EP2499704A2 - Verfahren zum herstellen einer elektrischen schnittstelle und schnittstelle - Google Patents
Verfahren zum herstellen einer elektrischen schnittstelle und schnittstelleInfo
- Publication number
- EP2499704A2 EP2499704A2 EP11719148A EP11719148A EP2499704A2 EP 2499704 A2 EP2499704 A2 EP 2499704A2 EP 11719148 A EP11719148 A EP 11719148A EP 11719148 A EP11719148 A EP 11719148A EP 2499704 A2 EP2499704 A2 EP 2499704A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- interface
- cable
- shield
- shielding
- composite material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 31
- 239000002131 composite material Substances 0.000 claims abstract description 28
- 238000001746 injection moulding Methods 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 28
- 229910052751 metal Inorganic materials 0.000 claims description 28
- 239000004033 plastic Substances 0.000 claims description 13
- 238000002844 melting Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000008188 pellet Substances 0.000 claims description 5
- 239000000470 constituent Substances 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000012815 thermoplastic material Substances 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 230000005405 multipole Effects 0.000 abstract description 2
- 230000001012 protector Effects 0.000 abstract 5
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000005538 encapsulation Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000002788 crimping Methods 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- 230000010354 integration Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- NMFHJNAPXOMSRX-PUPDPRJKSA-N [(1r)-3-(3,4-dimethoxyphenyl)-1-[3-(2-morpholin-4-ylethoxy)phenyl]propyl] (2s)-1-[(2s)-2-(3,4,5-trimethoxyphenyl)butanoyl]piperidine-2-carboxylate Chemical compound C([C@@H](OC(=O)[C@@H]1CCCCN1C(=O)[C@@H](CC)C=1C=C(OC)C(OC)=C(OC)C=1)C=1C=C(OCCN2CCOCC2)C=CC=1)CC1=CC=C(OC)C(OC)=C1 NMFHJNAPXOMSRX-PUPDPRJKSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 210000001331 nose Anatomy 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/04—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
- H01R13/035—Plated dielectric material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
Definitions
- the invention relates to a method for producing a preferably multi-pin, shielded electrical interface, in particular a plug connection, preferably a plug, a socket, a Y-piece, T-piece or the like., With at least one cable connected together with shielding, wherein the interface electrical Includes contacts and wherein the cable with the electrical contacts to be connected wires and a surrounding the wires shield that is to be led by the cable to or in the interface.
- the invention relates to a shielded electrical interface, in particular connector, preferably plug, socket, Y-piece or the like., With at least one connected electrical cable and shielding, wherein the interface comprises electrical contacts and wherein the cable to be connected to the electrical contacts Cores / strands and a shield surrounding the others, in particular an interface, which is produced by the method according to the invention.
- electrical interface is to be understood in the broadest sense, for example, a single-pole or multi-pole shielded plug connection, or a so-called Y or T connection or a corresponding connection piece
- a 360 ° shield of the housing is required regularly, for example, realized by a Schirmlitze.
- the present invention is based on the object of specifying a method for producing a preferably multipolar, shielded electrical interface, in particular a plug connection, preferably a plug, a socket, a Y-piece, a T-piece or the like, according to which a corresponding Interface in a simple manner and can be produced inexpensively. Furthermore, an appropriately prepared interface must be specified.
- the composite material used for injection molding and thus for the production of the shielding element is injection-moldable and comprises metallic constituents, wherein it is necessary for an electrically conductive surface, a metal matrix or a metal dispersant continuous in the sense of a permeation structure to be present after spraying.
- a composite material with low-melting point metal is suitable, and this should preferably have a melting point below 200 ° C.
- An electic or peritectic microstructure with a low melting point is particularly suitable here.
- the composite material should comprise a preferably thermoplastic which ultimately forms a type of matrix.
- the processing temperature i. the injection molding temperature should be in the range between 250 ° C and 300 ° C.
- the composite material comprises electrically conductive particles, in particular metal fibers and / or metal pellets, whereby the conductivity and thus suitability of the composite material for injection molding production of the shielding element is again favored.
- a composite material is thus used for encapsulating and contacting the shielding of the cable, as a result of which conventional components are used. takttechniken or connections to an interface housing are no longer required. In that regard, a manufacturing simplification is realized.
- the thermoplastic material contains from 10 to 25% by weight
- the low-melting metal contains from 10 to 40% by weight
- the other "additives” having from 30 to 75% by weight .-% may be provided, wherein the material as "additives” in particular steel or copper fibers or corresponding pellets are added, which favor the formation of an electrically conductive skeleton.
- a specific electrical conductivity of up to 10 6 S / m and a thermal conductivity of> 10 W / mK can be achieved after injection molding.
- a correspondingly produced or sprayed shielding element is particularly suitable for connecting the shielding of the cable to corresponding components of a conventional interface.
- the cables are, as usual, assembled and inserted into the injection mold.
