EP2499704B1 - Procédé de production d'une interface électrique et interface correspondante - Google Patents

Procédé de production d'une interface électrique et interface correspondante Download PDF

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Publication number
EP2499704B1
EP2499704B1 EP11719148.6A EP11719148A EP2499704B1 EP 2499704 B1 EP2499704 B1 EP 2499704B1 EP 11719148 A EP11719148 A EP 11719148A EP 2499704 B1 EP2499704 B1 EP 2499704B1
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EP
European Patent Office
Prior art keywords
interface
shielding
injection
cable
insulating body
Prior art date
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Active
Application number
EP11719148.6A
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German (de)
English (en)
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EP2499704A2 (fr
Inventor
Dieter Fink
Hans Michael Finke
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FRANZ BINDER GmbH AND CO ELEKTRISCHE BAUELEMENTE KG
Original Assignee
FRANZ BINDER GmbH AND CO ELEKTRISCHE BAUELEMENTE KG
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Publication of EP2499704A2 publication Critical patent/EP2499704A2/fr
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Publication of EP2499704B1 publication Critical patent/EP2499704B1/fr
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
    • H01R13/035—Plated dielectric material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables

Definitions

  • the invention relates to a method for producing a preferably multi-pin, shielded electrical interface, in particular a plug connection, preferably a plug, a socket, a Y-piece, T-piece or the like., With at least one cable connected together with shielding, wherein the interface electrical Includes contacts and wherein the cable with the electrical contacts to be connected wires and a surrounding the wires shield that is to be led by the cable to or in the interface.
  • the invention relates to a shielded electrical interface, in particular connector, preferably plug, socket, Y-piece or the like., With at least one connected electrical cable and shielding, wherein the interface comprises electrical contacts and wherein the cable to be connected to the electrical contacts Cores / strands and a shield surrounding the others, in particular an interface, which is produced by the method according to the invention.
  • electrical interface is to be understood in the broadest sense. For example, this may be a single-pole or multi-pole shielded plug connection, or a so-called Y or T connection or a corresponding connection piece. In order to achieve the best possible shielding attenuation, a 360 ° shielding of the housing is regularly required, for example realized by an umbrella strand.
  • Half shells are regularly provided to form the plug housing, wherein the actual cable space can be at least partially ejected.
  • the shielding is done regularly by crimping, clamping or soldering the exposed, braided shield on the housing or on a separate shielding sleeve.
  • the electrical contacting and the contacting of the shielding is often done via stamped and bent parts, for example, with integrated crimping claws, which are bent to realize an angled connector by 90 °. Often it is necessary to solder the resulting joints of the respective housing parts in order to achieve a sufficient conductive connection and at the same time a sufficient stability.
  • shrink tubing with metallization to shield attenuation.
  • copper adhesive tapes are used, which are then encapsulated.
  • the known interfaces, in particular connectors, are particularly problematic in terms of production, since it is extremely complicated and complicated to complete the components properly or to assemble a realizing a cable leading from the interface in the interface.
  • the manufacturing process is consuming and therefore expensive, especially when it comes to the interfaces to miniaturized interfaces in the form of tiny connectors.
  • the interface includes a connected electrical cable and shielding as well as electrical contacts.
  • the present invention is based on the object of specifying a method for producing a preferably multipolar, shielded electrical interface, in particular a plug connection, preferably a plug, a socket, a Y-piece, a T-piece or the like, according to which a corresponding Interface in a simple manner and can be produced inexpensively. Furthermore, an appropriately prepared interface must be specified.
  • the inventive method is characterized in that the shielding of the cable or the cable and at least one adjacent to the shielding area is encapsulated around the electrical contacts with an electrically conductive composite material to form a shielding element, wherein the shielding element with respect to the electrical contacts with the involvement of a Insulating body is made of plastic, that the insulating body is produced by encapsulation of the contacts, the contacts are at least partially injection molding technology involved in the insulating body, and wherein the insulating body forms an interface body, and that the insulating body as interface body to form the shield member with the electrically conductive Composite material is overmoulded.
