piece is thus defined by injection molding, namely by the housing. 7

Landscapes

  • Manufacturing Of Electrical Connectors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Multi-Conductor Connections (AREA)

Abstract

L'invention concerne un procédé de production d'une interface électrique blindée, de préférence multipolaire, en particulier une fiche de raccordement, de préférence un connecteur, une douille, une pièce en Y, une pièce en T ou similaires, qui présente au moins un câble (2) doté d'un blindage (1), qui est raccordé, l'interface électrique comprenant des contacts (4) et le câble (2) présentant des conducteurs (3) à raccorder aux contacts électriques (4) et un blindage (1) entourant lesdits conducteurs (3), ledit blindage devant mener du câble jusqu'à l'interface ou jusqu'à l'intérieur de l'interface. Ledit procédé se caractérise en ce que pour former un élément protecteur (6), le blindage (1) du câble (2) ou des câbles et au moins une zone située autour des contacts électriques (4) et jouxtant le blindage (1) sont munis d'un matériau composite électroconducteur, appliqué par pulvérisation l'élément protecteur (6) étant isolé des contacts électriques (4) en étant disposé à une certaine distance desdits contacts ou par intégration d'un corps isolant (5). Une interface est produite conformément audit procédé.
EP11719148.6A 2010-03-01 2011-03-01 Procédé de production d'une interface électrique et interface correspondante Active EP2499704B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010009766 2010-03-01
PCT/DE2011/000203 WO2011107075A2 (fr) 2010-03-01 2011-03-01 Procédé de production d'une interface électrique et interface correspondante

Publications (2)

Publication Number Publication Date
EP2499704A2 true EP2499704A2 (fr) 2012-09-19
EP2499704B1 EP2499704B1 (fr) 2017-06-07

Family

ID=44080480

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11719148.6A Active EP2499704B1 (fr) 2010-03-01 2011-03-01 Procédé de production d'une interface électrique et interface correspondante

Country Status (5)

Country Link
US (1) US9350087B2 (fr)
EP (1) EP2499704B1 (fr)
CN (1) CN102870279A (fr)
DE (2) DE112011100727A5 (fr)
WO (1) WO2011107075A2 (fr)

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Also Published As

Publication number Publication date
US9350087B2 (en) 2016-05-24
DE112011100727A5 (de) 2013-02-28
CN102870279A (zh) 2013-01-09
EP2499704B1 (fr) 2017-06-07
US20120329323A1 (en) 2012-12-27
WO2011107075A2 (fr) 2011-09-09
DE102011012763A1 (de) 2011-09-01
WO2011107075A3 (fr) 2011-11-24

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