- the contacting of the individual strands could also be part of a multi-component injection-molding process, to which reference will be made later.
- Bridges, transverse webs, other connections can be inserted or connected by injection molding or contacted.
- the generation of the contact pins by injecting such directly on the wire strand, wherein it is possible to produce even geometrically complicated shaped contacts. Any profiles of the contact pins can be realized.
- a special crimping or soldering process is no longer necessary if the electrical contacts are produced by injection molding on the strands.
- the interface body formed in accordance with the preceding embodiments which consists of an electrically insulating material (plastic), is at least partially encapsulated with the electrically conductive composite material to form the above-mentioned shielding element.
- the shield element is formed, namely, the shielding of the cable is completely inserted into the interface, depending on the extent to which the non-conductive plastic existing interface body is encapsulated with the electrically conductive composite material.
- the method according to the invention relates both to the encapsulation and to the plug body as an insert.
- the interface body is at least partially encapsulated to form the shielding element, wherein the cable in front of or in the region of the shielding element and at least a part of the shield is encapsulated to form the outer shape of the interface or the connector with an electrically non-conductive plastic.
- a housing is formed.
- the housing can be injection-molded in any desired form, for example by realizing an angle plug or an angle bushing.
- FIG. 2 shows a schematic, sectional view of a further exemplary embodiment of an interface according to the invention in the form of a plug, in which latching lugs and a screen element are formed both on the outside and on the inside,
- FIG. 3 is a schematic view, in section, of a further exemplary embodiment of an interface according to the invention in the form of a plug, wherein a spring lock is incorporated therein in the injection molding technique, 4a in a schematic view, cut, another embodiment of an inventive interface as a distributor in the form of an angle plug with screw cap,
- Fig. 4c in a schematic view, cut, another embodiment of an interface according to the invention as a distributor in the form of an angle plug, wherein a metal insert part (locking lugs, screen element for 360 ° shielding) is encapsulated and
- FIG. 1a shows a first embodiment of an interface prepared by the method according to the invention in the form of a plug, where there the shield 1 of a cable 2 is guided in the interface.
- FIG. 1 a clearly shows that a front region of the shielding 1 is stripped, so that direct contacting is possible.
- Electrically insulated cores 3 protrude further into the interface or the plug and are end equipped by crimping, soldering, etc. or by injection molding with contacts 4.
- the insulating body 5 is in the inventive manner for forming a shield member 6 with an electrically conductive composite material - also injection molding - surrounded, wherein the screen element 6 thus produced electrically contacted the shield 1 and this over the insulating body 5 away into the interface or along it leads.
- an insulating housing 7 can also be injection-molded - also injection-molded - from an electrically insulating plastic.
- the housing 7 binds the cable insulation 8 and closes against this tight.
- the housing 7 extends from the cable insulation 8 at least partially beyond the shield element 6 and can form a stop for pushing on end for a threaded ring 9 or the like. It is also conceivable for the housing 7 produced by injection molding to extend over the entire screen element 6 as far as the front end of the screen element 6, thus covering it in its entirety. Any other shapes and configurations are conceivable.
- FIG. 2 shows a further embodiment of an interface according to the invention in the form of a plug, the screen element 6 being longer there and thus projecting substantially further beyond the insulating body 5 in comparison with the embodiments according to FIGS. 1a and 1b.
- locking lugs 10 are realized in accordance with FIG., Namely injection molding technology. It is also possible to integrate an electrically conductive locking unit via a latching hook. As well is the integration of one or more resiliently executed, radially arranged contact lugs in the form of sprayed screen elements possible, the restoring force presses against the flange and thus realizes a circumferential shielding within the interface.
- the provision of an additional spring ring which can also be integrated injection molding technology, is conceivable.
- FIG. 3 shows a further exemplary embodiment of an interface according to the invention in the form of a plug, wherein in contrast to the embodiment shown in FIG. 2, an injection-molded spring 1 1 is provided in the extended screen element 6.
- resilient elements for example a spring
- a long-term restoring force can be realized by a suitable spring material according to the mechanical properties.
- a smallest possible volume resistance can be achieved, for example, by means of an additional, suitable surface.
- Fig. 4a shows a schematic view of another embodiment of an interface according to the invention, this time in the form of an angle plug. 4a clearly shows that an angular connector is realized by the injection molding of the housing 7, wherein the housing 7 integrates the likewise injection-molded screen element 6 into the overall shape during its shaping.
- FIG. 4b shows a schematic view of another embodiment of an interface according to the invention in the form of an angle plug, wherein there is provided an electrically conductive locking unit in the form of latching lugs 10 and a directly molded-on shielding element 6.
- Fig. 4c shows another embodiment of an interface according to the invention as a distributor in the form of an angle plug, where there is a metal insert part 13 serves as a latching hook. The metal insert part 13 is integrated in the molded-on shield element 6.