  • the interface is characterized in that the shielding element is formed by overmolding the shield of the cable and at least one adjacent to the shield area around the electrical contacts with an electrically conductive composite material, wherein the shielding element with respect to the electrical contacts by incorporating an insulating plastic body is that the Insulating body is produced by encapsulation of the contacts, wherein the contacts are at least partially injection molding technology involved in the insulating body, and wherein the insulating body forms an interface body, and that the insulating body is overmolded as an interface body to form the shield member with the electrically conductive composite material.
  • the shielding coming from the cable can be easily guided into the electrical interface, for example into the plug, into the socket or the like, namely by shielding the cable or forming several shielding elements Cable - the cable and at least one adjacent to the shield area around the electrical contacts with an electrically conductive composite material is molded. It should be noted that the shielding element is spaced from the electrical contacts or insulated by incorporating an insulating body.
  • a connection with the shielding of the cable is achieved by injection molding technology, although the usual for injection molding thermoplastics have virtually no electrical conductivity. Accordingly, here a composite material is used, which conducts electrically and is suitable for injection molding.
  • the injection molding thus serves on the one hand for electrical contacting of the shield and on the other hand for shaping, so that it is not necessary to crimp the shield, to solder with a shield ring or otherwise as with the electrically conductive components of the interface or with the other electrically conductive housing parts of the interface connect to.
  • the composite material used for injection molding and thus for the production of the shielding element is injection-moldable and comprises metallic constituents, wherein it is necessary for an electrically conductive surface, a metal matrix or a metal dispersant continuous in the sense of a permeation structure to be present after spraying.
  • a composite material with low-melting point metal is suitable, and this should preferably have a melting point below 200 ° C.
  • a eutectic or peritectic microstructure with a low melting point is particularly suitable here.
  • the composite material should comprise a preferably thermoplastic which ultimately forms a type of matrix.
  • the processing temperature i. the injection molding temperature should be in the range between 250 ° C and 300 ° C.
  • the composite material comprises electrically conductive particles, in particular metal fibers and / or metal pellets, whereby the conductivity and thus suitability of the composite material for injection molding production of the shielding element is again favored.
  • a composite material for encapsulating and contacting the shield of the cable is thus used, whereby conventional contacts or connections to an interface housing are no longer required.
  • a manufacturing simplification is realized.
  • the thermoplastic material contains from 10 to 25% by weight
  • the low-melting metal contains from 10 to 40% by weight
  • the other "additives" from 30 to 75% by weight .-% may be provided, wherein the material as "additives” in particular steel or copper fibers or corresponding pellets are added, which favor the formation of an electrically conductive skeleton.
  • a specific electrical conductivity of up to 10 6 S / m and a thermal conductivity of> 10 W / mK can be achieved after injection molding.
  • a correspondingly manufactured or sprayed shielding element is particularly suitable for connecting the shielding of the cable to corresponding components of a conventional interface.
  • the cable is first assembled in a conventional manner, after which the wires, in particular the wire contained in the wires, and the shield are exposed at the end, whereby the electrical insulation between the wire and the shield is maintained.
  • the wires or strands of the wire can be crimped. It is also conceivable that the cable strands are overmolded with an electrically conductive material. This may be the same material with which the screen element is injection-molded and thereby attached the cable is molded. It can be complicated lines and connections over the conventional, usually manual methods automatically produce, which already in this respect a significant simplification of the production and thus a reduction in manufacturing costs is achieved.
  • the cables are, as usual, assembled and inserted into the injection mold.
  • the contacting of the individual strands could also be part of a multi-component injection-molding process, to which reference will be made later.
  • Bridges, transverse webs, other connections can be inserted or connected by injection molding or contacted.
  • the generation of the contact pins by injecting such directly on the wire strand, wherein it is possible to produce even geometrically complicated shaped contacts. Any profiles of the contact pins can be realized. In any case, a special crimping or soldering process is no longer necessary if the electrical contacts are produced by injection molding on the strands.
  • the electrical contacts - whatever - made are at least partially injection molding technology in an insulating body made of plastic, integrated.
  • this forms a type of interface body, for example a plug / socket body, whereby a first shaping of the interface takes place.
  • the interface body consists of insulating plastic and is connected by injection molding technology with the involvement of the electrical contacts to the cable. The free end of the cable and the previously formed contacts are in the insulating - partially - integrated and positioned according to the required contact during operation.
  • a latching lug can be made of the same material as the interface body itself, namely integrally formed by injection molding or integrated, for example projecting inward. It is also possible to have a separate spring element in the Insert injection mold and according to encapsulation, with any positioning of the spring element is possible.
  • the interface body formed in accordance with the preceding embodiments which consists of an electrically insulating material (plastic), is at least partially encapsulated with the electrically conductive composite material to form the above-mentioned shielding element.
  • the cable with the interface body produced end again in an injection mold such that at least the projecting from the cable insulation shielding or the screen forming braid and the interface body are molded.
  • the shield element is formed, namely the shielding of the cable is completely inserted into the interface, depending on the extent to which the existing non-conductive plastic interface body is encapsulated with the electrically conductive composite material.
  • the cable in front of or in the region of the shielding element and at least a portion of the shielding formed in accordance with the preceding embodiments to form the outer shape of the interface or the connector is overmolded with an electrically insulating plastic.
  • This plastic can surround a portion of the end cable and a portion of the shield member or the shield element with the underlying interface body in total.
  • the outer shape of the interface body is ultimately defined, for example, a straight or angled plug.
  • the housing in any shapes, for example in the form of an angle plug, including a part of the cable, is injected, whereby the production of the interface is terminated with cable attached.
  • the housing may be the flange housing, i. around the counterpart to a coupling plug.
  • any components can be plugged or plugged or screwed or screw in, for example, a threaded ring made of metal. Any couplings, adapters, etc. can be combined with the interface.
  • the interface produced in accordance with the above statements can be produced in mutually independent injection molding processes in different tools. Likewise, it is conceivable that at least two different, adjoining regions of the interface are produced simultaneously in a single injection molding tool, for example in the overmolding process. It is also possible to produce a plurality of different regions at the same time by injection molding, wherein it is essential in accordance with the invention that both the electrical contacting of at least the shielding and the actual molding can be carried out by injection molding in a single process step. Elaborate montages and completions, so far mostly performed by hand, are no longer required in the inventive manner.
  • a shielded electrical interface is claimed, which is preferably made by the method according to the invention. It is essential for the interface that the shielding element is formed by encapsulation of the shielding of the cable and at least one region adjacent to the shielding around the electrical contacts with an electrically conductive composite material. The shielding element is spaced from the electrical contacts or isolated by incorporating an insulating body which is not absolutely necessary.
  • the composite material comprises metallic constituents, wherein after the spraying a metal surface, a metallic skeleton or a metal disperser continuous in the sense of a permeation structure is realized.
  • the composite material comprises a low-melting point metal, preferably having a melting point below 200 ° C and a preferably thermoplastic material having a processing temperature (injection molding temperature) in the range between 250 ° C and 300 ° C.
  • Further electrically conductive components such as metal fibers or metal pellets favor the electrical conductivity and the properties required for the shielding.
  • the contacts may at least partially be injection-molded into an insulating body, wherein the insulating body forms an interface body, in particular a plug / socket body.
  • the interface body functional elements such as latching noses, spring o. be integrated. Also can be used for connection serving threads and other coupling mechanisms.
  • the interface body is at least partially encapsulated to form the shielding element, wherein the cable is encapsulated in front of or in the region of the shielding element and at least part of the shielding to form the outer shape of the interface or the connector with an electrically non-conductive plastic.
  • a housing is formed.