- Fig. 5 shows a schematic view of a distributor in the form of a Y-piece, where there are a total of three cables 2 are electrically coupled together.
- the interface comprises various functional elements, in the form of bridges 12, which are positioned over the injection-molded insulating body 5 and electrically isolated from each other. The free ends of the cable 2 are in the insulating body 5, which forms the interface body, integrated.
- the outer shape is realized by the likewise injection-molded housing 7, namely an electrically insulating plastic material.
- the shape of the interface or the Y-piece is thus defined by injection molding, namely by the housing. 7
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Multi-Conductor Connections (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010009766 | 2010-03-01 | ||
PCT/DE2011/000203 WO2011107075A2 (de) | 2010-03-01 | 2011-03-01 | Verfahren zum herstellen einer elektrischen schnittstelle und schnittstelle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2499704A2 true EP2499704A2 (de) | 2012-09-19 |
EP2499704B1 EP2499704B1 (de) | 2017-06-07 |
Family
ID=44080480
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11719148.6A Active EP2499704B1 (de) | 2010-03-01 | 2011-03-01 | Verfahren zum herstellen einer elektrischen schnittstelle und schnittstelle |
Country Status (5)
Country | Link |
---|---|
US (1) | US9350087B2 (de) |
EP (1) | EP2499704B1 (de) |
CN (1) | CN102870279A (de) |
DE (2) | DE112011100727A5 (de) |
WO (1) | WO2011107075A2 (de) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2014157775A (ja) * | 2013-02-18 | 2014-08-28 | Sanyo Denki Co Ltd | 封止部材付きシールドケーブル |
US9136643B2 (en) | 2014-02-04 | 2015-09-15 | Dg Interconnects | Connector device |
DE102014224225B4 (de) | 2014-08-07 | 2016-09-15 | Franz Binder Gmbh + Co. Elektrische Bauelemente Kg | Verfahren zum Herstellen einer elektrischen Schnittstelle und eine entsprechend hergestellte Schnittstelle |
DE102015102703B4 (de) | 2015-02-25 | 2020-06-25 | Phoenix Contact Gmbh & Co. Kg | Geschirmter elektrischer Steckverbinder und Herstellungsverfahren |
DE102016215686A1 (de) * | 2016-08-22 | 2018-02-22 | Lq Mechatronik-Systeme Gmbh | Steckverbinder mit angespritztem Isolierkörper und Verfahren zu seiner Herstellung |
US9935449B1 (en) * | 2017-03-30 | 2018-04-03 | Littelfuse, Inc. | Wire overmold device and method of forming wire overmold device |
IT201800003886A1 (it) * | 2018-03-23 | 2018-06-23 | Valentini S R L | Dispositivo di connessione elettrica multipolare |
CN109004387B (zh) * | 2018-07-31 | 2024-01-19 | 浙江正导技术股份有限公司 | 一种微细同轴电缆快插连接器 |
US11824299B2 (en) | 2018-10-01 | 2023-11-21 | Sony Semiconductor Solutions Corporation | Connector |
CN109462076A (zh) * | 2018-11-30 | 2019-03-12 | 中航光电科技股份有限公司 | 一种带插头的线缆组件 |
US20200274300A1 (en) * | 2019-02-27 | 2020-08-27 | Te Connectivity Corporation | High speed connector with moldable conductors |
BE1027151B1 (de) * | 2019-03-29 | 2020-10-26 | Phoenix Contact Gmbh & Co | Steckverbinder mit einem als Gussteil ausgebildeten Kontaktierungselement |
DE102021114160A1 (de) * | 2021-06-01 | 2022-12-01 | Heinze-Kunststofftechnik GmbH & Co. KG | Elektrische Verbindungsvorrichtung zwischen einem Kabel und einem Steckerkopf und Verfahren zur Herstellung einer entsprechenden Verbindungsvorrichtung |
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-
2011
- 2011-03-01 DE DE112011100727T patent/DE112011100727A5/de not_active Withdrawn
- 2011-03-01 EP EP11719148.6A patent/EP2499704B1/de active Active
- 2011-03-01 WO PCT/DE2011/000203 patent/WO2011107075A2/de active Application Filing
- 2011-03-01 DE DE102011012763A patent/DE102011012763A1/de not_active Withdrawn
- 2011-03-01 CN CN2011800220468A patent/CN102870279A/zh active Pending
- 2011-03-01 US US13/582,641 patent/US9350087B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2011107075A2 * |
Also Published As
Publication number | Publication date |
---|---|
DE102011012763A1 (de) | 2011-09-01 |
US9350087B2 (en) | 2016-05-24 |
WO2011107075A2 (de) | 2011-09-09 |
CN102870279A (zh) | 2013-01-09 |
US20120329323A1 (en) | 2012-12-27 |
DE112011100727A5 (de) | 2013-02-28 |
WO2011107075A3 (de) | 2011-11-24 |
EP2499704B1 (de) | 2017-06-07 |
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