  • the housing can be injection-molded in any desired form, for example by realizing an angle plug or an angle bushing.
  • Fig. 1 a shows a first exemplary embodiment of an interface produced by the method according to the invention in the form of a plug, where the shielding 1 of a cable 2 is guided into the interface.
  • Fig. 1 a clearly shows that a front portion of the shield 1 is stripped, so that an immediate contact is possible.
  • Electrically insulated cores 3 protrude further into the interface or the plug and are end equipped by crimping, soldering, etc. or by injection molding with contacts 4.
  • an insulating body 5 is created on plastic injection molding technology, in which the electrical contacts 4 are integrated with their crimp connection.
  • the insulating body 5 ultimately forms an interface body, on the building further functional areas - injection molding technology - are generated.
  • the insulating body 5 is cast according to the invention to form a shield member 6 with an electrically conductive composite material - also injection molding -, wherein the screen element 6 thus produced electrically contacted the shield 1 and this over the insulating body 5 away into the interface or along it leads.
  • an insulating housing 7 can also be injection-molded - also injection-molded - from an electrically insulating plastic.
  • the housing 7 binds the cable insulation 8 and closes against this tight.
  • the housing 7 extends from the cable insulation 8 at least partially beyond the shield element 6 and can form a stop for pushing on end for a threaded ring 9 or the like. It is also conceivable for the housing 7 produced by injection molding to extend over the entire screen element 6 as far as the front end of the screen element 6, thus covering it in its entirety. Any other shapes and configurations are conceivable.
  • Fig. 1b shows a not inventive interface in the form of a plug, where - unlike in the embodiment according to Fig. 1a -
  • the insulating body 5 as an insert in the sense an "external" insulating body is inserted.
  • the insulating body 5 provided there corresponds to a plug body in the sense of an insert.
  • the wires 3 are soldered.
  • the shield element 6 is injected like the shaping outer contour.
  • Fig. 2 shows a further embodiment of an interface according to the invention in the form of a plug, wherein there the shield element 6 is formed longer and thus compared to the embodiments according to Fig. 1 a and 1 b substantially further protrudes beyond the insulating body 5.
  • Locking lugs 10 realized, namely formed by injection molding technology. It is also possible to integrate an electrically conductive locking unit via a latching hook.
  • the integration of one or more resiliently executed, radially arranged contact lugs in the form of molded shield elements is possible, the restoring force presses against the flange housing and thus realizes a circumferential shielding within the interface.
  • the provision of an additional spring ring which can also be integrated injection molding technology, is conceivable.
  • Fig. 3 shows a further embodiment of an inventive interface in the form of a plug, where there in contrast to the in Fig. 2
  • an injection-molded spring 11 is provided.
  • resilient elements for example a spring
  • a long-term restoring force can be realized by a suitable spring material according to the mechanical properties.
  • a smallest possible volume resistance can be achieved, for example, by means of an additional, suitable surface.
  • Fig. 4a shows a schematic view of another embodiment of an interface according to the invention, this time in the form of an angle plug.
  • Fig. 4a clearly shows that an angular connector is realized by the injection molding of the housing 7, wherein the housing 7 integrates the likewise injection-molded screen element 6 in the overall shape during its shaping.
  • Fig. 4b shows a schematic view of another embodiment of an interface according to the invention in the form of an angle plug, wherein there is provided an electrically conductive locking unit in the form of locking lugs 10 and a directly molded-on shield element 6.
  • Fig. 4c shows a further embodiment of an interface according to the invention as a distributor in the form of an angle plug, where there is a metal insert 13 serves as a latching hook.
  • the metal insert part 13 is integrated in the molded-on shield element 6.
  • FIG. 5 in a schematic view of a distributor in the form of a Y-piece, where a total of three cables 2 are electrically coupled together.
  • the interface comprises various functional elements, in the form of bridges 12, which are positioned over the injection-molded insulating body 5 and electrically isolated from each other. The free ends of the cable 2 are in the insulating body 5, which forms the interface body, integrated.
  • the insulating body 5 is surrounded on the whole by an injection-molded screen element 6, which contacts the respective shielding 1 of the cables 2 and binds them accordingly.
  • the outer shape is realized by the likewise injection-molded housing 7, namely an electrically insulating plastic material.
  • the shape of the interface or the Y-piece is thus defined by injection molding, namely by the housing. 7

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  • Manufacturing Of Electrical Connectors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Multi-Conductor Connections (AREA)

Claims (15)

  1. Procédé de fabrication d'une interface électrique blindée, de préférence multi-polaire, plus particulièrement d'une connexion enfichable, de préférence d'un connecteur, d'une douille, d'un élément en Y, d'un élément en T ou autre avec au moins un câble (2) avec blindage (1), l'interface comprenant des contacts électriques (4) et le câble (2) comprenant des fils (3) à connecter avec les contacts électriques (4) et un blindage (1) entourant les fils (3), qui doit être guidé du câble (2) vers l'interface, moyennant quoi, pour la formation d'un élément de blindage (6), le blindage (1) du câble (2) ou des câbles (2) et au moins une zone adjacente au blindage (1) étant surmoulée autour des contacts électriques (4) avec un matériau composite électro-conducteur, caractérisé en ce que l'élément de blindage (6) est isolé par rapport aux contacts électriques (4) grâce à l'insertion d'un corps isolant (5) en matériau isolant, en ce que le corps isolant (5) est réalisé par surmoulage des contacts (4), les contacts (4) étant intégrés au moins partiellement grâce à une technique d'injection dans le corps isolant (5) et le corps isolant (5) formant un corps d'interface et en ce que le corps isolant (5) est surmoulé en tant que corps d'interface grâce à la formation de l'élément de blindage (6) avec le matériau composite électro-conducteur.
  2. Procédé selon la revendication 1, caractérisé en ce que le matériau composite comprend des composants métalliques et, après l'injection, une matrice métallique comprend un agent dispersant métallique continu en tant que structure de pénétration.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que le matériau composite comprend un métal à faible point de fusion, de préférence avec un point de fusion inférieur à 200°C et/ou une matière plastique de préférence thermoplastique avec une température de traitement de l'ordre de 250°C à 300°C.
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que le matériau composite comprend des particules électro-conductrices, plus particulièrement des fibres métalliques et/ou des granulés métalliques.
  5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que le câble (2) est confectionné en dénudant à l'extrémité les fils (3), plus particulièrement les torons contenus dans les fils (3), et le blindage (1), les torons étant sertis pour former les contacts électriques (4) ou pouvant être surmoulés avec un matériau électro-conducteur.
  6. Procédé selon l'une des revendications 1 à 5, caractérisé en ce que les contacts (4) sont intégrés au moins partiellement à l'aide d'une technique d'injection dans le corps isolant (5) en matière plastique, le corps isolant (5) formant un corps à connecteur et à douille.
  7. Procédé selon l'une des revendications 1 à 6, caractérisé en ce que, dans le corps d'interface, lors de son façonnage, des éléments fonctionnels comme des embouts d'encliquetage, des ressorts ou autres sont intégrés.
  8. Procédé selon l'une des revendications 1 à 7, caractérisé en ce que le câble (2) avant ou au niveau de l'élément de blindage (1) et au moins une partie du blindage (1) sont surmoulés en formant la forme extérieure de l'interface ou de la connexion enfichable, c'est-à-dire en formant un boîtier (7), avec une matière plastique électro-isolante.
  9. Procédé selon la revendication 8, caractérisé en ce que le boîtier (7) est injecté sous des formes quelconques, par exemple sous la forme d'un connecteur angulaire en intégrant une partie du câble (2).
  10. Procédé selon l'une des revendications 1 à 9, caractérisé en ce que les différentes zones sont injectées successivement.
  11. Procédé selon l'une des revendications 1 à 10, caractérisé en ce qu'au moins deux zones différentes sont injectées en même temps, par exemple à l'aide d'un procédé de surmoulage.
  12. Interface électrique blindée, plus particulièrement connexion enfichable, de préférence connecteur, douille, élément en Y, élément en T ou autre avec au moins un câble électrique (2) connecté avec blindage (1), l'interface comprenant des contacts électriques (4) et le câble (2) comprenant des fils/torons (3) à relier avec les contacts électriques (4) et un blindage (1) entourant les fils (3), l'élément de blindage (6) étant formé par surmoulage du blindage (1) du câble (2) et de l'au moins une zone adjacente au blindage (1) autour des contacts électriques (4) avec un matériau composite électro-conducteur, caractérisé en ce que l'élément de blindage (6) est isolé par rapport aux contacts électriques (4) en intégrant un corps isolant (5) en matière plastique isolante, en ce que le corps isolant (5) est réalisé par surmoulage des contacts (4), les contacts (4) étant intégrés au moins partiellement à l'aide d'une technique d'injection dans le corps isolant (5) et le corps isolant (5) formant un corps d'interface et en ce que le corps isolant est surmoulé en tant que corps d'interface en formant l'élément de blindage (6) avec le matériau composite électro-conducteur.
  13. Interface selon la revendication 12, caractérisée en ce que le matériau composite comprend des composants métalliques et comprend, après l'injection, une matrice métallique ou un agent dispersant métallique continu en tant que structure de pénétration, le matériau composite pouvant comprendre un métal à bas point de fusion, de préférence avec un point de fusion inférieur à 200°C, une matière plastique, de préférence thermoplastique avec une température de traitement de l'ordre de 250°C à 300°C et, le cas échéant, d'autres composants électro-conducteurs comme des fibres métalliques et/ou des granulés métalliques.
  14. Interface selon la revendication 12 ou 13, caractérisée en ce que les contacts sont intégrés au moins partiellement à l'aide d'une technique d'injection dans un corps isolant (5), le corps isolant (5) formant un corps à connecteur/douille, des éléments fonctionnels comme des embouts d'encliquetage, des ressorts ou autres pouvant être intégrés dans le corps d'interface (5).
  15. Interface selon la revendication 14, caractérisée en ce que le corps d'interface (5) est surmoulé au moins partiellement en formant l'élément de blindage (6), le câble (2) avant ou au niveau de l'élément de blindage (6) et au moins une partie du blindage (1) est surmoulée en formant la forme extérieure de l'interface ou de la connexion enfichable, c'est-à-dire en formant un boîtier (7), avec une matière plastique électro-isolante et le boîtier (7) pouvant être injecté sous une forme quelconque.
EP11719148.6A 2010-03-01 2011-03-01 Procédé de production d'une interface électrique et interface correspondante Active EP2499704B1 (fr)

Applications Claiming Priority (2)

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CN (1) CN102870279A (fr)
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Also Published As

Publication number Publication date
US20120329323A1 (en) 2012-12-27
DE102011012763A1 (de) 2011-09-01
WO2011107075A3 (fr) 2011-11-24
CN102870279A (zh) 2013-01-09
US9350087B2 (en) 2016-05-24
DE112011100727A5 (de) 2013-02-28
WO2011107075A2 (fr) 2011-09-09
EP2499704A2 (fr) 2012-09-19

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